Hustler 107652 User Manual

Hustler Mini Z 36/42

Parts Manual

107652 Rev. 8/06

•••••••

Hustler Turf Equipment

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

Chapter 1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chapter 2 Contents

Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Anti-Rollover Bracket Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Chapter 3

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydro Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Chapter 4 Contents

Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Chapter 5 Contents

Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Front Wheel Breakdown–786061 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Table of Contents

Chapter 6 Contents

Deck Assembly–36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Deck Pulley Assembly–36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Deck Assembly–42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Deck Pulley Assembly–42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Spindle Assembly–783506 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Chapter 7 Contents

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Deck Belt Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Chapter 8 Contents

Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

36" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

42" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

107652 8/06 c-1

c-2 107652 8/06

Chapter 1

General Information

This Manual covers Hustler Mini Z 17/36 model 928192 and Hustler Mini Z 19/42 928200,

Frequently Ordered Parts

PART NO. DESCRIPTION

788794 Pump Drive Belt
600726 Deck Drive Belt, 36"
600734 Deck Drive Belt, 42"
068478 Fuel Filter
797852 Air Filter Precleaner
761726 Air Filter Element
600976 ZT 2800 Oil Filter
772079 Engine Oil Filter

Service Literature

PART NO. DESCRIPTION

107708 Owner’s Manual
797795 Kawasaki 17/19 HP Kai Engine Manual

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces­sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.

107652 8/06 1-1

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION

CB Carriage Bolt
CE Clevis Pin
CP Cotter Pin
CS Cap Screw

CW Cup Washer

FDRW Fender Washer

FW Flat Washer

HX Hex Head
LW Lock Washer
MB Machine Bushing
MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw
OD Outside Diameter

ID Inside Diameter

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215

1.00 625 850 M20 320 435
M24 555 750

NOTE:

Loctite® 592 to be used on all pipe threads.
Lubricate all grease zerks.

1-2 107652 8/06

Chapter 2 Contents

Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Anti-Rollover Bracket Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

107652 8/06 2-1

Frame Rivet Nut Installation

1

2

INDEX NO.

1 547851 107300 1 MINI Z 36" FRAME

1

2 N/A 808493 4 3/8-16 THREAD RIVET NUT

SERVICE

PAR T NO.

547869 107318 1 MINI Z 42" FRAME

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Service part frames include decals, see “Tractor Decals” on page 8-2.

2-2 107652 8/06

Anti-Rollover Bracket Assemblies

TRACTOR
FRAME

2

8

4

1

3

5

6

7

6

INDEX NO.

1 320580 320580 2 ANTI ROLLOVER BRACKET

2 781708 N/A 2 CS .500-13 X 4.25 HX G5

3 767962 N/A 4 FW .531 X 1.063 X .090 SAE

4 031997 N/A 2 ANTI-SCALP WHEEL

5 053199 N/A 2 NT .500-13 HX JAM ZNYC

6 344267 344267 4 FW .510 X 2.15 X .187 SPL

7 781567 781567 2 NT .500-13 HX GR8 ZNYC NL

8 N/A 808493 6 3/8-16 THREAD RIVET NUT

1

SERVICE

PAR T NO.

788166 788166 2 ANTI SCALP WHEEL ASSEMBLY

MFG. PART

NO.

QTY. DESCRIPTION

8

4

5

2

3

NOTES:

1. Includes items 2 through 5.

107652 8/06 2-3

Footrest Assembly

9

4

1

2

3

4

5

TRACTOR
FRAME

6

4

8

7

INDEX NO.

1 785493 785493 1 LOWER STEP TREAD

2 785485 785485 2 UPPER STEP TREAD

3 054502 054502 2 NT .375-16 HX GRD 5 ZNYC

4 767954 767954 6 FW .406 X .812 X .060 SAE

5 107637 107637 1 36" MINI Z FLOORPAN

6 781880 781880 2 .500 X 1.00 X .31 BUMPER

7 052860 052860 2 CS .375-16 X 1.250 HX G5

8 025395 025395 2 CB .375-16 X 1.00 STD CD

9 086660 086660 2 NT .375-16 HXZY NL

SERVICE

PAR T NO.

107011 107011 1 42" MINI Z FLOORPAN

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

2-4 107652 8/06

Chapter 3 Contents

Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydro Transmission Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

107652 8/06 3-1

Battery Installation

TRACTOR
FRAME

1

2

3

4

3

4

5

2

6

4

8

2

7

9

10

INDEX NO.

1 107631 107631 1 MINI Z BATTERY STRAP

2 024927 024927 3 NT .250-20 HX GR.5 ZNYC

3 055939 055939 2 CS .250-20 X .750 HX G5

4 029868 029868 4 LW .250 INT-EXT TOOTH ZNYC

5 771428 771428 1 RED BATTERY CABLE BOOT

6 786632 786632 1 POSITIVE BATTERY CABLE

7 786640 786640 1 NEGATIVE BATTERY CABLE

8 740696 740696 1 BATTERY VU1LH-8

9 784918 784918 1 RUBBER BUMPER

10 793489 793489 1 BATTERY CLAMP ROD

SERVICE

PAR T NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

3-2 107652 8/06

This page intentionally left blank.

107652 8/06 3-3

Deck Lift Assembly

2

3

5

1

6

7

4

8

9

1

11

5

12

10

9

1

11

8

7

8

9

7

8

9

14

15

7

7

1

11

13

7

16

12

17

3-4 107652 8/06

Deck Lift Assembly

INDEX NO.

1 348318 348318 1 STOP HANDLE

2 348284 348284 1 HEIGHT ADJUSTOR STOP

3 797969 797969 1 DECK HEIGHT INDICATOR ASSEMBLY

4 782995 782995 1 DECK LIFT SPRING ASSEMBLY

5 055749 055749 2 CS .437-14 X 1.75 HX G5

6 334045 334045 1 DECK LIFT LINK

7 704643 704643 6 NT .437-14 HX FLG ZNYC

8 025296 025296 4 FW .760 X 1.625 X .08 ZNYC

9 781294 781294 5 1.00 X .625 X .05 E CLIP

10 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS

11 015495 015495 3 STRAIGHT GREASE FITTING

12 360131 360131 2 DECK LIFT CHAIN

13 767962 767962 2 FW .531 X 1.063 X .090 SAE

14 756270 756270 1 CS .312-18 X 1.50 FLTHR GR 5

15 034272 034272 1 NT .312-18 HX G5 ZNYC

16 348458 348458 1 DECK LEVELER YOKE

17 781831 781831 1 CS .437-14 X 1.75 FULTH

SERVICE

PAR T NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Apply grease to Zerks.

107652 8/06 3-5

Hydro Transmission Installation

2

1

1

2

22

20

23

21

30

26

27

23

24

29

28

25

26

30

31

12

3

4

3

5

3

9

2

11

5

3

6

7

8

7

10

13

14

15

2

2

1

19

2

1

17

3-6 107652 8/06

17

18

16

Hydro Transmission Installation

INDEX NO.

1 710087 710087 8 CS .312-18 X 2.50 HX G5

2 768523 768523 12 FW .343 X .687 X .051/.080 HD ZNYC

3 028118 028118 4 FW .625 X 1.00 X .134 ZNYC

4 794404 794404 1 STATIONARY IDLER PULLEY

5 025007 025007 2 CS .625-11 X 1.75 HX G5

6 786848 786848 1 IDLER PULLEY

7 025296 025296 2 FW .760 X 1.625 X .08 ZNYC

8 781153 781153 2 UHMW BUSHING

9 324046 324046 1 HYDRO IDLER ARM

10 061101 061101 1 NT .750-10 HXZY NL

11 036384 036384 1 SPRING 1/4 COIL PL 1.23

12 364315 364315 1 SPRING CHAIN

13 788794 788794 1 PUMP BELT

14 797225 797225 1 LEFT ZT-2800

15 797233 797233 1 RIGHT ZT-2800

16 600965 600965 1 CS .375-16 X 8.50 G5 HX ZN

17 034272 034272 8 NT .312-18 HX G5 ZNYC

18 107633 107633 1 TRANSMISSION SPACER

19 054502 054502 1 NT .375-16 HX GRD 5 ZNYC

20 767954 767954 2 FW .406 X .812 X .060 SAE

21 036244 036244 2 CS .375-16 X 1.000 HX G5

22 055939 055939 2 CS .250-20 X .75 HX G5

23 768515 768515 4 FW .281 X .625 X .051/.080 HD ZNYC

24 107632 107632 1 OVERFLOW TANK BRACKET

25 600759 600759 1 OVERFLOW TANK ASSEMBLY

26 778381 778381 4 HOSE CLAMP

27 107645 107645 1 OVERFLOW HOSE 6" LONG

28 107644 107644 1 OVERFLOW HOSE 4.25" LONG

29 024927 024927 2 NT .250-20 HX GR.5 ZNYC

30 600880 600880 2 45° HYD FITTING

31 600881 600881 1 HYDRAULIC BUSHING

SERVICE

PAR T NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 17 ft.-lbs.

2. Spring length is 5.0".

107652 8/06 3-7

Steering and Brake Assembly

1

2

3

25

22

21

20

19

15

21

12

12

18

11

14

18

13

15

23

18

12

3

5

8

3

9

24

12

15

10

7

12

11

15

4

3

6

7

3

4

16

17

18

28

12

12

29

26

29

30

18

33

28

34

31

18

12

32

37

STEERING
LINK ROD

35

11

36

32

3-8 107652 8/06

Steering and Brake Assembly

INDEX NO.

1 781260 N/A 2 STEERING BAR GRIP

1

2 360487 360487 2 STEERING BAR

3 767954 767954 12 FW .406 X .812 X .060 SAE

4 086660 086660 6 NT .375-16 HX ZNYC NL

5 705178 705178 4 CS .375-16 X 1.75 HX G5

6 797753 797753 2 STEERING ARM

7 797779 797779 8 IGUS BUSHING

8 005108 005108 2 CS .375-16 X 3.50 HX G5 ZNYC

9 079186 079186 2 CS .312-18 X 1.25 HX G5

10 600896 600896 1 LH STEERING BLOCK

11 034272 034272 6 NT .312-18 HX G5 ZNYC

12 768523 768523 24 FW .343 X .687 X .051/.080 HD ZNYC

13 718288 718288 2 FW .516 X .875 X .09 ZNYC

14 325464 325464 2 STEERING CONTROL ARM

15 768259 768259 8 IGUS BUSHING

16 054502 054502 2 NT .375-16 HX GRD 5 ZNYC

17 600878 600878 2 CS .375-16 X 1.75 G5 FULTD

18 041152 041152 12 NT .312-24 HX ZNYC

19 794396 794396 2 STEERING LINK ROD ASSEMBLY

20 793646 793646 2 PUMP ROD ADJUSTER ASSEMBLY

21 781922 781922 4 DAMPER BALL STUD

22 600221 600221 2 CENTERING DAMPENER

2

23 793059 793059 2 E CLIP (1/2") .80 X .396 X .042

24 793612 793612 2 STEERING DRIVE ARM

25 781567 781567 2 NT .500-13 HX G8 ZNYC NL

26 795625 795625 2 SNAP MOUNT PLUNGER SWITCH

27 796615 796615 2 BALL JOINT LINK

28 024927 024927 4 NT .250-20 HX GR.5 ZNYC

29 600884 600884 1 LH BRAKE ACTUATOR

30 795229 795229 2 INLINE BALL JOINT

31 797837 797837 2 BRAKE ROD ACTUATOR

32 048553 048553 4 CP .062D X 1.00 LG HML ZNYC

33 034280 034280 2 CS .312-18 X .750 HX G5

34 600894 600894 2 CS 8-32 X .75 PHIL PH

35 107651 107651 2 BRAKE LEVER ADAPTOR

36 016766 016766 2 NT # 8-32 HX ZN

37 600957 600957 2 TOWLINK ROD

SERVICE

PAR T NO.

600895 600895 1 RH STEERING BLOCK

783696 783696 2 CENTERING DAMPENER

600882 600882 1 RH BRAKE ACTUATOR

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Included with Item 2 (360487 Steering Bar).

2. Use 783696 on mowers with serial numbers prior to 06080000.

107652 8/06 3-9

3-10 107652 8/06

Chapter 4 Contents

Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Instrument Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Kawasaki Electrical Schematic (797829). . . . . . . . . . . . . . . . . . . . . 4-10

107652 8/06 4-1

Kawasaki Engine Installation

1

PAR T O F

5

YEL

10

11

12

13

NEGATIVE
BATTERY
CABLE

ENGINE

14

15

11

5

TAN/RED

PUR

8

4

16

3

BRN

5

5

2

3

4

4

9

BLK

RED
PUR

6

7

RED/BLK

5

5

TO BATTERY

5

TO STARTER

5

4

3

19

10

11

17

18

11

16

20

22

11

16

26

25

10

11

29

39

32

37

24

23

22

3

30

31

33

34

35

36

38

28

27

4-2 107652 8/06

Kawasaki Engine Installation

INDEX NO.

1 797803 797803 1 17 HP KAI KAWASAKI ENGINE

1
2

2 771428 771428 1 RED BATTERY CABLE BOOT

3 024927 024927 4 NT .250-20 HX GR.5 ZNYC

4 768515 768515 6 FW .281 X .625 X .051/.080 HD ZNYC

5 792762 792762 1 RED BATTERY CABLE

6 786632 N/A 1 RED BATTERY CABLE

7 044255 044255 1 NT #10-32 HX ZN

8 797829 797829 1 WIRE HARNESS, MNZ KAW

9 030817 030817 1 STARTER SOLENOID

10 034272 034272 4 NT .312-18 HX G5 ZNYC

11 768523 768523 8 FW .343 X .687 X .051/.080 HD ZNYC

12 786640 N/A 1 BATTERY CABLE

13 029876 029876 1 LW .312 INT-EXT TOOTH ZNYC

14 016816 016816 1 NT .250-20 HX FL LK ZNYC

15 056077 056077 2 CS .250-20 X 1.00 HX G5

16 050161 050161 4 CS .312-18 X 1.75 HX G5

17 712372 712372 1 KEY 1/4 SQ X 0.66 LONG

18 330274 330274 1 WARNER CLUTCH ANCHOR

19 799429 799429 1 4.5" O.D. “A” SEC PULLEY

20 784918 784918 1 RUBBER BUMPER

21 784835 784835 1 FASTRAK CLUTCH

22 791251 N/A 1 CLUTCH PIGTAIL HARNESS

23 763417 763417 1 FW .454X1.50X.250

24 785048 785048 1 CS .437-20 X 3.00 HX G5 ZNYC

25 796524 796524 1 M 20 X 2.5 OIL DRAIN VALVE

26 794644 794644 1 GM 1.50 X 2.12 X 1.75 X .12

27 767954 767954 6 FW .406 X .812 X .060 SAE

28 052860 052860 6 CS .375-16 X 1.25 HX G5

29 107608 107608 1 ENGINE GUARD

30 600904 N/A 1 MUFFLER 17/19 KAI

31 600907 N/A 1 MUFFLER CLAMP 17/19 KAI

32 791558 N/A 2 EXHAUST GASKET

33 600902 N/A 1 MANIFOLD 17/19 KAI

34 600906 N/A 1 MANIFOLD CLMP 17/19 KAI

35 005355 N/A 1 NT M4-.70-5 HX ZNYC

36 600903 N/A 1 HEAT SHIELD 17/19 KAI

37 017004 N/A 4 LW .312 MED SPRING ZNYC

38 782664 N/A 4 NT M8-1.25 HX STAINLESS

39 008979 N/A 1 MS M 4-.70 X 12 PH CR ZN

SERVICE

PAR T NO.

797811 797811 19 HP KAI KAWASAKI ENGINE

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Used on 927192 only.

2. Used on 927200 only.

3. Torque to 48-45 ft-lb.

107652 8/06 4-3

4. Engine speed; 3550±50 rpm.

5. Part of item 8 (797829 Wire Harness).

6. Engine oil capacity: 1.4 U. S. quarts (with filter).

4-4 107652 8/06

This page intentionally left blank.

107652 8/06 4-5

Fuel System Installation

1

2

4

14

5

4

6

7

1

8

4

15

15

5

1

4

6

8

7

9

1

3

4

7

8

10

11

12

13

4-6 107652 8/06

Fuel System Installation

INDEX NO.

1 779306 779306 2 3.5" FUEL CAP

1

2 792960 792960 1 FUEL TANK RIGHT SIDE 36-42

3 792978 792978 1 FUEL TANK LEFT SIDE 36-42

4 000323 000323 6 CLIP

5 745059 745059 1 3-WAY FUEL VALVE

6 781880 781880 2 BUMPER, .500 X 1.00 X .312 X .188

7 767954 767954 10 FW .406 X .812 X .060 SAE HD ZN

8 055822 055822 8 CS .375-16 X HX GRD 5 ZNYC

9 054502 052504 2 NT .375-16 HX GRD 5 ZNYC

10 333526 333526 1 HEAT SHIELD

11 000331 000331 3 SMALL, SHORT WIRE TIE

12 792796 792796 1 SC M 6-1.0X15 HX FL STP

13 043570 043570 1 SINGLE HOSE CLIP

14 015818 015818 1 FUEL LINE 27.5" LONG

15 015818 015818 2 FUEL LINE 8.5" LONG

SERVICE

PAR T NO.

1. Torque to 20 ft-lbs.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

107652 8/06 4-7

Instrument Panel Installation

2

3

5

4

9

1

11

6

6

1

12

1

7

8

10

1

8

9

14

13

FUSE SIZE
AND LOCATION

10a

20a

15

15

14

4-8 107652 8/06

Instrument Panel Installation

INDEX NO.

1 785030 785030 1 CHOKE CABLE

2 776476 776476 1 PTO SWITCH

3 712257 712257 1 RED INDICATOR LIGHT

4 785808 785808 1 INDAK COATED KEY

5 083022 N/A 2 IGNITION KEY

6 045898 045898 1 KEY SWITCH

7 714998 714998 2 MS #10-24 X .625 HX ZN

8 704932 704932 4 FW .219 X .500 X .048 ZNYC

9 059832 059832 4 NT #10-24 HX NL ZN

10 321059 321059 1 INSTRUMENT PANEL

11 023237 N/A 2 RELAY

12 600742 600742 1 THROTTLE CABLE

13 769166 769166 1 HOUR METER

14 055947 055947 3 CS .250-20 X .50 HX G5 ZNYC

15 768515 768515 3 FW .281 X .625 X .051/.080 HD ZNYC

SERVICE

PAR T NO.

MFG. PART

NO.

1. Part of 797829 (Wire Harness).

QTY. DESCRIPTION

NOTES:

107652 8/06 4-9

Kawasaki Electrical Schematic (797829)

4-10 107652 8/06

Chapter 5 Contents

Front Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Drive Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

107652 8/06 5-1

Front Wheel Assembly

1

2

3

3

4

9

8

7

1

2

3

3

4

5

3

4

6

8

7

2

11

1

10

8

11

INDEX NO.

1 705954 705954 2 CS .500-13 X 1.25 HX G5 ZNYC

2 344267 344267 2 FW .510 X 2.15 X .187 SPL

3 712976 712976 2 FW .531 X 1.375 X .125 ZNYC

4 784223 784223 4 BEARING

5 784603 784603 2 SPACER

6 045765 045765 2 FW 1.030 X 1.500 X .134 ZNYC

7 366625 366625 2 FORK

8 025296 025296 4 FW .760 X 1.625 X .08 ZNYC

9 786731 786731 2 CS .750-10 X 8.00 HX GR5 ZYNC

10 061101 061101 2 NT .750-10 HX NL ZN

11 786061 786061 2 WHEEL/TIRE ASSY 13 X 500-6

SERVICE

PAR T NO.

MFG. PART

NO.

QTY. DESCRIPTION

9

2

NOTES:

1. Apply grease to zerks.

2. Assembly with extended inner race down.

5-2 107652 8/06

Front Wheel Breakdown–786061

1

786061

3

1

2

INDEX NO.

1 786103 N/A 2 WHEEL BEARING

2 747402 N/A 1 13"X5" TIRE SUPER GUIDE

3 786079 N/A 1 WHEEL

4 015511 N/A 1 GREASE FITTING 45° DEG ¼"

5 019521 N/A 1 TIRE VALVE

SERVICE

PAR T NO.

1. Inflate tire to 8-10 psi.

MFG. PART

NO.

4

5

QTY. DESCRIPTION

NOTES:

107652 8/06 5-3

Drive Wheel Assembly

2

3

1

1

5

4

INDEX NO.

1 600676 600676 2 WHEEL/TIRE ASSEMBLY 20 X 8-10 (PER 36" MOWER)

2 793406 793406 8 .375 TH X .53 ID X 1.0 0D ZN SPACER

3 600692 N/A 1 20 X 8-10 TIRE

4 600718 N/A 1 10 X 7 WHEEL

5 061077 061077 8 WHEEL NUT (PER MOWER)

6 019521 N/A 1 TIRE VALVE

1 600668 600668 2 WHEEL/TIRE ASSEMBLY (PER 42" MOWER)

2 793406 793406 8 .375 TH X .53 ID X 1.0 0D ZN SPACER

3 600684 N/A 1 20 X 10-10 TIRE

4 600700 N/A 1 10 X 7 WHEEL

5 061077 061077 2 WHEEL NUT (PER MOWER)

6 019521 N/A 1 TIRE VALVE

SERVICE

PAR T NO.

MFG. PART

NO.

QTY. DESCRIPTION

6

1. Torque to 65 ft-lbs.

2. Inflate tire to 8-10 psi.

NOTES:

5-4 107652 8/06

Chapter 6 Contents

Deck Assembly–36". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Deck Pulley Assembly–36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Deck Assembly–42". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Deck Pulley Assembly–42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Spindle Assembly–783506 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

107652 8/06 6-1

Deck Assembly–36"

1

13

7

14

4

8

9

10

11

8

8

9

10

16

17

2

17

3

5

3

6

12

15

17

11

8

18

16

14

13

6-2 107652 8/06

15

12

Deck Assembly–36"

INDEX NO.

1 798934 798934 1 RUBBER DISCHARGE CHUTE

2 547863 352724 1 36" MINI Z DECK

2

3 767954 767954 6 FW .406 X .812 X .060 SAE

4 063297 063297 2 SB .375 X .500 SH .312-1

5 058776 058776 2 NT .312-18 HXZY NL

6 054502 054502 2 NT .375-16 HX GRD 5 ZNY

7 107794 107794 1 DISCHARGE CHUTE BRACKET

8 322974 322974 2 PULLBAR PIN

9 768523 768523 4 FW .343 X .687 X .051/.080 HD

10 034280 034280 2 CS .312-18 X .750 HX G5

11 034272 034272 2 NT .312-18 HX G5 ZNYC

12 781708 N/A 2 CS .500-13X4.250 HX G5

13 767962 N/A 4 FW .531 X 1.063 X .090 SAE

14 053199 N/A 2 NT .500-13 HX JAM ZNYC

15 031997 N/A 2 ANTI-SCALP WHEEL

16 781567 781567 2 .500-13 HX GR8 ZY NL

17 N/A 808485 3 RIVET NUT, 5/16-18 THREAD

18 797365 797365 2 DECK PULLBAR

1

SERVICE

PAR T NO.

788166 788166 2 ANTI SCALP WHEEL ASSEMBLY

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Includes items 12 through 15.

2. Service part deck includes decals, see “36" Deck Decals” on page 8-4.

107652 8/06 6-3

Deck Pulley Assembly–36"

11

10

1

2

3

4

5
6

7

8

9

21

22

21

27

22

13

17

23

16

15

16

19

20

21

1

20

25

24

8

22

12

15

16

18

14

20

1

19

21

22

DECK
ASSEMBLY

23

20

5

7

BELT GUIDE
INDEXING

1

15

16

1

15

6-4 107652 8/06

25

26

Deck Pulley Assembly–36"

INDEX NO.

1 600726 600726 1 A-SECTION BELT, 114.3"

2 797910 797910 6 CS .312-18 X 1.50 FLT SH ZY

3 600189 600189 1 RS UHMW IDLER SLIDE

4 600171 600171 1 LS UHMW IDLER SLIDE

5 025007 025007 2 CS .625-11 X 1.75 HX G5

6 347443 347443 1 DECK BELT IDLER GUIDE,

7 028118 028118 2 FW .625 X 1.00 X .134 ZN YC

8 781856 781856 2 5.00" IDLER PULLEY

9 105031 105031 1 MINI Z DECK IDLER

10 364315 364315 1 SPRING CHAIN

11 781302 781302 1 IDLER SPRING

12 786335 786335 1 .03 THICK UHMW

13 100875 100875 1 RIGHT PULLEY COVER

14 100867 100867 1 LEFT PULLEY COVER

15 781872 781872 4 CS .625-11 X 1.25 HX G5 ZN

16 782474 782474 4 CW .631 2.250 X .187 PNT

17 796656 796656 1 5.62 EOD A-SEC PULLEY

18 796664 796664 1 3.75 EOD A-SEC PULLEY

19 054502 054502 8 NT .375-16 HX GRD 5 ZNY

20 767954 767954 16 FW .406 X .812 X .060 SAE

21 064006 064006 4 CS .312-18 X .625 HX G5

22 768523 768523 10 FW .343 X.687 X .051/.080 HD

23 783506 783506 2 BLADE SPINDLE ASSEMBLY

24 058776 058776 6 NT .312-18 HX ZY NL

25 005116 005116 8 CS .375-16 X 1.375 HX G5

26 600900 600900 1 F13.75"-L-F-CW BLADE

27 600901 600901 1 F20.50"-L-F-CW BLADE

SERVICE

PAR T NO.

794206 N/A 1 OPTIONAL 13.75"-MUL-F-CW BLADE

794222 N/A 1 OPTIONAL 13.75"GAT-F-CW BLADE,

794214 N/A 1 OPTIONAL 20.50"-MUL-F-CW BLADE

794230 N/A 1 OPTIONAL 20.50"GAT-F-CW BLADE

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. See “Deck Belt Routing” on page 7-3.

107652 8/06 6-5

Deck Assembly–42"

1

3

4

6

7

8

18

14

9

10

8

15

9

10

2

16

16

14

12

13

11

3

5

12

11

13

16

17

9

17

9

15

6-6 107652 8/06

Deck Assembly–42"

INDEX NO.

1 798934 798934 1 RUBBER DISCHARGE CHUTE

2 547844 105296 1 42" MINI Z DECK

2

3 767954 767954 6 FW .406 X .812 X .060 SAE

4 063297 063297 2 SB .375 X .500 SH .312-1

5 058776 058776 2 NT .312-18 HXZY NL

6 054502 054502 2 NT .375-16 HX GRD 5 ZNY

7 357103 357103 1 DISCHARGE CHUTE BRACKET

8 322974 322974 2 PULLBAR PIN

9 768523 768523 4 FW .343 X .687 X .051/.080 HD

10 034280 034280 2 CS .312-18 X .750 HX G5

11 781708 N/A 2 CS .500-13X4.250 HX G5

12 767962 N/A 4 FW .531 X 1.063 X .090 SAE

13 053199 N/A 2 NT .500-13 HX JAM ZNYC

14 031997 N/A 2 ANTI-SCALP WHEEL

15 781567 781567 2 .500-13 HX GR8 ZY NL

16 N/A 808485 3 RIVET NUT, 5/16-18 THREAD

17 034272 034272 2 NT .312-18 HX G5 ZNYC

18 797365 797365 2 DECK PULLBAR

1

SERVICE

PAR T NO.

788166 788166 2 ANTI SCALP WHEEL ASSEMBLY

MFG. PART

NO.

QTY. DESCRIPTION

1. Includes items 12 through 15.

2. Service part deck includes decals.

NOTES:

107652 8/06 6-7

Deck Pulley Assembly–42"

1

20

21

10

13

11

2

5

7

8

5

7

12

3

4

6

8

9

14

15

1

16

17

18

19

20

20

BELT GUIDE
INDEXING

21

21

20

24

6-8 107652 8/06

21

16

15

1

22

19

23

25

Deck Pulley Assembly–42"

INDEX NO.

1 600734 600734 1 A-SECTION BELT, 132.0"

2 797910 797910 6 CS .312-18 X 1.50 FLT SH ZY

3 600189 600189 1 RS UHMW IDLER SLIDE

4 600171 600171 1 LS UHMW IDLER SLIDE

5 025007 025007 2 CS .625-11 X 1.75 HX G5

6 347443 347443 1 DECK BELT IDLER GUIDE,

7 028118 028118 2 FW .625 X 1.00 X .134 ZN YC

8 781856 781856 2 5.00" IDLER PULLEY

9 105031 105031 1 MINI Z DECK IDLER

10 364315 364315 1 SPRING CHAIN

11 781302 781302 1 IDLER SPRING

12 786335 786335 1 .03 THICK UHMW

13 100875 100875 1 RIGHT PULLEY COVER

14 105155 105155 1 LEFT PULLEY COVER

15 781872 781872 4 CS .625-11 X 1.25 HX G5 ZN

16 782474 782474 4 CW .631 2.250 X .187 PNT

17 796656 796656 2 5.62 EOD A-SEC PULLEY

18 054502 054502 8 NT .375-16 HX GRD 5 ZNY

19 767954 767954 16 FW .406 X .812 X .060 SAE

20 064006 064006 4 CS .312-18 X .625 HX G5

21 768523 768523 10 FW .343 X.687 X .051/.080 HD

22 783506 783506 2 BLADE SPINDLE ASSEMBLY

23 005116 005116 8 CS .375-16 X 1.375 HX G5

24 058776 058776 6 NT .312-18 HX ZY NL

25 600901 N/A 2 F20.50"-L-F-CW BLADE

SERVICE

PAR T NO.

794214 N/A 2 OPTIONAL 20.50"-MUL-F-CW BLADE

794230 N/A 2 OPTIONAL 20.50"GAT-F-CW BLADE

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. See “Deck Belt Routing” on page 7-3.

107652 8/06 6-9

Spindle Assembly–783506

1

2

3

4

2

5

INDEX NO.

1 783548 N/A 1 BLADE SPINDLE RING RETAINER

2 783555 N/A 2 BLADE SPINDLE BEARING

3 783530 N/A 1 BLADE SPINDLE SPACER

4 783514 N/A 1 BLADE SPINDLE HOUSING

5 783522 N/A 1 BLADE SPINDLE SHAFT

SERVICE

PAR T NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

6-10 107652 8/06

Chapter 7 Contents

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Deck Belt Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

107652 8/06 7-1

Deck Installation

1

3

1

1

2

4

4

4

4

5

3

INDEX NO.

1 055749 055749 3 CS .437-14 X 1.75 HX G5

2 017616 017616 2 CS .500-13 X 1.75 HX G5

3 767962 767962 4 FW .531 X 1.063 X .090 SAE

4 704643 704643 6 NT .437-14 HX FLG ZN

5 781567 781567 2 NT .500-13 H8ZY NL

SERVICE

PAR T NO.

MFG. PART

NO.

QTY. DESCRIPTION

4

NOTES:

7-2 107652 8/06

Deck Belt Routing

NOTES

1. Spring length after tension belt–measured from outside of hook to outside
of hook.

2. Route belt as shown.

107652 8/06 7-3

Seat Installation

1

2

3

4

5

3

3

2

6

7

8

1

9

INDEX NO.

1 792226 792226 1 STANDARD MICHIGAN SEAT

2 086660 086660 3 NT .375-16 HX ZY NL

3 767954 767954 3 FW .406 X .812 X .060 SAE

4 107630 107630 1 MINI Z SEAT PAN

5 052860 052860 2 CS .375-16 X 1.25 HX G5

6 768523 768523 4 FW .343 X .687 X .051/.080 HD

7 034280 034280 4 CS .312-18 X .750 HX G5

8 793851 793851 2 COMPRESSION SPRING

9 036244 036244 2 CS .375-16 X 1.00 HX G5

SERVICE

PAR T NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Do not torque, Item 4 (107630 Mini Z Seat Pan) must pivot on these
fasteners.

7-4 107652 8/06

Chapter 8 Contents

Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

36" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

42" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

107652 8/06 8-1

Tractor Decals

4

5

2

14

13

12

1

3

7

16

15

6

8

9

10

11

8-2 107652 8/06

Tractor Decals

INDEX NO.

1 N/A 083279 1 SERIAL NO PLATE

2 793547 793547 1 OPERATION DECAL

3 793588 793588 1 HUSTLER NAME PLATE

4 786814 786814 1 HUSTLER MINI-Z ID DECAL

5 782573 782573 1 FIRST ZERO TURN DECAL

6 781427 781427 1 DECK HEIGHT INDICATOR DECAL

7 785139 785139 1 L.S. STEERING DECAL

8 785220 785220 1 R.S. STEERING DECAL

9 793703 793703 1 INSTRUMENT PANEL DECAL

10 793554 793554 1 FUEL VALVE DECAL

11 771436 771436 1 STABILIZER DECAL

12 785147 785147 1 SERVICE DECAL

13 600899 600899 1 PUMP BELT WARNING DECAL

14 788968 788968 1 ENGINE COMPARTMENT DECAL

15 727016 727016 1 BATTERY DECAL

16 600941 600941 1 PATENTS DECAL

SERVICE

PAR T NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

107652 8/06 8-3

36" Deck Decals

1

2

3

5

INDEX NO.

1 793687 793687 1 BELT ROUTING DECAL

2 793513 793513 1 36" DECK ID DECAL

3 793570 793570 1 DECK WARNING DECAL

4 794297 794297 1 DISCHARGE CHUTE 36/42" DECAL

5 727172 727172 1 'MADE IN U.S.A.' DECAL

6 797845 797845 1 FUSION DECAL

SERVICE

PAR T NO.

MFG. PART

NO.

QTY. DESCRIPTION

6

4

NOTES:

8-4 107652 8/06

42" Deck Decals

2

7

1

3

5

INDEX NO.

4

SERVICE

PAR T NO.

1 793687 793687 1 BELT ROUTING DECAL

2 793521 793521 1 42" DECK ID DECAL

3 794503 794503 1 STEP TREAD

4 793570 793570 1 DECK WARNING DECAL

5 727172 727172 1 'MADE IN U.S.A.' DECAL

6 794297 794297 1 DISCHARGE CHUTE DECAL

7 797845 797845 1 FUSION DECAL

MFG. PART

NO.

QTY. DESCRIPTION

6

NOTES:

107652 8/06 8-5

8-6 107652 8/06

Numerical Index

Part Page
No. No.

Index

Part Numbers

000323 4-7
000331 4-7
005108 3-9
005116 6-5
005355 4-3
008979 4-3
015495 3-5
015511 5-3
015818 4-7
016766 3-9
016816 4-3
017004 4-3
017616 7-2
019521 5-3
023237 4-9
024927 3-2
025007 3-7
025296 3-5
025395 2-4
028118 3-7
029868 3-2
029876 4-3
030817 4-3
031997 2-3
034272 3-5

034280 3-9
036244 3-7
036384 3-7
041152 3-9
043570 4-7
044255 4-3
045765 5-2
045898 4-9
048553 3-9
050161 4-3
052860 2-4
053199 2-3
054502 2-4

055749 3-5
055822 4-7
055939 3-2
055947 4-9
056077 4-3
058776 6-3
059832 4-9
061077 5-4
061101 3-7
063297 6-3
064006 6-5

, 6-9

, 5-4

, 3-7, 3-9, 4-3
, 6-5, 6-9
, 3-7, 5-2

, 6-5, 6-9

, 6-3, 6-7
, 3-7, 3-9, 4-3,

6-3, 6-7

, 6-3, 6-7, 7-4
, 7-4

, 4-3, 7-4
, 6-3, 6-7
, 3-7, 3-9, 4-7,

6-3, 6-5, 6-7, 6-9

, 7-2

, 3-7

, 6-5, 6-7, 6-9

, 5-2
, 6-7
, 6-9

Part Page
No. No.

068478 1-1
079186 3-9
083022 4-9
083279 8-3
086660 2-4
100867 6-5
100875 6-5
105031 6-5
105155 6-9
105296 6-7
107011 2-4
107300 2-2
107318 2-2
107608 4-3
107630 7-4
107631 3-2
107632 3-7
107633 3-7
107637 2-4
107644 3-7
107645 3-7
107651 3-9
107708 1-1
107794 6-3
320580 2-3
321059 4-9
322974 6-3
324046 3-7
325464 3-9
330274 4-3
333526 4-7
334045 3-5
344267 2-3
347443 6-5
348284 3-5
348318 3-5
348458 3-5
352724 6-3
357103 6-7
360131 3-5
360487 3-9
364315 3-7
366625 5-2
547844 6-7
547851 2-2
547863 6-3
547869 2-2
600171 6-5
600189 6-5
600221 3-9
600668 5-4
600676 5-4

, 3-9, 7-4

, 6-9
, 6-9

, 6-7

, 5-2
, 6-9

, 6-5, 6-9

, 6-9
, 6-9

Part Page
No. No.

600684 5-4
600692 5-4
600700 5-4
600718 5-4
600726 1-1
600734 1-1
600742 4-9
600759 3-7
600878 3-9
600880 3-7
600881 3-7
600882 3-9
600884 3-9
600894 3-9
600895 3-9
600896 3-9
600899 8-3
600900 6-5
600901 6-5
600902 4-3
600903 4-3
600904 4-3
600906 4-3
600907 4-3
600941 8-3
600957 3-9
600965 3-7
600976 1-1
704643 3-5
704932 4-9
705178 3-9
705954 5-2
710087 3-7
712257 4-9
712372 4-3
712976 5-2
714998 4-9
718288 3-9
727016 8-3
727172 8-4
740696 3-2
745059 4-7
747402 5-3
756270 3-5
761726 1-1
763417 4-3
767954 2-4

767962 2-3
768259 3-9
768515 3-7

, 6-5
, 6-9

, 6-9

, 7-2

, 8-5

, 3-7, 3-9, 4-3,

4-7, 6-3, 6-5, 6-7, 6-9,
7-4

, 3-5, 6-3, 6-7, 7-2

, 4-3, 4-9

ipl pn 8/06 i-1

Part Page
No. No.

Part Page
No. No.

Part Page
No. No.

768523 3-7, 3-9, 4-3, 6-3,

6-5, 6-7, 6-9, 7-4

769166 4-9
771428 3-2
771436 8-3
772079 1-1
776476 4-9
778381 3-7
779306 4-7
781153 3-7
781229 3-5
781260 3-9
781294 3-5
781302 6-5
781427 8-3
781567 2-3
781708 2-3
781831 3-5
781856 6-5
781872 6-5
781880 2-4
781922 3-9
782474 6-5
782573 8-3
782664 4-3
782995 3-5
783506 6-5
783696 3-9
784223 5-2
784603 5-2
784835 4-3
784918 3-2
785030 4-9
785048 4-3
785139 8-3
785147 8-3

, 4-3

, 6-9

, 3-9, 6-3, 6-7, 7-2
, 6-3, 6-7

, 6-9
, 6-9
, 4-7

, 6-9

, 6-9

, 4-3

785220 8-3
785485 2-4
785493 2-4
785808 4-9
786061 5-2
786079 5-3
786103 5-3
786335 6-5
786632 3-2
786640 3-2
786731 5-2
786814 8-3
786848 3-7
788166 2-3
788794 1-1
788968 8-3
791251 4-3
791558 4-3
792226 7-4
792762 4-3
792796 4-7
792960 4-7
792978 4-7
793059 3-9
793406 5-4
793489 3-2
793513 8-4
793521 8-5
793547 8-3
793570 8-4
793588 8-3
793612 3-9
793646 3-9
793687 8-4
793703 8-3
793851 7-4

, 6-9
, 4-3
, 4-3

, 6-3, 6-7
, 3-7

, 8-5

, 8-5

794206 6-5
794214 6-5
794222 6-5
794230 6-5
794297 8-4
794396 3-9
794404 3-7
794503 8-5
795229 3-9
795625 3-9
796524 4-3
796615 3-9
796656 6-5
796664 6-5
797225 3-7
797233 3-7
797365 6-3
797753 3-9
797779 3-9
797795 1-1
797803 4-3
797811 4-3
797829 4-3
797837 3-9
797845 8-4
797852 1-1
797910 6-5
797969 3-5
798934 6-3
799429 4-3
808485 6-3
808493 2-2
928192 1-1
928200 1-1

, 6-9

, 6-9
, 8-5

, 6-9

, 6-7

, 8-5

, 6-9

, 6-7

, 6-7
, 2-3

i-2 ipl pn 8/06