Hustler 350165 User Manual
Hustler Z
Parts Manual
350165 Rev. 5/0 2
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 Contents
Nutserts Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chapter 3 Contents
Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Chapter 4 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Steering and Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Deck Lift Spring 782995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Deck Lift Indicator 783001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Chapter 5 Contents
Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Instrument Panel Assembly/Installation . . . . . . . . . . . . . . . . . . . . . 5-6
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Table of Contents
Chapter 6 Contents
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Front Wheel Breakdown - 747782 . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Chapter 7 Contents
72" Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
72" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
60" Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
60" Deck (with Blade Saddles) Pulley Assembly . . . . . . . . . . . . . . 7-8
60" Deck (No Blade Saddles) Pulley Assembly . . . . . . . . . . . . . . . 7-10
52" Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
52" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Spindle Housing Assembly - 520627 . . . . . . . . . . . . . . . . . . . . . . . 7-16
Spindle Assembly - 350595 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Chapter 8 Contents
Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Chapter 9 Contents
Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
72" and 60" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
52" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
926253 5/02 c-1
Chapter 10 Contents
Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Chapter 11 Contents
72” and 60" Mulch Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
52" Mulch Kit - 344929. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Fuel Valve Kit - 353748 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
c-2 926253 5/02
Chapter 1
General Information
This Manual covers Hustler Z models 926253, 926295, 926311, 926345, 926451,926469, 926550, and 926568.
Frequently Ordered Parts
PART NO. DESCRIPTION
027912 LUBRIZOL 7 OZ. BOTTLE
027920 LUBRIZOL 10 OZ. BOTTLE
768341 HYDRAULIC OIL FILTER
781443 PUMP DRIVE B EL T
784207 B-SECTION BELT, 72" DECK
781310 B-SECTION BELT, 60" DECK
782292 B-SECTION BELT, 52" DECK
068478 FUEL FILTER
780171 AIR FILTER ELEMENT ASSEMBLY
780155 PRECLEANER AIR FILTER
772079 ENGINE OIL FILTER
777391 21" HIGH SAIL CW BLADE
781898 18 " CW BLADE FOR SADDLESS
782516 21 " CW BLADE FOR SADDLESS
783977 24" OFFSET FLATBLADE
Service Literature
PART NO. DESCRIPTION
350157 HUSTLER Z OWNER’S MANUAL
778423 ENGINE MANUAL
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
350165 5/02 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB CARRIAGE BOLT
CE CLEVIS PIN
CP COTTER PIN
CS CAP SCREW
CW CUP WASHER
FDRW FENDER WASHER
FW FLAT WASHER
HX HEX HEAD
LW LOCK WASHER
MB MACHINE BUSHING
MS MACHINE SCREW
NT NUT
SC SELF TAPPING CAP SCREW
SH SOCKET HEAD
SB SHOULDER BOLT
SS SET SCREW
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M16 160 215
.875 420 565 M20 320 435
1.00 625 850 M24 555 750
NOTE:
Loctite 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2 350165 5/02
Chapter 2 Contents
Nutsert Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Foot Rest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
350165 5/02 2-1
Nutserts Installation
1
2
INDEX
NO.
1 545285 349605 1 TRACTOR FRAME (60")
2 N/A 808493 4 3/8-16 THREAD NUTSERT
SERVICE
PART NO.
545350 347534 1 TRACTOR FRAME (52")
545806 362657 1 TRACTOR FRAME (72”)
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
2-2 350165 5/02
Footrest Assembly
2
3
4
5
1
6
5
1
7
INDEX
NO.
1 359547 359547 2 STEP TREAD
2 348276 348276 1 FLOOR
3 305615 305615 2 PLATFORM STEP TREAD
4 086660 086660 2 NT .375-16 HX LK NY
5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN
6 781880 781880 2 RUBBER BUMPER
7 052860 052860 2 CS .375-16 X 1.250 HX G5 ZN
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Do not tighten, Item 2 (348276 Floor) must be able to pivot on these
bolts.
350165 5/02 2-3
2-4 350165 5/02
Chapter 3 Contents
Hydraulic System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
350165 5/02 3-1
Hydraulic System Installation
2
1
16
15
31
4
3
17
19
5
20
18
17
3
FRONT
30
18
3
17
10
11
6
10
14
20
29
9
28
23
11
7
21
26
8
22
12
24
25
12
11
27
13
24
3-2 350165 5/02
Hydraulic System Installation
ITEM
NO.
1 768515 768515 2 FW .281 X .625 X .051/.080 HD ZN/YL
2 055947 055947 2 CS .250-20 X .500 HX G5 ZN
3 032771 032771 1 STRAINER
4 032763 032763 1 BREATHER CAP
5 349860 349860 1 RESERVOIR
6 034272 034272 4 NT .312-18 HX G5 ZN
7 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN/YL
8 781062 781062 1 HYDRO-GEAR PUMP, BDP-10A-300
9 781047 781047 1 HYDRO-GEAR PUMP BDP-10A-400
10 041707 041707 4 NT .437-14 HX G5 ZN
11 704742 704742 8 FW .453 X .812 X .060 ZN
12 781054 781054 2 ROSS/PARKER WHEEL MOTOR, MB-15
13 705186 705186 4 CS .437-14 X 1.375 HX G5 ZN
14 768341 768341 1 FILTER ELEMENT
15 768333 768333 1 FILTER HEAD
16 781575 N/A 1 -6STR -6 90°, PUSHLO C H O SE 4.75"
17 763946 N/A 3 90°, -6 O-RING/-6 JIC FITTING
18 778985 N/A 2 -6STR -6 90°, PUSHLOC HOSE, 13.00"
19 781591 N/A 1 -6STR -6 90°, PUSHLOC HOSE, 15.00"
20 779132 N/A 2 STR-6MORB/-6JIC FITTING
21 781559 N/A 1 45°, -8MORB/-8MSL FITTING
22 781542 N/A 1 90°,-8MORB/-8MSL FITTING
23 781658 N/A 1 STR-8-MORB/HEX PLUG
24 781526 N/A 4 90°, -10MORB/-8MSL FITTING
25 781500 N/A 1 RIGHT LOOP/RP-BM HYDRO TUBE
26 781492 N/A 1 RIGHT LOOP/LP-TM HYDRO TUBE
27 781484 N/A 1 LEFT LOOP/RP-BM HYDRO TUBE
28 781476 N/A 1 LEFT LOOP/LP-TM HYDRO TUBE
29 781534 N/A 2 STR-8MORB/-8MSL FITTING
30 781518 N/A 1 -6STR -6STR PUSHLOC HOSE, 9.00"
31 763953 N/A 1 -6 O-RING/-6JIC/6JIC T FITTING
SERVICE
PART NO.
N/A 781469 1 MMZ HYDRAULIC KIT (INCLUDES 16-31)
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Add 3.5 oz. Lubrizol (027912) to new system or when hydraulic oil is
changed (see Owner’s Manual).
2. Hydraulic system capacity is 5 US quarts. Fill reservoir to within 1" of top
of Item 3 (032771 Strainer)
3. Two of Items 17 (7 63 946 9 0°, - 6 O-Rin g/-6 JIC Fit ting) mu st be instal led
to pumps prior to installing pumps in tractor.
350165 5/02 3-3
HYDRAULIC SYSTEM CHARGING PROCEDURE
1. Set handles in the neutral position.
2. Start engine at idle.
3. Let run for a minimu m of 30 seconds.
4. Stroke handles to forward position.
5. If motors do not turn in 15 se conds r eturn handle s to neutr al and
repeat step 3 and 4 (one time).
6. If motors do not turn after second attempt, shut off the engine
and check for oil at the pump.
7. Increase throttle to half speed and work handles through forward
and reverse position until the motor operates smoothly
throughout the entire speed range.
3-4 350165 5/02
Chapter 4 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Pump Belt and Pulley Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Deck Lift Spring 782995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Deck Lift Indicator 783001. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
350165 5/02 4-1
Battery Installation
BLACK WIRE,
PART OF WIRE
HARNESS
2
3
1
5
1
6
5
7
8
RED WIRE,
PART OF WIRE
HARNESS
TRACTOR
FRAME
9
4
8
1
3
2
11
14
9
10
12
2
11
5
13
4-2 350165 5/02
Battery Installation
INDEX
NO.
1 024927 024927 2 NT .250-20 HX GR.5 ZN
2 771428 771428 1 RED BA TTERY CABLE BOOT
3 768820 768820 1 BATTERY GROUND CABLE
4 744276 744276 1 POSITIVE BATTERY CABLE
5 768523 768523 3 FW .343 X .687 X .051/.080 HD ZN/YL
6 058776 058776 2 NT .312-18 HX NL ZN
7 348417 348417 1 BATTERY CLAMP STRAP
8 055939 055939 2 CS .250-20 X .750 HX G5 ZN
9 029868 029868 4 LW .250 INT-EXT TOOTH ZN
10 740696 740696 1 BATTERY
11 034272 034272 2 NT .312-18 HX G5 ZN
12 034280 034280 1 CS .312-18 X .750 HX G5 ZN
13 779850 779850 2 CB .312-18 X 3.00 FUL ZN
14 029876 029876 1 LW .312 INT-EXT TOOTH ZN
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Battery ground cable and b lack wire of harness should not be conn ected
to battery until engine is ready to be started. See Owners Manual.
2. Items 12 (034272 NT .312-18 HX G5 ZN) to be tightened against frame
to lock Items 14 (779850 CB .312-18 X 3.00 FUL ZN) to frame.
350165 5/02 4-3
Deck Lift Assembly
1
2
4
5
TRACTOR
FRAME
5
6
7
10
4
3
5
12
11
4
5
13
1
5
10
10
4
6
4
1
1
5
1
8
9
10
4
8
4
14
8
4
9
4-4 350165 5/02
9
Deck Lift Assembly
ITEM
NO.
1 348318 348318 1 STOP HANDLE
2 348284 348284 1 HEIGHT ADJ STOP
3 783001 783001 1 DECK LIFT INDICATOR SUBASSEMBLY
4 704643 704643 8 NT .437-14 HX FLG ZN
5 781294 781294 7 CLIP E, 1.00 X .625 X .050
6 782995 782995 2 DECK LIFT SPRING SUBASS EM BLY
7 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS
8 055749 055749 3 CS .437-14 X 1.750 HX G5 ZN
9 348391 348391 4 DECK LIFT CHAIN
10 015495 015495 4 STRAIGHT GREASE FITTING
11 034272 034272 1 NT .312-18 HX G5 ZN
12 756270 756270 1 CS .312-18 X 1.50 FUL THR GR5 ZN
13 348458 348458 1 DECK LEVELER YOKE
14 781831 781831 1 CS .437-14 X 1.750 FUL THD G5 ZN
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Apply grease to zerks on new assemblies.
350165 5/02 4-5
Steering and Park Brake Assembly
1
11
12
13
10
8
2
3
6
7
4
5
5
3
3
9
3
14
3
28
24
22
25
26
27
6
23
24
18
7
33
6
7
16
17
7
6
3
20
3
9
21
7
19
43
15
1047
5
4
3
30
29
3
3
40
10
3
3
39
45
31
38
3
32
31
41
6
42
3
39
32
7
3
33
46
3
4
15
TRACTOR
FRAME
33
7
37
34
1
44
36
35
2
4-6 350165 5/02
Steering and Park Brake Assembly
ITEM
NO.
1 781260 781260 2 STEERING BAR GRIP
2 348755 348755 2 STEERING BAR
3 767954 767954 48 FW .406 X .812 X .060 SAE HD ZN
4 036244 036244 10 CS .375-16 X 1.000 HX G5 ZN
5 705178 705178 6 CS .375-16 X 1.750 HX G5 ZN
6 041152 041152 8 NT .312-24 HX ZN
7 768523 768523 18 FW .343X .687 X .051/.080 HD ZN/YL
8 348946 348946 2 STEERING ARM MOUNT
9 348888 348888 1 STEERLEVER SUPPORT LH
10 055822 055822 8 CS .375-16 X .750 HX G5 ZN
11 781716 781716 2 SS .500-13 X 1.75 SH ZN
12 053199 053199 2 NT .500-13 HX JAM ZN
13 348987 348987 1 STEERING CONTROL PANEL
14 348862 348862 4 STEERLEVER BUSHING
15 086660 086660 8 NT .375-16 HX LK NY
16 781583 781583 2 BRAKE ROD ASSEMB LY
17 350413 350413 2 NEUT RAL STOP YOKE ASSEMBY
18 076745 076745 2 CE .375 X 1.125 .15 X .968 ZN
19 760199 760199 2 CP .125D X .750 LG ZN
20 063198 063198 4 CS 10-24 X .750 HXFLK ZN
21 781211 781211 2 PUSH BUTTON SWITCH
22 781286 781286 2 PUMP ROD ADJUSTER ASSEMBLY
23 781088 781088 2 DAMPENER
24 781922 781922 4 DAMPENER BALL STUD
25 704163 704163 2 CS .250-20 X 2.00 HX G5 ZN
26 768515 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL
27 068551 068551 2 NT .250-20 HX NL ZN
28 350454 350454 1 L.S PUMP ARM
29 348797 348797 2 ADJUSTABLE PIVOT
30 781153 781153 4 BUSHING
31 005116 005116 4 CS .375-16 X 1.375 HX G5 ZN
32 054502 054502 4 NT .375-16 HX GRD 5 ZN
33 034272 034272 8 NT .312-18 HX G5 ZN
34 781765 781765 2 BRAKE DRUM-HUB ASSEMBLY
35 781112 781112 1 BRAK E ASS EM BLY
7
8
36 036236 036236 4 CS .312-18 X 1.000 HX G5 ZN
37 350272 350272 2 BRAKE ARM EXTENS ION
38 350264 350264 1 R.S. BRAKE PIVOT ARM
39 765339 765339 4 BUSHING
40 059832 059832 4 NT #10-24 HX NL ZN
41 018861 018861 2 COMPRESSION SPRING
42 718791 718791 2 NT .375-24 NYLOCK ZN
43 782979 782979 2 CS .375-16 X 4.75 HX G5 ZN
44 065516 N/A 2 ROSS CASTLE NUT
45 350397 350397 2 BRAKE LINK TURNBUCKLE
SERVICE
PART NO.
348714 348714 1 STEERLEVER SUPPORT RH
348979 348979 1 R.S PUMP ARM
781351 781351 1 BRAKE ASSEM BLY
350330 350330 1 L.S. BRAKE PIVOT ARM
MFG.
PART NO.
QTY DESCRIPTION
350165 5/02 4-7
ITEM
NO.
46 064337 N/A 2 ROSS KEY
47 781716 781716 2 SS .500-13 X 1.75 SH ZN
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Torque to 350-375 ft.-lbs. Included with wheel motor.
2. Torque brake assembly mounting bolts to 100 ft.-lbs.
3. Pin to be clean and free of rust. Apply thin coat of grease prior to
installing Item 30 (781153 Bushing).
4. Do not torque this fastener, should be snug but allow Item 38 (350330
Brake Pivot Arm) to pivot freely.
5. Item 29 (348797 Adjustable Pivot) to be adjusted such that Item 9
(348888/348714 Steerlever Support) has no end play.
6. See Fig. 1 for initial ins tallation of Item 23 (Dampener)
7. 781112 used on right wheel.
8. 781351 used on left wheel.
9. With Steering Bars in park position, adjust Push Button Switch (Item 21)
outboard until switch is activated by Brake Pivot Arm (Item 38). Repeat
for opposite side.
10. Apply Loctite 609 on threads. Fill hex of set screw with 3M EC-1252
tamper proof sealant after adjustments are complete.
NEUTRAL ADJUSTMENT
Fig. 1
4-8 350165 5/02
This page inte ntionally left blank.
350165 5/02 4-9
Pump Belt and Pulleys Installation
TRACTOR
FRAME
1
2
3
1
6 4
9
27
4
1
8
6
11
5
15
1
5
10
2
3
7
34
8
16
19
22
17
18
23
20
5
21
24
9
13
14
6 4
12
7
25
26
LOCATION OF
RUBBER BUMPER
4-10 350165 5/02
Pump Belt and Pulleys Installation
INDEX
NO.
1 748681 748681 1 GM .75 X 1.35 X 1.06 X .18 GROMMET
2 779876 779876 1 ENGINE SC SINGLE PULLEY
3 212076 212076 2 KEY 1/4 SQ X 1.50 LONG
4 036244 036244 1 CS .375-16 X 1.000 HX G5 ZN
5 767954 767954 2 FW .406 X .812 X .060 SAE HD ZN
6 781039 781039 1 CLUTCH
7 783829 783829 1 FW .460 X 1.750 X .250 ZNYC
8 763391 763391 1 CS .437-20 X 1.750 G5 ZN
9 083196 083196 4 SS .312-18 X .750 SQ-HD ZN
9
10 325308 325308 2 PULLEY & FAN
11 768127 768127 2 KEY 5MM X 30MM RADIUS ENDS
12 349761 349761 1 PUMP IDLER ARM
13 025296 025296 1 FW .760 X 1.625 X .08 ZN
14 061101 061101 1 NT .750-10 HX NL ZN
15 015495 015495 1 STRAIGHT GREASE FITTING
16 781856 781856 1 IDLER PULLEY
17 028118 028118 1 FW .62 X 1.00 X.134 ZN
18 781872 781872 1 CS .625-11 X 1.25 HX G5 ZN
19 055939 055939 1 CS .250-20 X .750 HX G5 ZN
20 362392 362392 1 CLUTCH ANCHOR BRACKET
21 054502 054502 1 NT .375-16 HX GRD 5 ZN
22 778738 778738 1 .312 WIRING CLAMP
23 768515 768515 1 FW .281 X .625 X .051/.080 HD ZN/YL
24 024927 024927 1 NT .250-20 HX GR.5 ZN
25 781302 781302 1 IDLER SPRING
26 781443 781443 1 A-SEC PUMP IDLER BELT
27 781918 781918 1 RUBBER BUMPER
SERVICE
PART NO.
030601 N/A 4 SS .312-18 X .500 SH NL
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Coat ID with anti seize.
2. Set blade tips .12"±.03" from surface of engine plate.
3. Torque to 45-48 ft-lbs.
4. Use Loctite 242 on threads.
5. Apply grease at zerk.
6. Torque to 12-15 ft-lbs.
7. Do not torque Item 14 (NT .750-10 HX NL ZN), Item 12 (349761 Pump
Idler Arm) should pivot freely.
8. Electric clutch burnishing procedure: After installing a new clutch it is
important to burnish the clutch to insure maximum deck clutch lif e . In an
open area with n o bystand ers set the engine spee d to half thr ottle. C ycle
the deck clutch on for 15 seconds, and then off for 15 seconds. Repeat
this operation 10 times, it will require about 5 minutes to complete.
9. On tractors with serial numbers prior to 01082125.
350165 5/02 4-11
Deck Lift Spring 782995
1
3
5
2
4
3
1
2
1
INDEX
NO.
1 016972 N/A 5 NT .625-11 HX G5 ZNYC
2 781187 N/A 2 DECK LIFT BLOCK
3 017152 N/A 2 FW .680 X 1.750 X .14 SAE ZNYC
4 781401 N/A DECK LIFT SPRING
5 781138 N/A 1 DECK LIFT THREADED ROD
SERVICE
PART N O.
MFG.
PART N O.
QTY DESCRIPTION
NOTES:
4-12 350165 5/02
Deck Lift Indicator 783001
1
2
3
2
INDEX
NO.
1 781203 N/A 1 DECK LIFT HEIGHT INDICATOR
2 008417 N/A 2 N .750-10 HX G ZNYC
3 781930 N/A 1 DECK LIFT 3/4" BLOCK
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
350165 5/02 4-13
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