Hustler 350702 User Manual

Hustler Super Z Diesel

Parts Manual

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

350702 Rev. 4/05

Table of Contents

Chapter 1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chapter 2 Contents

Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Seat Latch & Belt Guard Rivet Nut Installation . . . . . . . . . . . . . . . . 2-3

Seat Support Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Cooling System Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . 2-5

Foot Rest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Chapter 3 Contents

Hydraulic Component Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydraulic Line Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Chapter 4 Contents

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Steering and Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Chapter 5 Contents

Engine Idler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Air Cleaner Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Seat Support Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Muffler Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Fuel Tank Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Electrical Schematic—795336 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Electrical Schematic—795831 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Chapter 6 Contents

Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Front Wheel Breakdown—791897 . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Chapter 7 Contents

72" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7-2

72" Side Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 7-4

Side Discharge Deck Hydraulic Motor Installation . . . . . . . . . . . . . 7-6

60" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7-8

60" Side Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 7-10

72" Rear Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7-12

72" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-14

Rear Discharge Deck Hydraulic Motor Installation . . . . . . . . . . . . . 7-16

350702 4/05

c-1

60" Rear Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-18

60" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-20

Spindle Assembly—796235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Spindle Assembly—796680 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

Chapter 8 Contents

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Side Discharge Deck Belt Routing and Tensioning . . . . . . . . . . . . 8-4

Deck Belt Routing and Tensioning–Rear Discharge . . . . . . . . . . . 8-5

ROPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

Chapter 9 Contents

Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Side Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

Rear Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

c-2	350702 4/05

Chapter 1

General Information

This Manual covers Hustler Super Z Diesel model 927327 34/60, Hustler Super Z Diesel model 927335 34/72, Hustler Super Z Diesel Rear Discharge model 927608 34/72, & Hustler Super Z

Diesel Rear Discharge model 927616 34/60,.

Frequently Ordered Parts

PART NO.	DESCRIPTION
027912	Lubrizol 7 oz. Bottle
027920	Lubrizol 10 oz. Bottle
783936	Hydraulic Oil Filter
792267	Pump Drive Belt
791970	B-Section 60" Diesel Z Belt
791988	B-Section 72" Diesel Z Belt
797159	72" Diesel Z Rear Discharge Deck Belt
795773	60" Diesel Z Rear Discharge Deck Belt
795815	Fuel Filter
785261	Air Filter
795799	Engine Oil Filter

Service Literature

PART NO.

DESCRIPTION

351254 Super Diesel Z Owner’s Manual

795807 Caterpillar 3013 User’s Handbook

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

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1-1

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION

CB	Carriage Bolt
CE	Clevis Pin
CP	Cotter Pin
CS	Cap Screw
CW	Cup Washer
FDRW	Fender Washer
FW	Flat Washer
HX	Hex Head
LW	Lock Washer
MB	Machine Bushing
MS	Machine Screw
NT	Nut
SC	Self Tapping Cap Screw
SH	Socket Head
SB	Shoulder Bolt
SS	Set Screw
OD	Outside Diameter
ID	Inside Diameter

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE	FT. LBS	NM	SIZE	FT.-LBS	NM
.250	8.2	11.1	M3	1	1.3
.312	17	23	M4	2.2	3
.375	30	40	M5	4.5	6.1
.438	48	65	M6	7.7	10.4
.500	73	99	M8	18.5	25
.562	105	143	M10	37	50
.625	145	200	M12	64	87
.750	260	350	M16	160	215
.875	420	565	M20	320	435
1.00	625	850	M24	555	750

NOTE:

Loctite® 592 to be used on all pipe threads.

Lubricate all grease zerks.

1-2	350702 4/05

Chapter 2 Contents

Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Seat Latch Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Seat Latch & Belt Guard Rivet Nut Installation . . . . . . . . . . . . . . . . . 2-4

Cooling System Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Foot Rest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

350702 4/05

2-1

Tractor Frame Rivet Nut Installation

1

2

2

2	2
2

2

2

2

2

2

2

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	547067	382010	1	DIESEL Z TRACTOR FRAME
	2	N/A	808493	44	3/8-16 THREAD RIVET NUT

NOTES:

2-2	350702 4/05

Seat Latch & Belt Guard Rivet Nut Installation

1

3

2

2

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	334060	334060	1	SEAT CATCH
	2	808493	808493	6	3/8-16 THREAD RIVET NUT
	3	352476	352476	1	FAN END BELT COVER

NOTES:

350702 4/05

2-3

Seat Support Rivet Nut Installation

2

2

2

1

2

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	333492	333492	1	SEAT SUPPORT
	2	808493	808493	6	3/8-16 THREAD RIVET NUT

2-4	350702 4/05

Cooling System Rivet Nut Installation

1

3

2

3

3

	INDEX NO.		SERVICE	MFG. PART	QTY.	DESCRIPTION
			PART NO.	NO.
		1	101402	791939	1	COOLER PACKAGE
	1
	2		338996	338996	1	OVERFLOW BOTTLE MOUNT
	3		N/A	808493	12	3/8-16 THREAD RIVET NUT

NOTES:

1. Service part includes rivet nuts.

350702 4/05

2-5

Foot Rest Assembly

1

2

3

5 4

6

9

7

11

8 5 10

5

12

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	795104	795104	1	FOOTPAN HORIZONTAL SOUNDMAT
	2	795088	795088	1	FOOTPAN VERTICAL SOUNDMAT
	3	314633	314633	1	FLOORPLATE
	4	056069	056069	3	CS .375-16 X .625 HX G5 ZN
	5	767954	767954	7	FW .406 X .812 X .060 SAE HD ZN
	6	314716	314716	1	PIVOTING SUPPORT
	7	058776	058776	2	NT .312-18 HX NL ZNYC
	8	713685	713685	2	FW .312 X .75 X .06 ZNYC
	9	796276	796276	3	3/8 M/F ROUND VIBRATION MOUNT
	10	086660	086660	3	NT .375-16 HX LK NY
	11	781880	781880	2	BUMPER
		063297	063297	2	SB .375 X .500 SH .312-18 TD ZN

NOTES:

2-6	350702 4/05

Chapter 3 Contents

Hydraulic Component Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Hydraulic Line Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

350702 4/05

3-1

Hydraulic Component Fittings

2

1

3

7	4
	5	21
8		12	13
6			14

9

	13
10	11
	13

16

15

17

18

19

18

20

4

3-2	350702 4/05

Hydraulic Component Fittings

	INDEX NO.		SERVICE	MFG. PART	QTY.	DESCRIPTION
			PART NO.	NO.
		1	792069	792069	1	WHEEL MOTOR, PDM RH PORTS
		2	794743	794743	1	WHEEL MOTOR, PDM LH PORTS
	1	3	795922	N/A	2	FITTING, 90-6MORB/-6MJIC
		4	781542	N/A	6	FITTING, 90-8MORB/-8MSL
	1
		5	793877	793877	1	PERMCO PUMP
		6	793752	793752	1	VALVE ASSEMBLY-DIESEL
		7	795401	795401	1	FITTING, T 20MORB.12MJIC.6MJIC
	1	8	796144	N/A	1	FITTING, 45-12MORB/-12MJIC
	1	9	795930	N/A	2	FITTING, STR - 12MORB/-12MJIC
		10	796110	N/A	1	FITTING,QC-12FORB/-12F
	1
	1	11	796128	N/A	1	FITTING,QC-12FORB/-12M
		12	796284	N/A	1	CASE DRAIN MANIFOLD
	2
	2	13	779132	N/A	5	FITTING, STR-6MORB/-6JIC
	2	14	796706	N/A	1	FITTING, STR-6MORB/-8MORB
		15	771311	N/A	1	FITTING, 90-8MORB/-8MJIC
	1
		16	792200	792200	1	HYDRO-GEAR TANDOM PUMP
	1	17	795914	N/A	1	FITTING, STR-6MJIC/-8MORB
		18	781534	N/A	2	FITTING, STR-8MORB/-8MSL
	1
	1	19	771303	N/A	2	FITTING, STR-4MORB/-6MJIC
	1	20	796060	N/A	1	HOSE,LP PUMP TO PUMP
		21	796292	N/A	1	CASE DRAIN MANIFOLD
	1

NOTES:

1.Included in 794727 Hydraulic Kit.

2.Included in Item 21 (796292 Case Drain Manifold)

350702 4/05

3-3

Hydraulic Component Mounting

4

4

23

24

11

14 1

15		11
	1
LEFT SIDE		26

WHEEL MOTOR

1

2

3

TRANSPORT PUMPS

8 9 10 1

5 7

6

11

	21
23	22

23

25

32

6 11 12 28

6

26 6

27

DECK

PUMP

11

11 13 12 11 14

24

12

11

17

22

21

29 30

31

MANIFOLD

LEFT SIDE WHEEL MOTOR

1

1 15

16

20 2

19

18

3-4	350702 4/05

Hydraulic Component Mounting

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	032763	032763	1	BREATHER CAP
	2	032771	032771	1	STRAINER
	3	791939	791939	1	COOLER PACKAGE
	4	050161	050161	6	CS .312-18 X 1.75 HX G5 ZNYC
	5	056036	056036	2	CS .375-16 X 2.25 HX G5 ZNYC
	6	767954	767954	8	FW .406 X .812 X .060 SAE HD ZN
	7	712372	712372	1	1/4 SQ X 0.66 LONG KEY
	8	794263	794263	1	8 GROOVE MIRCO V PULLEY
	9	028118	028118	1	FW .625 X 1.00 X .134 ZNYC
	10	021634	021634	1	NT .625-18 HX PN
	11	767962	767962	16	FW .531 X 1.063 X .090 SAE HD ZN
	12	781567	781567	6	NT .50-13 HX LK NY ZNYC
	13	074252	074252	2	CS .500-13 X 1.50 HX G5 ZNYC
	14	721910	721910	4	CS .500-13 X 2.75 HX G5 ZNYC
	15	795153	795153	4	NT .50-13 SERRATED HX FLANGE
	16	794958	794958	2	AT,1/2-13 X 42.00" B7 ZINC
	17	794438	794438	1	DECK PUMP CLUTCH
	18	016147	016147	4	CS .250-20 X .750 HXFLK ZNYC
	19	795492	795492	1	FW .32 X .875 X .187
	20	795518	795518	1	CS .312-24 X 1.50 HX W/ LK PATCH
	21	029868	029868	2	CS .250-20 X .625 HXFLK ZNYC
	22	782029	782029	2	LW .250 INT-EXT TOOTH Z
	23	712927	712927	12	FW .344 X 1.00 X .12 HRD ZNYC
	24	058776	058776	6	NT .312-18 HX NL ZNYC
	25	795567	795567	3	DIESEL Z FUEL TANK FOAM
	26	029751	029751	4	CS .375-16 X 1.00 HXFLK ZNYC
	27	350850	350850	1	FILTER GUARD
	28	086660	086660	2	NT .375-16 HX LK NY
	29	015719	015719	1	WOODRUFF .156X.625 SAE# 6
	30	783928	783928	1	FILTER HEAD ZAF SERIES
	31	783936	783936	1	FILTER ELEMENT
	32	796367	796367	1	1.625 X 2.00 X .188 RUBBER GROMMET

NOTES:

1.Torque to 75 ft. lbs.

2.Torque to 25-28 ft. Lbs.

3.Hydraulic system capacity: Fill reservoir to 3.5" below top of fill neck—12 Qts.

4.Electric clutch burnishing procedure: With engine at half throttle— approximately 2400 RPM—engage clutch for 15 seconds, then disengage for 15 seconds for 10 cycles.

350702 4/05

3-5

Hydraulic Line Connections

	COOLER PACKAGE
		LEFT WHEEL
	5	MOTOR
	10	TRANSPORT
		PUMPS
	1
9
		2
8	6	13
7	16	14
12		15

3

11

17

4
	18	19	20
			22
RIGHT WHEEL	21
MOTOR
OIL FILTER		23
ASSEMBLY
WITH OIL FLOW			DECK
IN ARROW DIRECTION
			PUMP
			24

3-6	350702 4/05

Hydraulic Line Connections

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.

1	795856	N/A	1
2	795872	N/A	1
3	796185	N/A	1
4	796193	N/A	1
5	796086	N/A	1
6	796771	N/A	1
7	796789	N/A	1
8	796821	N/A	1
9	796797	N/A	1
10	796011	N/A	1
11	796029	N/A	1
12	796052	N/A	1
13	796102	N/A	1
14	796045	N/A	1
15	796078	N/A	1
16	796037	N/A	1
17	795989	N/A	1
18	795971	N/A	1
19	795997	N/A	1
20	796003	N/A	1
21	795930	N/A	1
22	796151	N/A	1
23	796177	N/A	1
24	796169	N/A	1

MOTOR TO PUMP TUBE

MOTOR TO PUMP TUBE

MOTOR TO PUMP TUBE

MOTOR TO PUMP TUBE HOSE,LP COOLER TO FILTER HOSE

FITTING

HOSE

RELIEF VALVE, 10PSI -8MJIC/-8MJIC HOSE,LP CASE-DRAIN LH MTR HOSE,LP CASE-DRAIN RH MTR HOSE,LP CASE-DRAIN RES HOSE,LP FILTER TO PUMP HOSE,LP CASE-DRAIN PUMP HOSE

HOSE,LP CASE-DRAIN BH NT-6 BULKHEAD FITTING,STRBH-6MJIC/-6MJIC 06 O-RING

FITTING, QC-6FORB/-6M FITTING, STR - 12MORB/-12MJIC FITTING,STR-8MJIC/-12MORB HOSE,LP COOLER TO PUMP HOSE,LP VALVE TO COOLER

NOTES:

1. All parts included with 794727 Diesel Z Tractor Hydro Kit.

350702 4/05

3-7

3-8	350702 4/05

Chapter 4 Contents

Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Steering and Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

350702 4/05

4-1

Battery Installation

	1
	2	4
		3
	5
	9	8
	7	7
7		6

10 11

1	4	12
2		7
		6
3

5

13

7

7 6

10

14 11

7

9

4-2	350702 4/05

Battery Installation

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.

1	029751	029751	2
2	767954	767954	2
3	351288	351288	2
4	722199	722199	2
5	713198	713198	2
6	016154	016154	4
7	029868	029868	8
8	793216	793216	1
9	024927	024927	4
10	771428	771428	2
11	740696	740696	2
12	796219	796219	1
13	786632	786632	1
14	785071	785071	1

CS .375-16 X 1.00 HXFLK ZNYC FW .406 X .812 X .060 SAE HD ZN BATTERY COVER

2" WIDE SCOTCH POLYURETHANE SEAL 3/8 X 3/4 X 8.50 LG

CS .250-20 X 1.00 HXFLK ZNYC LW .250 INT-EXT TOOTH ZNYC 24" POSITIVE BATTERY CABLE NT .250-20 HX GR.5 ZNYC RED BATTERY CABLE BOOT BATTERY VU1LH-8

36" NEGATIVE BATTERY CABLE 30" POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE

NOTES:

1.When performing service on mower, disconnect battery ground cables and do not reconnect to batteries until engine is ready to be started. See Owners Manual.

350702 4/05

4-3

Deck Lift Assembly

1

2

3

4

							14
		5	6		13	1
		4		8
		7
4					4	13	1
	12
					9		9
	1	13		4
14		4
		8
9		8			11	8
							11
11				13	1
		10	8
		11

4-4	350702 4/05

Deck Lift Assembly

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	348318	348318	1	STOP HANDLE
	2	348284	348284	1	HEIGHT ADJUSTMENT STOP
	3	783001	783001	1	DECK LIFT INDICATOR
	4	781294	781294	7	E CLIP, 1.00 X.625X .050
	5	756270	756270	1	CS .312-18 X 1.50 FLTHR GR5 ZNYC
	6	034272	034272	1	NT .312-18 HX G5 ZNYC
	7	348458	348458	1	DECK LEVELER YOKE
	8	704643	704643	8	NT .437-14 HX FLG ZN
	9	055749	055749	3	CS .437-14 X 1.75 HX G5 ZNYC
	10	781831	781831	1	CS .437-14 X 1.75 FULTH G5 ZNYC
	11	348391	348391	4	DECK LIFT CHAIN
	12	781229	781229	1	CE .750 X 2.25 X 1.75 HEADLESS
	13	015495	015495	4	STRAIGHT GREASE FITTING
	14	782995	782995	2	DECK LIFT SPRING

NOTES:

1. Apply grease at zerks, see owner’s manual.

350702 4/05

4-5

Steering and Park Brake Assembly

15

14

13

5

26

		1
		2
	5	3
4
	6	7
5			16
			17
8		14

18

5	{			10 9		15	20
12
	{						21
					14			16
5			{	{
								17
11					6
	5
		13				22
							5
				24				19
								15
							23
				25				8

4

5	23	15

21

15

30

28

31

26	14	29
5
	15	30 15
27
		20

4-6	350702 4/05

Steering and Park Brake Assembly

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	781260	781260	2	STEERING BAR GRIP
	2	348755	348755	2	STEERING BAR
	3	348987	348987	1	STEERING CONTROL PANEL
	4	055822	055822	8	CS .375-16 X .75 HX G5 ZNYC
	5	767954	767954	3	FW .406 X .812 X .060 SAE HD ZN
	6	781716	781716	4	SS .500-13 X 2.00 SH ZNYC
	7	053199	053199	2	NT .500-13 HX JAM ZNYC
	8	036244	036244	10	CS .375-16 X 1.00 HX G5 ZNYC
	9	348946	348946	2	STEERING ARM MOUNT
	10	348862	348862	4	STEERLEVER BUSHING
	11	348888	348888	1	LEFT STEERLEVER SUPPORT
		348714	348714	1	RIGHT STEERLEVER SUPPORT
	12	705178	705178	6	CS .375-16 X 1.75 HX G5 ZNYC
	13	086660	086660	8	NT .375-16 HX LK NY
	14	023655	023655	8	NT .312-24 HX NL ZNYC
	15	768523	768523	12	FW .343 X .687 X .051/.080 HD ZNYC
	16	795377	795377	2	CS M 8-1.25 X 25 SH BO NYLK
	17	795369	795369	2	HYDRO GEAR PUMP ARM RETAINER
	18	333344	333344	1	RIGHT SIDE PUMP ARM
	19	333351	333351	1	LEFT SIDE PUMP ARM
	20	781286	781286	4	PUMP ROD ADJUSTER ASSEMBLY
	21	781922	781922	4	DAMPER BALL STUD
	22	795351	795351	2	STEERING DAMPER
	23	034272	034272	4	NT .312-18 HX G5 ZNYC
	24	348797	348797	2	ADJUSTABLE PIVOT
	25	781153	781153	4	BUSHING
	26	765339	765339	4	IGUS#MFI-0608_05 BUSHING
	27	748913	748913	2	CS .375-16 X 5.50 GR5 ZN
	28	351171	351171	1	LEFT BRAKE ARM
		351168	351168	1	RIGHT BRAKE ARM
	29	781583	781583	2	BRAKE ROD ASSEMBLY
	30	041152	041152	4	NT .312-24 HX ZNYC
	31	795625	795625	2	SNAP MOUNT PLUNGER SWITCH

NOTES:

350702 4/05

4-7

4-8	350702 4/05

Chapter 5 Contents

Engine Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Air Cleaner Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Seat Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Muffler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Fuel Tank Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Electrical Schematic—795336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Electrical Schematic—795831. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

350702 4/05

5-1