This Manual covers Hustler Z models 926253, 926295, 926311, 926345, 926451,926469, 926550, and 926568.
Frequently Ordered Parts
PART NO.DESCRIPTION
027912LUBRIZOL 7 OZ. BOTTLE
027920LUBRIZOL 10 OZ. BOTTLE
768341HYDRAULIC OIL FILTER
781443PUMP DRIVE B EL T
784207B-SECTION BELT, 72" DECK
781310B-SECTION BELT, 60" DECK
782292B-SECTION BELT, 52" DECK
068478FUEL FILTER
780171AIR FILTER ELEMENT ASSEMBLY
780155PRECLEANER AIR FILTER
772079ENGINE OIL FILTER
77739121" HIGH SAIL CW BLADE
78189818 " CW BLADE FOR SADDLESS
78251621 " CW BLADE FOR SADDLESS
78397724" OFFSET FLATBLADE
Service Literature
PART NO.DESCRIPTION
350157HUSTLER Z OWNER’S MANUAL
778423ENGINE MANUAL
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
350165 5/021-1
Page 6
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener
17685157685152FW .281 X .625 X .051/.080 HD ZN/YL
20559470559472CS .250-20 X .500 HX G5 ZN
30327710327711STRAINER
40327630327631BREATHER CAP
53498603498601RESERVOIR
60342720342724NT .312-18 HX G5 ZN
77685237685234FW .343 X .687 X .051/.080 HD ZN/YL
87810627810621HYDRO-GEAR PUMP, BDP-10A-300
97810477810471HYDRO-GEAR PUMP BDP-10A-400
100417070417074NT .437-14 HX G5 ZN
117047427047428FW .453 X .812 X .060 ZN
127810547810542ROSS/PARKER WHEEL MOTOR, MB-15
137051867051864CS .437-14 X 1.375 HX G5 ZN
147683417683411FILTER ELEMENT
157683337683331FILTER HEAD
16781575N/A1-6STR -6 90°, PUSHLO C H O SE 4.75"
17763946N/A390°, -6 O-RING/-6 JIC FITTING
18778985N/A2-6STR -6 90°, PUSHLOC HOSE, 13.00"
19781591N/A1-6STR -6 90°, PUSHLOC HOSE, 15.00"
20779132N/A2STR-6MORB/-6JIC FITTING
21781559N/A145°, -8MORB/-8MSL FITTING
22781542N/A190°,-8MORB/-8MSL FITTING
23781658N/A1STR-8-MORB/HEX PLUG
24781526N/A490°, -10MORB/-8MSL FITTING
25781500N/A1RIGHT LOOP/RP-BM HYDRO TUBE
26781492N/A1RIGHT LOOP/LP-TM HYDRO TUBE
27781484N/A1LEFT LOOP/RP-BM HYDRO TUBE
28781476N/A1LEFT LOOP/LP-TM HYDRO TUBE
29781534N/A2STR-8MORB/-8MSL FITTING
30781518N/A1-6STR -6STR PUSHLOC HOSE, 9.00"
31763953N/A1-6 O-RING/-6JIC/6JIC T FITTING
SERVICE
PART NO.
N/A7814691MMZ HYDRAULIC KIT (INCLUDES 16-31)
MFG.
PART NO.
QTYDESCRIPTION
NOTES:
1. Add 3.5 oz. Lubrizol (027912) to new system or when hydraulic oil is
changed (see Owner’s Manual).
2. Hydraulic system capacity is 5 US quarts. Fill reservoir to within 1" of top
of Item 3 (032771 Strainer)
3. Two of Items 17 (7 63 946 9 0°, - 6 O-Rin g/-6 JIC Fit ting) mu st be instal led
to pumps prior to installing pumps in tractor.
350165 5/023-3
Page 14
HYDRAULIC SYSTEM CHARGING PROCEDURE
1. Set handles in the neutral position.
2. Start engine at idle.
3. Let run for a minimu m of 30 seconds.
4. Stroke handles to forward position.
5. If motors do not turn in 15 se conds r eturn handle s to neutr al and
repeat step 3 and 4 (one time).
6. If motors do not turn after second attempt, shut off the engine
and check for oil at the pump.
7. Increase throttle to half speed and work handles through forward
and reverse position until the motor operates smoothly
throughout the entire speed range.
17812607812602STEERING BAR GRIP
23487553487552STEERING BAR
376795476795448FW .406 X .812 X .060 SAE HD ZN
403624403624410CS .375-16 X 1.000 HX G5 ZN
57051787051786CS .375-16 X 1.750 HX G5 ZN
60411520411528NT .312-24 HX ZN
776852376852318FW .343X .687 X .051/.080 HD ZN/YL
83489463489462STEERING ARM MOUNT
93488883488881STEERLEVER SUPPORT LH
100558220558228CS .375-16 X .750 HX G5 ZN
117817167817162SS .500-13 X 1.75 SH ZN
120531990531992NT .500-13 HX JAM ZN
133489873489871STEERING CONTROL PANEL
143488623488624STEERLEVER BUSHING
150866600866608NT .375-16 HX LK NY
167815837815832BRAKE ROD ASSEMB LY
173504133504132NEUT RAL STOP YOKE ASSEMBY
180767450767452CE .375 X 1.125 .15 X .968 ZN
197601997601992CP .125D X .750 LG ZN
200631980631984CS 10-24 X .750 HXFLK ZN
217812117812112PUSH BUTTON SWITCH
227812867812862PUMP ROD ADJUSTER ASSEMBLY
237810887810882DAMPENER
247819227819224DAMPENER BALL STUD
257041637041632CS .250-20 X 2.00 HX G5 ZN
267685157685154FW .281 X .625 X .051/.080 HD ZN/YL
270685510685512NT .250-20 HX NL ZN
283504543504541L.S PUMP ARM
293487973487972ADJUSTABLE PIVOT
307811537811534BUSHING
310051160051164CS .375-16 X 1.375 HX G5 ZN
320545020545024NT .375-16 HX GRD 5 ZN
330342720342728NT .312-18 HX G5 ZN
347817657817652BRAKE DRUM-HUB ASSEMBLY
357811127811121BRAK E ASS EM BLY
7
8
360362360362364CS .312-18 X 1.000 HX G5 ZN
373502723502722BRAKE ARM EXTENS ION
383502643502641R.S. BRAKE PIVOT ARM
397653397653394BUSHING
400598320598324NT #10-24 HX NL ZN
410188610188612COMPRESSION SPRING
427187917187912NT .375-24 NYLOCK ZN
437829797829792CS .375-16 X 4.75 HX G5 ZN
44065516N/A2ROSS CASTLE NUT
453503973503972BRAKE LINK TURNBUCKLE
SERVICE
PART NO.
3487143487141STEERLEVER SUPPORT RH
3489793489791R.S PUMP ARM
7813517813511BRAKE ASSEM BLY
3503303503301L.S. BRAKE PIVOT ARM
MFG.
PART NO.
QTYDESCRIPTION
350165 5/024-7
Page 22
ITEM
NO.
46064337N/A2ROSS KEY
477817167817162SS .500-13 X 1.75 SH ZN
SERVICE
PART NO.
MFG.
PART NO.
QTYDESCRIPTION
NOTES:
1. Torque to 350-375 ft.-lbs. Included with wheel motor.
2. Torque brake assembly mounting bolts to 100 ft.-lbs.
3. Pin to be clean and free of rust. Apply thin coat of grease prior to
installing Item 30 (781153 Bushing).
4. Do not torque this fastener, should be snug but allow Item 38 (350330
Brake Pivot Arm) to pivot freely.
5. Item 29 (348797 Adjustable Pivot) to be adjusted such that Item 9
(348888/348714 Steerlever Support) has no end play.
6. See Fig. 1 for initial ins tallation of Item 23 (Dampener)
7. 781112 used on right wheel.
8. 781351 used on left wheel.
9. With Steering Bars in park position, adjust Push Button Switch (Item 21)
outboard until switch is activated by Brake Pivot Arm (Item 38). Repeat
for opposite side.
10. Apply Loctite 609 on threads. Fill hex of set screw with 3M EC-1252
tamper proof sealant after adjustments are complete.
NEUTRAL ADJUSTMENT
Fig. 1
4-8350165 5/02
Page 23
This page inte ntionally left blank.
350165 5/024-9
Page 24
Pump Belt and Pulleys Installation
TRACTOR
FRAME
1
2
3
1
64
9
27
4
1
8
6
11
5
15
1
5
10
2
3
7
34
8
16
19
22
17
18
23
20
5
21
24
9
13
14
64
12
7
25
26
LOCATION OF
RUBBER BUMPER
4-10350165 5/02
Page 25
Pump Belt and Pulleys Installation
INDEX
NO.
17486817486811GM .75 X 1.35 X 1.06 X .18 GROMMET
27798767798761ENGINE SC SINGLE PULLEY
32120762120762KEY 1/4 SQ X 1.50 LONG
40362440362441CS .375-16 X 1.000 HX G5 ZN
57679547679542FW .406 X .812 X .060 SAE HD ZN
67810397810391CLUTCH
77838297838291FW .460 X 1.750 X .250 ZNYC
87633917633911CS .437-20 X 1.750 G5 ZN
90831960831964SS .312-18 X .750 SQ-HD ZN
9
103253083253082PULLEY & FAN
117681277681272KEY 5MM X 30MM RADIUS ENDS
123497613497611PUMP IDLER ARM
130252960252961FW .760 X 1.625 X .08 ZN
140611010611011NT .750-10 HX NL ZN
150154950154951STRAIGHT GREASE FITTING
167818567818561IDLER PULLEY
170281180281181FW .62 X 1.00 X.134 ZN
187818727818721CS .625-11 X 1.25 HX G5 ZN
190559390559391CS .250-20 X .750 HX G5 ZN
203623923623921CLUTCH ANCHOR BRACKET
210545020545021NT .375-16 HX GRD 5 ZN
227787387787381.312 WIRING CLAMP
237685157685151FW .281 X .625 X .051/.080 HD ZN/YL
240249270249271NT .250-20 HX GR.5 ZN
257813027813021IDLER SPRING
267814437814431A-SEC PUMP IDLER BELT
277819187819181RUBBER BUMPER
SERVICE
PART NO.
030601N/A4SS .312-18 X .500 SH NL
MFG.
PART NO.
QTYDESCRIPTION
NOTES:
1. Coat ID with anti seize.
2. Set blade tips .12"±.03" from surface of engine plate.
3. Torque to 45-48 ft-lbs.
4. Use Loctite 242 on threads.
5. Apply grease at zerk.
6. Torque to 12-15 ft-lbs.
7. Do not torque Item 14 (NT .750-10 HX NL ZN), Item 12 (349761 Pump
Idler Arm) should pivot freely.
8. Electric clutch burnishing procedure: After installing a new clutch it is
important to burnish the clutch to insure maximum deck clutch lif e . In an
open area with n o bystand ers set the engine spee d to half thr ottle. C ycle
the deck clutch on for 15 seconds, and then off for 15 seconds. Repeat
this operation 10 times, it will require about 5 minutes to complete.
9. On tractors with serial numbers prior to 01082125.
350165 5/024-11
Page 26
Deck Lift Spring 782995
1
3
5
2
4
3
1
2
1
INDEX
NO.
1016972N/A5NT .625-11 HX G5 ZNYC
2781187N/A2DECK LIFT BLOCK
3017152N/A2FW .680 X 1.750 X .14 SAE ZNYC
4781401N/ADECK LIFT SPRING
5781138N/A1DECK LIFT THREADED ROD
17776567776561KAWASAKI 23 HP ENGINE (FH680V, 3600 RPM)
5
6
20249270249273NT .250-20 HX GR.5 ZN
30442550442551NT #10-32 HX ZN
47688207688201BATTERY CABLE
57714287714281RED BATTERY CABLE BOOT
67685157685155FW .281 X .625 X .051/.080 HD ZN/YL
70559470559472CS .250-20 X .500 HX G5 ZN
80308170308171STARTER SOLENOID
97814507814501TRACTOR WIRE HARNESS
100342720342724NT .312-18 HX G5 ZN
117685237685236FW .343 X .687 X .051/.080 HD ZN/YL
127817327817321MUFFLER MANIFOLD
137817247817241MUFFLER
147807837807831KAWASAKI OIL DRAIN EXTENSION
157807757807751OIL DRAIN ADPT O-RING
167808417808412KAW (23) MUFFLER GASKET
173606933606931HEAT SHIELD
180170040170044LW .312 MED SPRING ZN
197826647826644NT M8-1.25 HX STAINLESS STEEL
207826497826491KAW (23) EXHAUST PIPE CLAMP
217201777201772CS M 8-1.25 X 20 10.9 HXFL ZN
220298760298764LW .312 INT-EXT TOOTH ZN
230528370528374CS .312-18 X 1.500 HX G5 ZN
243503713503711MUFFLER GUARD
253497043497041ENGINE CAGE MOUNT PLATE
260640060640062CS .312-18 X .625 HX G5 ZN
277679627679626FW .531 X 1.063 X .090 SAE HD ZN
280165270165276CS .500-13 X 1.00 HX G5 ZN
297691667691661HOUR METER
SERVICE
PART NO .
7823187823181KAWASAKI 25 HP ENGINE (FH721V, 3600 RMP)
MFG.
PART NO.
QTYDESCRIPTION
NOTES:
1. Includes mounting hardware.
2. Part of Item 9 (781450 Tractor Wire Harness).
3. Engine oil capacity; 2 US quarts.
4. Engine RP M to be set at 3600± 50.
5. 23 HP engine used in 926253, 926295, 926311, and 926345 only.
6. 25 HP engine used in 926345, 926469, 926550, and 926568 only.
350165 5/025-3
Page 32
Fuel System Installation
6
5
1
2
4
5
6
7
5
15
12
11
10
13
15
18
15
5
6
8
1
14
15
3
11
10
17
16
9
16
17
5
6
TRACTOR FRAME
WITH ENGINE
5-4350165 5/02
Page 33
Fuel System Installation
ITEM
NO.
17841817841812FUEL TANK CAP
27811797811791LEFT SIDE FUEL TANK
37811617811611RIGHT SIDE FUEL TANK
43499443499441REAR SEAT SUPPORT
576795476795414FW .406 X .812 X .060 SAE HD ZN
605582205582212CS .375-16 X .750 HX G5 ZN
1
70003980003981CLAMP
80362440362442CS .375-16 X 1.000 HX G5 ZN
90450880450881HOSE CLAMP 1"
10783944N/A2FUEL SHUT-OFF VALVE
2
11784348N/A2GROMMET,FUEL SHUT-OFF VALVE
2
120158180158181FUEL LINE 35” TOTAL
130158180158181FUEL LINE 6” TOTAL
140158180158181FUEL LINE 12” TOTAL
150003230003236CLIP
160165270165278CS .500-13 X 1.00 HX G5 ZN
177679627679628FW .531 X 1.063 X .090 SAE HD ZN
187816337816331‘T’ FITTING, -6BARB/-6BARB/-6BARB
SERVICE
PART NO.
0003310003313BLACK CABLE TIE (NOT SHOWN)
MFG.
PART NO.
QTYDESCRIPTION
1. Torque to 20 ft.-lbs
2. Supplied with new fuel tank.
NOTES:
350165 5/025-5
Page 34
Instrument Panel Assembly/Installation
1
2
4
1
5
1
6
3
10
8
14
7
9
3
14
8
7
1
7
4
11
12
13
FUSE SIZE
AND LOCATION
10a
FUSE SIZE
AND LOCATION
5a
20a
RIGHT SIDE
FUEL TANK
12
11
5-6350165 5/02
Page 35
Instrument Panel Assembly/Installation
ITEM
NO.
17764767764761PTO SWITCH
2083022N/A1IGNITION KEY
3
30458980458981KEY SWITCH
40598320598326NT #10-24 HX NL ZN
5026237N/A3RELAY
6762195N/A1DELAY MODULE
77049327049326FW .219 X .500 X .048 ZN
87149987149983MS #10-24 X .625 HX ZN
97783657783651THROTTLE/CHOKE CABLE
107122577122571RED INDICATOR LIGHT
110559470559473CS .250-20 X .500 HX G5 ZN
127685157685153FW .281 X .625 X .051 /.080 HD ZN/YL
133493083493081INSTRUMENT PANEL
147850307850301Z CHOKE CABLE
SERVICE
PART NO.
27858087858081INDAK COATED KEY
MFG.
PART NO.
QTYDESCRIPTION
NOTES:
1. Part of 781450 (Tractor Wire Harness)
2
2. Used on units with serial number above 01102176.
3. Assemble with extended inner race towa rd i tem 5 ( 38 703 5 Spacer, 1.07
x 1.312 x 2.793).
350165 5/026-3
Page 42
Front Wheel Breakdown - 747782
1
1
2
3
4
1
ITEM
NO.
1039677N/A2WHEEL BEARING
2747741N/A113 X 6.50 TIRE
3747832N/A16 X 4.5 WHEEL
4782771N/A1BEARING SPACER
5019521N/A1TIRE VALVE
SERVICE
PART NO.
1. Inflate tire to 8-10 psi.
MFG.
PART NO.
5
QTYDESCRIPTION
NOTES:
6-4350165 5/02
Page 43
Drive Wheel Assembly Installation
1
6
2
2
MFG.
3
QTYDESCRIPTION
1
5
INDEX
NO.
4
SERVICE
PART NO.
17840587840582WHEEL & TIRE ASSY FOR 72" (QTY PER TRACTOR)
2781245N/ATIRE, 12 X 12 X 24 FOR 72”
3784066N/AWHEEL ASSY 12 X 8.50 FOR 72”
4019521N/ATIRE VALVE
50610770610775WHEEL NUT (QTY PER WHEEL)
17812377812372WHEEL & TIRE ASSY FOR 60"(QTY PER TRACTOR)
2781245N/ATIRE, 12 X 12 X 24 FOR 60"
3781252N/A2WHEEL ASSEMBLY 12 X 8.50 FOR 60”
4019521N/A2TIRE VALVE
50610770610775WHEEL NUT (QTY PER WHEEL)
17820787820782WHEEL & TIRE ASSY FOR 52"
2782284N/ATIRE, 23 X 9.50-12 FOR 52”
3782086N/AWHEEL ASSY 12 X 7.00 FOR 52”
4019521N/A2TIRE VALVE
50610770610775WHEEL NUT (QTY PER WHEEL)
6770859N/A101/2" WHEEL LUG STUD
PART NO.
NOTES:
1. Torque to 65-75 ft. lbs.
2. Inflate tire to 8-10 psi.
350165 5/026-5
Page 44
Anti-Rollover Wheel Assembly
TRACTOR
FRAME
1
1
3
3
1
4
3
2
3
INDEX
NO.
10682390682392CS .500-13 X 4.500 HX G5 ZN
20319970319972ANTI-SCALP WHEEL
37679627679624FW .531 X 1.063 X .090 SAE HD ZN
47815677815672NT .50-13 HX LK NY
1545764348052172" DECK CRATED
23493243493541DISCHARGE CHUTE
30528600528602CS .375-19 X 1.250 HX G5 ZN
476795476795418FW .406 X .812 .060 SAE HD ZN
50545020545028NT .375-16 HX G5 ZN
63495223495221DISCHARGE CHUTE MOUNT BRACKET
70866600866602NT .375-16 HX LK NY
87817087817086CS .500-13 X 4.25 HX G5 ZN
93498033498031PUSHER
100531990531996NT .500-13 HX JAM ZN
1176796276796212FW .531 X 1.063 X .090 SAE HD ZN
127815677815676NT .50-13 HX LK NY
130154950154952STRAIGHT GREASE FITTING
140319970319976ANTI-SCALP WHEEL
157818807818801BUMPER
160362440362447CS .375-16 X 1.000 HX G5 ZN
173186263186261BAFFLE
5
180113200113201CB .375-16 X .750 STD ZN
5
SERVICE
PART NO.
MFG.
PART NO.
QTYDESCRIPTION
NOTES:
1. Secure Item 10 (053199 Nt. .500-13 Hx Jam Zn) to bolt with a drop of
Loctite (271 Red). Tighten Item 10 to shank of Item 8 (781708 Cs .50013 x 4.25 Hx G5 Zn). Anti-scalp wheel must turn freely.
2. Do not torque, Item 2 (349324 Discharge Chute) must pivot freely.
3. Factory assembled in top hole for shipping purposes.
4. Item 9 (349803 Pusher) installed as shown with zerks pointing upward,
apply grease to zerks (see owners manual).
5. Used on mowers with serial number prior to 02012156.
350165 5/027-3
Page 48
72" Deck Pulley Assembly
10
6
APPROXIMATE
LOCATION
OF BUMPERS
16
11
15
1
2
4
7
1
9
8
3
5
6
12
13
3
14
18
BELT GUIDE
POSITIONING
18
18
3
30
17
2
28
28
4
19
20
21
22
23
21
24
25
3
18
45
26
27
2
29
7-4350165 5/02
Page 49
72" Deck Pulley Assembly
ITEM
NO.
17842077842071B-SECTION BELT
20169720169722NT .625-11 HX G5 ZNYC
30281180281183FW .62 X 1.00X.134 ZN
478138578138526.00" IDLER PULLEY ,
50085730085731CS .500-13 X 2.500 HX G5 ZN
60700370700371FW .530 X 1.06 X .19 HRD ZN
73505613505611DECK IDLER BUSHING
80154950154951STRAIGHT GREASE FITTING
93494983494981IDLER ARM
107813027813021IDLER SPRING
113731913731911SIDE MOUNT CHAIN
127818727818721CS .625-11 X 1.25 HX G5 ZN
133474433474431TOP IDLER DECK BELT GUIDE
1478185678185615.00" IDLER PULLEY
157816177816172RUBBER BUMPER
163483753483751R.S. PULLEY COVER
173485243485241L.S. PULLEY COVER
180752910752914CLAMP KNOB
197841997841993CS .312-18 X 1.250 FLT SH ZNYC
207838787838781IDLER CLAMP
2101652701652715CS .500-13 X 1.00 HX G5 ZN
220783860783863FW .510 X 1.750 X .18 ZN
235388505388503DRIVE PULLEY
2476796276796212FW .531 X 1.063 X .090 SAE HD ZN
253505953505953SPINDLE HOUSING ASSEMBLY
262124722124723KEY 1/4 SQ X 1.00 LONG
27783977783977324" OFFSET FLAT BLADE
287824747824745CW .631 2.250 X .187 PNT
297818727818723CS .625-11 X 1.25 HX G5 ZNYC
307837387837382CS .625-11 X 3.00 FULL HX G5 ZN
SERVICE
PART NO.
779660N/A3OPTIONAL 24" GATOR BLADE CW
MFG.
PART NO.
QTYDESCRIPTION
NOTES:
1. Apply grease to zerk (see owners manual).
2. Torque to 118 ft. lbs.
3. Apply an tisieze to pulley bore.
4. Assemble spindles with grease zerk oriented forward.
5. See “Spindle Assembly - 350595” on page 7-17 for breakdown.
6. See “Deck Belt Routing and Tensioning” on page 8-4 for belt tensioning.
350165 5/027-5
Page 50
60" Deck Assembly
3
11
14
8
2
2
3
4
5
4
11
6
3
14
11
10
1
4
9
13
5
4
7
4
2
8
12
17
8
1
18
4
13
11
1
10
1
10
12
18
11
14
3
11
11
3
14
10
11
1
12
10
11
3
14
8
5
11
4
12
12
1
10
8
11
3
14
11
5
4
6
16
4
5
15
7-6350165 5/02
Page 51
60" Deck Assembly
INDEX NO.
1545277349100160" DECK CRATED
23493243493241DISCHA RGE CHUTE
30528600528602CS .375-16 X 1.250 HX G5 ZN
476795476795418FW .406 X .812 X .060 SAE HD ZN
50545020545028N T .375-16 HX GRD 5 ZN
63495223495221DISCHA RGE CHUTE MOUNT BRACKET
70866600866602NT .375-16 HX LK NY
87817087817086CS .500-13 X 4.25 HX G5 ZN
93498033498031PUSHER
100531990531996N T .500-13 HX JAM ZN
1176796276796212FW .531 X 1.063 X .090 SAE HD ZN
127815677815676N T .50-13 HX LK NY
130154950154952STRAIGHT GREASE FITTING
140319970319976ANTI-SCALP WHEEL
6
6
177818807818801BUMP ER
180362440362447CS .375-16X1.000 HX G5 ZN
SERVICE
PART N O.
153186263186261BAFFLE
160113200113201CB .375-16 X .750 STD ZN
MFG.
PART N O.
QTY.DESCRIPTION
5
NOTES:
1. Secure Item 10 (Nt .500-13 Hx Jam Zn) to bolt with a drop of loctite (271
Red). Tighten Item 10 to shank of Item 8 (781708 Cs .500-13 x 4.25 Hx
G5 Zn). Anti-scalp wheel must turn freely.
2. Do not torque, Item 2 (349324 Discharge Chute) must pivot freely.
3. Factory assembled in top hole for shipping purposes.
4. Item 9 (349803 Pusher) installed as shown with zerks pointing upward.
5. Part numbers 784199 (CS .312-18 X 1.250 FLT SH ZNYC) and 783878
(Idler Clamp) must also be ordered when ordering this part for mowers
with serial number 01082000 and higher (see “60" Deck (No Blade
Saddles) Pulley Assembly” on page 7-10).
6. Used on mowers with serial number prior to 02012156.
350165 5/027-7
Page 52
60" Deck (with Blade Saddles) Pulley Assembly
APPROXIMATE
LOCATION
OF BUMPERS
1
2
5
6
17
20
60" DECK
18
32
16
7
7
20
13
14
7
6
9
1
10
7
8
3
4
5
12
15
11
2
21
2
4
6
19
22
3
23
30
31
20
BELT GUIDE
POSITIONING
20
25
4
33
24
5
34
26
27
28
2
29
7-8350165 5/02
Page 53
60" Deck (with Blade Saddles) Pulley Assembly
INDEX
NO.
17813107813101B-SECTION BELT
20169720169722NT .625-11 HX G5 ZNYC
37818727818721CS .625-11 X 1.25 HX G5 ZN
43474433474431TOP IDLER DECK BELT GUIDE
50281180281183FW .62 X 1.00X.134 ZN
678138578138526.00" IDLER PULLEY ,
70085730085731CS .500-13 X 2.500 HX G5 ZN
80700370700371FW .530 X 1.06 X .19 HRD ZN
93505613505611DECK IDLER BUSHING
100154950154951STRAIGHT GREASE FITTING
113494983494981IDLER ARM
1278185678185615.00" IDLER PULLEY
137285507285501SB .50 X .75 SH .375-16 TD ZN
147285687285681CW .560 X 1.34 X .05 ZN
157816827816822FW .650 X 2.000 X .187 UHMW
167813027813021IDLER SPRING
173731913731911SIDE MOUNT CHAIN
183493813493811R.S. PULLEY COVER
193493993493991L.S. PULLEY COVER
200752910752914CLAMP KNOB
210783780783783CS .500-20 X 1.500 HX G5 ZN
220783860783863FW .510 X 1.750 X .18 ZN
237813287813283B-SECTION 6.10 E.O.D PULLEY
245206274262963SPINDLE HOUSING ASSEMBLY
5
252124722124726KEY 1/4 SQ X 1.00 LONG
265043650358083BLADE SADDLE
27777391777391321" HIGH SAIL CW BLADE
287523867523863CW .515 X 2.25 X .204 ZN
297537987537983CS .500-20 X 1.75 HX G5 ZN
3001652701652712CS .500-13 X 1.00 HX G5 ZN
3176796276796212FW .531 X 1.063 X .090 SAE HD ZN
327816177816172RUBBER BUMPER
337824747824742CW .631 X 2.250 X .187 PNT
347837387837382CS .625-11 X 3.00 FULL HX G5 ZN
SERVICE
PART NO.
779652N/A3OPTIONAL 21" GATOR CW BLADE
MFG.
PART NO.
QTY.DESCRIPTION
NOTES:
1. Apply grease to zerk.
2. Torque to 65-75 ft. lbs.
3. Apply an tisieze to pulley bore.
4. Assemble spindles with grease zerk oriented forward.
5. See “Spindle Housing Ass em bly - 520627” on pa ge 7-16 for breakdown.
6. See “Deck Belt Routing an d Tensioning ” on pag e 8-4 for belt tensio ning.
7. These part used on deck with serial number prior to 01082000. See “60"
Deck (No Blade Saddles) Pulley Assembly” on page 7-10 for later
decks.
350165 5/027-9
Page 54
60" Deck (No Blade Saddles) Pulley Assembly
1
2
6
19
60" DECK
16
17
28
15
13
19
5
6
1
12
7
2
5
6
8
10
7
7
9
11
3
18
14
4
5
20
26
26
27
21
2
3
19
BELT GUIDE
POSITIONING
19
25
29
4
22
23
24
25
2
3
7-10350165 5/02
5
APPROXIMATE
LOCATION
OF BUMPERS
Page 55
60" Deck (No Blade Saddles) Pulley Assembly
INDEX
NO.
17813107813101B-SECTION BELT
20169720169722NT .625-11 HX G5 ZNYC
37818727818724CS .625-11 X 1.25 HX G5 ZN
43474433474431TOP IDLER DECK BELT GUIDE
50281180281183FW .62 X 1.00X.134 ZN
678138578138526.00" IDLER PULLEY ,
70085730085731CS .500-13 X 2.500 HX G5 ZN
87841997841993CS .312-18X1.250 FLT SH ZNYC
97838787838781IDLER CLAMP
100700370700371FW .530 X 1.06 X .19 HRD ZN
113505613505611DECK IDLER BUSHING
120154950154951STRAIGHT GREASE FITTING
133494983494981IDLER ARM
1478185678185615.00" IDLER PULLEY
157813027813021IDLER SPRING
163731913731911SIDE MOUNT CHAIN
173493813493811R.S. PULLEY COVER
183493993493991L.S. PULLEY COVER
190752910752914CLAMP KNOB
200783860783863FW .510 X 1.750 X .18 ZN
217813287813283B-SECTION 6.10 E.O.D PULLEY
223505953505953SPINDLE HOUSING ASSEMBLY
232124722124723KEY 1/4 SQ X 1.00 LONG
24782516782516321"X 42D X0.631 CW BLADE
257824747824745CW .631 2.250 X .187 PNT
2601652701652715CS .500-13 X 1.00 HX G5 ZN
2776796276796212FW .531 X 1.063 X .090 SAE HD ZN
287816177816172RUBBER BUMPER
297837387837382CS .625-11 X 3.00 FULL HX G5 ZN
SERVICE
PART NO.
782557N/A3OPTIONAL 21"X GATOR X0.631 CW BLADE
MFG.
PART NO.
QTY.DESCRIPTION
NOTES:
1. Apply grease to zerk.
2. Torque to 118 ft. lbs.
3. Apply an tisieze to pulley bore.
4. Assemble spindles with grease zerk oriented forward.
5. See “Spindle Assembly - 350595” on page 7-17 for breakdown.
6. See “Deck Belt Routing and Tensioning” on page 8-4 for belt tensioning
7. Used on decks with serial number 01082000 and higher.
8. This style deck used on tractors with serial number 01072273 and
higher.
350165 5/027-11
Page 56
52" Deck Assembly
2
4
4
4
2
3
7
18
3
12
8
9
1
10
11
8
3
12
6
16
2
3
5
4
15
4
8
9
10
14
16
4
1
10
9
12
1
3
11
1
8
3
12
9
1
10
11
11
3
12
5
4
1
10
9
10
9
1
8
12
11
3
5
8
4
6
16
4
15
5
7-12350165 5/02
Page 57
52" Deck Assembly
INDEX NO.
1545343347195152" DECK CRATED
2347971347971152" DISCHARGE CHUTE
30528600528602CS .375-16 X 1.25 HX G5 ZN
476795476795418FW .406 X .812 X .060 SAE HD ZN
50545020545028N T .375-16 HX GRD 5 ZN
60866600866602NT .375-16 HX LK NY
73170733170731DISCHA RGE CHUTE MOUNT BRACKET
87817087817086CS .500-13 X 4.25 HX G5 ZN
976796276796212FW .531 X 1.063 X.090 SAE HD ZN
100531990531996N T .500-13 HX JAM ZN
117815677815676N T .50-13 HX LK NY
120319970319976ANTI-SCALP WHEEL
6
140154950154952STRAIGHT GREASE FITTING
153498033498031PUS HER
160362440362447CS .375-16 X 1.00 HX G5 ZN
6
187818807818801BUMP ER
SERVICE
PART N O.
130113200113201CB .375-16 X .750 STD ZN
173186263186261BAFFLE
MFG.
PART N O.
QTY.DESCRIPTION
5
NOTES:
1. Secure Item 10 (053199 Jam Nut) to bolt with a drop of loctite (271
Red). Tighten Item 10 (053199 Nt .500-13 Hx Jam Zn) to shank of Item
8 (781708 Cs .500-13 X 4.25 Hx G5 Zn). Anti-scalp wheel must turn
freely.
2. Do not torque, Item 2 (347971 Discharge Chute) must pivot freely.
3. Factory assembled in top hole for shipping purposes.
4. Item 15 (349803 Pusher) i nsta l le d as shown with zerks point ing upward.
5. Part numbers 784199 (CS .312-18 X 1.250 FLT SH ZNYC) and 783878
(Idler Clamp) must also be ordered when ordering this part for mowers
with serial number 01082000 and higher (see “52" Deck Pulley
Assembly” on page 7-14).
6. Used on mowers with serial number prior to 02012156.
350165 5/027-13
Page 58
52" Deck Pulley Assembly
16
17
18
1
19
6
22
4
31
32
5
3
7
8
21
4
20
9
10
11
7
20
23
24
19
2
4
6
12
15
13
1
14
3
52" DECK
BELT GUIDE
POSITIONING
19
28
30
7-14350165 5/02
4
29
25
2
3
28
26
27
4
5
Page 59
52" Deck Pulley Assembly
INDEX
NO.
17822927822921B-SECTION BELT
20169720169722NT .625-11 HX G5 ZNYC
37818727818724CS .625-11 X 1.25 HX G5 ZN
40281180281186FW .62 X 1.00 X .134 ZN
578138578138526.00" IDLER PULLEY
60085730085731CS .500-13 X 2.50 HX G5 ZN
70700370700371FW .530 X 1.06 X .19 HRD ZN
83505613505611DECK IDLER BUSHING
93474433474431DECK BELT IDLER TOP GUIDE
1078185678185615.00" IDLER PULLEY
113494983494981DECK IDLER ARM
123731913731911SIDE MOUNT CHAIN
137813027813021IDLER SPRING
140154950154951STRAIGHT GREASE FITTING
153478983478981RS 52" DECK PULLEY COVER
16728550N/A1SB .50 X .75SH .375-16 TD ZN
8
17728568N/A1CW .560 X 1.34 X .05 ZN
8
18781682N/A2FW .650 X 2.00 X .187 UHMW
8
190752910752914CLAMP KNOB
2001652701652715CS .500-13 X 1.00 HX G5 ZN
210783860783863FW .510 X 1.75 X .18 ZN
227681687681683DECK DRIVE PULLEY
10
2376796276796212FW .531 X 1.063 X .090 SAE HD ZN
243479143479141LS 52" DECK PULLEY COVER
252124722124723KEY 1/4 SQ X 1.00 LONG
263505953505953DECK SPINDLE ASSY
277818987818983CW BLADE
11
287824747824744CW .631 X 2.250 X .187 PNT
297837877837871CS .625-11 X 3.00 SH 2.50"MIN TH
307837387837381CS .625-11X3.00 FULL HX G5 ZN
317841997841993CS .312-1 8X 1.250 FLT SH ZNYC
9
327838787838781IDLER CLAMP
9
SERVICE
PART NO.
7708427708423DECK DRIVE PULLEY
782532N/A3OPTIONAL 18"X GATOR X0.631 CW BLADE
MFG.
PART NO.
QTY.DESCRIPTION
NOTES:
1. Apply grease to zerk.
2. Torque to 118 ft. lbs.
3. Apply an tisieze to pulley bore.
4. Assemble spindles with grease zerk oriented forward.
5. See “Spindle Assembly - 350595” on page 7-17 for breakdown.
6. See “Deck Belt Routing and Tensioning” on page 8-4 for belt tensioning.
7. Torque to 65-75 ft. lbs.
8. Used on mowers with serial number prior to 01082000.
9. Used on mowers with serial number 01082000 and higher.
10. Used on mowers with s erial number prior to 01082076.
47821367821361Z OPERATION DECAL
57714367714361STABILIZER DECAL
67821287821281Z SERVICE DECAL
77270167270161BATTERY DECAL
87271727271721MADE IN USA DECAL
9N/A0832791TURF PROD SERIAL NO PLATE
107816747816741HUSTLER Z FRONT DECAL
117270087270081HYD PRESSURE DECAL
127825737825731FIRST ZERO TURN DECAL
137851887851881Z ARMREST WARNING DECAL
147864267864261HUSTLER Z ID DECAL
SERVICE
PART NO.
7814357814351INSTRUMENT PANEL DECAL
MFG.
PART NO.
QTY.DESCRIPTION
NOTES:
1. All decal locations are ±0.25".
2. Used on units with serial number 0110217 6 and lower.
90528600528602CS .375-16 X1.250 HX G5 ZN
107685237685234FW .343 X .687 X .051/.080 HD ZN/Y
110342720342724NT .312-18 HX G5 ZN
127818807818802BUMPER
130803580803581GM .50 X 1.00 X .75 X .12 GROMMET
147487567487561LATCH SPRING PLUNGER
153504623504621SEAT LATCH BRACKET
167816177816173RUBBER BUMPER
1772219972219912" WIDE SCOTCH POLYURETHANE 5.55" LONG
SERVICES
PART NO.
7818497818491LOW PROFILE SUSPENSION SEAT
MFG.
PART NO.
QTYDESCRIPTION
NOTES:
1. Must pivot freely.
2. Used on 926253 and 926311only.
3. Used on 926295 and 926345only.
4. Use quantity of 3 for 926253, 926311, and 926550 and quantity of 2 for
926295, 926345 an d 926 56 8 ( do no t use rea r strap for 926295 , 92 6345
and 926568).
5. Adjust item 15 (35046 2 Sea t Latch Br ac k e t) to wit hin . 06" o f side of sea t
pan.
6. Service parts available for Hustler Z seats:
PART NO.
782144ADJUSTER, STANDARD AND LOW PROFILE SUSPENSION SEAT
782151ARMREST FOR STANDARD SEAT
782169ARMREST FOR LOW PROFILE SUSPENSION SEAT
782177OPERATOR PRESENCE SWITCH FOR BOTH SEATS
782185CUSHION/PAN FOR LOW PROFILE SUSPENSION SEAT
783472Z ARMREST ONLY KIT
10545020545027NT .375-16 HX GRD 5 ZN
27679547679549FW .406 X .812 X.060 SAE HD ZN
30362440362442CS .375-16 X 1.00 HX G5 ZN
40113200113201CB .375-16 X .750 STD ZN
53460563460561RIGHT MULCH BAFFLE
6346023346023260" COMMON MULCH BAFFLE
1
SERVICE
PART N O.
348599348599272” COMMON MULCH BAFFLE
MFG. PA RT
NO.
QTY.DESCRIPTION
1. 60" Mulch Kit - 346411
2. 72" Mulch Kit - 357608
NOTES:
11-2350165 5/02
Page 81
52" Mulch Kit - 344929
3
2
4
1
2
5
2
2
6
1
INDEX
NO.
SERVICE
PART N O.
10545020545025NT .375-16 HX GRD 5 ZN
27679547679547FW .406 X .812 X.060 SAE HD ZN
30362440362442CS .375-16 X 1.00 HX G5 ZN
40113200113201CB .375-16 X .750 STD ZN
53447963447961RIGHT MULCH BAFFLE
6344945344945260" COMMON MULCH BAFFLE,
MFG. PA RT
NO.
QTY.DESCRIPTION
NOTES:
350165 5/0211-3
Page 82
Fuel Valve Kit - 353748
1
5
3
1
HUSTLER Z
TRACTOR
7
6
4
EXISTING
HARDWARE
EXISTING
HARDWARE
11-4350165 5/02
Page 83
Fuel Valve Kit - 353748
INDEX NO.
174505974505913-WAY FUEL VALVE
23479893479891FUEL SHUT-OFF BRACKET
37679547679541FW .406 X .812 X .060 SAE HD ZN
40362440362441CS .375-16 X 1.00 HX G5 ZN
50158180158181FUEL LINE 50"
60158180158181FUEL LINE 7"
7015818015818FUEL LINE 21"