Hustler 333559 User Manual
36" & 42" Deck
Parts Manual
333559 Rev. 8/06
••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
WARNING:
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
IMPORT ANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code
Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other
states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.
The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the
California Emission Control Regulation of emission systems, maintenance and warranty.
Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replac e immediately. Replacements may be orde red per the information found in the Product Information sec tion of the
owner’s manual.
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 Contents
Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Guard and Anti-rollover Bracket Assemblies . . . . . . . . . . . 2-3
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Chapter 3 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Hydro Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Chapter 4 Contents
Honda 16 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Kohler 15 & 17 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . 4-4
Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Honda 16HP Electrical Schematic (793083). . . . . . . . . . . . . . . . . . 4-10
Kohler 15 & 17 HP Electrical Schematic (793117) . . . . . . . . . . . . . 4-12
Table of Contents
Chapter 5 Contents
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Front Wheel Breakdown -768044 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Chapter 6 Contents
Deck Assembly 36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Deck Pulley Assembly 36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Deck Assembly 42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Deck Pulley Assembly 42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Chapter 7 Contents
Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Belt Routing and Tensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Chapter 8 Contents
Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
42" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
36" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Chapter 9 Contents
Maintenance & Adjustment Safety Precautions . . . . . . . . . . . . . . . .9-2
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
333559 8/06 c-1
c-2 333559 8/06
Chapter 1
General Information
This Manual covers “Mini” FasTrak 15/36 model 927343, “Mini” FasTrak 17/42 model 927350,
“Mini” FasTrak 16/42 model 927368, & “Mini” FasTrak 16/36 model 927376,
Frequently Ordered Parts
PART NO. DESCRIPTION
793836 Pump Drive Belt
793828 Deck Belt 36"
793893 Deck Belt 42"
068478 Fuel Filter Kohler
785626 Fuel Filter Honda
794370 Air Filter, Kohler
787226 Air Filter, Honda
747303 Engine Oil Filter, Kohler
787234 Engine Oil Filter, Honda
793794 20.50" 42D X 0.631 CW Blade
793802 13.75" 42D X 0.631 CW Blade
Service Literature
PART NO. DESCRIPTION
107612 Common Consumers Owners Manual
794313 Kohler Engine Manual
787242 Honda 16 HP Engine Manual
Options
PART NO. DESCRIPTION
793331 Armrest Kit
338442 Mulch Kit, 36/42"
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
333559 8/06 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB Carriage Bolt
CE Clevis Pin
CP Cotter Pin
CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head
LW Lock Washer
MB Machine Bushing
MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw
OD Outside Diameter
ID Inside Diameter
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M16 160 215
.875 420 565 M20 320 435
1.00 625 850 M24 555 750
NOTE:
Loctite 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2 333559 8/06
Chapter 2 Contents
Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Guard and Anti-rollover Bracket Rivet Nuts. . . . . . . . . . . . . . 2-3
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
333559 8/06 2-1
Tractor Frame Rivet Nut Installation
1
2
INDEX
NO.
SERVICE
PAR T NO .
1 546911 315440 1 FASTRAK 36 FRAME
546895 320242 1 FASTRAK 42 FRAME
2 N/A 808493 2 3/8-16 THREAD RIVET NUT
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-2 333559 8/06
Engine Guard and Anti-rollover Bracket Assemblies
1
3
4
2
3
8
5
6
7
INDEX
NO.
10 788166 788166 2 ANTI SCALP WHEEL ASSEMBLY
1
SERVICE
PAR T NO .
1 316836 316836 1 ENGINE GUARD
2 320580 320580 2 ANTI ROLLOVER BRACKET
3 808493 808493 8 3/8-16 THREAD RIVET NUT
4 781567 781567 2 NT .50-13 HX LK NY ZNYC
5 344267 344267 4 FW .510 X 2.15 X .187SPL ZNYC
6 053199 N/A 2 NT .500-13 HX JAM ZNYC
7 767962 N/A 4 FW .531 X 1.063 X .090 SAE HD ZN
8 031997 N/A 2 ANTI-SCALP WHEEL
9 781708 N/A 2 CS .500-13 X 4.25 HX G5 ZNYC
MFG. PART
NO.
QTY. DESCRIPTION
3
9
NOTES:
1. Includes items 6 through 9.
333559 8/06 2-3
Footrest Assembly
1
2
1
3
4
6
7
6
5
7
INDEX
NO.
SERVICE
PAR T NO .
1 011320 011320 4 CB .375-16 X .75 STD ZN
2 785485 785485 2 UPPER STEP TREAD
3 793844 793844 2 LOWER STEP TREAD
4 320267 320267 1 FLOOR PLATE 36" MOWERS
316844 316844 1 FLOOR PLATE 42" MOWERS
5 767954 767954 2 FW .406 X .812 X .060 SAE HD ZN
6 076422 076422 2 FW.406X 1.000X.06 ZNYC
7 054502 054502 4 NT .375-16 HX GRD 5 ZNYC
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-4 333559 8/06
Chapter 3 Contents
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Hydro Transmission Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
333559 8/06 3-1
Battery Installation
1
5
3
2
3
4
6
2
7
4
8
4
PART OF WI RE
2
HARNESS (BLK)
9
INDEX
NO.
SERVICE
PAR T NO .
1 314989 314989 1 BATTERY CLAMP STRAP
2 024927 024927 3 NT .250-20 HX GR.5 ZNYC
3 055939 055939 2 CS .250-20 X .75 HX G5 ZNYC
4 029868 029868 4 LW .250 INT-EXT TOOTH ZNYC
5 740696 740696 1 BATTERY VU1LH-8
6 771428 771428 1 RED BATTERY CABLE BOOT
7 785063 785063 1 POSITIVE BATTERY CABLE (KOHLER)
786632 786632 1 POSITIVE BATTERY CABLE (HONDA)
8 786640 786640 1 NEGATIVE BATTERY CABLE
9 793489 793489 1 BATTERY CLAMP ROD
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
3-2 333559 8/06
Deck Lift Assembly
2
3
5
4
1
6
7
8
7
9
9
10
8
9
7
8
1
11
9
5
16
11
1
12
13
14
9
15
17
7
16
7
INDEX
NO.
10 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS
11 015495 015495 3 STRAIGHT GREASE FITTING
12 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC
13 034272 034272 1 NT .312-18 HX G5 ZNYC
14 348458 348458 1 DECK LEVELER YOKE
15 781831 781831 1 CS .437-14 X 1.75 FULTH G5 ZNYC
16 360131 018846 2 DECK LIFTCHAIN
17 767962 767962 2 FW .531 X 1.063 X .090 SAE HD ZN
SERVICE
PAR T NO .
1 348318 348318 1 STOP HANDLE
2 348284 348284 1 HEIGHT ADJUSTMENT STOP
3 793505 793505 1 DECK HEIGHT INDICATOR
4 782995 782995 1 DECK LIFT SPRING
5 055749 055749 2 CS .437-14 X 1.75 HX G5 ZNYC
6 334045 334045 1 DECK LIFT LINK
7 704643 704643 6 NT .437-14 HX FLG ZN
8 025296 025296 4 FW .760 X 1.625 X .08 ZNYC
9 781294 781294 5 E CLIP 1.00 X.625X .050
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Apply grease to zerks (see owners manual).
333559 8/06 3-3
Hydro Transmission Installation
1
12
1
21
13
3
4
10
9
8
12
1
16
15
18
2
5
6
7
12
4
12
2
14
17
20
1
13
11
19
3-4 333559 8/06
Hydro Transmission Installation
INDEX
NO.
10 794552 794552 1 CS .438-14 X 6.5 HX ZN G5
11 335695 335695 1 SPACER TUBE-EZT MINI FST
12 768523 768523 12 FW .343 X .687 X .051/.080 HD ZNYC
13 034272 034272 8 NT .312-18 HX G5 ZNYC
14 784827 784827 1 4.00"OD, 5/8"ID IDLER PULLEY
15 781153 781153 2 UHMW BUSHING
16 025296 025296 2 FW .760 X 1.625 X .08 ZNYC
17 324046 324046 1 PUMP BELT IDLER ARM
18 061101 061101 1 NT .750-10 HX NL ZN
19 036384 036384 1 IDLER SPRING
20 364315 059931 1 SPRING CHAIN
21 335893 335893 2 BELT DEFLECTOR
SERVICE
PAR T NO .
1 710087 710087 8 CS .312-18 X 2.50 HX G5 ZNYC
2 028118 028118 3 FW .62 X 1.00 X .134 ZNYC
3 794404 794404 1 PULLEY
4 025007 025007 2 CS .625-11 X 1.75 HX G5 ZNYC
5 793836 793836 1 A-SECTION PUMP BELT
6 792911 792911 1 EZT LEFT PUMP/MOTOR COMBO
7 792895 792895 1 EZT RIGHT PUMP/MOTOR COMBO
8 718288 718288 1 FW .516 X .875 X .09 ZNYC
9 035238 035238 1 LW .437 MED SPRING ZNYC
MFG. PART
NO.
QTY. DESCRIPTION
1. Torque to 17 ft.-lbs.
NOTES:
333559 8/06 3-5
Steering and Brake Assembly
1
2
3
8
11
7
15
14
16
13
11
8
9
12
13
11
8
8
9
17
21
22
18
8
13
6
20
4
4
10
23
11
7
4
5
4
19
10
4
5
8
24
13
29
35
21
8
10
21
SEE NOTE 3
40
28
36
37 38
41
41
39
28
28
27
29
8
29
11
30
25
31
26
34
8
321133
3-6 333559 8/06
Steering and Brake Assembly
INDEX
NO.
4
5
10 797779 797779 8 IGUS® BUSHING
11 041152 041152 12 NT .312-24 HX ZNYC
12 325464 325464 2 STEERING CONTROL ARM
13 768259 768259 8 IGUS® BUSHING
14 718288 718288 2 FW .516 X .875 X .09 ZNYC
15 793059 793059 2 E CLIP .80X.396X.042
16 793646 793646 2 PUMP ROD ADJUSTER ASSEMBLY
17 794396 794396 2 STEERING LINK ROD
18 793612 793612 2 STEERING DRIVE ARM
19 797753 797753 2 STEERING ARM
20 079186 079186 2 CS .312-18 X 1.250 HX G5
21 079186 079186 2 CS .312-18 X 1.25 HX G5 ZNYC
22 768515 768515 2 FW .281 X .625 X .051/.080 HD ZNYC
23 797761 797761 2 STEERING BLOCK
24 781567 781567 2 NT .50-13 HX LK NY ZNYC
25 795625 795625 2 SNAP MOUNT PLUNGER SWITCH
26 796615 796615 2 BALL JOINT LINK
27 793174 793174 2 TOWLINK ROD
28 048553 048553 2 CP .062D X 1.00 LG HML ZN
29 068551 068551 4 NT .250-20 HX NL ZNYC
30 797050 797050 2 BRAKE ACTUATOR ROD
31 795229 795229 2 INLINE BALL JOINT
32 352112 352112 1 L. H. BRAKE PIVOT (SHOWN)
33 352054 352054 1 R. H. BRAKE PIVOT (NOT SHOWN)
34 024927 024927 2 NT .250-20 HX GR.5 ZNYC
35 781211 781211 2 PUSH BUTTON SWITCH, (DELTA)
3
36 060731 060731 4 CS 10-24 X .500 HXFLK ZNYC
3
37 315382 N/A 1 LEFT BRAKE PIVOT ARM (SHOWN)
3
38 315101 N/A 1 RIGHT BRAKE PIVOT ARM (NOT SHOWN)
3
39 794883 794883 2 COMPRESSION SPRING
3
40 793182 793182 2 BRAKE ACTUATOR ROD
3
41 089789 089789 4 FW .266 X .750 X .06 ZNYC
3
SERVICE
PAR T NO .
1 781260 N/A 2 STEERING BAR GRIP
2 360487 360487 2 STEERING BAR
3 600221 600221 2 CENTERING DAMPER
783696 783696 2 CENTERING DAMPER
4 767954 767954 10 FW .406 X .812 X .060 SAE HD ZN
5 086660 086660 6 NT .375-16 HX LK NY
6 705178 705178 4 CS .375-16 X 1.75 HX G5 ZNYC
7 034272 034272 4 NT .312-18 HX G5 ZNYC
8 768523 768523 20 FW .343 X .687 X .051/.080 HD ZNYC
9 781922 781922 4 DAMPER BALL STUD
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. With Steering Bars in park position, adjust items 24 (795625 Snap
Mount Plunger Switch) outboard until switch is activated by items 32/33
333559 8/06 3-7
(352112/352054 Brake Pivots).
2. Apply grease to items 12 (768259 Igus® Bushings) (see owners
manual).
3. Order these parts for mowers with serial number prior to 05040000.
4. Includes Item 1 (781260 Steering Bar Grip).
5. Use on mowers with serial numbers prior to 060171975.
3-8 333559 8/06
Chapter 4 Contents
Honda 16 HP Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Kohler 15 & 17 HP Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . 4-4
Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Instrument Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Honda 16HP Electrical Schematic (793083) . . . . . . . . . . . . . . . . . . 4-10
Kohler 15 & 17 HP Electrical Schematic (793117) . . . . . . . . . . . . . 4-12
333559 8/06 4-1
Honda 16 HP Engine Installation
PART OF
ENGINE
NEGATIVE
BATTERY
CABLE
FROM
RECTIFIER
1
RED/BLK
POSITIVE
BATTERY
CABLE
23
2
1
YEL
TO ENGINE
(4 WIRES)
11
37
7
8
10
1
6
12
8
9
16
18
2
3
4
5
13
14
15
17
19
PART OF
ENGINE
35
2
36
34
33
32
21
20
24
26
25
4
27
31
30
29
22
2
28
4-2 333559 8/06
Honda 16 HP Engine Installation
INDEX
NO.
10 787267 N/A 1 HONDA 16 AMP RECTIFIER
11 794644 794644 1 GM 1.50 X 2.12 X 1.75 X .12
12 706531 706531 1 GM 1.12 X 1.75 X 1.37 X .12
13 330274 330274 1 CLUTCH ANCHOR
14 029876 029876 4 LW .312 INT-EXT TOOTH ZNYC
15 050161 050161 4 CS .312-18 X 1.75 HX G5 ZNYC
16 784918 784918 1 RUBBER BUMPER
17 793760 793760 1 ENGINE-HYDRO DRIVE PULLEY
18 712372 712372 1 KEY 1/4 SQ. X 0.66 LONG
19 784835 784835 1 FASTRAK CLUTCH
20 791251 N/A 1 CLUTCH WIRE HARNESS PIGTAIL
21 736417 736417 1 FW .454 X 1.50 X.250
22 785048 785048 1 CS .437-20 X 3.00 HX G5 ZNYC
23 043570 043570 1 SINGLE HOSE CLIP
24 791608 791608 1 OIL DRAIN VALVE, M16 X 1.5
25 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC
26 793125 793125 1 MUFFLER 15,17 KOHLER & 16 HONDA
27 016253 016253 2 CB .312-18 X .750 FUL ZN
28 316836 316836 1 ENGINE GUARD
29 767954 767954 6 FW .406 X .812 X .060 SAE HD ZN
30 052860 052860 6 CS .375-16 X 1.25 HX G5 ZNYC
31 794180 794180 1 1.125" EXHAUST CLAMP
32 793166 793166 1 16 HONDA MID EXHAUST PIPE
33 794172 794172 1 1.25" EXHAUST CLAMP
34 793141 793141 1 16 HONDA MANIFOLD
35 005231 005231 4 NT M6-1.0-10 HX FLG ZN
36 785543 N/A 2 HONDA MUFFLER GASKET
37 793083 793083 1 HONDA WIRE HARNESS
38 104786 104786 1 OIL DRAIN HOSE (NOT SHOWN)
SERVICE
PAR T NO .
1 785394 785394 1 HONDA 16HP ENGINE (USED ON 927368 & 927376)
2 739144 792796 3 CS M 6-1.0 X 12 10.9 HXFL ZN
3 378273 378273 1 16HP EXHAUST HEAT SHIELD
4 034272 034272 6 NT .312-18 HX G5 ZNYC
5 712927 712927 4 FW .344 X 1.00 X .12 HRD ZNYC
6 782664 782664 1 NT M8-1.25 HX STAINLESS STEEL
7 024927 024927 2 NT .250-20 HX GR.5 ZNYC
8 768515 768515 4 FW .281 X .625 X .051/.080 HD ZNYC
9 056077 056077 2 CS .250-20 X 1.00 HX G5 ZNYC
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Part of item (793083 Honda Wire Harness).
2. Torque to 48-45 ft-lb.
3. Engine oil capacity; 1.37 US qts. (with filter), 1.22 US qts. (w/o filter).
4. Engine speed; 3550±50 RPM.
333559 8/06 4-3
Kohler 15 & 17 HP Engine Installation
TTO
TO STARTER
SELENOID
FROM NEGATIVE
1
BATTERY TEMINAL
33
3
1
1
1
6
7
2
RED
2
4
5
PUR
TO BATTERY
RED/BLK
2
4
5
9
4
5
5
14
15
7
13
8
12
15
7
16
11
6
10
18
17
19
6
20
21
22
3
32
31
30
26
2
YEL
29
23
28
27
31
24
25
4-4 333559 8/06
Kohler 15 & 17 HP Engine Installation
INDEX
NO.
10 030817 030817 1 STARTER SOLENOID
11 792762 792762 1 BATTERY CABLE
12 056077 056077 2 CS .250-20 X 1.00 HX G5 ZNYC
13 330274 330274 1 CLUTCH ANCHOR
14 793885 793885 1 LW .375 INT-EXT TOOTH
15 036244 792788 4 CS .375-16X1.000 HX G5
16 784918 784918 1 RUBBER BUMPER
17 793760 793760 1 ENGINE-HYDRO DRIVE PULLEY
18 712372 712372 1 KEY 1/4 SQ. X 0.66 LONG
19 784835 784835 1 FASTRAK CLUTCH
20 791251 N/A 1 CLUTCH WIRE HARNESS PIGTAIL
21 763417 763417 1 FW .454 X 1.50 X.250
22 785048 785048 1 CS .437-20 X 3.00 HX G5 ZNYC
23 316836 N/A 1 ENGINE GUARD
24 767954 767954 6 FW .406 X .812 X .060 SAE HD ZN
25 052860 052860 6 CS .375-16 X 1.25 HX G5 ZNYC
26 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC
27 016253 016253 2 CB .312-18 X .750 FUL ZN
28 793125 793125 1 MUFFLER 15,17 KOHLER & 16 HONDA
29 796516 796516 1 3/8-18 OIL DRAIN VALVE
30 034272 034272 2 NT .312-18 HX G5 ZNYC
31 794180 794180 2 1.125" EXHAUST CLAMP
32 793158 793158 1 KOHLER 15 & 17 HP MID EXHAUST PIPE
33 793117 793117 KOHLER WIRE HARNESS
35 104786 104786 1 OIL DRAIN HOSE (NOT SHOWN)
SERVICE
PAR T NO .
1 792945 792945 1 KOHLER 15 HP ENGINE SV470S
792952 792952 1 KOHLER 17 HP ENGINE SV530S
2 793133 793133 1 KOHLER 15 & 17 HP EXHAUST MANIFOLD
3 739144 792796 1 CS M 6-1.0 X 12 10.9 HX
4 024927 024927 4 NT .250-20 HX GR 5 ZNYC
5 768515 768515 6 FW .281 X .625 X .051/.080 HD ZNYC
6 706531 706531 1 GM 1.12 X 1.75 X 1.37 X .12
7 794644 794644 1 GM 1.50 X 2.12 X 1.75 X .12
8 771428 771428 1 RED BATTERY CABLE BOOT
9 044255 044255 1 NT #10-32 HX ZN
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Supplied with engine.
2. Part of item 30 (793117 Kohler Wire Harness).
3. Torque to 48-45 ft.-lbs.
4. Engine oil capacity; 1.6 US qts.
5. Engine speed; 2450±50 RPM.
6. Coat ID with anti seize.
7. Torque to 33-37 ft.-lbs. Do not reuse factory installed screw when performing
service to mower requiring removal of engine, replace with 3/8-16 X 1.0 long
grade 5 cap screw.
333559 8/06 4-5
Fuel System Installation
1
2
4
14
5
14
4
13
8
1
9
5
10
1
3
11
8
1
9
4
12
4
4
9
8
6
4-6 333559 8/06
10
6
7
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