Hustler 107652 User Manual
Hustler Mini Z 36/42
Parts Manual
107652 Rev. 8/06
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 Contents
Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Anti-Rollover Bracket Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Chapter 3
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Hydro Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Chapter 4 Contents
Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Chapter 5 Contents
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Front Wheel Breakdown–786061 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Table of Contents
Chapter 6 Contents
Deck Assembly–36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Deck Pulley Assembly–36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Deck Assembly–42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Deck Pulley Assembly–42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Spindle Assembly–783506 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Chapter 7 Contents
Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Deck Belt Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Chapter 8 Contents
Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
36" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
42" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
107652 8/06 c-1
c-2 107652 8/06
Chapter 1
General Information
This Manual covers Hustler Mini Z 17/36 model 928192 and Hustler Mini Z 19/42 928200,
Frequently Ordered Parts
PART NO. DESCRIPTION
788794 Pump Drive Belt
600726 Deck Drive Belt, 36"
600734 Deck Drive Belt, 42"
068478 Fuel Filter
797852 Air Filter Precleaner
761726 Air Filter Element
600976 ZT 2800 Oil Filter
772079 Engine Oil Filter
Service Literature
PART NO. DESCRIPTION
107708 Owner’s Manual
797795 Kawasaki 17/19 HP Kai Engine Manual
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
107652 8/06 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB Carriage Bolt
CE Clevis Pin
CP Cotter Pin
CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head
LW Lock Washer
MB Machine Bushing
MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw
OD Outside Diameter
ID Inside Diameter
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750
NOTE:
Loctite® 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2 107652 8/06
Chapter 2 Contents
Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Anti-Rollover Bracket Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
107652 8/06 2-1
Frame Rivet Nut Installation
1
2
INDEX NO.
1 547851 107300 1 MINI Z 36" FRAME
1
2 N/A 808493 4 3/8-16 THREAD RIVET NUT
SERVICE
PAR T NO.
547869 107318 1 MINI Z 42" FRAME
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Service part frames include decals, see “Tractor Decals” on page 8-2.
2-2 107652 8/06
Anti-Rollover Bracket Assemblies
TRACTOR
FRAME
2
8
4
1
3
5
6
7
6
INDEX NO.
1 320580 320580 2 ANTI ROLLOVER BRACKET
2 781708 N/A 2 CS .500-13 X 4.25 HX G5
3 767962 N/A 4 FW .531 X 1.063 X .090 SAE
4 031997 N/A 2 ANTI-SCALP WHEEL
5 053199 N/A 2 NT .500-13 HX JAM ZNYC
6 344267 344267 4 FW .510 X 2.15 X .187 SPL
7 781567 781567 2 NT .500-13 HX GR8 ZNYC NL
8 N/A 808493 6 3/8-16 THREAD RIVET NUT
1
SERVICE
PAR T NO.
788166 788166 2 ANTI SCALP WHEEL ASSEMBLY
MFG. PART
NO.
QTY. DESCRIPTION
8
4
5
2
3
NOTES:
1. Includes items 2 through 5.
107652 8/06 2-3
Footrest Assembly
9
4
1
2
3
4
5
TRACTOR
FRAME
6
4
8
7
INDEX NO.
1 785493 785493 1 LOWER STEP TREAD
2 785485 785485 2 UPPER STEP TREAD
3 054502 054502 2 NT .375-16 HX GRD 5 ZNYC
4 767954 767954 6 FW .406 X .812 X .060 SAE
5 107637 107637 1 36" MINI Z FLOORPAN
6 781880 781880 2 .500 X 1.00 X .31 BUMPER
7 052860 052860 2 CS .375-16 X 1.250 HX G5
8 025395 025395 2 CB .375-16 X 1.00 STD CD
9 086660 086660 2 NT .375-16 HXZY NL
SERVICE
PAR T NO.
107011 107011 1 42" MINI Z FLOORPAN
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-4 107652 8/06
Chapter 3 Contents
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Hydro Transmission Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
107652 8/06 3-1
Battery Installation
TRACTOR
FRAME
1
2
3
4
3
4
5
2
6
4
8
2
7
9
10
INDEX NO.
1 107631 107631 1 MINI Z BATTERY STRAP
2 024927 024927 3 NT .250-20 HX GR.5 ZNYC
3 055939 055939 2 CS .250-20 X .750 HX G5
4 029868 029868 4 LW .250 INT-EXT TOOTH ZNYC
5 771428 771428 1 RED BATTERY CABLE BOOT
6 786632 786632 1 POSITIVE BATTERY CABLE
7 786640 786640 1 NEGATIVE BATTERY CABLE
8 740696 740696 1 BATTERY VU1LH-8
9 784918 784918 1 RUBBER BUMPER
10 793489 793489 1 BATTERY CLAMP ROD
SERVICE
PAR T NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
3-2 107652 8/06
This page intentionally left blank.
107652 8/06 3-3
Deck Lift Assembly
2
3
5
1
6
7
4
8
9
1
11
5
12
10
9
1
11
8
7
8
9
7
8
9
14
15
7
7
1
11
13
7
16
12
17
3-4 107652 8/06
Deck Lift Assembly
INDEX NO.
1 348318 348318 1 STOP HANDLE
2 348284 348284 1 HEIGHT ADJUSTOR STOP
3 797969 797969 1 DECK HEIGHT INDICATOR ASSEMBLY
4 782995 782995 1 DECK LIFT SPRING ASSEMBLY
5 055749 055749 2 CS .437-14 X 1.75 HX G5
6 334045 334045 1 DECK LIFT LINK
7 704643 704643 6 NT .437-14 HX FLG ZNYC
8 025296 025296 4 FW .760 X 1.625 X .08 ZNYC
9 781294 781294 5 1.00 X .625 X .05 E CLIP
10 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS
11 015495 015495 3 STRAIGHT GREASE FITTING
12 360131 360131 2 DECK LIFT CHAIN
13 767962 767962 2 FW .531 X 1.063 X .090 SAE
14 756270 756270 1 CS .312-18 X 1.50 FLTHR GR 5
15 034272 034272 1 NT .312-18 HX G5 ZNYC
16 348458 348458 1 DECK LEVELER YOKE
17 781831 781831 1 CS .437-14 X 1.75 FULTH
SERVICE
PAR T NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Apply grease to Zerks.
107652 8/06 3-5
Hydro Transmission Installation
2
1
1
2
22
20
23
21
30
26
27
23
24
29
28
25
26
30
31
12
3
4
3
5
3
9
2
11
5
3
6
7
8
7
10
13
14
15
2
2
1
19
2
1
17
3-6 107652 8/06
17
18
16
Hydro Transmission Installation
INDEX NO.
1 710087 710087 8 CS .312-18 X 2.50 HX G5
2 768523 768523 12 FW .343 X .687 X .051/.080 HD ZNYC
3 028118 028118 4 FW .625 X 1.00 X .134 ZNYC
4 794404 794404 1 STATIONARY IDLER PULLEY
5 025007 025007 2 CS .625-11 X 1.75 HX G5
6 786848 786848 1 IDLER PULLEY
7 025296 025296 2 FW .760 X 1.625 X .08 ZNYC
8 781153 781153 2 UHMW BUSHING
9 324046 324046 1 HYDRO IDLER ARM
10 061101 061101 1 NT .750-10 HXZY NL
11 036384 036384 1 SPRING 1/4 COIL PL 1.23
12 364315 364315 1 SPRING CHAIN
13 788794 788794 1 PUMP BELT
14 797225 797225 1 LEFT ZT-2800
15 797233 797233 1 RIGHT ZT-2800
16 600965 600965 1 CS .375-16 X 8.50 G5 HX ZN
17 034272 034272 8 NT .312-18 HX G5 ZNYC
18 107633 107633 1 TRANSMISSION SPACER
19 054502 054502 1 NT .375-16 HX GRD 5 ZNYC
20 767954 767954 2 FW .406 X .812 X .060 SAE
21 036244 036244 2 CS .375-16 X 1.000 HX G5
22 055939 055939 2 CS .250-20 X .75 HX G5
23 768515 768515 4 FW .281 X .625 X .051/.080 HD ZNYC
24 107632 107632 1 OVERFLOW TANK BRACKET
25 600759 600759 1 OVERFLOW TANK ASSEMBLY
26 778381 778381 4 HOSE CLAMP
27 107645 107645 1 OVERFLOW HOSE 6" LONG
28 107644 107644 1 OVERFLOW HOSE 4.25" LONG
29 024927 024927 2 NT .250-20 HX GR.5 ZNYC
30 600880 600880 2 45° HYD FITTING
31 600881 600881 1 HYDRAULIC BUSHING
SERVICE
PAR T NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Torque to 17 ft.-lbs.
2. Spring length is 5.0".
107652 8/06 3-7
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