Hustler 365262 User Manual
44" & 52" Deck
Parts Manual
365262 Rev. 6/06
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
WARNING:
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to
use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have
similar laws.
This spark ignition system complies with Canadian ICES-002.
The enclosed Engine Owner’s Manual is supplied for information regarding the U.S. Environmental Protection Agency (EPA) and the
California Emission Control Regulation of emission systems, maintenance and warranty.
Keep this Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace
immediately. Replacements may be ordered per the information found in the Product Information section of this manual.
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 Contents
Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Idler Plate Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Engine Guard Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Chapter 3 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Hydro Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Towlink Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Chapter 4 Contents
Honda 18 & 20 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . 4-2
Honda 16 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Briggs & Stratton 17.5 HP Engine Installation. . . . . . . . . . . . . . . . . 4-6
Kohler 18 & 20 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . 4-8
Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Instrument Panel Assembly/Installation . . . . . . . . . . . . . . . . . . . . . 4-14
Honda 18 & 20 HP Electrical Schematic (784868) . . . . . . . . . . . . . 4-16
Honda 16 HP Electrical Schematic (786178). . . . . . . . . . . . . . . . . 4-18
Briggs & Stratton Electrical Schematic (786186) . . . . . . . . . . . . . . 4-20
Kohler Electrical Schematic (792754). . . . . . . . . . . . . . . . . . . . . . . 4-22
Table of Contents
Chapter 5 Contents
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Front Wheel Breakdown—768044 . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Drive Wheel Assembly—783134 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Anti-Rollover Wheel Assembly—Honda and Briggs . . . . . . . . . . . . 5-5
Chapter 6 Contents
52" Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
52" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
44" Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
365262 6/06 c-1
44" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Blade Spindle Assembly Breakdown . . . . . . . . . . . . . . . . . . . . . . . 6-13
Chapter 7 Contents
Deck Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Deck Belt Routing and Tensioning. . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Chapter 8 Contents
Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
52" Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
44" Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
c-2 365262 6/06
Chapter 1
General Information
This Manual covers FasTrak 20/52 model 926501, FasTrak 18/44 model 926519, FasTrak 16/44 model 926527, FasTrak 18/52 model 926592, FasTrak 17.5/52 model 926600, FasTrak 17.5/44 model 926774, FasTrak 18/44 model
927442, & Fastrak 20/52 model 927459.
Frequently Ordered Parts
PART NO. DESCRIPTION
784231 Pump Drive A-Section Belt
784249 52" Deck B-Section Belt
784322 44" Deck B- Section, Belt
785626 Fuel Filter
785600 Honda 18 & 20 HP Air Filter
785618 Honda 18 & 20 HP Air Filter Precleaner
785634 Honda 18 & 20 HP Engine Oil Filter
787226 Honda 16 HP Air Filter
787234 Honda 16 HP Engine Oil Filter
786988 Air Cleaner Cartridge, Briggs & Stratton
787002 Oil Filter, Briggs & Stratton Engine
794370 Kohler Paper Air Filter
747303 Kohler Engine Oil Filter
068478 Kohler Fuel Filter In-line
789511 Filter Kit, C-IZT
Service Literature
PART NO. DESCRIPTION
365270 FasTrak Owner’s Manual
785642 Honda 18 & 20 HP Engine Manual
787242 Honda 16 HP Engine Manual
786962 17.5 HP Briggs & Stratton ELS Engine Manual
794313 Kohler Courage Engine Manual
Options
PART NO. DESCRIPTION
365668 52" FasTrak Mulch Kit
365684 44" FasTrak Mulch Kit
785428 16" CW Gator Blade
785436 18" CW Gator Blade
793331 Armrest Kit (Michigan Seat)
784850 Armrest Kit (Milsco Seat)
367425 FasTrak Seat Spring Kit
367656 FasTrak Hour Meter Kit
Note: When ordering parts, you must use the p art numb er a s shown for ea ch part, not the index number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot
365262 6/06 1-1
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB Carriage Bolt
CE Clevis Pin
CP Cotter Pin
CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head
LW Lock Washer
MB Machine Bushing
MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw
OD Outside Diameter
ID Inside Diameter
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torq ue is shown in the Notes section n ext to the fastener
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M16 160 215
.875 420 565 M20 320 435
1.00 625 850 M24 555 750
NOTE:
Loctite® 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2 365262 6/06
Chapter 2 Contents
Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Idler Plate Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Engine Guard Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
365262 6/06 2-1
Tractor Frame Rivet Nut Installation
1
2
1
1
1
1
INDEX
NO.
SERVICE
PART NO.
1 N/A 808485 11 RIVET NUT, 5/16-18 THREAD
2 546044 365544 1 44” FASTRAK FRAME
545962 361667 1 52" FASTRAK FRAME
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-2 365262 6/06
Idler Plate Rivet Nut Installation
1
2
INDEX
NO.
SERVICE
PART NO.
1 N/A 808485 3 RIVET NUT, 5/16-18 THREAD
2 363952 363952 1 IDLER PLATE
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
365262 6/06 2-3
Engine Guard Rivet Nut Installation
1
2
INDEX
NO.
SERVICE
PART NO.
1 364885 364885 1 ENGINE GUARD
2 N/A 808485 2 RIVET NUT, 5/16-18 THREAD
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2
2-4 365262 6/06
Footrest Assembly
TRACTOR
FRAME
1
2
4
3
3
5
6
6
5
6
5
INDEX
NO.
SERVICE
PART NO.
1 785493 785493 2 LOWER STEP TREAD
2 785485 785485 2 UPPER STEP TREAD
3 011320 011320 4 CB .375-16 X .750 STD ZN
4 355651 355651 1 FLOOR PLATE
5 054502 054502 4 NT .375-16 HX GRD 5 ZNYC
6 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
365262 6/06 2-5
2-6 365262 6/06
Chapter 3 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Hydro Transmission Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Towlink Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
365262 6/06 3-1
Battery Installation
1
2
4
5
6
5
7
6
10
13
8
2
12
11
14
11
2
3
5
4
9
12
11
2
14
IDLER PLATE
TRACTOR FRAME
3-2 365262 6/06
Battery Installation
INDEX
NO.
1
2
4
1
5
3
4
10 771428 771428 1 BATTERY CABLE BOOT-RED
11 034280 034280 5 CS .312-18 X .750 HX G5 ZNYC
12 034272 034272 2 NT .312-18 HX G5 ZNYC
13 364174 364174 1 BATTERY SUPPORT
14 779850 779850 2 CB .312-18 X 3.00 FUL ZN
SERVICE
PART NO.
1 058776 058776 2 NT .312-18 HX NL ZNYC
2 768523 768523 7 FW .343 X .687 X .051/.080 HD ZNYC
3 348417 348417 1 BATTERY CLAMP STRAP
4 055939 055939 2 CS .250-20 X .750 HX G5 ZNYC
5 029868 029868 4 LW .250 INT-EXT TOOTH ZNYC
6 024927 024927 2 NT .250-20 HX GR.5 ZNYC
7 785063 785063 1 POSITIVE BATTERY CABLE
7 786632 786632 1 POSITIVE BATTERY CABLE
793216 793216 1 POSITIVE BATTERY CABLE
8 785071 785071 1 NEGATIVE BATTERY CABLE
8 786640 786640 1 NEGATIVE BATTERY CABLE
795146 795146 1 NEGATIVE BATTERY CABLE
9 740696 740696 1 BATTERY (VU1LH-8)
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Used on mowers with Honda 18 & 20 HP engines.
2. Used on mowers with Briggs & Stratton engines, and Honda 16 HP
engines.
3. Used on mowers with Honda 16 HP Engines.
4. Used on mowers with Kohler engines
5. Used on mowers with Briggs & Stratton engines.
365262 6/06 3-3
Deck Lift Assembly
1
11
3
2
4
5
3
4
1
16
10
3
3
5
8
6
7
14
15
4
8
9
12
6
1
13
8
8
7
8
16
3
7
4
1
16
4
3
1
16
7
8
6
3-4 365262 6/06
Deck Lift Assembly
INDEX
NO.
10 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS
11 784488 784488 1 DECK LIFT INDICATOR
12 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC
13 034272 034272 1 NT .312-18 HX G5 ZNYC
14 348458 348458 1 DECK LEVELER YOKE
15 767962 767962 2 FW .531 X 1.063 X .090 SAE HD ZN
16 015495 015495 4 GREASE FITTING STRAIGHT
SERVICE
PART NO.
1 348318 348318 1 STOP HANDLE
2 348284 348284 1 HEIGHT ADJUSTOR STOP
3 781294 781294 7 CLIP E, 1.00 X .625 X .050
4 784686 784686 6 FW .812 X 1.469 X .134 THK ZNYC
5 782995 018846 2 DECK LIFT SPRING
6 055749 055749 3 CS .437-14 X 1.750 HX G5 ZNYC
7 360131 360131 4 DECK LIFT CHAIN
8 704643 704643 8 NT .437-14 HX FLG ZN
9 781831 781831 1 CS.437-14 X 1.750 FULTH G5 ZNYC
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Apply grease to zerks (see owners manual).
365262 6/06 3-5
Steering and Brake Assembly
1
2
22
4
5
12
8
7
9
24
9
8
14
18
4
24
8
23
12
8
21
22
25
8
19
11
24
9
20
7
8
4
4
10
3
6
20
19
8
17
10
11
8
12
8
16
11
13
8
3
6
8
11
19
27
26
18
11
33
11
25
8
12
24
}
5
24
8
32
19
32
31
20
32
8
19
4
8
20
3
4
8
19
4
3
29
12
8
12
12
18
19
19
4
30
26
28
8
12
8
5
9
8
15
13
8
3-6 365262 6/06
Steering and Brake Assembly
INDEX
NO.
3
1
10 362251 362251 2 CRANK PIVOT
11 036236 036236 9 CS .312-18 X 1.000 HX G5 ZNYC
12 034272 034272 12 NT .312-18 HX G5 ZNYC
13 784405 784405 2 FIXED ASSEMBLY PUMP ROD
14 784355 784355 1 LH PUMP ROD ADJUSTER ASSEMBLY
15 784371 784371 1 RH PUMP ROD ADJUSTER ASSEMBLY
16 781211 781211 2 PUSH BUTTON SWITCH
17 063198 063198 4 CS 10-24 X .75 HXFLK ZNYC
18 059832 059832 6 NT #10-24 HX NL ZN
19 770867 770867 8 PLASTIC BUSHING, .750 X 1.00 X .50
20 784439 784439 4 LOCK COLLAR .750"
21 359737 359737 2 BRAKE TUBE
22 359745 359745 2 BRAKE LINK
23 784421 784421 2 BRAKE TENSION SPRING
24 023655 023655 6 NT .312-24 HX NL ZNYC
25 017251 017251 2 CP .156D X 1.000 LG HML ZN
26 785162 785162 2 SB .250 X 1.00 SH #10-24 ZNYC
27 787879 787879 1 LH ROLLER ARM
2
28 787887 787887 1 RH ROLLER ARM
2
29 363176 363176 1 LEFT STEER ARM SUPPORT
30 361550 361550 1 RIGHT STEER ARM SUPPORT
31 783696 783696 2 CENTERING DAMPENER
32 781922 781922 4 DAMPER BALL STUD
33 361295 361295 1 PIVOT TUBE
SERVICE
PART NO.
1 781260 N/A 2 STEERING BAR GRIP
2 360487 360487 2 STEERING BAR
3 086660 086660 6 NT .375-16 HX LK NY
4 767954 767954 14 FW .406 X .812 X .060 SAE HD ZN
5 705178 705178 6 CS .375-16 X 1.750 HX G5 ZNYC
6 363812 363812 2 STEER ARM SUPPORT
7 360677 360677 2 STEERCRANK LEVER
8 768523 768523 31 FW .343 X .687 X .051/.080 HD ZNYC
9 768259 N/A 4 INGUS BUSHING, #MFI-0810-05
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Includes two (2) of 768259 (Ingus Bushing, #MFI-0810-05).
2. Includes 078386 FW and 784819 Retaining Ring.
3. Includes Item 1 (781260 Steering Bar Grip).
365262 6/06 3-7
Hydro Transmission Installation
2
4
8
2
3
4
11
13
12
13
3
5
6
9
10
12
13
1
7
11
11
14
18
PARKING
PAWL
13
15
13
11
19
14
11
13
13
17
14
15
14
TRACTOR
FRAME
16
13
13
11
15
3-8 365262 6/06
Hydro Transmission Installation
INDEX
NO.
10 050161 050161 1 CS .312-18 X 1.750 HX G5 ZNYC
11 034272 034272 14 NT .312-18 HX G5 ZNYC
12 043067 043067 6 CS .312-18 X 3.00 HX G5 ZNYC
13 768523 768523 14 FW .343 X .687 X .051/.080 HD ZNYC
14 712927 712927 10 FW .344 X 1.00 X .12 HRD ZNYC
15 785113 785113 6 CS .312-18 X 4.250 HX G5 ZNYC
16 361212 361212 1 LOWER MOUNT SUPPORT
17 788067 788067 1 LEFT PUMP/MOTOR COMBO
18 788059 788059 1 RIGHT PUMP/MOTOR COMBO
19 786301 786301 1 IZT BREATHER SLEAVE
SERVICE
PART NO.
1 784231 784231 1 A-SECTION PUMP BELT
2 025007 025007 2 CS .625-11 X 1.750 HX G5 ZNYC
3 028118 028118 2 FW .62 X 1.00 X .134 ZNYC
4 784827 784827 2 4.00"OD, 5/8"ID IDLER PULLEY
5 061101 061101 1 NT .750-10 HX NL ZN
6 025296 025296 1 FW .760 X 1.625 X .08 ZNYC
7 781153 781153 2 UHMW BUSHING
8 363788 363788 1 PUMP IDLER
9 781302 781302 1 IDLER SPRING
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Service parts for Left/Right Pump/Motor Combo:
784306 RIGHT HAND PARKING PAWL
784314 LEFT HAND PARKING PAWL
785725 FAN
785717 PULLEY
785733 SEAL KIT
365262 6/06 3-9
To wlink Installation
2
TRACTOR
ASSEMBLY
2
3
2
1
1
2
1
BYPASS ARM
FOR MOWERS WITH KOHLER ENGINES
BYPASS ARM
FOR MOWERS WITH HONDA ENGINES
INDEX
NO.
1 786269 786269 2 TOW RELEASE LINK
2 066878 066878 2 CP .094 X .500 LG HML ZN
3 794651 794651 1 TOW LINK, LH FST KOH
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
3-10 365262 6/06
Chapter 4 Contents
Honda 18 & 20 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . 4-2
Honda16 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Briggs & Stratton 17.5 HP Engine Installation . . . . . . . . . . . . . . . . . . 4-6
Kohler 18 & 20 HP Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . 4-8
Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Instrument Panel Assembly/Installation. . . . . . . . . . . . . . . . . . . . . . 4-14
Honda 18 & 20 HP Electrical Schematic (784868) . . . . . . . . . . . . . 4-16
Honda 16 HP Electrical Schematic (786178) . . . . . . . . . . . . . . . . . 4-18
Briggs & Stratton 17.5 HP Electrical Schematic (786186). . . . . . . . 4-20
Kohler 18 & 20 HP Electrical Schematic . . . . . . . . . . . . . . . . . . . . . 4-22
365262 6/06 4-1
Honda 18 & 20 HP Engine Installation
1
BLK
1
RED/BLK
1
PA RT OF
ENGINE
1
YEL
24
25
26
PUR
TAN/RED
22
23
9
26
1
11
BRN
GRA/PUR
PART OF
ENGINE
10
1
1
1
2
26
24
2
3
5
6
{
4
31
13
12
14
7
8
3
15
16
17
18
6
19
20
4
21
4-2 365262 6/06
29
31
27
28
30
3
Honda 18 & 20 HP Engine Installation
INDEX
NO.
10 000398 000398 1 CLAMP
11 784868 784868 1 FASTRAK WIRE HARNESS
12 024927 024927 2 NT .250-20 HX GR 5 ZNYC
13 017038 017038 2 LW .250 MED SPRING ZNYC
14 785477 N/A 1 HONDA 20 AMP RECTIFIER
15 056077 056077 2 CS .250-20 X 1.00 HX G5 ZNYC
16 768515 768515 2 FW .250 X .560 X .04 SAE ZNYC
17 712372 712372 1 KEY 1/4 SQ X 0.66 LONG
18 786616 786616 1 PUMPDRIVE PULLEY
19 784835 784835 1 FASTRAK CLUTCH
20 763417 763417 1 FW .454 X 1.50 X .250
21 785048 785048 1 CS .437-20 X 3.00 HX G5 ZNYC
22 785063 N/A 1 POSITIVE BATTERY CABLE
23 785071 N/A 1 NEGATIVE BATTERY CABLE
24 034272 034272 5 NT .312-18 HX G5 ZNYC
25 768523 768523 3 FW .343 X .687 X .051/.080 HD ZNYC
26 712927 712927 4 FW .344 X 1.00 X .12 HRD ZNYC
27 029876 029876 4 LW .312 INT-EXT TOOTH ZNYC
28 052837 052837 4 CS .312-18 X 1.500 HX G5 ZNYC
29 000331 000331 1 SMALL/SHORT WIRE TIE
30 791251 N/A 1 CLUTCH WIRE HARNESS PIGTAIL
31 784918 784918 1 RUBBER BUMPER
SERVICE
PART NO.
1 784629 784629 1 HONDA 20HP ENGINE
784611 784611 1 HONDA 18HP ENGINE
2 784843 784843 1 18/20 HONDA MUFFLER
3 720177 720177 2 CS M 8-1.25 X 20 10.9 HX FL ZNYC
4 785378 785378 1 EXHAUST PIPE CLAMP
5 784959 784959 1 FASTRAK MUFFLER MANIFOLD
6 785543 N/A 2 HONDA (20) MUFFLER GASKET
7 017004 N/A 4 LW .312 MED SPRING ZNYC
8 782664 N/A 4 NT M8-1.25 HX STAINLESS STEEL
9 050161 050161 1 CS .312-18 X 1.75 HX G5 ZNYC
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Part of Item 11 (784868 FasTrak wire harness).
2. Two wires.
3. Connected to Item 11 (784868 FasTrak wire harness).
4. Torque to 45-48 ft-lb.
5. Engine oil capacity; 2.3 US qts. (with filter), see engine manual.
6. Engine speed; High speed - 3450 ±50 RPM.
365262 6/06 4-3
Honda 16 HP Engine Installation
PART OF
ENGINE
12
7
2
1
3
4
5
12
32
{
6
8
10
FROM
RECTIFIER
1
PART OF
ENGINE
9
BLK
12
11
13
1
RED
RED/BLK
1
YEL
16
14
15
14
1
20
18
33
4
9
CONNECTED
TO ITEM 11
17
19
21
ROUTE CARBURATOR
OVERFLOW HOSE
AS SHOWN
TO
ENGINE
(4 WIRES)
22
23
24
26
28
30
31
25
27
29
2
4-4 365262 6/06
Honda 16 HP Engine Installation
INDEX
NO.
10 712927 712927 4 FW .344 X 1.00 X .12 HRD ZNYC
11 786178 786178 1 FASTRAK 16 HONDA WIRE HARNESS
12 739144 792796
13 786640 N/A 1 NEGATIVE BATTERY CABLE
14 725267 725267 2 FW .318 X .472 X .047 ZN
15 786632 N/A 1 POSITIVE BATTERY CABLE
16 782664 782664 1 NT M8-1.25 HX STAINLESS STEEL
17 768515 768515 2 FW .250 X .560 X .04 SAE ZNYC
18 017038 017038 2 LW .250 MED SPRING ZNYC
19 056077 056077 2 CS .250-20 X 1.00 HX G5 ZNYC
20 024927 024927 2 NT .250-20 HX GR.5 ZNYC
21 787267 N/A 1 HONDA 16 AMP RECTIFIER
22 029876 029876 4 LW .312 INT-EXT TOOTH ZNYC
23 050161 050161 4 CS .312-18X1.750 HX G5 ZNYC
24 712372 712372 1 KEY 1/4 SQ X 0.66 LONG
25 000331 000331 1 SMALL/SHORT WIRE TIE
26 786616 786616 1 PUMPDRIVE PULLEY
27 791251 N/A 1 CLUTCH WIRE HARNESS PIGTAIL
28 784835 784835 1 FASTRAK CLUTCH
29 784918 784918 1 RUBBER BUMPER
30 763417 763417 1 FW .454 X 1.50 X .250
31 785048 785048 1 CS .437-20 X 3.00 HX G5 ZNYC
32 378273 378273 1 16HP EXHAUST HEAT SHIELD
33 043570 043570 1 SINGLE HOSE CLIP
SERVICE
PART NO.
1 785394 785394 1 HONDA 16 HP ENGINE
2 785410 785410 1 16 HONDA MUFFLER
3 034280 034280 2 CS .312-18 X .750 HX G5 ZNYC
4 768523 768523 5 FW .343 X .687 X .051/.080 HD ZNYC
5 785378 785378 1 EXHAUST PIPE CLAMP
6 785543 N/A 2 HONDA MUFFLER GASKET
7 005231 005231 4 NT M6-1.0 X10 HX FLG ZN
8 785402 785402 1 FASTRAK 16 HP MUFFLER MANIFOLD
9 034272 034272 7 NT .312-18 HX G5 ZNYC
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Part of item 11 (786178 FasTrak 16 Honda Wire Harness).
2. Torque to 45-48 ft-lb.
3. Engine oil capacity; 1.37 US qts. (with filter), 1.22 US qts. (w/o filter), see
engine manual.
4. Engine speed; High speed - 3450 ±50 RPM.
365262 6/06 4-5
Briggs & Stratton 17.5 HP Engine Installation
6
7
}
8
5
1
2
3
26
27
7
PART OF
9
1
7
ENGINE
23
24
BLK
1
1
30
PUR
RED
27
11
1
1
17
18
10
15
9
25
26
31
28
26
14
BRN
TAN/RED
PUR
RED/BLK
29
26
27
4
12
13
26
27
26
16
19
20
21
3
22
4-6 365262 6/06
2
Briggs & Stratton 17.5 HP Engine Installation
INDEX
NO.
10 786954 786954 1 FITTING 90, -6MPT/-6FPT
11 771378 771378 1 16.00” PUSHLOC HYDRO HOSE
12 029876 029876 4 LW .312 INT-EXT TOOTH ZNYC
13 050161 050161 4 CS .312-18X1.750 HX G5 ZNYC
14 712927 712927 4 FW .344 X 1.00 X .12 HRD ZNYC
15 000331 000331 1 SMALL, SHORT WIRE TIE
16 791251 N/A 1 CLUTCH PIGTAIL WIRE HARNESS
17 712372 712372 1 1/4 SQ X 0.66 LONG KEY
18 786616 786616 1 PUMPDRIVE PULLEY
19 784835 784835 1 FASTRAK CLUTCH
20 784918 784918 1 RUBBER BUMPER
21 763417 763417 1 FW .454 X 1.50 X .250
22 785048 785048 1 CS .437-20 X 3.00 HX G5 ZNYC
23 785071 N/A 1 NEGATIVE BATTERY CABLE
24 786186 786186 1 FASTRAK 17.5 WIRE HARNESS
25 768820 768820 1 BATTERY CABLE
26 768515 768515 7 FW .281 X .625 X .051/.080HD ZNYC
27 024927 024927 5 NT .250-20 HX GR.5 ZNYC
28 055947 055947 2 CS .250-20 X .500 HX G5 ZNYC
29 044255 044255 1 NT #10-32 HX ZN
30 786632 N/A 1 POSITIVE BATTERY CABLE
31 030817 030817 1 STARTER SOLENOID
SERVICE
PART NO.
1 786004 786004 1 BRIGGS 17.5 HP ELS SINGLE ENGINE
2 780841 780841 1 MUFFLER GASKET
3 786012 786012 1 17.5 HP BRIGGS MUFFLER MANIFOLD
4 016287 016287 2 CS .312-18 X 1.00 HXFLK ZNYC
5 785410 785410 1 MUFFLER
6 034280 034280 2 CS .312-18 X .75 HX G5 ZNYC
7 768523 768523 5 FW .343 X .687 X .051/.080 HD ZNYC
8 785378 785378 1 1.50" MUFFLER CLAMP
9 034272 034272 6 NT .312-18 HX G5 ZNYC
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Part of Item 24 (786186 FasTrak 17.5 HP B & S Wire Harness).
2. Connected to Item 24 (786186 FasTrak 17.5 HP B & S Wire Harness).
3. Torque to 45-48 ft-lb.
4. Engine oil capacity; 1.5 US qts. (see engine manual).
5. Engine speed; High speed - 3450 ±50 RPM.
365262 6/06 4-7
Kohler 18 & 20 HP Engine Installation
1
TO STARTER
8
FROM NEGATIVE
BATTERY TERMINAL
2
3
1
4
5
7
5
TO STARTER
SOLENOID
RED/BLK
6
FROM POSITIVE
BATTERY TERMINAL
5
9
2
25
21
26
29
24
23
1
21
30
35
YEL
27
20
19
36
22
25
2
10
11
5
9
14
15
16
3
32
20
28
13
12
20
17
18
31
38
33
37
34
4-8 365262 6/06
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