Hustler 350702 User Manual

Hustler Super Z Diesel

Parts Manual

350702 Rev. 4/05

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

Chapter 1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chapter 2 Contents

Tractor Frame Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . 2-2

Seat Latch & Belt Guard Rivet Nut Installation . . . . . . . . . . . . . . . . 2-3

Seat Support Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Cooling System Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . 2-5

Foot Rest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Chapter 3 Contents

Hydraulic Component Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydraulic Line Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Chapter 4 Contents

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Steering and Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Chapter 1

General Information

This Manual covers Hustler Super Z Diesel model 927327 34/60, Hustler Super Z Diesel model 927335 34/72, Hustler Super Z Diesel Rear Discharge model 927608 34/72, & Hustler Super Z Diesel Rear Discharge model 927616 34/60,.

Frequently Ordered Parts

PART NO. DESCRIPTION

027912 Lubrizol 7 oz. Bottle 027920 Lubrizol 10 oz. Bottle 783936 Hydraulic Oil Filter 792267 Pump Drive Belt 791970 B-Section 60" Diesel Z Belt 791988 B-Section 72" Diesel Z Belt 797159 72" Diesel Z Rear Discharge Deck B elt 795773 60" Diesel Z Rear Discharge Deck B elt 795815 Fuel Filter 785261 Air Filter 795799 Engine Oil Filter

Service Literature

PART NO. DESCRIPTION

351254 Super Diesel Z Owner’s Manual 795807 Caterpillar 3013 User’s Handbook

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

-

350702 4/05 1-1

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION

CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw

CW Cup Washer

FDRW Fender Washer

FW Flat Washer

HX Hex Head

LW Lock Washer MB Machine Bushing MS Machine Screw

NT Nut

SC Self Tapping Cap Screw

SH Socket Head

SB Shoulder Bolt

SS Set Screw OD Outside Diameter

ID Inside Diameter

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the

SIZE FT. LBS NM SIZE FT.-LBS NM

.250 8.2 11.1 M3 1 1.3 .312 17 23 M4 2.2 3 .375 30 40 M5 4.5 6.1 .438 48 65 M6 7.7 10.4 .500 73 99 M8 18.5 25 .562 105 143 M10 37 50 .625 145 200 M12 64 87 .750 260 350 M16 160 215 .875 420 565 M20 320 435

1.00 625 850 M24 555 750

NOTE:

Loctite® 592 to be used on all pipe threads. Lubricate all grease zerks.

fastener.

1-2 350702 4/05

Chapter 2 Contents

Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Seat Latch Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Seat Latch & Belt Guard Rivet Nut Installation . . . . . . . . . . . . . . . . . 2-4

Cooling System Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Foot Rest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

350702 4/05 2-1

Tractor Frame Rivet Nut Installation

2

1

2

INDEX NO.

1 547067 382010 1 DIESEL Z TRACTOR FR A ME 2 N/A 808493 44 3/8-16 THREAD RIVET NUT

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

2-2 350702 4/05

2

Seat Latch & Belt Guard Rivet Nut Installation

1

2

3

INDEX NO.

1 334060 334060 1 SEAT CATCH 2 808493 808493 6 3/8-16 THREAD RIVET NUT 3 352476 352476 1 FAN END BELT COVER

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

350702 4/05 2-3

2

Seat Support Rivet Nut Installation

2

1

2

INDEX NO.

1 333492 333492 1 SEAT SUPPORT 2 808493 808493 6 3/8-16 THREAD RIVET NUT

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

2-4 350702 4/05

Cooling System Rivet Nut Installation

1

3

2

INDEX NO.

1 101402 791939 1 COOLER PACKAGE

1

2 338996 338996 1 OVERFLOW BOTTLE MOUNT 3 N/A 808493 12 3/8-16 THREAD RIVET NUT

SERVICE

PART NO.

MFG. PART

NO.

1. Service part includes rivet nuts.

3

QTY. DESCRIPTION

NOTES:

350702 4/05 2-5

Foot Rest Assembly

3

4

5

6

7

8

1

2

9

11

5

10

5

12

INDEX NO.

1 795104 795104 1 FOOTPAN HORIZONTAL SOUNDMAT 2 795088 795088 1 FOOTPAN VERTICAL SOUNDMAT 3 314633 314633 1 FLOORPLATE 4 056069 056069 3 CS .375-16 X .625 HX G5 ZN 5 767954 767954 7 FW .406 X .812 X .060 SAE HD ZN 6 314716 314716 1 PIVOTING SUPPORT 7 058776 058776 2 NT .312-18 HX NL ZNYC 8 713685 713685 2 FW .312 X .75 X .06 ZNYC

9 796276 796276 3 3/8 M/F ROUND VIBRATION MOUNT 10 086660 086660 3 NT .375-16 HX LK NY 11 781880 781880 2 BUMPER

SERVICE

PART NO.

063297 063297 2 SB .375 X .500 SH .312-18 TD ZN

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

2-6 350702 4/05

Chapter 3 Contents

Hydraulic Component Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Hydraulic Line Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

350702 4/05 3-1

Hydraulic Component Fittings

1

2

3

15

7

8

6

4

5

9

13

11

10

16

21

12

13

14

13

17

18

19

18

20

4

3-2 350702 4/05

Hydraulic Component Fittings

INDEX NO.

1 792069 792069 1 WHEEL MOTOR, PDM RH PORTS 2 794743 794743 1 WHEEL MOTOR, PDM LH PORTS 3 795922 N/A 2 FITTING, 90-6MORB/-6MJIC

1

4 781542 N/A 6 FITTING, 90-8MORB/-8MSL

1

5 793877 793877 1 PERMCO PUMP 6 793752 793752 1 VALVE ASSEMBLY-DIESEL 7 795401 795401 1 FITTING, T 20MORB.12MJIC.6MJ IC 8 796144 N/A 1 FITTING, 45-12MORB/-12MJIC

1

9 795930 N/A 2 FITTING, STR - 12MORB/-12MJI C

1

10 796110 N/A 1 FITTING,QC-12FORB/-12F

1

11 796128 N/A 1 FITTING,QC-12FORB/-12M

1

12 796284 N/A 1 CASE DRAIN MANIFOLD

2

13 779132 N/A 5 FITTING, STR-6MORB/-6JIC

2

14 796706 N/A 1 FITTING, STR-6MORB/-8MORB

2

15 771311 N/A 1 FITTING, 90-8MORB/-8MJIC

1

16 792200 792200 1 HYDRO-GEAR TANDOM PUMP 17 795914 N/A 1 FITTING, STR-6MJIC/-8MORB

1

18 781534 N/A 2 FITTING, STR-8MORB/-8MSL

1

19 771303 N/A 2 FITTING, STR-4MORB/-6MJIC

1

20 796060 N/A 1 HOSE,LP PUMP TO PUMP

1

21 796292 N/A 1 CASE DRAIN MANIFOLD

1

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Included in 794727 Hydraulic Kit.

2. Included in Item 21 (796292 Case Drain Manifold)

350702 4/05 3-3

Hydraulic Component Mounting

1

2

4

23

25

32

23

21

23

3

22

6

12

24

TRANSPORT PUMPS

8

9

5

11

7

13

12

11

17

10

14

1

LEFT SIDE WHEEL MOTOR

1

2

20

19

18

16

11

1

15

24

11

1

14

11

1

15

LEFT SIDE WHEEL MOTOR

26

22

21

6

12

11

6

27

28

DECK PUMP

26

29

6

MANIFOLD

30

31

3-4 350702 4/05

Hydraulic Component Mounting

INDEX NO.

1 032763 032763 1 BREATHER CAP 2 032771 032771 1 STRAINER 3 791939 791939 1 COOLER PACKAGE 4 050161 050161 6 CS .312-18 X 1.75 HX G5 ZNYC 5 056036 056036 2 CS .375-16 X 2.25 HX G5 ZNYC 6 767954 767954 8 FW .406 X .812 X .060 SAE HD ZN 7 712372 712372 1 1/4 SQ X 0.66 LONG KEY 8 794263 794263 1 8 GROOVE MIRCO V PULLEY

9 028118 028118 1 FW .625 X 1.00 X .134 ZNYC 10 021634 021634 1 NT .625-18 HX PN 11 767962 767962 16 FW .531 X 1.063 X .090 SAE HD ZN 12 781567 781567 6 NT .50-13 HX LK NY ZNYC 13 074252 074252 2 CS .500-13 X 1.50 HX G5 ZNYC 14 721910 721910 4 CS .500-13 X 2.75 HX G5 ZNYC 15 795153 795153 4 NT .50-13 SERRATED HX FLANGE 16 794958 794958 2 AT,1/2-13 X 42.00" B7 ZINC 17 794438 794438 1 DECK PUMP CLUTCH 18 016147 016147 4 CS .250-20 X .750 HXFLK ZNYC 19 795492 795492 1 FW .32 X .875 X .187 20 795518 795518 1 CS .312-24 X 1.50 HX W/ LK PATCH 21 029868 029868 2 CS .250-20 X .625 HXFLK ZNYC 22 782029 782029 2 LW .250 INT-EXT TOOTH Z 23 712927 712927 12 FW .344 X 1.00 X .12 HRD ZNYC 24 058776 058776 6 NT .312-18 HX NL ZNYC 25 795567 795567 3 DIESEL Z FUEL TANK FOAM 26 029751 029751 4 CS .375-16 X 1.00 HXFLK ZNYC 27 350850 350850 1 FILTER GUARD 28 086660 086660 2 NT .375-16 HX LK NY 29 015719 015719 1 WOODRUFF .156X.625 SAE# 6 30 783928 783928 1 FILTER HEAD ZAF SERIES 31 783936 783936 1 FILTER ELEMENT 32 796367 796367 1 1.625 X 2.00 X .188 RUBBER GROMMET

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 75 ft. lbs.

2. Torque to 25-28 ft. Lbs.

3. Hydraulic system capacity: Fill reservoir to 3.5" below top of fill neck—12 Qts.

4. Electric clutch burnishing procedure: With engine at half throttle— approximately 2400 RPM—engage clutch for 15 seconds, then disengage for 15 seconds for 10 cycles.

350702 4/05 3-5

Hydraulic Line Connections

COOLER PACKAGE

5

LEFT WHEEL MOTOR

10

1

9

8

6

12

11

7

3

RIGHT WHEEL MOTOR

17

4

18

19

20

21

16

22

TRANSPORT PUMPS

2

13

14

15

OIL FILTER ASSEMBLY WITH OIL FLOW IN ARROW DIRECTION

3-6 350702 4/05

23

DECK PUMP

24

Hydraulic Line Connections

INDEX NO.

1 795856 N/A 1 MOTOR TO PUMP TUBE 2 795872 N/A 1 MOTOR TO PUMP TUBE 3 796185 N/A 1 MOTOR TO PUMP TUBE 4 796193 N/A 1 MOTOR TO PUMP TUBE 5 796086 N/A 1 HOSE,LP COOLER TO FILTER 6 796771 N/A 1 HOSE 7 796789 N/A 1 FITTING 8 796821 N/A 1 HOSE

9 796797 N/A 1 RELIEF VALVE, 10PSI -8MJIC/-8MJIC 10 796011 N/A 1 HOSE,LP CASE-DRAIN LH MT R 11 796029 N/A 1 HOSE,LP CASE-DRAIN RH MTR 12 796052 N/A 1 HOSE,LP CASE-DRAIN RES 13 796102 N/A 1 HOSE,LP FILTER TO PUMP 14 796045 N/A 1 HOSE,LP CASE-DRAIN PUMP 15 796078 N/A 1 HOSE 16 796037 N/A 1 HOSE,LP CASE-DRAIN BH 17 795989 N/A 1 NT-6 BULKHEAD 18 795971 N/A 1 FITTING,STRBH-6MJIC/-6MJIC 19 795997 N/A 1 06 O-RING 20 796003 N/A 1 FITTING, QC-6FORB/-6M 21 795930 N/A 1 FITTING, STR - 12MORB/-12MJI C 22 796151 N/A 1 FITTING,STR-8MJIC/-12MORB 23 796177 N/A 1 HOSE,LP COOL ER TO PUMP 24 796169 N/A 1 HOSE,LP VALVE TO COOLER

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. All parts included with 794727 Diesel Z Tractor Hydro Kit.

350702 4/05 3-7

3-8 350702 4/05

Chapter 4 Contents

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -4

Steering and Park Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

350702 4/05 4-1

Battery Installation

1

2

4

3

5

9

7

1

2

3

5

13

7

6

10

11

7

9

12

4

7

6

7

14

8

7

6

10

11

4-2 350702 4/05

Battery Installation

INDEX NO.

1 029751 029751 2 CS .375-16 X 1.00 HXFLK ZNYC

2 767954 767954 2 FW .406 X .812 X .060 SAE HD ZN

3 351288 351288 2 BATTERY COVER

4 722199 722199 2 2" WIDE SCOTCH POLYURETHANE

5 713198 713198 2 SEAL 3/8 X 3/4 X 8.50 LG

6 016154 016154 4 CS .250-20 X 1.00 HXFLK ZNYC

7 029868 029868 8 LW .250 INT-EXT TOOTH ZNYC

8 793216 793216 1 24" POSITIVE BATTERY CABLE

9 024927 024927 4 NT .250-20 HX GR.5 ZNYC 10 771428 771428 2 RED BATTERY CABLE BOOT 11 740696 740696 2 BATTERY VU1LH-8 12 796219 796219 1 36" NEGATIVE BATTERY CABLE 13 786632 786632 1 30" POSITIVE BATTERY CABLE 14 785071 785071 1 NEGATIVE BATTERY CABLE

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. When performing service on mower, disconnect battery ground cables and do not reconne ct to batteries unt il engine is rea dy to be started. Se e Owners Manual.

350702 4/05 4-3

Deck Lift Assembly

1

2

3

4

14

1

11

1

13

9

1

13

9

8

11

5

4

7

4

12

1

13

4

8

9

11

8

10

11

6

8

4

13

8

4-4 350702 4/05

Deck Lift Assembly

INDEX NO.

1 348318 348318 1 STOP HANDLE 2 348284 348284 1 HEIGHT ADJUSTMENT STOP 3 783001 783001 1 DECK LIFT INDICATOR 4 781294 781294 7 E CLIP, 1.00 X.625X .050 5 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC 6 034272 034272 1 NT .312-18 HX G5 ZNYC 7 348458 348458 1 DECK LEVELER YOKE 8 704643 704643 8 NT .437-14 HX FLG ZN

9 055749 055749 3 CS .437-14 X 1.75 HX G5 ZNYC 10 781831 781831 1 CS .437-14 X 1.75 FULTH G5 ZNYC 11 348391 348391 4 DECK LIFT CHAIN 12 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS 13 015495 015495 4 STRAIGHT GREASE FITTING 14 782995 782995 2 DECK LIFT SPRING

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Apply grease at zerks, see owner’s manual.

350702 4/05 4-5

Steering and Park Brake Assembly

1

2

5

4

7

6

3

26

5

8

9

5

{

12

5

11

13

5

{

5

15

10

{

13

24

25

4

5

30

14

6

23

15

22

15

21

14

20

21

5

23

16

17

18

16

17

19

15

8

15

14

26

27

28

14

5

15

20

30

15

29

4-6 350702 4/05

31

Steering and Park Brake Assembly

INDEX NO.

1 781260 781260 2 STEERING BAR GRIP

2 348755 348755 2 STEERING BAR

3 348987 348987 1 STEERING CONTROL PANEL

4 055822 055822 8 CS .375-16 X .75 HX G5 ZNYC

5 767954 767954 3 FW .406 X .812 X .060 SAE HD ZN

6 781716 781716 4 SS .500-13 X 2.00 SH ZNYC

7 053199 053199 2 NT .500-13 HX JAM ZNYC

8 036244 036244 10 CS .375-16 X 1.00 HX G5 ZNYC

9 348946 348946 2 STEERING ARM MOUNT 10 348862 348862 4 STEERLEVER BUSHING 11 348888 348888 1 LEFT STEERLEVER SUPPOR T

12 705178 705178 6 CS .375-16 X 1.75 HX G5 ZNYC 13 086660 086660 8 NT .375-16 HX LK NY 14 023655 023655 8 NT .312-24 HX NL ZNYC 15 768523 768523 12 FW .343 X .687 X .051/.080 HD ZNYC 16 795377 795377 2 CS M 8-1.25 X 25 SH BO NYLK 17 795369 795369 2 HYDRO GEAR PUMP ARM RETAINER 18 333344 333344 1 RIGHT SIDE PUM P AR M 19 333351 333351 1 LEFT SIDE PUMP ARM 20 781286 781286 4 PUMP ROD ADJUSTER ASSEMBLY 21 781922 781922 4 DAMPER BALL STUD 22 795351 795351 2 STEERING DAMPER 23 034272 034272 4 NT .312-18 HX G5 ZNYC 24 348797 348797 2 ADJUSTABLE PIVOT 25 781153 781153 4 BUSHING 26 765339 765339 4 IGUS#MFI-0608_05 BUSHING 27 748913 748913 2 CS .375-16 X 5.50 GR5 ZN 28 351171 351171 1 LEFT BRAKE ARM

29 781583 781583 2 BRAKE ROD ASSEMBLY 30 041152 041152 4 NT .312-24 HX ZNYC 31 795625 795625 2 SNAP MOUNT PLUNG E R SW ITCH

SERVICE

PART NO.

348714 348714 1 RIGHT STEERLEVER SUPPORT

351168 351168 1 RIGHT BRAKE ARM

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

350702 4/05 4-7

4-8 350702 4/05

Chapter 5 Contents

Engine Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Air Cleaner Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Seat Support Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Muffler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Engine Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -8

Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Fuel Tank Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Instrument Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Electrical Schematic—795336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Electrical Schematic—795831. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

350702 4/05 5-1

Engine Idler

1

5

1

2

3

4

INDEX NO.

1 335638 335638 1 ARM IDLER 2 792275 792275 1 IDLER BACKSIDE PULLEY 3 028118 028118 1 FW .625 X 1.00 X .134 ZNYC 4 016642 016642 1 CS .625-11 X 2.00 HX G5 ZNY C 5 015495 015495 1 STRAIGHT GREASE FITTING

SERVICE

PART NO.

1. Apply grease to zerk.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

5-2 350702 4/05

Air Cleaner Breakdown

1

2

3

4

5

6

7

4

8

INDEX NO.

1 775353 775353 1 CENTRIFICAL PRECLEANER

2 057661 N/A 1 HOSE CLAMP

1

3 795138 795138 1 AIR FILTER INDICATOR

4 782763 782763 1 AIR CLEANER

5 785279 785279 1 AIR FILTER SAFETY ELEMENT

6 785261 N/A 1 AIR FILTER MAIN ELEMENT

2

7 785741 785741 1 MOUNTING BAND

8 763318 N/A 1 VACUATOR VALVE

2

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Included with Item 1 (775353 Centrifical Precleaner).

2. Included with item 4 (782763 Air Cleaner).

3. Orient outlet of precleaner to rear of mower as shown.

350702 4/05 5-3

Seat Support Assembly

1 2

AIR CLEANER

10

11

10

4

5

2

3

8

SEAT SUPPORT

6

5

4

12

13

SEAT LATCH

4

5

4

5

9

SEAT SUPPORT

5-4 350702 4/05

7

5

4

Seat Support Assembly

INDEX NO.

1 079186 079186 2 CS .312-18 X 1.25 HX G5 ZNYC

2 768523 768523 4 FW .343 X .687 X .051/.080 HD ZNYC

3 058776 058776 2 NT .312-18 HX NL ZNYC

4 029751 029751 9 CS .375-16 X 1.00 HXFLK ZNYC

5 767954 767954 9 FW .406 X .812 X .060 SAE HD ZN

6 335133 335133 1 DIESEL Z LEFT SIDE HOOD

7 334987 334987 1 DIESEL Z RIGHT SIDE HOOD

8 795716 795716 1 LEFT SIDE ENGINE COVER FOAM

9 795708 795708 1 RIGHT SIDE ENGI N E COVER FOAM 10 795542 795542 1 FUEL VALVE 11 795294 795294 1 SEAT SUPPORT SOUNDMAT 12 795724 795724 1 INNER SEAT SUPPORT CENTER FOAM 13 795583 795583 1 TORSION SPRING

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

350702 4/05 5-5

Cooler Assembly

1

2

3

COOLER PACKAGE

4

9

5

7

8

6

14

6

5

6

10

7

12

13

8

14

6

10

15

8

11

INDEX NO.

1 791400 791400 1 HOSE 36" LONG 2 041491 041491 1 HOSE CLAMP 3 076919 N/A 1 RADIATOR CAP—14 ±2 LB 4 713198 713198 1 SEAL 3/8 X 3/4 28" LONG 5 068551 068551 8 NT .250-20 HX NL ZNYC 6 017079 017079 16 FW .250 X .560 X .04 SAE ZNYC 7 059832 059832 4 NT #10-24 HX NL ZN 8 035691 035691 8 FW .210 X .500 X .046 ZNYC

9 344598 344598 1 SHROUD 10 055939 055939 8 CS .250-20 X .750 HX G5 ZNYC 11 714998 714998 4 MS #10-24 X .625 HX ZN 12 029751 029751 6 CS .375-16 X 1.00 HXFLK ZNYC 13 767954 767954 6 FW .406 X .812 X .060 SAE HD ZN 14 792812 792812 2 ELECTRIC COOLING FAN (16") 15 795500 795500 2 FAN REVERSAL SWITCH

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

5-6 350702 4/05

Muffler Assembly

1

2

INDEX NO.

1 102558 1 SDZ MUFFLER KIT

1

2 N/A 808493 3 RIVET NUT, 3/8-16 THREAD

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Kit includes muffler with rivet nuts in stalle d, 10196 4 (SDZ M uffle r Mount) and hardware required for installation.

350702 4/05 5-7

Engine Assembly

4

2

3

2

5

2

5

2

8

3

2

6

31

11

10

1

12

MUFFLER ASSEMBLY

25

26

2

7

11

8

13

27

14

2

7

23

29

24

9

1

16

15

3

17

18

16

19

22

21

4

20

10

32

10

16

4

20

21

30

19

16

28

5-8 350702 4/05

17

3

Engine Assembly

INDEX NO.

1 792143 792143 1 CATERPILLER 3013C ENGINE 2 101964 101964 1 MUFFLER MOUNT 3 767954 767954 4 FW .406 X .812 X .060 SAE 4 029751 029751 3 CS .375-16 X 1.00 HXFLK 5 720516 720516 2 CS M8 X 1.25 X 16 G10.9 HX 6 720110 720110 1 CS M10-1.5 X 20 10.9 HXFL 7 720177 720177 6 CS M 8-1.25 X 20 10.9 HX FL ZNYC 8 796540 796540 8 LW .312 NORD-LOCK NL8

9 795765 795765 1 CAT 3013C EXHAUST GASKET 10 713040 713040 4 HOSE CLAMP 11 057661 057661 2 HOSE CLAMP 12 792432 792432 1 DIESEL Z AIR CLEANER HO SE 13 794271 794271 1 8 GROOVE MIRCO V PULLEY 14 767962 767962 3 FW .531 X 1.063 X .090 SAE HD ZN 15 794164 794164 3 CS M12-1.75 X 70 HX FL ZNYC 16 712919 712919 8 FW .406 X 1.00 X .12 HRD ZNYC 17 016410 016410 4 CS .375-16 X 2.00 G5 ZNYC 18 314682 314682 1 RIGHT SIDE FRONT ENGINE MOUNT 19 086660 086660 4 NT .375-16 HX LK NY 20 793729 793729 8 M14-1.50 X 30 ZNYC 21 028118 028118 8 FW .625 X 1.00 X .134 ZNYC 22 330670 330670 1 FAN END ENGINE MOUNT 23 338962 338962 1 THROTTLE CABLE SUPPORT 24 739144 739144 2 CS M 6-1.0 X 12 10.9 HXFL ZN 25 060731 060731 1 CS 10-24 X .500 HXFLK ZNYC 26 011841 011841 1 CONDUIT CLIP 27 346957 346957 1 THROTTLE CABLE PIN 28 314666 314666 1 LEFT SIDE FRONT ENGINE MOUNT 29 017079 017079 2 FW .250 X .560 X .04 SAE ZNYC 30 314641 314641‘ 1 FAN END ALTERNATOR SIDE ENGINE MOUNT 31 792416 792416 1 UPPER RADIAT OR HOSE 32 792424 792424 1 LOWER RADIATOR HOSE

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 55 ft. lbs.

2. Torque to 30 ft.-lbs.

3. Torque to 48 ft. lbs.

4. Torque to 80 ft. lbs.

350702 4/05 5-9

Engine Installation

Seat Support Assembly

13

14

ENGINE ASSEMBLY

2

1

3

1

4

1

3

4

2

6

ENGINE IDLER

COOLER ASSEMBLY

5

6

10

11

12

8

9

22

3

6

7

6

2

23

2

3

2

17

2

15

7

TRACTOR FRAME

2

21

20

16

18

5

18

19

4

5-10 350702 4/05

Engine Installation

INDEX NO.

1 029751 029751 12 CS .375-16 X 1.00 HXFLK ZNYC

2 767954 767954 12 FW .406 X .812 X .060 SAE HD ZN

3 721910 721910 4 CS .500-13 X 2.75 HX G5 ZNYC

4 344267 344267 4 FW .510 X 2.15 X .187 SPL ZNYC

5 792366 792366 4 SHOCK MOUNT

6 767962 767962 8 FW .531 X 1.063 X .090 SAE HD ZN

7 781567 781567 4 NT .50-13 HX LK NY ZNYC

8 061101 061101 1 NT .750-10 HX NL ZN

9 025296 025296 A/R FW .760 X 1.625 X .08 ZNYC 10 792267 792267 1 8 GROOVE MIRCO V BELT 11 781302 781302 1 IDLER SPRING 12 373191 373191 1 SIDE MOUNT CHAIN 13 350876 350876 1 COOLER GUARD 14 781880 781880 4 BUMPER 15 704932 704932 1 FW .219 X .500 X .048 ZNYC 16 741132 741132 1 NT M5-0.8 HX ZN NYLOC 17 720219 720219 1 CS M 8-1.25 X 30 LG. HXFLG 18 076547 076547 2 FW .344 X .688 X .065 SAE ZNYC 19 782664 782664 1 NT M8-1.25 HX STAINLESS STEEL 20 044255 044255 1 NT #10-32 HX ZN 21 017079 017079 1 FW .250 X .560 X .04 SAE ZNYC 22 795336 795336 1 WIRE HARNESS 23 795831 795831 1 DIESEL Z FANS WIRE HARNESS

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 73 ft. lbs.

2. Part of Item 22 (795336 Wire Harness).

3. Part of Item 23 (795831 Diesel Z Fans Wire Harness).

4. To positive battery terminals.

5. To negative battery terminals.

6. Engine high RPM to be set at 3100±50 with transport pump load only.

7. Engine low idle RPM to be set at 1400±100 with transport pump load only .

8. Engine oil capacity; 6.3 qts. including filter.

9. Engine coolant capacity; 2.8 gal.

350702 4/05 5-11

Fuel Tank Assemblies

6

8

9

10

1

5

4

15

2

4

5

11

12

4

2

5

1

3

12

13

4

11

7

14

15

12

4

2

5

4

2

5

5-12 350702 4/05

Fuel Tank Assemblies

INDEX NO.

1 779306 779306 2 3.5" FUEL CAP 2 792333 792333 1 LEFT SIDE FUEL TANK 3 792325 792325 1 RIGHT SIDE FUEL TANK 4 767954 767954 21 FW .406 X .812 X .060 SAE HD ZN 5 055822 055822 18 CS .375-16 X .750 HX G5 ZNYC 6 347666 347666 1 LEFT SIDE FUEL TANK SUPPORT 7 347625 347625 1 RIGHT SIDE FUEL TANK SUPPORT 8 338996 N/A 1 OVERFLOW BOTTLE MOUNT

9 761023 761023 1 2 QT. COOLANT BOTTLE 10 041491 041491 1 HOSE CLAMP 11 023143 023143 5 CS .250-20 X .500 HXFLK ZNYC 12 017079 017079 5 FW .250 X .560 X .04 SAE ZNYC 13 029751 029751 3 CS .375-16 X 1.00 HXFLK ZNYC 14 352476 N/A 1 FAN END BELT COVER 15 795567 795567 2 DIESEL Z FOAM

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Service parts for fuel system not shown;

2. Torque to 20 ft. lbs.

785295 FUEL GROMMET 794107 FUEL SUCTION TUBE 794081 FUEL FILTER SCREEN 792986 SITE-LINE TANKS FUEL FITTING 794735 FUEL RETURN ASSEMBL Y

350702 4/05 5-13

Fuel System Installation

LEFT SIDE FUEL TANK ASSEMBLY

1

5

1

2

14

9

3

12

11

10

11

10

RIGHT SIDE FUEL TANK ASSEMBLY

3

4

2

6

3

14

12

8

13

3

2

4

3

1

7

13

9

5-14 350702 4/05

Fuel System Installation

INDEX NO.

1 795542 N/A 1 FUEL VALVE

2 041483 041483 2 HOSE CLAMP

3 000323 000323 8 HOSE CLAMP

4 041491 041491 2 HOSE CLAMP

5 038398 038398 1 FUEL HOSE, 29.5" LONG

6 791400 791400 1 FUEL LINE 33" LONG

7 015818 015818 1 FUEL LINE 15.5" LONG

8 015818 015818 1 FUEL LINE 16.5" LONG

9 015818 015818 2 FUEL LINE 53.5" LONG 10 767954 767954 8 FW .406 X .812 X .060 SAE HD ZN 11 029751 029751 8 CS .375-16 X 1.00 HXFLK ZNYC 12 785295 N/A 4 GROMMET

3

13 792986 N/A 2 FUEL FITTING SITE-LINE TANKS

3

14 794735 N/A 2 FUEL RETURN ASSEMBLY

3

16 796847 N/A 1 HOSE COVERING 12” LG (NOT SHOWN)

4

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Connected to engine fuel rail fuel return.

2. Connected to engine fuel pump inlet.

3. Supplied with new fuel tank.

4. Fuel line, return fuel line and leads for fuel shut-off and oil pressure are covered by this part.

350702 4/05 5-15

Instrument Panel Assembly

1

2

4

5

6

9

10

1

11

7

8

5

8

3

7

8

1

11

9

8

1

11

12

1

2

1

13

8

15

7

8

9

10

30a

15 a

14

8

15 a

10 a

5-16 350702 4/05

Instrument Panel Assembly

INDEX NO.

1 712257 712257 3 RED INDICATOR LIGHT 2 769166 769166 1 HOUR METER 3 795484 795484 1 PANEL MOUNT ROCKER SWITCH 4 083022 N/A 2 IGNITION KEY 5 045898 045898 1 KEY SWITCH

6 776476 776476 1 PTO SWITCH 7 714998 714998 6 MS #10-24 X .625 HX ZN 8 704932 704932 12 FW .219 X .500 X .048 ZNYC

9 059832 059832 6 NT #10-24 HX NL ZN 10 794347 794347 2 ULTRA LOUD WARBLE TONE ALARM 11 026237 N/A 6 RELAY 12 337477 337477 1 DIESEL INSTRUMENT PANEL 13 762195 N/A 1 DELAY MODULE 14 795328 795328 1 THROTTLE CONTROL 15 762070 762070 1 HANDLE

SERVICE

PART NO.

785808 785808 1 INDAK COATED KEY

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Part of 795336 (Tractor Wire Harness)

350702 4/05 5-17

Electrical Schematic—795336

5-18 350702 4/05

Electrical Schematic—795336

350702 4/05 5-19

Electrical Schematic—795831

5-20 350702 4/05

Chapter 6 Contents

Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Front Wheel Breakdown—791897. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

350702 4/05 6-1

Front Axle Assembly

1

2

3

4

3

5

6

3

5

14

15

1

2

3

4

11

10

7

14

15

3

5

8

13

10

2

9

10

6

3

5

7

8

10

11

1

12

1

12

6-2 350702 4/05

Front Axle Assembly

INDEX NO.

1 705954 705954 2 CS .500-13 X 1.25 HX G5 ZNYC

2 344267 344267 2 FW .510 X 2.15 X .187 SPL ZNYC

3 712976 712976 2 FW .531 X 1.375 X .125 ZNYC

4 263517 263517 2 BEARING DISC

5 784223 784223 4 BEARING

6 387035 387035 2 SPACER, 1.07 X 1.312 X 2.793

7 045765 045765 2 FW 1.030 X 1.500 X .134 ZNYC

8 311969 311969 2 FORK

9 061101 061101 2 NT .750-10 HX NL ZN 10 025296 025296 4 FW .760 X 1.625 X .08 ZNYC 11 041475 041475 2 CS .750-10 X 9.50 HX ZNYC 12 791897 791897 2 WHEEL/TIRE ASSEMBLY 13 314518 314518 1 AXLE 72"

14 029751 029751 10 CS .375-16 X 1.00 HXFLK ZNYC 15 767954 767954 10 FW .406 X .812 X .060 SAE HD ZN

SERVICE

PART NO.

314500 314500 1 AXLE 60"

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Apply grease to zerk (see owner’s manual).

2. Torque to 100 ft. lbs.

3. Assemble w i th extended inner race toward item 6 (387035 Spacer,

1.07x 1.312 x 2.793)

350702 4/05 6-3

Front Wheel Breakdown—791897

1

2

1

3

4

1

6

5

INDEX NO.

1 039677 N/A 2 WHEEL BEARING 2 791913 N/A 1 15 X 6.00-6 4 PLY TIRE 3 747832 N/A 1 6 X 4.5 WHEEL 4 782771 N/A 1 BEARING SPACER 5 015511 N/A 1 45° DEG ¼" GREASE FITTING 6 019521 N/A 1 TIRE VALVE

SERVICE

PART NO.

1. Inflate tire to 8–10 psi.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

6-4 350702 4/05

Drive Wheel Assembly Installation

1

3

1

4

2

5

INDEX NO.

1 791871 791871 2 WHEEL/TIRE ASSY FOR 72" (QTY PER TRACTOR)

2 747899 N/A TIRE 26X12X12

3 784066 N/A WHEEL ASSY 12 X 8.50 FOR 72"

4 061077 061077 10 WHEEL NUT (QTY PER TRACTOR)

5 019521 N/A 1 TIRE VALVE

1 791889 791889 2 WHEEL/TIRE ASSY FOR 60" (QTY PER TRACTOR)

2 747899 N/A TIRE 26X12X12

3 781252 N/A WHEEL ASSY 12 X 8.50 FOR 60"

4 061077 061077 10 WHEEL NUT (QTY PER TRACTOR)

5 019521 N/A 1 TIRE VALVE

SERVICE

PART NO.

1. Torque to 65–75 ft. lbs.

2. Inflate tire to 8–10 psi.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

350702 4/05 6-5

Anti-Rollover Wheel Assembly

2

1

2

1

3

2

4

INDEX NO.

1 051151 051151 2 CS .500-13 X 5.00 HX G5 ZNYC 2 767962 767962. 4 FW .531 X 1.063 X .090 SAE HD ZN 3 781567 781567 2 NT .50-13 HX LK NY ZNYC 4 031997 031997 2 ANTI-SCALP WHEE L

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Do not torque, wheel must turn freely.

4

6-6 350702 4/05

Chapter 7 Contents

72" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

72" Side Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . 7-4

Side Discharge Deck Hydraulic Motor Installation. . . . . . . . . . . . . . . 7-6

60" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

60" Side Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . 7-10

72" Rear Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7-12

72" Rear Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 7-14

Rear Discharge Deck Hydraulic Motor Installation . . . . . . . . . . . . . 7-16

60" Rear Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7-18

60" Rear Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 7-20

Spindle Assembly—796235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Spindle Assembly—796680. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

350702 4/05 7-1

72" Side Discharge Deck Assembly

2

1

4

3

5

12

7

9

15

12

11

9

15

13

12

16

8

17

4

6

10

15

12

11

8

13

1

8

14

17

4

8

13

14

11

12

15

12

11

12

13

12

15

4

5

9

13

7-2 350702 4/05

11

12

15

12

9

72" Side Discharge Deck Assembly

ITEM

NO.

1 547273 308114 1 72" DECK CRATED

4

2 349324 349324 1 DISCHARGE CHUTE

3 052860 052860 2 CS .375-16 X 1.250 HX G5 ZN

4 767954 767954 18 FW .406 X .812 X .060 SAE HD ZN

5 054502 054502 8 NT .375-16 HX GRD 5 ZN

6 349522 349522 1 DISCHARGE CHUTE MOUNT BRACKET

7 086660 086660 2 NT .375-16 HX LK NY

8 N/A 808485 4 5/16-18 THREAD RIVET NUT

9 781708 N/A 6 CS .500-13 X 4.25 HX G5 ZN 10 349803 349803 1 PUSHER 11 053199 N/A 6 NT .500-13 HX JAM ZN 12 767962 N/A 12 FW .531 X 1.063 X .090 SAE HD ZN 13 781567 781567 6 NT .50-13 HX LK NY 14 015495 015495 2 STRAIGHT GREASE FITTING 15 031997 N/A 6 ANTI-SCALP WHEEL 16 781880 781880 1 BUMPER 17 036244 036244 8 CS .375-16 X1.000 HX G5 ZN

32

SERVICE

PART NO.

788166 788166 4 ANTI SCALP WHEE L ASSE MB LY

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Do not torque, Item 2 (349324 Discharge Chute) must pivot freely.

2. Factory assembled in top hole for shipping purposes.

3. Includes Items 9, 11,12, and 15.

4. Service part deck included decals, see “Side Discharge Deck Decals” Chapter 9 on page 9–4.

350702 4/05 7-3

72" Side Discharge Deck Pulley Assembly

2 3

4

1

10

6

12

11

5

6

7

8

3

9

13

1

26

23

72" DECK

25

30

26

17

3

30

2

4

14 15

18

16

4

3

19

20

21

19

22

27

26

24

26

28

32

30

2

31

7-4 350702 4/05

29

72" Side Discharge Deck Pulley Assembly

ITEM

NO.

1 791988 791988 1 B-SECTION 72" DI ESE L Z BELT 2 016972 016972 2 NT .625-11 HX G5 ZNYC 3 028118 028118 3 FW .62 X 1.00X.134 ZN 4 781385 781385 2 6.00" IDLER PULLEY, 5 008573 008573 1 CS .500-13 X 2.500 HX G5 ZN 6 070037 070037 1 FW .530 X 1.06 X .19 HRD ZN 7 350561 350561 1 DECK IDLER BUSHING 8 794446 794446 1 CS .625-11 X 1.50 HX G5 ZNYC

9 781856 781856 1 5.00" IDLER PULLEY 10 015495 015495 1 STRAIGHT GREASE FITTING 11 781302 781302 1 IDLER SPRING 12 373191 373191 1 SIDE MOUNT CHAIN 13 349498 349498 1 IDLER ARM 14 041541 N/A 1 NT .500-20 HX G5 ZNYC 15 017137 017137 1 FW .560 X 1.370 X .109 SAE ZNYC 16 796268 796268 1 DIESEL DECK MOTOR PULL EY 17 784199 784199 3 CS .312-18 X 1.250 FLT SH ZNYC 18 783878 783878 1 IDLER CLAMP 19 016527 016527 15 CS .500-13 X 1.00 HX G5 ZN 20 078386 078386 3 FW .510 X 1.750 X .18 ZN 21 538850 538850 3 DRIVE PULLEY 22 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN 23 348375 348375 1 R.S. PULLEY COVER 24 348524 348524 1 L.S. PULLEY COVER 25 781617 781617 2 RUBBER BUM PER 26 792002 792002 4 5/16-18 X 3/4" MALE KNOB 27 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 28 796235 796235 3 SPINDLE HOU S IN G ASSEMBLY

5

29 795260 795260 3 23.86" 1.09" HIGH SAIL BLADE

30 782474 782474 5 CW .631 2.250 X .187 PNT 31 029934 029934 3 CS .625-11 X 3.00 HX G5 ZNYC 32 783738 783738 2 CS .625-11 X 3.00 FULL HX G5 ZN

SERVICE

PART NO.

794867 794867 3 BLADE, 23.86"-GAT-F-CW

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Apply grease to zerk (see ow ners manual).

2. Torque to 118 ft. lbs.

3. Torque to 65-75 ft. lbs.

4. Torque to 75 ft. lbs.

5. See “Spindle Assembly—796235” Chapter 7 on page 7–22 for breakdown.

6. See “Side Discharg e D eck Be lt Rou t ing a nd Tensioning” Chapter 8 on page 8–4 for belt tensioning.

350702 4/05 7-5

Side Discharge Deck Hydraulic Motor Installation

14

5

1

13

72" OR 60" DECK

12

11

2

5

10

8

3

2

5

6

16

7

6

15

5

7

9

8

2

4

18

17

7-6 350702 4/05

Side Discharge Deck Hydraulic Motor Installation

INDEX

NO.

1 005116 005116 2 CS .375-16 X 1.375 HX G5 ZNYC 2 767954 767954 8 FW .406 X .812 X .060 SAE HD ZN 3 036244 036244 4 CS .375-16 X 1.00 HX G5 ZNYC 4 054502 054502 2 NT .375-16 HX GRD 5 ZNYC 5 793430 N/A 4 FITTING, 90-12MORB/-12 MSL 6 793448 N/A 2 DIESEL Z DECK STEEL TUBE 7 793422 N/A 2 FITTING , STR-12MORB/-12MSL 8 779132 N/A 2 FITTING, STR-6MORB/-6MSL

9 795898 N/A 1 LP CASE-DRAIN HOSE 10 795849 N/A 1 FITTING, QC-6FORB/-6F 11 795864 N/A 1 HOSES COVERED W/NHS-159 12 796110 N/A 1 FITTING,QC-12FORB/-12F 13 795880 N/A 1 HOSES COVERED W/NHS-159 14 796128 N/A 1 FITTING,QC-12FORB/-12M 15 791863 N/A 1 PARKE R MOTOR 16 795641 N/A 1 KEY 17 314088 314088 1 DZ 72" DECK MOTOR COVER

18 N/A 808493 4 3/8-16 THREAD RIVET NUT

SERVICE

PART NO.

314070 314070 1 DZ 60" DECK MOTOR COVER

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

350702 4/05 7-7

60" Side Discharge Deck Assembly

2

1

3

4

5

7

4

6

15

14

12

15

11

13

12

11

15

12

9

16

12

15

12

11

9

12

15

12

12 8

13

17

11

8

13

1

8

4

13

11

12

5

10

17

4

14

8

13

11

15

12

9

7-8 350702 4/05

60" Side Discharge Deck Assembly

INDEX

NO.

1 547356 307884 1 60" DECK CRATED

4

2 349324 349324 1 DISCHARGE CHUTE

3 052860 052860 2 CS .375-16 X 1.250 HX G5 ZN

4 767954 767954 18 FW .406 X .812 X .060 SAE HD ZN

5 054502 054502 8 NT .375-16 HX GRD 5 ZN

6 349522 349522 1 DISCHARGE CHUTE MOUNT BRACKET

7 086660 086660 2 NT .375-16 HX LK NY

8 N/A 808485 4 5/16-18 THREAD RIVET NUT

9 781708 N/A 4 CS .500-13 X 4.25 HX G5 ZN 10 349803 349803 1 PUSHER 11 053199 N/A 4 NT .500-13 HX JAM ZN 12 767962 N/A 8 FW .531 X 1.063 X .090 SAE HD ZN 13 781567 781567 4 NT .50-13 HX LK NY 14 015495 015495 2 STRAIGHT GREASE FITTING 15 031997 N/A 4 ANTI-SCALP WHEEL 16 781880 781880 1 BUMPER 17 036244 036244 7 CS .375-16X1.000 HX G5 ZN

32

SERVICE

PART NO.

788166 788166 4 ANTI SCALP WHEE L ASSE MBLY

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Do not torque, Item 2 (349324 Discharge Chute) must pivot freely.

2. Factory assembled in top hole for shipping purposes.

3. Includes Items 9, 11,12, and 15.

4. Service part deck includes decals, see “Side Discharge Deck Decals” Chapter 9 on page 9–4.

350702 4/05 7-9

60" Side Discharge Deck Pulley Assembly

1

20

2

3

4

1

6

13

19

18

12

8

2

3

20

5

6

7

9

3

10

11

4

14

15

16

3

23

21

22

24

25

23 26

17

20

60" DECK

20

27

29

27

28

27

7-10 350702 4/05

32

30

31

2

60" Side Discharge Deck Pulley Assembly

INDEX NO.

1 791970 791970 1 B-SECTION 60" DI ESEL Z BELT 2 016972 016972 2 NT .625-11 HX G5 ZNYC 3 028118 028118 3 FW .625 X 1.00 X .134 ZNYC 4 781385 781385 2 6.00" IDLER PULLEY 5 008573 008573 1 CS .500-13 X 2.50 HX G5 ZNYC 6 070037 070037 1 FW .530 X 1.06 X .19 HRD ZNYC 7 350561 350561 1 DECK IDLER BUSHING 8 015495 015495 1 GREASE FITTING STRAIGHT

9 794446 794446 1 CS .625-11 X 1.50 HX G5 ZNY C 10 781856 781856 1 PULLEY, IDLER NHI 5.00" 11 349498 349498 1 DECK IDLER ARM 12 781302 781302 1 IDLER SPRING 13 373191 373191 1 SIDE MOUNT CHAIN 14 041541 N/A 1 NT .500-13 HX G5 ZNYC 15 017137 017137 1 FW .560 X 1.370 X .109 SAE ZNYC 16 796268 796268 1 DIESEL DECK MOTOR PULLEY 17 349399 349399 1 LS PULLEY COVER 18 349381 349381 1 RS PULLEY COVE R 19 781617 781617 2 RUBBER BUMPER 20 792002 792002 4 MALE KNOB, 5/16-18 X 3/4" 21 784199 784199 3 CS .312-18 X 1.25 FLT SH ZNYC 22 783878 783878 1 IDLER CLAMP 23 016527 016527 15 CS .500-13 X 1.00 HX G5 ZNYC 24 078386 078386 3 FW .510 X 1.750 X .18 ZNYC 25 781328 781328 3 B-SECTION 6.10 E.O.D PULLEY 26 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN 27 782474 782474 5 CW .631 2.250 X .187 PNT 28 783738 783738 2 CS .625-11 X 3.00 FULL HX G5 ZN 29 212472 212472 3 1/4 SQ X 1.00 LONG KEY 30 796235 796235 3 DECK SPINDLE ASSEMBLY

5

31 795252 795252 3 20.95" 1.09" HIGH SAIL BLADE

32 029934 029934 3 CS .625-11 X 3.00 HX G5 ZNY C

SERVICE

PART NO.

794859 794859 3 BLADE, 20.95"-GAT-F-CW

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Apply grease to zerk (see ow ners manual).

2. Torque to 118 ft. lbs.

3. Torque to 65–75 ft. lbs.

4. Torque to 75 ft. lbs.

5. See “Spindle Assembly—796235” Chapter 7 on page 7–22 for breakdown.

6. See “Side Discharg e D eck Be lt Rou t ing a nd Tensioning” Chapter 8 on page 8–4 for belt tensioning.

350702 4/05 7-11

72" Rear Discharge Deck Assembly

2

3

4

1

7

8

12

13

15

14

15

13

11

16

9

4

13

6

10

15

6

4

12

5

6

4

9

16

14

13

12

16

15

4

9

6

14

8

3

2

5

7-12 350702 4/05

72" Rear Discharge Deck Assembly

INDE

X NO.

3

10 054502 054502 6 NT .375-16 HX GRD 5 ZNY 11 101477 101477 1 72" REAR DISCHARGE FRONT ANGLE 12 781708 N/A 4 CS .500-13 X 4.25 HX G5 ZN 13 767962 N/A 8 FW .531 X 1.063 X.090 SAE HD ZN 14 053199 N/A 4 NT .500-13 HX JAM ZN 15 031997 N/A 4 ANTI-SCALP WHEEL 16 781567 781567 2 NT .500-13 HX LK NY

21

SERVICE

PART NO.

1 547448 102210 1 72" REAR DISCHARGE DECK 2 101360 101360 2 DECK STIFFENER ANGLE 3 086660 086660 6 NT .375-16 HX LK NY 4 767954 767954 28 FW .406 X .812 X .060 SAE HD ZN 5 025395 025395 6 CB .375-16 X 1.00 STD CD 6 N/A 808485 6 5/16-18 THREAD RIVET NUT 7 349803 349803 1 PUSHER 8 015495 015495 2 STRAIGHT GREASE FITTING 9 036244 036244 16 CS .375-16 X 1.00 HX G5 ZN

788166 788166 4 ANTI SCALP WHEEL ASSEMBLY

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Factory assembled in top hole for shipping purposes.

2. Includes Items 12 through 15.

3. Service part deck includes decals, see “Rear Discharge Deck Decals” Chapter 9 on page 9–5.

350702 4/05 7-13

72" Rear Discharge Deck Pulley Assembly

2

6

7

10

3

9

8

5

11

1

16

14

20

17

5 7

7

16

4

5

4

32

33

4

5

7

26

13

15

12

34

17

18

3

2

19

17

20

16

25

26

31

30

16

22

26

30

7-14 350702 4/05

28

29

23

26

1

27

21

24

72" Rear Discharge Deck Pulley Assembly

INDEX

NO.

1 797159 797159 1 REAR DISCHARGE DECK BELT 2 101345 101345 1 RIGHT 72" REAR DISCHARGE PULLEY COVER 3 101352 101352 1 LEFT 72" REAR DISCHARGE PULLEY COVER 4 016972 016972 4 NT .625-11 HX G5 ZNYC 5 028118 028118 7 FW .62 X 1.00 X .134 ZN 6 025007 025007 1 CS .625-11 X 1.750 HX G5 7 796714 796714 5 6" HB IDLER PULLEY RD 8 781302 781302 1 IDLER SPRING

9 373191 373191 1 SIDE MOUNT CHAIN 10 784199 784199 6 CS .312-18 X 1.250 FLT SH ZNYC 11 785832 785832 2 UHMW DECK IDLER CLAMP 12 350884 350884 1 REAR DISCHARGE DECK IDLER 13 787069 787069 2 UHMW DECK IDLER RISER 14 017129 017129 6 FW .440 X 1.00 X .083 ZNY 15 786335 786335 1 .03 THICK UHMW 16 792002 792002 4 5/16-18 X 3/4" MALE KNOB 17 016527 016527 15 CS .500-13 X 1.00 HX G5 ZN 18 078386 078386 3 FW .510 X 1.75 X .18 ZN 19 723486 723486 3 DRIVE PULLEY 20 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN 21 796235 796235 2 DECK SPINDLE ASSY

4

22 796680 796680 1 REAR DISCHARGE DECK SPINDLE ASSEMBLY

5

23 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 24 796839 796839 2 BLADE, 23.86-H-F-CW 25 796508 796508 1 BLADE, 23.86-L-F-CCW 26 782474 782474 6 CW .631 X 2.250 X .187 PNT 27 029934 029934 2 CS .625-11 X 3.00 HX G5 ZNYC 28 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN 29 058776 058776 4 NT .312-18 HX NL ZNYC 30 783738 783738 3 CS .625-11X3.00 FULL HX G5 ZN 31 796722 796722 1 CS .625-11 X 3.00 LH HX G 32 041541 041541 1 NT .500-20 HX G5 ZNYC 33 017137 017137 1 FW .560 X 1.370 X .109 SAE 34 796268 796268 1 DIESEL DECK MOTOR PULLEY

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. Torque to 65-75 ft. lbs.

3. See“Deck Belt Routing and Te nsio ning–R ear Discha rge” Chap ter 8 o n p age 8–5.

4. Torque to 75 ft. lbs.

5. See “Spindle Assembly—796235” Chapter 7 on page 7–22 for breakdown.

6. See “Spindle Assembly—796680” Chapter 7 on page 7–23 for breakdown.

350702 4/05 7-15

Rear Discharge Deck Hydraulic Motor Installation

14

13

1 2

4

5

12

10

5

17

8

3

72" OR 60" DECK

9

18

11

5

16 7

6

5

15

19

7

6

8

18

20

21

22

7-16 350702 4/05

Rear Discharge Deck Hydraulic Motor Installation

INDEX

NO.

1 034280 034280 2 CS .312-18X .750 HX G5 2 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC 3 796367 796367 1 RUBBER GROMMET 1.625 X 2.00 X .188 4 100651 100651 2 RD DZ FITTING COVER 5 793430 N/A 4 FITTING, 90-12MORB/-12 MSL 6 793448 N/A 2 DIESEL Z DECK STEEL TUBE 7 793422 N/A 2 FITTING , STR-12MORB/-12MSL 8 779132 N/A 2 FITTING, STR-6MORB/-6MSL

9 795898 N/A 1 LP CASE-DRAIN HOSE 10 795849 N/A 1 FITTING, QC-6FORB/-6F 11 795864 N/A 1 HOSES COVERED W/NHS-159 12 796110 N/A 1 FITTING,QC-12FORB/-12F 13 795880 N/A 1 HOSES COVERED W/NHS-159 14 796128 N/A 1 FITTING,QC-12FORB/-12M 15 791863 N/A 1 PARKE R MOTOR 16 795641 N/A 1 KEY 17 005116 005116 2 CS .375-16 X 1.375 HX G5 18 767954 767954 4 FW .406 X .812 X .060 SAE 19 054502 054502 2 NT .375-16 HX GRD 5 ZNYC 20 100537 100537 1 RD DZ MOTOR COVER 21 767954 767954 7 FW .406 X .812 X .060 SAE 22 036244 036244 7 CS .375-16 X 1.00 HX G5 ZNYC

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

350702 4/05 7-17

60" Rear Discharge Deck Assembly

12

15

13

15

4

1

5

11

6

14

4

9

16

6

3

2

8

6

10

7

8

9

4

3

4

6

5

13

14

16

13

16

15

4

9

12 12

14

13

4

15

7-18 350702 4/05

60" Rear Discharge Deck Assembly

INDE

X NO.

3

10 054502 054502 6 NT .375-16 HX GRD 5 ZNY 11 352591 352591 1 60" REAR DISCHARGE FRONT ANGLE 12 781708 N/A 4 CS .500-13 X 4.25 HX G5 ZN 13 767962 N/A 8 FW .531 X 1.063 X.090 SAE HD ZN 14 053199 N/A 4 NT .500-13 HX JAM ZN 15 031997 N/A 4 ANTI-SCALP WHEEL 16 781567 781567 2 NT .500-13 HX LK NY

21

SERVICE

PART NO.

1 547430 100479 1 60" REAR DISCHARGE DECK

2 351676 351676 2 DECK STIFFENER ANGLE

3 086660 086660 6 NT .375-16 HX LK NY

4 767954 767954 28 FW .406 X .812 X .060 SAE HD ZN

5 025395 025395 6 CB .375-16 X 1.00 STD CD

6 N/A 808485 6 5/16-18 THREAD RIVET NUT

7 349803 349803 1 PUSHER

8 015495 015495 2 STRAIGHT GREASE FITTING

9 036244 036244 16 CS .375-16 X 1.00 HX G5 ZN

788166 788166 4 ANTI SCALP WHEEL ASSEMBLY

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Factory assembled in top hole for shipping purposes.

2. Includes Items 12 through 15.

3. Service part deck includes decals, see “Rear Discharge Deck Decals” Chapter 9 on page 9–5.

350702 4/05 7-19

60" Rear Discharge Deck Pulley Assembly

2

6

5

10

4

9

4

5

7

17

20

8

14

4 5 7

4

5

7

16

32

33

5

3

5

11

12

13

15

34

17

1

7

17

18

2

19

3

16

25

26

30

26

31

20

26

16

22

30

7-20 350702 4/05

28

29

26

1

27

23

21

24

16

60" Rear Discharge Deck Pulley Assembly

INDEX

NO.

1 795773 795773 1 REAR DISCHARGE DECK BELT 2 351924 351924 1 RIGHT 60" REAR DISCHARGE PULLEY COVER 3 351932 351932 1 LEFT 60" REAR DISCHARGE PULLEY COVER 4 016972 016972 4 NT .625-11 HX G5 ZNYC 5 028118 028118 7 FW .62 X 1.00 X .134 ZN 6 025007 025007 1 CS .625-11 X 1.750 HX G5 7 796714 796714 5 6" HB IDLER PULLEY RD 8 781302 781302 1 IDLER SPRING

9 373191 373191 1 SIDE MOUNT CHAIN 10 784199 784199 6 CS .312-18 X 1.250 FLT SH ZNYC 11 785832 785832 2 UHMW DECK IDLER CLAMP 12 350884 350884 1 REAR DISCHARGE DECK IDLER 13 787069 787069 2 UHMW DECK IDLER RISER 14 017129 017129 6 FW .440 X 1.00 X .083 ZNY 15 786335 786335 1 .03 THICK UHMW 16 792002 792002 4 5/16-18 X 3/4" MALE KNOB 17 016527 016527 15 CS .500-13 X 1.00 HX G5 ZN 18 078386 078386 3 FW .510 X 1.75 X .18 ZN 19 781328 781328 3 B-SECTION 6.10 PULLEY 20 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN 21 796235 796235 2 DECK SPINDLE ASSY

4

22 796680 796680 1 REAR DISCHARGE DECK SPINDLE ASSEMBLY

5

23 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 24 793794 793794 2 BLADE, 20.50"-L-F-CW 25 795633 795633 1 BLADE, 20.50"-L-F-CCW 26 782474 782474 6 CW .631 X 2.250 X .187 PNT 27 029934 029934 2 CS .625-11 X 3.00 HX G5 ZNYC 28 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN 29 058776 058776 4 NT .312-18 HX NL ZNYC 30 783738 783738 3 CS .625-11X3.00 FULL HX G5 ZN 31 796722 796722 1 CS .625-11 X 3.00 LH HX G 32 041541 041541 1 NT .500-20 HX G5 ZNYC 33 017137 017137 1 FW .560 X 1.370 X .109 SAE 34 796268 796268 1 DIESEL DECK MOTOR PULLEY

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. Torque to 65-75 ft. lbs.

3. Torque to 75 ft. lbs.

4. See“Deck Belt Routing and Tensioning–Rear Discharge” Chapter 8 o n page 8–5

5. See “Spindle Assembly—796235” Chapter 7 on page 7–22 for breakdown.

6. See “Spindle Assembly—796680” Chapter 7 on page 7–23 for breakdown.

350702 4/05 7-21

Spindle Assembly—796235

4

1

2

3

1

2

5

6

INDEX

NO.

1 077123 N/A 2 BEARING W/O COLLAR 2 766204 N/A 1 BLADE SPINDLE BUSHING 3 034843 N/A 1 CAST SPINDLE HOUSING 4 012005 N/A 1 GREASE FITTING 5 072272 N/A 1 FW 1.06 X 2.00 X.134 SAE ZN 6 796227 N/A 1 SADDLELESS SPINDLE SHAFT

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES;

1. Install upper bearing with extended inner race up.

2. Install lower bearing with extended inner race down.

7-22 350702 4/05

Spindle Assembly—796680

4

5

1

2

3

2

1

6

INDEX

NO.

1 077123 N/A 2 BEARING W/O COLLAR 2 766204 N/A 1 BLADE SPINDLE BUSHING 3 034843 N/A 1 CAST SPINDLE HOUSING 4 012005 N/A 1 GREASE FITTING 5 072272 N/A 1 FW 1.06 X 2.00 X.134 SAE ZN 6 796698 N/A 1 SPINDLE SHAFT

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES;

1. Install upper bearing with extended inner race up.

2. Install lower bearing with extended inner race down.

350702 4/05 7-23

7-24 350702 4/05

Chapter 8 Contents

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Side Discharge Deck Belt Routing and Tensioning . . . . . . . . . . . . . . 8-4

Deck Belt Routing and Tensioning–Rear Discharge . . . . . . . . . . . . . 8 -5

ROPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

350702 4/05 8-1

Deck Installation

TRACTOR ASSEMBLY

1

4

3

2

5

DECK ASSEMBLY

5

8-2 350702 4/05

Deck Installation

INDEX NO.

1 055749 055749 4 CS .437-14 X 1.70 HX G5 ZNYC 2 061101 061101 2 NT .750-10 HX NL ZN 3 025296 025296 4 FW .760 X 1.625 X .08 ZNYC 4 051169 051169 2 CS .750-10 X 3.00 HX G5 ZNYC 5 704643 704643 8 NT .437-14 HX FLG ZN

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. 72" Deck installation shown, 60" Deck installation is similar.

350702 4/05 8-3

Side Discharge Deck Belt Routing and Tensioning

1

NOTES:

1. Spring le ngth af ter tens ioning be lt. Inst alled spr ing lengt h should be 9.0 " ±.3”, measured from outside of hook to outside of hook.

2. Route bel t as shown.

8-4 350702 4/05

Deck Belt Routing and Tensioning–Rear Discharge

NOTES:

1. Spring le ngth af ter tens ioning be lt. Inst alled spr ing lengt h should be 9.0 " ±.3”, measured from outside of hook to outside of hook.

2. Route bel t as shown.

350702 4/05 8-5

This page intentionally left blank.

8-6 350702 4/05

ROPS Installation

1

5

3

TRACTOR FRAME

7

4

6

1

2

INDEX NO.

1 314559 314559 1 DIESEL Z ROPS 2 N/A 2 NT .50-13 HX LK NY ZNYC 3 N/A 2 CS .500-13 X 3.25 HX G5 ZNYC 4 N/A 2 PULL PIN WITH LANYARD 5 N/A 2 HP .125 X 2.375 ZN 6 N/A 2 LANYARD 7 796896 N/A 1 ROPS HARDWARE KIT

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 52 Ft. Lbs.

2. Items 2 through 6 are included in item 7.

3. Item 1 includes item 7.

350702 4/05 8-7

Seat Installation

16

15

2

14

18

5

3

4

6

17

4

12

9

10

9

13 14

15

1

4

9

6

8

7

10

5

3

2

1

10

9

11

16

20

19

9

8

8-8 350702 4/05

20

7

Seat Installation

INDEX NO.

1 792051 792051 1 MICHIGAN SUSPENSION SEAT 2 797076 797076 2 CS .437-20 X 1.0 G8 ZNYC 3 728147 728147 2 FW .468 X 1.00 X .090 HT TRT 4 746131 746131 4 SPACER, .493 X .675 X .250 5 784140 784140 1 SEAT BELT

2

6 746081 746081 2 SEAT TETHER 7 052860 052860 4 CS .375-16 X 1.25 HX G5 ZNYC 8 076422 076422 2 FW .406 X 1.00 X .06 ZNYC

9 767954 767954 13 FW .406 X .812 X .060 SAE HD ZN 10 086660 086660 9 NT .375-16 HX LK NY 11 795161 795161 3 VIBRATION MOUNT 12 768523 768523 4 FW .343 X .687 X .051/.080 HD ZNYC 13 058446 058446 4 NT .312-18 HX NL ZNYC 14 724716 724716 2 FIBER WASHER 15 350421 350421 2 SEAT PAN STOP 16 036244 036244 2 CS .375-16 X 1.00 HX G5 ZNYC 17 000331 000331 1 SMALL/SHORT WIRE TIE 18 333260 333260 1 SEAT PAN 19 080358 080358 1 GM .50 X 1.00 X .75 X .12 20 722199 722199 2 2" WIDE SCOTCH POLYURETHANE

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 48 Ft. Lbs.

2. May be installe d w ith r et ra ctable side on either side of seat according to user preference.

3. Service parts available for Michigan Suspension seats:

PART NO. DESCRIPTION

793307 SLIDE KIT 793323 KNOB KIT 793281 BACK CUSHION KIT 793299 SEAT CUSHION KIT 793315 SEAT SWITCH 793265 MOLDED ARMREST (FITS BOTH ARMRESTS) 793273 ARMREST STOP ASSEMBLY 797571 SEAT BACK PANEL KIT

350702 4/05 8-9

8-10 350702 4/05

Chapter 9 Contents

Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Side Discharge Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

Rear Discharge Deck Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

350702 4/05 9-1

Tractor Decals

1

2

3

11

4

12

18

20

6

7

8

5

9

19

21

10

15

14

13

16

17

9-2 350702 4/05

Tractor Decals

INDEX NO.

1 782573 782573 1 FIRST ZERO TURN DECAL 2 782615 782615 1 SUPER Z ID DECAL 3 727172 727172 1 'MADE IN U.S.A.' DECAL 4 727008 727008 1 HYD PRESSURE DECAL 5 795740 795740 1 SUPER Z DIESEL FUEL LINE DECAL 6 795476 795476 1 SUPER Z DIESL DASH PANEL DECAL 7 796466 796466 1 CUTTING HEIGHT DECAL 8 793588 793588 1 HUSTLER NAME PLATE

9 N/A 083279 1 SERIAL NO PLATE TURF PROD 10 795468 795468 2 CAT DIESEL POWER DECAL 11 779280 779280 1 HOT & HYD OIL DECAL 12 771436 771436 1 STABILIZER DECAL 13 727016 727016 1 BATTERY DECAL 14 796342 796342 1 SUPER Z DIESEL SERVICE DECAL 15 785188 785188 1 Z ARMREST WARNING DECAL 16 782136 782136 1 Z OPERATION DECAL 17 788968 788968 1 ENGINE COMPARTMENT DECAL 18 N/A N/A 1 ROPS SERIAL NUMBER DECAL 19 796862 N/A 1 PROTECTIVE WARNING DECAL 20 796870 N/A 1 USE SEAT BELT WARNING DECAL 21 796888 N/A 1 ROPS POSITION WARNING DECAL

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

350702 4/05 9-3

Side Discharge Deck Decals

1

2

7

6

4

3

4

5

3

INDEX

NO.

1 786277 786277 1 60" SIDE DISCHARGE DECK ID DECAL

2 781419 781419 1 BELT ROUTING DECAL 3 727438 727438 2 WHIRLING BLADES DECAL 4 727453 727453 2 BELT & PULLEY DECAL 5 727420 727420 1 DEFLECTOR SHIELD DECAL 6 727172 727172 1 "MADE IN U.S.A." DECAL 7 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL

SERVICE

PART NO.

786285 786285 1 72" SIDE DISCHARGE DECK ID DECAL

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

9-4 350702 4/05

Rear Discharge Deck Decals

1

2

4

3

5

4

6

3

4

7

3

7

INDEX

NO.

1 786285 786285 1 72" DECK ID DECAL

2 760637 760637 1 MOWER DECK QUICK DECAL

3 727453 727453 4 BELT & PULLEY DECAL

4 727438 727438 4 WHIRLING BLADES DECAL

5 727172 727172 1 'MADE IN U.S.A.' DECAL

6 796953 796953 1 REAR DISCHARGE DECK ROUTING DECAL

7 727529 727529 2 HDDT DEFLECTOR DECAL

SERVICE

PART NO.

786277 786277 1 60" DECK ID DECAL

MFG.

PART NO.

QTY. DESCRIPTION

350702 4/05 9-5

Numerical Index

Part Page No. No.

Index

Part Numbers

000323 5-15 000331 8-9 008573 7-5, 7-11 011841 5-9 012005 7-22, 7-23 015495 5-2, 7-3, 7-5, 7-9, 7-

11, 7-13, 7-19 015511 6-4 015719 3-5 015818 5-15 016147 3-5 016154 4-3 016410 5-9 016527 7-5, 7-11, 7-15, 7-21 016642 5-2 016972 7-5, 7-11, 7-15, 7-21 017079 5-6, 5-9, 5-11, 5-13 017129 7-15, 7-21 017137 7-5, 7-11, 7-15, 7-21 021634 3-5 023143 5-13 023655 4-7 024927 4-3 025007 7-15, 7-21 025296 5-11, 6-3 025395 7-13, 7-19 026237 5-17 027912 1-1 027920 1-1 028118 3-5, 5-2, 5-9, 7-5, 7-

11, 7-15, 7-21 029751 3-5, 4-3, 5-5, 5-6, 5-

9, 5-11, 5-13, 5-15, 6-

3 029868 3-5, 4-3 029934 7-5, 7-11, 7-15, 7-21 031997 6-6, 7-3, 7-9, 7-13, 7-

19 032763 3-5 032771 3-5 034272 4-7 034843 7-22, 7-23 035691 5-6 036244 4-7, 7-3, 7-9, 7-13, 7-

17, 7-19, 8-9 038398 5-15 039677 6-4 041152 4-7 041475 6-3 041483 5-15 041491 5-6, 5-13, 5-15

Part Page No. No.

041541 7-5, 7-11, 7-15, 7-21 044255 5-11 045765 6-3 045898 5-17 050161 3-5 051151 6-6 052860 7-3, 7-9, 8-9 053199 4-7, 7-3, 7-9, 7-13, 7-

19

054502 7-3, 7-9, 7-13, 7-19 055822 4-7, 5-13 055939 5-6 056036 3-5 056069 2-6 057661 5-3, 5-9 058446 8-9 058776 2-6, 3-5, 5-5, 7-15, 7-

21

059832 5-6, 5-17 060731 5-9 061101 5-11, 6-3 063297 2-6 068551 5-6 070037 7-5, 7-11 072272 7-22, 7-23 074252 3-5 076422 8-9 076547 5-11 076919 5-6 077123 7-22, 7-23 078386 7-5, 7-11, 7-15, 7-21 079186 5-5 080358 8-9 083022 5-17 083279 9-3 086660 2-6, 3-5, 4-7, 5-9, 7-

3, 7-9, 7-13, 7-19, 8-9 100479 7-19 101345 7-15 101352 7-15 101360 7-13 101402 2-5 101477 7-13 101964 5-9 102210 7-13 102558 5-7 212472 7-5, 7-11, 7-15, 7-21 263517 6-3 307884 7-9 308114 7-3 311969 6-3 314500 6-3

Part Page No. No.

314518 6-3 314559 8-7 314633 2-6 314641 5-9 314666 5-9 314682 5-9 314716 2-6 330670 5-9 333260 8-9 333344 4-7 333351 4-7 333492 2-4 334060 2-3 334987 5-5 335133 5-5 335638 5-2 337477 5-17 338962 5-9 338996 2-5, 5-13 344267 5-11, 6-3 344598 5-6 346957 5-9 347625 5-13 347666 5-13 348375 7-5 348524 7-5 348714 4-7 348755 4-7 348797 4-7 348862 4-7 348888 4-7 348946 4-7 348987 4-7 349324 7-3, 7-9 349381 7-11 349399 7-11 349498 7-5, 7-11 349522 7-3, 7-9 349803 7-3, 7-9, 7-13, 7-19 350421 8-9 350561 7-5, 7-11 350850 3-5 350876 5-11 350884 7-15, 7-21 351168 4-7 351171 4-7 351254 1-1 351288 4-3 351676 7-19 351924 7-21 351932 7-21 352476 2-3, 5-13

350702 4/05 i-1

Part Page No. No.

352591 7-19 373191 5-11, 7-5, 7-11, 7-15,

7-21

382010 2-2 387035 6-3 538850 7-5 547273 7-3 547356 7-9 547430 7-19 547448 7-13 704932 5-11, 5-17 705178 4-7 705954 6-3 712257 5-17 712372 3-5 712919 5-9 712927 3-5 712976 6-3 713040 5-9 713198 4-3, 5-6 713685 2-6 714998 5-6, 5-17 720110 5-9 720177 5-9 720219 5-11 720516 5-9 721910 3-5, 5-11 722199 4-3, 8-9 723486 7-15 724716 8-9 727008 9-3 727016 9-3 727172 9-3, 9-4, 9-6 727420 9-4 727420CE 9-5 727438 9-4, 9-6 727438CE 9-5 727453 9-4, 9-6 727453CE 9-5 727529 9-6 728147 8-9 739144 5-9 740696 4-3 741132 5-11 746081 8-9 746131 8-9 747832 6-4 748913 4-7 760637 9-4, 9-6 761023 5-13 762070 5-17 762195 5-17 763318 5-3 765339 4-7

766204 7-22, 7-23 767954 2-6, 3-5, 4-3, 4-7, 5-

5, 5-6, 5-9, 5-11, 5-13, 5-15, 6-3, 7-3, 7-9, 713, 7-17, 7-19, 8-9

767962 3-5, 5-9, 5-11, 6-6, 7-

3, 7-5, 7-9, 7-11, 7-13, 7-15, 7-19, 7-21

768523 4-7, 5-5, 7-15, 7-21,

8-9

769166 5-17 771303 3-3 771311 3-3 771428 4-3 771436 9-3 775353 5-3 776476 5-17 779132 3-3 779280 9-3 779306 5-13 781153 4-7 781260 4-7 781286 4-7 781302 5-11, 7-5, 7-11, 7-15,

7-21

781328 7-11, 7-21 781385 7-5, 7-11 781419 9-4 781419CE 9-5 781534 3-3 781542 3-3 781567 3-5, 5-11, 6-6, 7-3, 7-

9, 7-13, 7-19 781583 4-7 781617 7-5, 7-11 781708 7-3, 7-9, 7-13, 7-19 781716 4-7 781856 7-5, 7-11 781880 2-6, 5-11, 7-3, 7-9 781922 4-7 782029 3-5 782136 9-3 782474 7-5, 7-11, 7-15, 7-21 782573 9-3 782615 9-3 782664 5-11 782763 5-3 782771 6-4 782995 4-5 783738 7-5, 7-11, 7-15, 7-21 783878 7-5, 7-11 783928 3-5 783936 1-1, 3-5 784140 8-9

784199 7-5, 7-11, 7-15, 7-21 784223 6-3 785071 4-3 785188 9-3 785261 1-1, 5-3 785279 5-3 785295 5-13, 5-15 785741 5-3 785808 5-17 785832 7-15, 7-21 786277 9-4, 9-5 786285 9-4, 9-5 786335 7-15, 7-21 786632 4-3 787069 7-15, 7-21 788166 7-3, 7-9, 7-13, 7-19 788968 9-3 789685CE 9-5 789701CE 9-5 789719CE 9-5 791400 5-6, 5-15 791897 6-3 791913 6-4 791939 2-5, 3-5 791970 1-1, 7-11 791988 1-1, 7-5 792002 7-5, 7-11, 7-15, 7-21 792051 8-9 792069 3-3 792143 5-9 792200 3-3 792267 1-1, 5-11 792275 5-2 792325 5-13 792333 5-13 792366 5-11 792416 5-9 792424 5-9 792432 5-9 792812 5-6 792986 5-13, 5-15 793216 4-3 793265 8-9 793273 8-9 793281 8-9 793299 8-9 793307 8-9 793315 8-9 793323 8-9 793588 9-3 793729 5-9 793752 3-3 793794 7-21 793877 3-3

i-2 350702 4/05

Part Page No. No.

794081 5-13 794107 5-13 794164 5-9 794263 3-5 794271 5-9 794347 5-17 794438 3-5 794446 7-5, 7-11 794727 3-3, 3-7 794735 5-13, 5-15 794743 3-3 794859 7-11 794867 7-5 794958 3-5 795088 2-6 795104 2-6 795138 5-3 795153 3-5 795161 8-9 795252 7-11 795260 7-5 795294 5-5 795328 5-17 795336 5-11, 5-17 795351 4-7 795369 4-7 795377 4-7 795401 3-3 795468 9-3 795476 9-3 795484 5-17 795492 3-5 795500 5-6 795518 3-5 795542 5-5, 5-15 795567 3-5, 5-13 795583 5-5 795625 4-7

795633 7-21 795641 7-7, 7-17 795708 5-5 795716 5-5 795724 5-5 795740 9-3 795765 5-9 795773 7-21 795799 1-1 795807 1-1 795815 1-1 795831 5-11 795849 7-7, 7-17 795856 3-7 795864 7-7, 7-17 795872 3-7 795880 7-7, 7-17 795898 7-7, 7-17 795914 3-3 795922 3-3 795930 3-3, 3-7 795971 3-7 795989 3-7 795997 3-7 796003 3-7 796011 3-7 796029 3-7 796037 3-7 796045 3-7 796052 3-7 796060 3-3 796078 3-7 796086 3-7 796102 3-7 796110 3-3, 7-7, 7-17 796128 3-3, 7-7, 7-17 796144 3-3 796151 3-7

796169 3-7 796177 3-7 796185 3-7 796193 3-7 796219 4-3 796227 7-22 796235 7-5, 7-11, 7-15, 7-21 796268 7-5, 7-11, 7-15, 7-21 796276 2-6 796284 3-3 796342 9-3 796367 3-5 796466 9-3 796508 7-15 796540 5-9 796680 7-15, 7-21 796698 7-23 796706 3-3 796714 7-15, 7-21 796722 7-15, 7-21 796771 3-7 796789 3-7 796797 3-7 796821 3-7 796839 7-15 796847 5-15 796862 9-3 796870 9-3 796888 9-3 796953 9-6 797076 8-9 797159 7-15 797571 8-9 808485 7-3, 7-9, 7-13, 7-19 808493 2-2, 2-3, 2-4, 2-5, 5-7 927327 1-1 927335 1-1

350702 4/05 i-3

Hustler 350702 User Manual

Table of Contents

Chapter 1

General Information

Chapter 2 Contents

Tractor Frame Rivet Nut Installation

Seat Latch & Belt Guard Rivet Nut Installation

Seat Support Rivet Nut Installation

Cooling System Rivet Nut Installation

Foot Rest Assembly

Chapter 3 Contents

Hydraulic Component Fittings

Hydraulic Component Mounting

Hydraulic Line Connections

Chapter 4 Contents

Battery Installation

Deck Lift Assembly

Steering and Park Brake Assembly

Chapter 5 Contents

Engine Idler

Air Cleaner Breakdown

Seat Support Assembly

Cooler Assembly

Muffler Assembly

Engine Assembly

Engine Installation

Fuel Tank Assemblies

Fuel System Installation

Instrument Panel Assembly

Chapter 6 Contents

Front Axle Assembly

Drive Wheel Assembly Installation

Anti-Rollover Wheel Assembly

Chapter 7 Contents

72" Side Discharge Deck Assembly

72" Side Discharge Deck Pulley Assembly

Side Discharge Deck Hydraulic Motor Installation

60" Side Discharge Deck Assembly

60" Side Discharge Deck Pulley Assembly

72" Rear Discharge Deck Assembly

72" Rear Discharge Deck Pulley Assembly

Rear Discharge Deck Hydraulic Motor Installation

60" Rear Discharge Deck Assembly

60" Rear Discharge Deck Pulley Assembly

Chapter 8 Contents

Deck Installation

Side Discharge Deck Belt Routing and Tensioning

ROPS Installation

Seat Installation

Chapter 9 Contents

Tractor Decals

Side Discharge Deck Decals

Rear Discharge Deck Decals

Index