Loading...
72” Heavy Duty
Dual Trim Deck
Parts Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
025999 Rev 8/04
Table of Contents
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 Contents
Deck Assembly (923011, 923243, 924563 & 924571) . . . . . . . . . . 2-2
Deck Subassembly (923011, 923243, 924563 & 924571) . . . . . . . 2-4
Deck Assembly (923078 & 924175) . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Deck Subassembly (923078 & 924175) . . . . . . . . . . . . . . . . . . . . . 2-8
Idler Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Deflector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Spindle Assembly-506212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Chapter 3 Contents
Gauge Arm Assembly - 466888 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Chapter 4 Contents
Gearbox Breakdown - 532861 (Agrigear) . . . . . . . . . . . . . . . . . . . . 4-2
Gearbox Breakdown - 504399 (IBT) . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Gearbox Breakdown - 533711 (Agrigear) . . . . . . . . . . . . . . . . . . . . 4-6
Chapter 5 Contents
Decal Group - All Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
025999 8/04
025999 8/04
Chapter 1
General Information
This manual cover 72" Heavy-Duty Dual Trim Deck models: 923011, 923078 (602D), 923243, 924175,
(6400) 924563 & 924571
Frequently Ordered Parts
PART NO. |
DESCRIPTON |
025585 |
72" Deck Dual Drive Belt |
Service Literature
PART NO. |
DESCRIPTION |
025627 |
HDDT Deck Owner’s Manual |
374041 |
HDDT Deck Assembly Instruction |
|
|
Note: When ordering parts, you must use the service part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.
Note: Parts painted blue are no longer available.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machines as deemed necessary, without notification. If a Change has been made to your machine which is not reflected in this parts manual see your Hustler dealer for current information and parts.
025999 8/06 |
1-1 |
Hardware Description Codes & Abbreviations
ABBREVIATION |
DESCRIPTION |
CB |
Carriage Bolt |
CE |
Clevis Pin |
CP |
Cotter Pin |
CS |
Cap Screw |
CW |
Cup Washer |
FDRW |
Fender Washer |
FW |
Flat Washer |
HX |
Hex Head |
ID |
Inside Diameter |
LW |
Lock Washer |
MB |
Machine Bushing |
MS |
Machine Screw |
NT |
Nut |
OD |
Outside Diameter |
SC |
Self Tapping Cap Screw |
SH |
Socket Head |
SB |
Shoulder Bolt |
SS |
Set Screw |
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screw to these values unless a different torque is shown in the Notes section nest to the fastener.
SIZE |
FT-LBS |
NM |
SIZE |
FT-LBS |
NM |
.250 |
8.2 |
11.1 |
M3 |
1 |
1.3 |
.312 |
17 |
23 |
M4 |
2.2 |
3 |
.375 |
30 |
40 |
M5 |
4.5 |
6.1 |
.438 |
48 |
65 |
M6 |
7.7 |
10.4 |
.500 |
73 |
99 |
M8 |
18.5 |
25 |
.562 |
105 |
143 |
M10 |
37 |
50 |
.625 |
145 |
200 |
M12 |
64 |
87 |
.750 |
260 |
350 |
M16 |
160 |
215 |
.875 |
420 |
565 |
M20 |
320 |
435 |
1.00 |
625 |
850 |
M24 |
555 |
750 |
Lubricate all grease zerks.
1-2 |
025999 8/06 |
Chapter 2 Contents
Deck Assembly (923011, 923243, 924563 & 924571). . . . . . . . . . . . 2-2
Deck Subassembly (923011, 923243, 924563 & 924571). . . . . . . . . 2-4
Deck Assembly (923078 & 924175) . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Deck Subassembly (923078 & 924175) . . . . . . . . . . . . . . . . . . . . . . 2-8
Idler Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Deflector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Spindle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
025999 8/06 |
2-1 |
Deck Assembly (923011, 923243, 924563 & 924571)
3 |
6 |
|
|
4 |
7 |
1 |
|
5 |
|
|
|
|
14 |
15 |
|
24 |
16 |
|
|
|
8 |
||
25 |
|
||
2 |
9 |
||
|
|||
|
|
10 29 |
|
23 |
|
|
28
26 27
2 |
|
|
|
6 |
|
|
|
7 |
|
|
|
3 |
|
|
|
4 |
|
|
|
5 |
|
|
|
3 |
|
|
|
17 |
|
14 |
11 |
18 |
|
|
|
|
|
|
|
15 |
|
|
|
5 |
|
|
|
5 |
|
12 |
|
5 |
19 |
13 |
30 |
|
|
||
|
|
22 |
|
|
|
20 |
|
2 |
|
21 |
|
|
|
|
|
16
72" HDDT DECK SUBASSEMBLY
2-2 |
025999 8/06 |
Deck Assembly (923011, 923243, 924563 & 924571)
|
|
|
|
INDEX |
SERVICE |
MFG. PART |
QTY. |
DESCRIPTION |
|
|
|
|
|
|
NO. |
PART NO. |
NO. |
||
|
|
|
|
|
|
|
|||
|
|
|
|
1 |
467001 |
467001 |
1 |
R/H DECK COVER ASSEMBLY |
|
|
|
|
|
2 |
467019 |
467019 |
1 |
L/H DECK COVER ASSEMBLY |
|
|
|
|
|
3 |
056077 |
056077 |
16 |
CS .25-20 X 1.00 HX G5 ZN |
|
|
|
|
|
4 |
017038 |
017038 |
6 |
LW .250 MEDIUM SPRING ZN |
|
|
|
|
|
5 |
017079 |
017079 |
26 |
FW .250 X .560 X .040 SAE ZN |
|
|
|
|
|
6 |
056069 |
056069 |
2 |
CS .375-16 X .625 HX G5 ZN |
|
|
|
|
|
7 |
017129 |
017129 |
2 |
FW .440 X 1.00 X .083 ZN |
|
|
|
|
|
|
8 |
373696 |
373696 |
1 |
R/H REAR DISCHARGE PANEL #1 |
|
4 |
1 |
|
||||||
|
|
|
|
|
9 |
337618 |
337618 |
1 |
R/H REAR DISCHARGE PANEL #2 |
|
4 |
|
1 |
|
|||||
|
|
|
|
|
10 |
372268 |
372268 |
1 |
R/H REAR DISCHARGE PANEL #3 |
|
3 |
|
1 |
|
|||||
|
4 |
|
1 |
|
11 |
373704 |
373704 |
1 |
L/H REAR DISCHARGE PANEL #1 |
|
|
|
|
|
12 |
337626 |
337626 |
1 |
L/H REAR DISCHARGE PANEL #2 |
|
4 |
|
1 |
|
|||||
|
|
|
|
|
13 |
372284 |
372284 |
1 |
L/H REAR DISCHARGE PANEL #3 |
|
3 |
|
1 |
|
|||||
|
|
|
|
14 |
064329 |
064329 |
6 |
CS .25-20 X .625 HX G5 ZN |
|
|
|
|
|
15 |
073866 |
073866 |
6 |
FW .281 X .50 X .060 ZN |
|
|
|
|
|
16 |
016816 |
016816 |
6 |
NT .25-20 HX FL LK ZN |
|
|
|
|
|
17 |
466953 |
466953 |
2 |
R/H MOUNT ANGLE |
|
|
|
|
|
18 |
408799 |
408799 |
2 |
FLAP |
|
|
|
|
|
19 |
068551 |
068551 |
10 |
NT .250-20 HX NL ZN |
|
|
|
|
|
20 |
203455 |
203455 |
1 |
SPRING CLIP |
|
|
|
|
|
21 |
017277 |
017277 |
1 |
CP .187 X 1.00 LG HML ZN |
|
|
|
|
|
|
22 |
011379 |
011379 |
1 |
TENSION SPRING |
|
|
|
1 |
|
|||||
|
|
|
|
23 |
537175 |
480228 |
2 |
TIE DOWN BRACKET |
|
|
|
|
|
24 |
016527 |
016527 |
2 |
CS .50-13 X 1.00 HX G5 ZN |
|
|
|
|
|
25 |
017137 |
017137 |
2 |
FW .560 X 1.370 X .109 SAE ZN |
|
|
|
|
|
26 |
017046 |
017046 |
2 |
LW .50 MEDIUM SPRING ZN |
|
|
|
|
|
27 |
008193 |
008193 |
2 |
NT .50-13 HX G5 ZN |
|
|
|
|
|
28 |
532911 |
466888 |
2 |
GAUGE ARM ASSEMBLY (SEE 3-2 FOR BREAKDOWN) |
|
|
|
|
|
29 |
466946 |
466946 |
1 |
L/H REAR DISCHARGE PANEL #2 |
|
|
|
|
|
30 |
466938 |
466938 |
1 |
R/H REAR DISCHARGE PANEL #2 |
|
|
|
|
|
|
|
|
|
|
|
NOTES:
1.These items along with 466979 (Owners Manual Pagage) and Bolt Sack
Assembly 372300, are placed in 062117 (Propex Bag), not assembled to deck.
2.Knock-out to removed only when 26" tires are installed on tractor.
3.Used on 923011, 923243, and 924571.
4.Used on 924563.
5.Used on 923011, 923243, and 924571.
025999 8/06 |
2-3 |
Deck Subassembly (923011, 923243, 924563 & 924571)
1 |
3 |
|
17 |
|
4 |
||
|
5 |
4 |
|
2 |
|
||
7 |
6 |
|
|
|
28 |
||
|
|
|
21 
17
20 |
16 |
4 |
|
15 16 |
|
|
43 |
8 |
22 |
|
4 |
|||
41 |
|
||
4 |
|
|
|
29 |
|
|
42
4 43
9
11
10 35
12
13
1 14
24
23
25
27
26
20
19
B
30
17
4
23
29 |
4 |
|
18 |
17 |
22 1
34 32
A
33
31
37 40 |
33 32 |
39 |
|
36 37 38
2-4 |
025999 8/06 |
Deck Subassembly (923011, 923243, 924563 & 924571)
INDEX |
SERVICE |
MFG.PART |
QTY. |
DESCRIPTION |
|
NO. |
PART NO. |
NO. |
|||
|
|
||||
1 |
533687 |
466839 |
1 |
72" HDDT DECK |
|
2 |
025585 |
025585 |
2 |
DUAL DRIVE BELT 72" |
|
3 |
078378 |
078378 |
3 |
CS .50-20 X 1.50 HX G5 ZN |
|
4 |
017046 |
017046 |
30 |
LW .50 MEDIUM SPRING ZN |
|
5 |
078386 |
078386 |
3 |
FW .510 X 1.750 X .180 ZN |
|
6 |
212076 |
212076 |
3 |
KEY 1/4 X 1/4 X 1 1/2 |
|
7 |
503870 |
503870 |
3 |
DOUBLE DRIVE PULLEY |
|
8 |
016527 |
016527 |
12 |
CS .50-13 X 1.00 HX G5 ZN |
|
9 |
506212 |
249318 |
3 |
SPINDLE HOUSING ASSEMBLY (SEE “2-13”) |
|
10 |
712372 |
712372 |
3 |
KEY .25 X .25 X .66 |
|
11 |
035808 |
035808 |
3 |
BLADE SADDLE |
|
12 |
754853 |
754853 |
1 |
24" BLADE (CLOCKWISE) |
|
|
754879 |
754879 |
2 |
24" BLADE (COUNTER CLOCKWISE) |
|
13 |
752386 |
752386 |
3 |
CW .515 X 2.250 X .204 ZN |
|
14 |
753798 |
753798 |
3 |
CS .50-20 X 1.750 HX G5 ZN |
|
15 |
025601 |
025601 |
1 |
CS .50-13 X 4.62 FULL TD G5 ZN |
|
16 |
058875 |
058875 |
2 |
MB .510 X .870 X .050 ZN |
|
17 |
008193 |
008193 |
9 |
NT .50-13 HX G5 ZN |
|
18 |
480657 |
480657 |
1 |
GEARBOX MOUNT |
|
19 |
041707 |
041707 |
4 |
NT .437-14 HX G5 ZN |
|
20 |
773259 |
773259 |
8 |
FW .50 X 1.250 X .064/.104 SAE ZN |
|
21 |
773242 |
773242 |
4 |
CS .437-14 X 1.250 HX G5 ZN |
|
22 |
074252 |
074252 |
6 |
CS .50-13 X 1.50 HX G5 ZN |
|
23 |
036715 |
036715 |
2 |
WOODRUFF KEY |
|
24 |
532861 |
466664 |
1 |
GEARBOX (924563 & 923243 AFTER S/N 6557482) |
|
|
533711 |
N/A |
1 |
GEARBOX (923011 & 924571) |
|
25 |
504969 |
504969 |
1 |
DOUBLE DRIVE PULLEY |
|
26 |
042051 |
042051 |
2 |
SS .375-16 X 1.00 SQ-HD ZN |
|
27 |
706168 |
706168 |
2 |
NT .375-16 HX JAM G5 ZN |
|
28 |
028274 |
028274 |
2 |
CB .50-13 X 1.50 FULL ZN |
|
29 |
017137 |
017137 |
4 |
FW .560 X 1.370 X .109 SAE ZN |
|
30 |
472936 |
472936 |
1 |
ADJUSTING ARM |
|
31 |
466854 |
466854 |
2 |
STRINGER SIDE COVER |
|
32 |
064329 |
064329 |
4 |
CS .25-20 X .625 HX G5 ZN |
|
33 |
017038 |
017038 |
4 |
LW .250 MEDIUM SPRING ZN |
|
34 |
073866 |
073866 |
2 |
FW .281 X .50 X .060 ZN |
|
35 |
024927 |
024927 |
2 |
NT .25-20 HX G5 ZN |
|
36 |
052837 |
052837 |
14 |
CS .312-18 X 1.50 HX G5 ZN |
|
37 |
049346 |
049346 |
28 |
FW .375 X .870 X .078 ZN |
|
38 |
212860 |
212860 |
55 |
DECK CHAIN |
|
39 |
722306 |
722306 |
1 |
BELTING |
|
40 |
070557 |
070557 |
14 |
NT .312-18 HX UNT ZN |
|
41 |
466870 |
466870 |
1 |
CHAIN ROD |
|
42 |
532887 |
466631 |
2 |
GAUGE ARM MOUNT |
|
43 |
705954 |
705954 |
6 |
CS .50-13 X 1.250 HX G5 ZN |
|
|
|
|
|
|
NOTES:
1.Torque to 65-75 Ft. Lbs.
2.Spindle assemblies A & B get 754879 blade (counter-clockwise rotation). Spindle assembly C gets 754853 blade (clockwise rotation).
025999 8/06 |
2-5 |
Deck Assembly (923078 & 924175)
3
4
5
10
11
8
22
23 
4
12
21
26
24 25 
6 1
7
2
6
7
|
|
3 |
|
5 |
4 |
|
13 |
|
15 |
|
17 |
14 |
16 |
18 |
|
|
19 10 20 11
9
4
12
72" HDDT DECK SUBASSEMBLY
2-6 |
025999 8/06 |
Loading...