Note: When ordering parts, yo u must use the part number as shown for each part, not the index number . Always give
the model and serial number to your parts and service represen tative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece ssary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
353326 6/061-1
Page 6
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
HXHex Head
LWLock Washer
MBMachine Bushing
MSMachine Screw
NTNut
SCSelf Tapping Cap Screw
SHSocket Head
SBShoulder Bolt
SSSet Screw
ODOutside Diameter
IDInside Diameter
Standard Torques
The following chart lists the standard torque va lues for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torq ue is shown in the Notes section n ext to the fastener
103011193011191SPOUT DEFLECTOR
110085810085811CS .250-20X1.500 HX G5 ZN
1206855106855113NT .250-20 HX NL ZN
1301707901707926FW .250X .560X.04 SAE ZN
147041637041634CS .250-20 X 2.00 HX G5 ZN
153008483008481HINGE
167375367375361SEAL .43 X .75 29" LONG
174993274993271LH CORNER SUPPORT
1805607705607716CS .250-20 X 1.00 HX G5 ZN
197587897587896NT .312-18 CAMTAINER FASTNER
200559390559391CS .250-20 X .75 HX G5 ZN
214994264994261SPOUT
223017703017701WINDOW TRIM
237605127605121OVERFLOW WINDOW
240643450643454CS .312-18 X 2.00 HX G5 ZN
250362360362366CS .312-18 X 1.00 HX G5 ZN
260170040170046LW .312 MED SPRING ZN
2701138701138710CP .125D X 1.250 LG HML ZN
2844354944354924PIVOT BEARING DISC
294965884965882DOOR LINKAGE
304994594994592DOOR STRAP LINKAGE
314965544965541LH PIVOT LINKAGE
320277140277146CE .500 X 1.25 .156 X 1.093 ZN
334965624965621RH DOOR LATCH LINKAGE
343477653477651HANDLE
357588547588541UV .75 ID X 5" LG BLACK GRIP
364965134965131BAC VAC FRAME
377586317586312RP .250 X 1.375 HEAVY SPIRAL
383748433748431CLOSE OUT PLATE
130764220764224FW .406 X 1.000 X .06 ZN
140866600866602NT .375-16 HX LK NY
1576018176018122.5X.75 3/8 BORE GRAY WHEEL
163008553008551BOTTOM PLATE
173008893008891DOOR SCREEN STRAP
183008143008141DOOR SCREEN
SERVICE
PART NO.
14962324962321REAR DOOR COVER
23011013011011HANDLE
305593905593910CS .250-20 X .750 H X G5 ZN
40170790170798FW .250 X .560 X .04 SAE ZN
506432906432921CS .250-20 X .625 HX G5 ZN
670430470430429FDW 1.000 X .281 X .06 ZN
70560770560772CS .250-20 X1.000 HX G5 ZN
84993014993011LH DOOR
4992934992931RH DOOR
976014076014010RIVET .187 X .375 X .375 HD DIA
3010283010281RH WHEEL BRACKET
MFG. PART
NO.
QTY.DESCRIPTION
1. Wheel to turn freely.
NOTES:
353326 6/062-5
Page 12
Hopper Assembly 353219
HOPPER DOOR
ASSEMBLY
HOPPER FRONT
ASSEMBLY
4
2
1
3
4
6
5
2-6353326 6/06
Page 13
Hopper Assembly 353219
INDEX
NO.
SERVICE
PART NO.
10643290643294CS .250-20 X .625 HX G5 ZN
20170790170794FW .250 X .560 X.04 SAE ZN
34435494435494PIVOT BEARING DISC
40113870113874CP .125D X 1.250 LG HML ZN
57412647412641MADE IN U.S.A.-COMBO DECAL
67585327585322BAC VAC ID DECAL
MFG. PART
NO.
QTY.DESCRIPTION
NOTES:
1. Door to be flush with top surface of hopper assembly. Adjust door until
sides align evenly with hopper. If needed, continue to adjust door until
door assembly rests against the hopper in the closed position. Finish
installing linkage.
2. Rotate handle several times to ensure proper opening and closing of
door assembly, adjust as required.
3. Adjust 374843 (Close Out Plate) to close gap between front assembly
and door assembly see ‘Chapter 2, ‘Hopper Front Assembly” on
page 2-2
100194710194711CE .380 X 1.75 .150 X 1.60 ZN
117679547679546FW .406 X .812 X .060 SAE HD ZN
120545020545024NT .375-16 HX GRD 5 ZN
133251003251001LOWER BLOWER IDLER COVER
14101089101089172" DISCHARGE ADAPTER
3
SERVICE
PART NO.
17704127704121LOWER BLOWER BELT
20362440362442CS .375-16 X 1.00 HX G5 ZNYC
33651633651631PULLEY COVER
40113200113201CB .375-16 X .750 STD ZN
53243013243011BLOWER PIVOT MOUNT
60783780783781CS .500-13 X 1.500 HX G5 ZNYC
77703887703881PULLEY
80230360230361HP .148 X 2.690 ZN
93242853242851BLOWER MOUNT
MFG. PART
NO.
QTY.DESCRIPTION
NOTES:
1. Torque to 65-75 ft. lbs.
2. All components are contained in 325084 Deck Adapter Kit for Hustler Z
Bac Vac except 365163 (Pulley Cover) which is contained in 357582K.
3. Used on mowers with serial numbers after 05011098.
353326 6/064-3
Page 26
Blower Installation, 60" Deck
BLOWER
ASSEMBLY
1
2
3
4
1
5
12
7
EXISTING
HARDWARE
8
EXISTING
HARDWARE
EXISTING
HARDWARE
10
11
EXISTING
HARDWARE
6
9
EXISTING
HARDWARE
60" DECK
12
13
12
13
4-4353326 6/06
12
13
Page 27
Blower Installation, 60" Deck
INDEX
NO.
4
4
3
103242853242851BLOWER MOUNT
110194710194711CE .380 X 1.75 .150 X 1.60 ZN
127679547679542FW .406 X .812 X .060 SAE HD ZN
130545020545022NT .375-16 HX GRD 5 ZN
SERVICE
PART NO.
17703967703961LOWER BLOWER BELT
23474683474681PULLEY COVER
30113200113201CB .375-16 X .750 STD ZN
43243013243011BLOWER PIVOT MOUNT
50362440362442CS .375-16 X 1.00 HX G5 ZNYC
6101071101071160" DISCHARGE ADAPTER
70783780783781CS .500-20 X 1.500 HX G5 ZN
70742520742521CS .500-13 X 1.500 HX G5 ZNYC
85247855247851PULLEY
90230360230361HP .148 X 2.690 ZN
MFG. PART
NO.
QTY.DESCRIPTION
NOTES:
1. Torque to 65-75 ft. lbs.
2. All components are contained in 353201 Deck Adapter Kit for Hustler Z
Bac Vac , except 347468 (Pulley Cover) which is contained in 353201.
3. Use on deck with saddless spindle assemblies.
4. Used on mowers with serial numbers after 05011098.
353326 6/064-5
Page 28
Blower Installation, 52" Deck
BLOWER
ASSEMBLY
1
3
2
4
EXISTING
HARDWARE
EXISTING
HARDWARE
52" DECK
6
11
10
5
9
1
7
8
EXISTING
HARDWARE
EXISTING
HARDWARE
EXISTING
HARDWARE
4-6353326 6/06
12
13
13
Page 29
Blower Installation, 52" Deck
INDEX
NO.
3
3
103532683532681BLOWER MOUNT
110194710194711CE .380 X 1.75 .150 X 1.60 ZN
127679547679544FW .406 X .812 X .060 SAE HD ZN
130545020545022NT .375-16 HX GRD 5 ZN
SERVICE
PART NO.
17825657825651LOWER BLOWER BELT
23533673533671PULLEY COVER
30113200113201CB .375-16 X .750 STD ZN
43530113530111BLOWER PIVOT BRACKET
50253950253952CB .375-16 X 1.00 STD CD
6352336352336152" DISCHARGE ADAPTER
70742520742521CS .500-13 X 1.500 HX G5 ZNYC
85247855247851PULLEY
90230360230361HP .148 X 2.690 ZN
MFG. PART
NO.
QTY.DESCRIPTION
NOTES;
1. Torque to 65 - 75 ft. lbs.
2. All components are contained in 353193 Deck Adapter Kit for Hustler Z
Bac Vac , except 353367 (Pulley Cover) which is contained in 353193.
3. Used on mowers with serial numbers after 05011098.
353326 6/064-7
Page 30
Blower Installation, 72" XR7 Deck
2
BLOWER
ASSEMBLY
3
1
3
4
EXISTING
HARDWARE
EXISTING
HARDWARE
8
72" DECK
7
10
5
4
1
6
EXISTING
HARDWARE
9
EXISTING
HARDWARE
11
4-8353326 6/06
Page 31
Blower Installation, 72" XR7 Deck
INDEX
NO.
101030361030361CHUTE MOUNT
110253950253952CB .375-16 X 1.00 STD CD
SERVICE
PART NO.
17879867879861LOWER BLOWER BELT
21076221076221PULLEY COVER
30866600866602NT .375-16 HXZY NL
47679547679542FW .406 X .812 X .060 SAE
51029131029131BLOWER PIVOT MOUNT
60165270165271CS .500-13 X 1.00 HX G5 Z
70230360230361HP .148 X 2.690 ZN
80194710194711CE .380 X 1.75 .150 X 1.60 ZN
97703887703881PULLEY
MFG. PART
NO.
QTY.DESCRIPTION
NOTES:
1. Torque to 65-75 ft. lbs.
2. All components are contained in 107144 Deck Adapter Kit for Hustler Z
XR7 72" Bac Vac .
353326 6/064-9
Page 32
Blower Installation, 66" XR7 Deck
2
1
BLOWER
ASSEMBLY
EXISTING
HARDWARE
EXISTING
HARDWARE
66" DECK
3
4
7
8
10
3
4
5
1
6
EXISTING
HARDWARE
9
EXISTING
HARDWARE
EXISTING
HARDWARE
11
4-10353326 6/06
Page 33
Blower Installation, 66" XR7 Deck
INDEX
NO.
101030361030361CHUTE MOUNT
110253950253952CB .375-16 X 1.00 STD CD
SERVICE
PART NO.
17879787879781LOWER BLOWER BELT
21076221076221PULLEY COVER 66" XR7 DECK
30866600866602NT .375-16 HXZY NL
47679547679542FW .406 X .812 X .060 SAE
51029131029131BLOWER PIVOT MOUNT
60165270165271CS .500-13 X 1.00 HX G5 Z
70230360230361HP .148 X 2.690 ZN
80194710194711CE .380 X 1.75 .150 X 1.60 ZN
95247857114991PULLEY
MFG. PART
NO.
QTY.DESCRIPTION
NOTES:
1. Torque to 65-75 ft. lbs.
2. All components are contained in 107136 Deck Adapter Kit for Hustler Z
XR7 66" Bac Vac .
353326 6/064-11
Page 34
Blower Installation, 60" XR7 Deck
BLOWER
ASSEMBLY
2
EXISTING
HARDWARE
7
1
3
4
4
5
1
6
EXISTING
HARDWARE
9
60" DECK
EXISTING
HARDWARE
8
EXISTING
HARDWARE
10
11
4-12353326 6/06
Page 35
Blower Installation, 60" XR7 Deck
INDEX
NO.
101030361030361CHUTE MOUNT
110253950253951CB .375-16 X 1.00 STD CD
SERVICE
PART NO.
17879787879781LOWER BLOWER BELT
21032181032181PULLEY COVER
30866600866602NT .375-16 HXZY NL
47679547679542FW .406 X .812 X .060 SAE
51029131029131BLOWER PIVOT MOUNT
60165270165271CS .500-13 X 1.00 HX G5 Z
70230360230361HP .148 X 2.690 ZN
80194710194711CE .380 X 1.75 .150 X 1.60 ZN
95247857114991PULLEY
MFG. PART
NO.
QTY.DESCRIPTION
NOTES:
1. Torque to 65-75 ft. lbs.
2. All components are contained in 107128 Deck Adapter Kit for Hustler Z
XR7 60" Bac Vac .
353326 6/064-13
Page 36
Blower Installation, 54" XR7 Deck
2
1
BLOWER
ASSEMBLY
54" DECK
EXISTING
HARDWARE
8
3
4
7
10
4
5
1
6
EXISTING
HARDWARE
9
EXISTING
HARDWARE
EXISTING
HARDWARE
11
4-14353326 6/06
Page 37
Blower Installation, 54" XR7 Deck
INDEX
NO.
101030361030361CHUTE MOUNT
110253950253951CB .375-16 X 1.00 STD CD
SERVICE
PART NO.
17703967703961LOWER BLOWER BELT
21040001040001PULLEY COVER
30866600866602NT .375-16 HXZY NL
47679547679542FW .406 X .812 X .060 SAE
51077841077841BLOWER PIVOT MOUNT
60165270165271CS .500-13 X 1.00 HX G5 Z
70230360230361HP .148 X 2.690 ZN
80194710194711CE .380 X 1.75 .150 X 1.60 ZN
96006506006501PULLEY
MFG. PART
NO.
QTY.DESCRIPTION
NOTES:
1. Torque to 65-75 ft. lbs.
2. All components are contained in 107110 Deck Adapter Kit for Hustler Z
XR7 54" Bac Vac .
6007756007751XR7 BAC VAC FLEXIBLE TRANSFER TUBE
20226080226082HOSE CLAMP
33737953737951MMZ BAC VAC MOUNT BRACKET
40230360230362HP .148 X 2.690 ZN
57280307280304FW .656 X 1.312 X .090 ZN
60635600635602CE .625 X 2.00 .156 X 1.84 ZN
77059547059542CS .500-13 X 1.25 HX G5 ZNYC
87679627679624FW .531 X 1.063 X .090 SAE HD ZN
90081930081932NT .500-13 HX G5 ZNYC
7889197889191TAIL PIPE EXTENSION (27 KOHLER)
MFG. PART
NO.
QTY.DESCRIPTION
NOTES:
1. Second clamp is installed on Flexible Transfer Tube at Blower Outlet.
353326 6/064-17
Page 40
Weight Installation
2
3
2
1
3
1
4
TRACTOR
FRAME
4
4-18353326 6/06
Page 41
Weight Installation
INDEX
NO.
SERVICE
PART NO.
13532433532432BAC VAC WEIGHT
27221087221084WG NT .375-16 ZN
37128937128934FW .406 X 1.25 X.12 HRD ZN
478259978259922.00 SQ BOTTOM 3/8-16 U-BOLT