Hustler 350702 User Manual

Hustler Super Z Diesel
Parts Manual
•••••
P.O. Box 7000
•••
Hesston, Kansas
67062-2097
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 Contents
Tractor Frame Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . 2-2
Seat Latch & Belt Guard Rivet Nut Installation . . . . . . . . . . . . . . . . 2-3
Seat Support Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Cooling System Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . 2-5
Foot Rest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Chapter 3 Contents
Hydraulic Component Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Hydraulic Line Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Chapter 4 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Steering and Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Table of Contents

Chapter 5 Contents
Engine Idler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Air Cleaner Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Seat Support Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Cooler Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Muffler Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Fuel Tank Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Electrical Schematic—795336 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Electrical Schematic—795831 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Chapter 6 Contents
Front Axle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Front Wheel Breakdown—791897 . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Chapter 7 Contents
72" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7-2
72" Side Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 7-4
Side Discharge Deck Hydraulic Motor Installation . . . . . . . . . . . . . 7-6
60" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7-8
60" Side Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 7-10
72" Rear Discharge Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . 7-12
72" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-14
Rear Discharge Deck Hydraulic Motor Installation . . . . . . . . . . . . . 7-16
350702 4/05 c-1
60" Rear Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-18
60" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-20
Spindle Assembly—796235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Spindle Assembly—796680. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Chapter 8 Contents
Deck Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Side Discharge Deck Belt Routing and Tensioning . . . . . . . . . . . . 8-4
Deck Belt Routing and Tensioning–Rear Discharge . . . . . . . . . . . 8-5
ROPS Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Chapter 9 Contents
Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Side Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Rear Discharge Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
c-2 350702 4/05

Chapter 1

General Information

This Manual covers Hustler Super Z Diesel model 927327 34/60, Hustler Super Z Diesel model 927335 34/72, Hustler Super Z Diesel Rear Discharge model 927608 34/72, & Hustler Super Z Diesel Rear Discharge model 927616 34/60,.
Frequently Ordered Parts
PART NO. DESCRIPTION
027912 Lubrizol 7 oz. Bottle 027920 Lubrizol 10 oz. Bottle 783936 Hydraulic Oil Filter 792267 Pump Drive Belt 791970 B-Section 60" Diesel Z Belt 791988 B-Section 72" Diesel Z Belt 797159 72" Diesel Z Rear Discharge Deck B elt 795773 60" Diesel Z Rear Discharge Deck B elt 795815 Fuel Filter 785261 Air Filter 795799 Engine Oil Filter
Service Literature
PART NO. DESCRIPTION
351254 Super Diesel Z Owner’s Manual 795807 Caterpillar 3013 User’s Handbook
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.
-
350702 4/05 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head
LW Lock Washer MB Machine Bushing MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw OD Outside Diameter
ID Inside Diameter
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the
SIZE FT. LBS NM SIZE FT.-LBS NM
.250 8.2 11.1 M3 1 1.3 .312 17 23 M4 2.2 3 .375 30 40 M5 4.5 6.1 .438 48 65 M6 7.7 10.4 .500 73 99 M8 18.5 25 .562 105 143 M10 37 50 .625 145 200 M12 64 87 .750 260 350 M16 160 215 .875 420 565 M20 320 435
1.00 625 850 M24 555 750
NOTE:
Loctite® 592 to be used on all pipe threads. Lubricate all grease zerks.
fastener.
1-2 350702 4/05

Chapter 2 Contents

Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Seat Latch Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Seat Latch & Belt Guard Rivet Nut Installation . . . . . . . . . . . . . . . . . 2-4
Cooling System Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Foot Rest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
350702 4/05 2-1

Tractor Frame Rivet Nut Installation

2
1
2
2
2
2
2
2
2
2
2
INDEX NO.
1 547067 382010 1 DIESEL Z TRACTOR FR A ME 2 N/A 808493 44 3/8-16 THREAD RIVET NUT
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-2 350702 4/05
2

Seat Latch & Belt Guard Rivet Nut Installation

1
2
3
INDEX NO.
1 334060 334060 1 SEAT CATCH 2 808493 808493 6 3/8-16 THREAD RIVET NUT 3 352476 352476 1 FAN END BELT COVER
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
350702 4/05 2-3
2

Seat Support Rivet Nut Installation

2
2
2
1
2
INDEX NO.
1 333492 333492 1 SEAT SUPPORT 2 808493 808493 6 3/8-16 THREAD RIVET NUT
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
2-4 350702 4/05

Cooling System Rivet Nut Installation

1
3
2
INDEX NO.
1 101402 791939 1 COOLER PACKAGE
1
2 338996 338996 1 OVERFLOW BOTTLE MOUNT 3 N/A 808493 12 3/8-16 THREAD RIVET NUT
SERVICE
PART NO.
MFG. PART
NO.
1. Service part includes rivet nuts.
3
3
QTY. DESCRIPTION
NOTES:
350702 4/05 2-5

Foot Rest Assembly

3
4
5
6
7
8
1
2
9
11
5
10
5
12
INDEX NO.
1 795104 795104 1 FOOTPAN HORIZONTAL SOUNDMAT 2 795088 795088 1 FOOTPAN VERTICAL SOUNDMAT 3 314633 314633 1 FLOORPLATE 4 056069 056069 3 CS .375-16 X .625 HX G5 ZN 5 767954 767954 7 FW .406 X .812 X .060 SAE HD ZN 6 314716 314716 1 PIVOTING SUPPORT 7 058776 058776 2 NT .312-18 HX NL ZNYC 8 713685 713685 2 FW .312 X .75 X .06 ZNYC
9 796276 796276 3 3/8 M/F ROUND VIBRATION MOUNT 10 086660 086660 3 NT .375-16 HX LK NY 11 781880 781880 2 BUMPER
SERVICE
PART NO.
063297 063297 2 SB .375 X .500 SH .312-18 TD ZN
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-6 350702 4/05

Chapter 3 Contents

Hydraulic Component Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Hydraulic Line Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
350702 4/05 3-1

Hydraulic Component Fittings

1
2
3
15
7
8
6
4
5
9
13
11
10
16
21
12
13
14
13
17
18
19
18
20
4
3-2 350702 4/05
Hydraulic Component Fittings
INDEX NO.
1 792069 792069 1 WHEEL MOTOR, PDM RH PORTS 2 794743 794743 1 WHEEL MOTOR, PDM LH PORTS 3 795922 N/A 2 FITTING, 90-6MORB/-6MJIC
1
4 781542 N/A 6 FITTING, 90-8MORB/-8MSL
1
5 793877 793877 1 PERMCO PUMP 6 793752 793752 1 VALVE ASSEMBLY-DIESEL 7 795401 795401 1 FITTING, T 20MORB.12MJIC.6MJ IC 8 796144 N/A 1 FITTING, 45-12MORB/-12MJIC
1
9 795930 N/A 2 FITTING, STR - 12MORB/-12MJI C
1
10 796110 N/A 1 FITTING,QC-12FORB/-12F
1
11 796128 N/A 1 FITTING,QC-12FORB/-12M
1
12 796284 N/A 1 CASE DRAIN MANIFOLD
2
13 779132 N/A 5 FITTING, STR-6MORB/-6JIC
2
14 796706 N/A 1 FITTING, STR-6MORB/-8MORB
2
15 771311 N/A 1 FITTING, 90-8MORB/-8MJIC
1
16 792200 792200 1 HYDRO-GEAR TANDOM PUMP 17 795914 N/A 1 FITTING, STR-6MJIC/-8MORB
1
18 781534 N/A 2 FITTING, STR-8MORB/-8MSL
1
19 771303 N/A 2 FITTING, STR-4MORB/-6MJIC
1
20 796060 N/A 1 HOSE,LP PUMP TO PUMP
1
21 796292 N/A 1 CASE DRAIN MANIFOLD
1
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Included in 794727 Hydraulic Kit.
2. Included in Item 21 (796292 Case Drain Manifold)
350702 4/05 3-3

Hydraulic Component Mounting

1
2
4
4
23
25
32
23
21
23
3
22
6
12
24
TRANSPORT PUMPS
8
9
5
11
11
7
13
12
11
11
17
10
14
1
LEFT SIDE WHEEL MOTOR
1
2
20
19
18
16
11
1
15
24
11
1
14
11
1
15
LEFT SIDE WHEEL MOTOR
26
22
21
6
12
11
6
27
28
DECK PUMP
26
29
6
MANIFOLD
30
31
3-4 350702 4/05
Hydraulic Component Mounting
INDEX NO.
1 032763 032763 1 BREATHER CAP 2 032771 032771 1 STRAINER 3 791939 791939 1 COOLER PACKAGE 4 050161 050161 6 CS .312-18 X 1.75 HX G5 ZNYC 5 056036 056036 2 CS .375-16 X 2.25 HX G5 ZNYC 6 767954 767954 8 FW .406 X .812 X .060 SAE HD ZN 7 712372 712372 1 1/4 SQ X 0.66 LONG KEY 8 794263 794263 1 8 GROOVE MIRCO V PULLEY
9 028118 028118 1 FW .625 X 1.00 X .134 ZNYC 10 021634 021634 1 NT .625-18 HX PN 11 767962 767962 16 FW .531 X 1.063 X .090 SAE HD ZN 12 781567 781567 6 NT .50-13 HX LK NY ZNYC 13 074252 074252 2 CS .500-13 X 1.50 HX G5 ZNYC 14 721910 721910 4 CS .500-13 X 2.75 HX G5 ZNYC 15 795153 795153 4 NT .50-13 SERRATED HX FLANGE 16 794958 794958 2 AT,1/2-13 X 42.00" B7 ZINC 17 794438 794438 1 DECK PUMP CLUTCH 18 016147 016147 4 CS .250-20 X .750 HXFLK ZNYC 19 795492 795492 1 FW .32 X .875 X .187 20 795518 795518 1 CS .312-24 X 1.50 HX W/ LK PATCH 21 029868 029868 2 CS .250-20 X .625 HXFLK ZNYC 22 782029 782029 2 LW .250 INT-EXT TOOTH Z 23 712927 712927 12 FW .344 X 1.00 X .12 HRD ZNYC 24 058776 058776 6 NT .312-18 HX NL ZNYC 25 795567 795567 3 DIESEL Z FUEL TANK FOAM 26 029751 029751 4 CS .375-16 X 1.00 HXFLK ZNYC 27 350850 350850 1 FILTER GUARD 28 086660 086660 2 NT .375-16 HX LK NY 29 015719 015719 1 WOODRUFF .156X.625 SAE# 6 30 783928 783928 1 FILTER HEAD ZAF SERIES 31 783936 783936 1 FILTER ELEMENT 32 796367 796367 1 1.625 X 2.00 X .188 RUBBER GROMMET
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Torque to 75 ft. lbs.
2. Torque to 25-28 ft. Lbs.
3. Hydraulic system capacity: Fill reservoir to 3.5" below top of fill neck—12 Qts.
4. Electric clutch burnishing procedure: With engine at half throttle— approximately 2400 RPM—engage clutch for 15 seconds, then disengage for 15 seconds for 10 cycles.
350702 4/05 3-5

Hydraulic Line Connections

COOLER PACKAGE
5
LEFT WHEEL MOTOR
10
1
9
8
6
12
11
7
3
RIGHT WHEEL MOTOR
17
4
18
19
20
21
16
22
TRANSPORT PUMPS
2
13
14
15
OIL FILTER ASSEMBLY WITH OIL FLOW IN ARROW DIRECTION
3-6 350702 4/05
23
DECK PUMP
24
Hydraulic Line Connections
INDEX NO.
1 795856 N/A 1 MOTOR TO PUMP TUBE 2 795872 N/A 1 MOTOR TO PUMP TUBE 3 796185 N/A 1 MOTOR TO PUMP TUBE 4 796193 N/A 1 MOTOR TO PUMP TUBE 5 796086 N/A 1 HOSE,LP COOLER TO FILTER 6 796771 N/A 1 HOSE 7 796789 N/A 1 FITTING 8 796821 N/A 1 HOSE
9 796797 N/A 1 RELIEF VALVE, 10PSI -8MJIC/-8MJIC 10 796011 N/A 1 HOSE,LP CASE-DRAIN LH MT R 11 796029 N/A 1 HOSE,LP CASE-DRAIN RH MTR 12 796052 N/A 1 HOSE,LP CASE-DRAIN RES 13 796102 N/A 1 HOSE,LP FILTER TO PUMP 14 796045 N/A 1 HOSE,LP CASE-DRAIN PUMP 15 796078 N/A 1 HOSE 16 796037 N/A 1 HOSE,LP CASE-DRAIN BH 17 795989 N/A 1 NT-6 BULKHEAD 18 795971 N/A 1 FITTING,STRBH-6MJIC/-6MJIC 19 795997 N/A 1 06 O-RING 20 796003 N/A 1 FITTING, QC-6FORB/-6M 21 795930 N/A 1 FITTING, STR - 12MORB/-12MJI C 22 796151 N/A 1 FITTING,STR-8MJIC/-12MORB 23 796177 N/A 1 HOSE,LP COOL ER TO PUMP 24 796169 N/A 1 HOSE,LP VALVE TO COOLER
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. All parts included with 794727 Diesel Z Tractor Hydro Kit.
350702 4/05 3-7
3-8 350702 4/05

Chapter 4 Contents

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -4
Steering and Park Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
350702 4/05 4-1

Battery Installation

1
2
4
3
5
9
7
1
2
3
5
13
7
6
10
11
7
9
12
4
7
6
7
7
14
8
7
6
10
11
4-2 350702 4/05
Battery Installation
INDEX NO.
1 029751 029751 2 CS .375-16 X 1.00 HXFLK ZNYC
2 767954 767954 2 FW .406 X .812 X .060 SAE HD ZN
3 351288 351288 2 BATTERY COVER
4 722199 722199 2 2" WIDE SCOTCH POLYURETHANE
5 713198 713198 2 SEAL 3/8 X 3/4 X 8.50 LG
6 016154 016154 4 CS .250-20 X 1.00 HXFLK ZNYC
7 029868 029868 8 LW .250 INT-EXT TOOTH ZNYC
8 793216 793216 1 24" POSITIVE BATTERY CABLE
9 024927 024927 4 NT .250-20 HX GR.5 ZNYC 10 771428 771428 2 RED BATTERY CABLE BOOT 11 740696 740696 2 BATTERY VU1LH-8 12 796219 796219 1 36" NEGATIVE BATTERY CABLE 13 786632 786632 1 30" POSITIVE BATTERY CABLE 14 785071 785071 1 NEGATIVE BATTERY CABLE
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. When performing service on mower, disconnect battery ground cables and do not reconne ct to batteries unt il engine is rea dy to be started. Se e Owners Manual.
350702 4/05 4-3

Deck Lift Assembly

1
2
3
4
14
14
1
11
1
13
9
1
13
9
8
11
5
4
7
4
12
1
13
4
8
9
11
8
10
11
6
8
4
4
13
8
4-4 350702 4/05
Deck Lift Assembly
INDEX NO.
1 348318 348318 1 STOP HANDLE 2 348284 348284 1 HEIGHT ADJUSTMENT STOP 3 783001 783001 1 DECK LIFT INDICATOR 4 781294 781294 7 E CLIP, 1.00 X.625X .050 5 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC 6 034272 034272 1 NT .312-18 HX G5 ZNYC 7 348458 348458 1 DECK LEVELER YOKE 8 704643 704643 8 NT .437-14 HX FLG ZN
9 055749 055749 3 CS .437-14 X 1.75 HX G5 ZNYC 10 781831 781831 1 CS .437-14 X 1.75 FULTH G5 ZNYC 11 348391 348391 4 DECK LIFT CHAIN 12 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS 13 015495 015495 4 STRAIGHT GREASE FITTING 14 782995 782995 2 DECK LIFT SPRING
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Apply grease at zerks, see owner’s manual.
350702 4/05 4-5

Steering and Park Brake Assembly

1
2
5
4
7
6
3
26
5
8
9
5
{
12
5
11
13
5
{
5
15
10
{
{
13
24
25
4
5
30
14
6
23
15
22
15
21
14
20
21
5
23
16
17
18
16
17
19
15
8
15
14
26
27
28
14
5
15
20
30
15
29
4-6 350702 4/05
31
Steering and Park Brake Assembly
INDEX NO.
1 781260 781260 2 STEERING BAR GRIP
2 348755 348755 2 STEERING BAR
3 348987 348987 1 STEERING CONTROL PANEL
4 055822 055822 8 CS .375-16 X .75 HX G5 ZNYC
5 767954 767954 3 FW .406 X .812 X .060 SAE HD ZN
6 781716 781716 4 SS .500-13 X 2.00 SH ZNYC
7 053199 053199 2 NT .500-13 HX JAM ZNYC
8 036244 036244 10 CS .375-16 X 1.00 HX G5 ZNYC
9 348946 348946 2 STEERING ARM MOUNT 10 348862 348862 4 STEERLEVER BUSHING 11 348888 348888 1 LEFT STEERLEVER SUPPOR T
12 705178 705178 6 CS .375-16 X 1.75 HX G5 ZNYC 13 086660 086660 8 NT .375-16 HX LK NY 14 023655 023655 8 NT .312-24 HX NL ZNYC 15 768523 768523 12 FW .343 X .687 X .051/.080 HD ZNYC 16 795377 795377 2 CS M 8-1.25 X 25 SH BO NYLK 17 795369 795369 2 HYDRO GEAR PUMP ARM RETAINER 18 333344 333344 1 RIGHT SIDE PUM P AR M 19 333351 333351 1 LEFT SIDE PUMP ARM 20 781286 781286 4 PUMP ROD ADJUSTER ASSEMBLY 21 781922 781922 4 DAMPER BALL STUD 22 795351 795351 2 STEERING DAMPER 23 034272 034272 4 NT .312-18 HX G5 ZNYC 24 348797 348797 2 ADJUSTABLE PIVOT 25 781153 781153 4 BUSHING 26 765339 765339 4 IGUS#MFI-0608_05 BUSHING 27 748913 748913 2 CS .375-16 X 5.50 GR5 ZN 28 351171 351171 1 LEFT BRAKE ARM
29 781583 781583 2 BRAKE ROD ASSEMBLY 30 041152 041152 4 NT .312-24 HX ZNYC 31 795625 795625 2 SNAP MOUNT PLUNG E R SW ITCH
SERVICE
PART NO.
348714 348714 1 RIGHT STEERLEVER SUPPORT
351168 351168 1 RIGHT BRAKE ARM
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
350702 4/05 4-7
4-8 350702 4/05

Chapter 5 Contents

Engine Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Air Cleaner Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Seat Support Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Muffler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Engine Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -8
Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Fuel Tank Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Instrument Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Electrical Schematic—795336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Electrical Schematic—795831. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
350702 4/05 5-1
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