Hustler 27292 User Manual
60” 4-Way
Quadcycler Deck
Parts Manual
027292 Rev. 8/06
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 Contents
Deck Assembly - 925115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Deck Assembly - 923144, 923268, 924605 & 924613 . . . . . . . . . . 2-4
Deck Subassembly - 925115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Deck Subassembly - 923144, 923268, 924605 & 924613 . . . . . . . 2-8
Chapter 3 Contents
Gauge Arm Assembly - 469221 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
60” Quad Deck Gauge Wheel Kit - 320523. . . . . . . . . . . . . . . . . . . 3-3
Gauge Wheel Assembly - 307082 . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
60” Deck Heavy Duty Gauge Wheel Kit - 315606K . . . . . . . . . . . . 3-5
Gauge Arm Assembly - 466888 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Spindle Assembly - 506212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Chapter 4 Contents
Gearbox Breakdown - 532861 (WSI) . . . . . . . . . . . . . . . . . . . . . . . 4-2
Gearbox Breakdown - 532861 (Agrigear) . . . . . . . . . . . . . . . . . . . . 4-3
Gearbox Breakdown - 532895 (WSI) . . . . . . . . . . . . . . . . . . . . . . . 4-4
Gearbox Breakdown - 532895 (Agrigear) . . . . . . . . . . . . . . . . . . . . 4-5
Table of Contents
Chapter 5 Contents
Decal Group - 925115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Decal Group - 924605 & 924613 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
027292 8/06
0272928/06
Chapter 1
General Information
This Manual covers 60” 4-Way Mower Models: 923144, 923268, 924605, 924613 & 925115
Frequently Ordered Parts
PART NO. DESCRIPTON
027284 60" 3-WAY Deck Belt
Service Literature
PART NO. DESCRIPTION
027300 60” 4-Way Mower Owner’s Manual
374827 60” 4-Way Mower Assembly Instructions
Note: Parts painted blue are no longer available.
Note: When ordering parts, you
Always give the tractor model and serial number and the engine model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
must use the service part number as shown for each part, not the index number.
027292 8/06 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB Carriage Bolt
CE Clevis Pin
CP Cotter Pin
CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head
LW Lock Washer
MB Machine Bushing
MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw
OD Outside Diameter
ID Inside Diameter
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M16 160 215
.875 420 565 M20 320 435
1.00 625 850 M24 555 750
NOTE:
Lubricate all grease zerks.
1-2 027292 8/06
Chapter 2 Contents
Deck Assembly - 925115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Deck Assembly - 923144, 923268, 924605 & 924613 . . . . . . . . . . . 2-4
Deck Subassembly - 925115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Deck Subassembly - 923144, 923368, 924605 & 924613 . . . . . . . . 2-8
027292 8/06 2-1
Deck Assembly - 925115
14
13
15
16
23
24
25
28
2
3
17
18
20
21
19
26
29
27
30
1
4
2
3
5
6
22
789
22
17
12
11
10
2-2 027292 8/06
Deck Assembly - 925115
INDEX
PART NO. QTY. DESCRIPTION
NO.
1 306910 1 R/H DECK COVER 16 467258 1 HANDLE
2 075291 2 CLAMPING KNOB 17 024927 8 NT .25-20 HX G5 ZN
3 076547 2 FW .344 X .688 X .065 SAE ZN 18 017079 1 FW .250 X .560 X .040 SAE ZN
4 306928 1 L/H DECK COVER 19 474569 1 SIDE DISCHARGE COVER
5 474361 1 RIGHT REAR DISCHARGE DOOR 20 055939 4 CS .25-20 X .750 HX G5 ZN
6 474379 1 CENTER REAR DISCHARGE DOOR 21 089789 5 FW .266 X .750 X .060 ZN
7 011379 1 SPRING 22 017038 7 LW .250 MEDIUM SPRING ZN
8 370494 4 DECK SPRING STRAP 23 056077 2 CS .25-20 X 1.00 HX G5 ZN
9 023036 4 HP .148 X 2.690 ZN 24 287649 1 SIDE DISCHARGE CLIP
10 474460 1 L/H MULCHER BAFFLE 25 315465 1 CLIP PLATE
11 474478 1 R/H MULCHER BAFFLE 26 025320 2 HP .091 X 1.875 ZN
12 016816 2 NT .25-20 HX FL ZN 27 758821 2 OVER CENTER LATCH
13 474445 1 DEFLECTOR 28 035626 4 NT 10-24 HX ZN
14 259515 1 BUMPER 29 056176 4 LW #10 MEDIUM SPRING ZN
15 074559 1 GRIP 30 030437 4 MS 10-24 X .375 RD SL ZN
INDEX
NO.
PART NO. QTY. DESCRIPTION
NOTES:
027292 8/06 2-3
Deck Assembly - 923144, 923268, 924605 & 924613
23
24
25
26
27
28
29
25
32
31
14
15
18
16
19
24
30
33
34
17
2
39
40
20
3
21
42
22
35
2
3
4
35
36 38
3
1
2
4
3
4
37
41
43
44
13
45
5
6 7
9
8
10
12
2-4 027292 8/06
11
Deck Assembly - 923144, 923268, 924605 & 924613
INDEX
PART NO. QTY. DESCRIPTION
NO.
1 474700 1 R/H DECK COVER 24 045765 4 FW 1.030 X 1.50 X .134 ZN
2 056077 5 CS .25-20 X 1.00 HX G5 ZN 25 469924 2 Gauge Wheel Spacer .25
3 017038 9 LW .250 MEDIUM SPRING ZN 26 469882 2 Gauge Wheel Spacer .50
4 089789 7 FW .266 X .750 X .060 ZN 27 015495 2 Grease Zerk
5 474692 1 L/H DECK COVER 28 018747 4 Bronze Bushing
6 474361 1 RIGHT REAR DISCHARGE DOOR 29 469916 4 Gauge Wheel Spacer 1”
7 474379 1 CENTER REAR DISCHARGE DOOR 30 469221 2 Gauge Wheel Assembly
8 011379 1 SPRING 31 474445 1 Deflector
9 370494 4 DECK SPRING STRAP 32 259515 1 Bumper
10 023036 4 HP .148 X 2.690 ZN 33 074559 1 Grip
11 474460 1 L/H MULCHER BAFFLE 34 467258 1 Handle
12 474478 1 R/H MULCHER BAFFLE 35 024927 8 NT .25-20 HX G5 ZN
13 016816 2 NT .25-20 HX FL ZN 36 017079 1 FW .250 x .560 x .040 SAE ZN
14 474486 2 GAUGE ARM 37 474569 1 Side Discharge Cover
15 036244 8 CS .375-16 X 1.00 HX G5 ZN 38 055939 4 CS .25-20 x .750 HX G5 ZN
16 017012 8 LW .375 MEDIUM SPRING ZN 39 287649 1 Side Discharge Clip
17 049346 8 FW .375 X .870 X .078 ZN 40 315465 1 Clip Plate
18 016527 4 CS .50-13 X 1.00 HX G5 ZN 41 025320 2 HP .091 x 1.875 ZN
19 017137 4 FW .560 X 1.370 X .109 SAE ZN 42 035626 4 NT 10-24 HX ZN
20 537225 2 TIE DOWN BRACKET 43 056176 4 LW #10 Medium Spring ZN
21 017046 4 LW .50 MEDIUM SPRING ZN 44 758821 2 Over Center Latch
22 008193 4 NT .50-13 HX G5 ZN 45 030437 4 MS 10-24 x .375 RD SL ZN
23 085985 2 HP .243 X 4.380 LG
INDEX
NO.
1
2
PART NO. QTY. DESCRIPTION
NOTES:
1. Supplied with item 14 but may be ordered separately.
2. See “Gauge Arm Assembly - 466888” on page 3-6 for breakdown.
027292 8/06 2-5
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