Hustler 106575 User Manual

Hustler Super Z XR7

Parts Manual

106575 Rev. 7/06

•••••••

Hustler Turf Equipment

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

WARNING:

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any fores t-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have similar laws.

This spark ignition system complies with Canadian ICES-002.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered pe r the information found in the Produc t Information sec tion of the

owner’s manual.

Chapter 1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chapter 2 Contents

Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Seat Support Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Chapter 3 Contents

Hydraulic System Installation–All Air Cooled Engines . . . . . . . . . . 3-2

Hydraulic System Installation–Kawasaki 26HP Engine . . . . . . . . . 3-6

Chapter 4 Contents

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Steering and Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Chapter 5 Contents

Kawasaki 25 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Kawasaki 26 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Kawasaki 26 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Honda 24 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Kohler 27 & 30 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . 5-18

Kohler 28 HP EFI Engine Installation . . . . . . . . . . . . . . . . . . . . . . . 5-22

Kohler 28 HP EFI Engine Installation . . . . . . . . . . . . . . . . . . . . . . . 5-26

Fuel System–Air Cooled W/Carburetor. . . . . . . . . . . . . . . . . . . . . . 5-30

Fuel System–Liquid Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32

Fuel System –With EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

Fuel System –With EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36

Instrument Panel Assembly–Air Cooled W/Carb. . . . . . . . . . . . . . . 5-38

Instrument Panel–Liquid Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40

Instrument Panel–Liquid Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42

Instrument Panel Assembly–With EFI. . . . . . . . . . . . . . . . . . . . . . . 5-44

Instrument Panel Assembly–With EFI. . . . . . . . . . . . . . . . . . . . . . . 5-46

Electrical Schematic - Common Air Cooled (799320). . . . . . . . . . . 5-48

Electrical Schematic - Kawasaki LC (796599) . . . . . . . . . . . . . . . . 5-49

Electrical Schematic - Kawasaki LC (799338) . . . . . . . . . . . . . . . . 5-50

Electrical Schematic - Kohler EFI (789560) . . . . . . . . . . . . . . . . . . 5-51

Electrical Schematic - Kohler EFI (799346) . . . . . . . . . . . . . . . . . . 5-52

Chapter 6 Contents

Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Front Wheel Breakdown–747782 . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Optional Semi-Pneumatic Tire/Wheel–789537 . . . . . . . . . . . . . . . . 6-5

Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Chapter 7 Contents

106575 7/06 c-1

72" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7-2

72" Side Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-4

66" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7-6

66" Side Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-8

60" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-10

60" Side Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-12

54" Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

54" Side Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-16

72" Rear Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-18

72" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-20

60" Rear Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-22

60" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-24

Spindle Assembly–796235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Spindle Assembly–796680 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27

Chapter 8 Contents

Deck Installation–Side Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Deck Installation–Rear Discharge . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

72", 66", & 54" Deck Belt Routing and Tensioning. . . . . . . . . . . . . 8-6

60" Side Discharge Deck Belt Routing and Tensioning . . . . . . . . . 8-7

72" & 60" Rear Discharge Deck Belt Routing and Tensioning . . . . 8-8

Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

Chapter 9 Contents

Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

72", 66" & 60" Side Discharge Deck Decals. . . . . . . . . . . . . . . . . . 9-4

54" Side Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

72" and 60" Rear Discharge Deck Decals . . . . . . . . . . . . . . . . . . . 9-6

Chapter 10 Contents

Maintenance & Adjustments Safety Precautions . . . . . . . . . . . . . 10-3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

c-2 106575 7/06

Chapter 1

General Information

This Manual covers Hustler XR7 Super Z models: 927467, 927624, 927673, 927681, 927848, 927855, 927871, 927889, 927897, 927913, 927921, 927939, 927947, 927970, 927988, 927996, 928002, 928010, 928028, 928036, 928044, 928051, 928069.

Frequently Ordered Parts

PART NO. DESCRIPTON

027912 Lubrizol 7 oz. Bottle 027920 Lubrizol 10 oz. Bottle 768341 Hydraulic Oil Filter 781443 Pump Drive Belt 797696 Blade, F18.50"-H-F-CW 794685 Blade, F20.50"-H-F-CW (60" Deck) 798496 Blade, F22.50"-H-F-CW (66" Deck) 798702 Blade, F24.50"-H-F-CW(72" Deck) 793794 Blade, 20.50"-L-F-CW 795633 Blade 20.50"-L-F-CCW 796839 Blade, 23.86-L-F-CW 796508 Blade, 23.86-L-F-CCW 797928 Belt, B-Section (54" Deck) 797720 Belt, B-Section (60" Deck) 797936 Belt, B-Section (66" Deck) 784207 Belt, B-Section (72" Deck) 795781 60" Rear Discharge Deck Belt 797167 72" Rear Discharge Deck Belt 068478 Fuel Filter 785261 Main Air Filter Element 785279 Safety Air Filter Element 772079 Kawasaki Engine Oil Filter 785634 Honda Engine Oil Filter 747303 Kohler Engine Oil Filter

Service Literature

PART NO. DESCRIPTION

375527 Owner’s Manual 785642 Honda 18/20/24 Engine Owner’s Manual 778423 Kawasaki 19–25 hp Engine Owner’s Manual 742684 Kohler Engine Owner’s Manual

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

106575 7/06 1-1

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION

CB CE CP CS

FDRW

HX LW MB MS NT SC SH SB SS OD

Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Lock Washer Machine Bushing Machine Screw Nut Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Outside Diameter Inside Diameter

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3 .312 17 23 M4 2.2 3 .375 30 40 .438 48 65 .500 73 99 M8 18.5 25 .562 105 143 .625 145 200 .750 260 350 .875 420 565

1.00 625 850 M20 320 435

NOTE:

Loctite® 592 to be used on all pipe threads. Lubricate all grease zerks.

M5 4.5 6.1 M6 7.7 10.4

M10 37 50 M12 64 87 M14 80 108.5 M16 160 215

M24 555 750

1-2 106575 7/06

Chapter 2 Contents

Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Seat Support Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

106575 7/06 2-1

Frame Rivet Nut Installation

INDEX NO.

1 547992 103531 1

2 N/A 808493 10

SERVICE

PAR T NO.

547760 352278 1

547752 103952 1

547984 107616 1

548016 100412 1

548024 101808 1

MFG. PART

NO.

QTY. DESCRIPTION

TRACTOR FRAME (54")

TRACTOR FRAME (60")

TRACTOR FRAME (66")

TRACTOR FRAME (72")

60" RD TRACTOR FRAME

72" RD TRACTOR FRAME

3/8-16 THREAD RIVET NUT

NOTES:

2-2 106575 7/06

Seat Support Rivet Nut Installation

INDEX NO.

SERVICE

PAR T NO.

1 547950 106732 1

2 547968 348615 1

3 N/A 808485 4

4 N/A 808493 5

5 N/A 600961 8

6 N/A 808477 2

6 N/A 808477 3

MFG. PART

NO.

QTY. DESCRIPTION

XR7 MMZ SEAT SUPPORT

26HP KAWASAKI SEAT SUPPORT

5/16-18 THREAD RIVET NUT (KAWASAKI LIQUID COOLED ONLY)

3/8-16 THREAD RIVET NUT (FOR AIR COOLED)

3/8-16 THREAD RIVET NUT (FOR LIQUID COOLED)

1/2-13 THREAD RIVET NUT (PER EACH SUPPORT)

1/4-20 THREAD RIVET NUT (KAWASAKI AIR COOLED ONLY)

1/4-20 THREAD RIVET NUT (KAWASAKI LIQUID COOLED ONLY)

NOTES:

1. Used on all mowers with air cooled engines (service part includes rivet nuts).

2. Used only on mowers with liquid cooled engines (service part includes rivet nuts).

106575 7/06 2-3

Footrest

Assembly

INDEX

NO.

1 359547 359547 2

2 395533 395533 1

3 305615 305615 2

4 086660 086660 2

5 767954 767954 4

6 781880 781880 2

7 052860 052860 2

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

STEP TREAD

FLOOR

PLATFORM STEP TREAD

NT .375-16 HX LK NY

FW .406 X .812 X .060 SAE HD ZN

RUBBER BUMPER

CS .375-16 X 1.250 HX G5 ZN

NOTES:

1. Do not tighten, Item 2 (395533 Floor) must be able to pivot on these bolts.

2-4 106575 7/06

Chapter 3 Contents

Hydraulic System Installation–All Air Cooled Engines. . . . . . . . . . . . 3-2

Hydraulic System Installation–Kawasaki 26HP Engine . . . . . . . . . . . 3-6

106575 7/06 3-1

Hydraulic System Installation–All Air Cooled Engines

SUPER Z HOOD

3-2 106575 7/06

Hydraulic System Installation–All Air Cooled Engines

INDEX

NO.

10 357616 357616 1 SUPER Z RESERVOIR

11 034272 034272 4 NT .312-18 HX G5 ZNYC

12 768523 768523 4 FW .343 X .687 X .051/.080 HD ZNYC

13 788042 788042 2 PUMP, HYDRO-GEAR BDP-21L-408

14 008193 008193 4 NT .500-13 HX G5 ZNYC

15 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN

16 783928 783928 1 ZAF SERIES FILTER HEAD

17 783936 783936 1 FILTER ELEMENT

18 008573 008573 8 CS .500-13 X 2.50 HX G5 ZNYC

19 782383 782383 2 WHITE MOTOR CE782383-18

20 700484 700484 2 HOSE CLAMP

21 784132 N/A 2 RETURN HOSE ASSY, #6 17.375" LONG

22 784124 N/A 2 RETURN HOSE, #6 16.5" LONG

23 784108 N/A 2 FITTING, #6 BEADED TUBE-ORB 45°

24 784082 N/A 2 FITTING, #8 BEADED TUBE-ORB 90°

25 781534 N/A 4 FITTING, STR-8MORB/-8MSL

26 781658 N/A 1 HEX PLUG FITTING, STR-8MORB

27 784025 N/A 1 SUCTION HOSE ASSY, FILTER-PUMP

28 783993 N/A 1 SUCTION HOSE, TANK-FILTER

29 788174 N/A 1 FITTING, T -8MJIC/8MJIC

30 783985 N/A 1 FITTING, 10 FX05-S

31 784116 N/A 1 SUCTION HOSE, #12 16" LONG

32 782870 N/A 1 TUBE, HYDRAULIC LINE

33 782880 N/A 1 TUBE, HYDRAULIC LINE

34 782458 N/A 1 TUBE, HYDRAULIC LINE

35 782441 N/A 1 TUBE, HYDRAULIC LINE

36 781526 N/A 4 FITTING, 90-10MORB/-8MSL

37 N/A 783720 1 HYDRO KIT (INCLUDES ITEMS 21-36)

SERVICE

PART NO.

1 705608 705608 4 CS .250-20 X 2.25 HX G5 ZNYC

2 768515 768515 10 FW .281 X .625 X .051/.080 HD ZNYC

3 713198 713198 2 SEAL 3/8 X 3/4 X 7.25" LONG

4 783704 783704 2 OIL COOLER

5 033035 033035 2 WEATHERSTRIP 1/8 X 3/4 X 5.88" LONG

6 068551 068551 4 NT .250-20 HX NL ZNYC

7 032763 032763 1 BREATHER CAP

8 032771 032771 1 STRAINER

9 055947 055947 2 CS .250-20 X .50 HX G5 ZNYC

MFG. PART

NO.

QTY DESCRIPTION

NOTES:

1. Add 3.5 oz.Lubrizol (027912) to new system or when hydraulic oil is changed (see Owner’s Manual).

2. Hydraulic system capacity is 5 US quarts. Fill reservoir to within 1" of top of Item 8 (032771 Strainer).

106575 7/06 3-3

HYDRAULIC SYSTEM CHARGING PROCEDURE

1. Set handles in the neutral position.

2. Start engine at idle.

3. Let run for a minimum of 30 seconds.

4. Stroke handles to forward position.

5. If motors do not turn in 15 seconds return handles to neutral and

repeat step 3 and 4 (one time).

6. If motors do not turn after second attempt, shut off the engine

and check for oil at the pump.

7. Increase throttle to half speed and work handles through forward

and reverse position until the motor operates smoothly throughout the entire speed range.

Note:

Seal Kit for hydraulic pump; 784983 (BDP21L Overhaul Seal Kit).

3-4 106575 7/06

This page intentionally left blank.

106575 7/06 3-5

Hydraulic System Installation–Kawasaki 26HP Engine

KAWASAKI 26HP HOOD

3-6 106575 7/06

Hydraulic System Installation–Kawasaki 26HP Engine

INDEX

NO.

10 034272 034272 4 NT .312-18 HX G5 ZNYC

11 768523 768523 4 FW .343 X .687 X .051/.080 HD ZNYC

12 055947 055947 2 CS .250-20 X .50 HX G5 ZNYC

13 788042 788042 2 PUMP, HYDRO-GEAR BDP-21L-408

14 008193 008193 4 NT .500-13 HX G5 ZNYC

15 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN

16 783928 783928 1 ZAF SERIES FILTER HEAD

17 783936 783936 1 FILTER ELEMENT

18 700484 700484 2 HOSE CLAMP

19 008573 008573 8 CS .500-13 X 2.50 HX G5 ZNYC

20 782383 782383 2 WHITE MOTOR CE782383-18

21 796920 N/A 1 COOLER-RESERVOIR HOSE ASSY, 25" LONG

22 796912 N/A 1 COOLER-RESERVOIR HOSE ASSY, 29" LONG

23 783993 N/A 1 SUCTION HOSE, TANK-FILTER

24 784108 N/A 2 FITTING, #6 BEADED TUBE-ORB 45°

25 784082 N/A 2 FITTING, #8 BEADED TUBE-ORB 90°

26 781534 N/A 4 FITTING, STR-8MORB/-8MSL

27 781658 N/A 1 HEX PLUG FITTING, STR-8MORB

28 784025 N/A 1 SUCTION HOSE ASSY, FILTER-PUMP

29 783993 N/A 1 SUCTION HOSE ASSY, FILTER-PUMP

30 788174 N/A 1 FITTING, T -8MJIC/8MJIC

31 783985 N/A 1 FITTING, 10 FX05-S

32 784116 N/A 1 SUCTION HOSE, #12 16" LONG

33 782870 N/A 1 TUBE, HYDRAULIC LINE

34 782880 N/A 1 TUBE, HYDRAULIC LINE

35 782458 N/A 1 TUBE, HYDRAULIC LINE

36 782441 N/A 1 TUBE, HYDRAULIC LINE

37 781526 N/A 4 FITTING, 90-10MORB/-8MSL

SERVICE

PART NO.

1 705608 705608 4 CS .250-20 X 2.25 HX G5 ZNYC

2 768515 768515 10 FW .281 X .625 X .051/.080 HD ZNYC

3 713198 713198 2 SEAL 3/8 X 3/4 X 7.25" LONG

4 033035 033035 2 WEATHERSTRIP 1/8 X 3/4 X 5.88" LONG

5 783704 783704 2 OIL COOLER

6 068551 068551 4 NT .250-20 HX NL ZNYC

7 032763 032763 1 BREATHER CAP

8 032771 032771 1 STRAINER

9 357616 357616 1 SUPER Z RESERVOIR

N/A 796730 1 HYDRO KIT (INCLUDES ITEMS 21-37)

MFG. PART

NO.

QTY DESCRIPTION

NOTES:

1. Add 3.5 oz.Lubrizol (027912) to new system or when hydraulic oil is changed (see Owner’s Manual).

2. Hydraulic system capacity is 5 US quarts. Fill reservoir to within 1"of top of Item 8 (032771 Strainer).

106575 7/06 3-7

HYDRAULIC SYSTEM CHARGING PROCEDURE

1. Set handles in the neutral position.

2. Start engine at idle.

3. Let run for a minimum of 30 seconds.

4. Stroke handles to forward position.

5. If motors do not turn in 15 seconds return handles to neutral and

repeat step 3 and 4 (one time).

6. If motors do not turn after second attempt, shut off the engine

and check for oil at the pump.

7. Increase throttle to half speed and work handles through forward

and reverse position until the motor operates smoothly throughout the entire speed range.

Note:

Seal Kit for hydraulic pump; 784983 (BDP21L Overhaul Seal Kit)

3-8 106575 7/06

Chapter 4 Contents

Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Pump Belt and Pulley Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

106575 7/06 4-1

Battery Installation

TRACTOR FRAME

4-2 106575 7/06

Battery Installation

ITEM

NO.

10 740696 740696 1 BATTERY

11 034272 034272 2 NT .312-18 HX G5 ZN

12 779850 779850 2 CB .312-18 X 3.00 FUL ZN

SERVICE

PART NO.

1 024927 024927 2 NT .250-20 HX GR 5 ZN

2 771428 771428 1 RED BATTERY CABLE BOOT

3 796219 796219 1 36" NEGATIVE BATTERY CABLE

4 744276 744276 1 POSITIVE BATTERY CABLE

5 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC

6 058776 058776 2 NT .312-18 HX NL ZN

7 348417 348417 1 BATTERY CLAMP STRAP

8 055939 055939 2 CS .250-20 X .750 HX G5 ZN

9 029868 029868 4 LW .250 INT-EXT TOOTH ZN

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. When performing service on mower, disconnect battery ground cable

and do not reconnect to battery until engine is ready to be started. See Owners Manual.

106575 7/06 4-3

Deck Lift Assembly

TRACTOR FRAME

4-4 106575 7/06

Deck Lift Assembly

{

INDEX

NO.

1 348318 348318 1 STOP HANDLE

2 600437 600437 1 DECK HEIGHT W/A 1/2" PIN

3 783001 783001 1 DECK LIFT INDICATOR

4 704643 704643 8 NT .437-14 HX FLG ZN

5 781294 781294 7 CLIP E, 1.00 X.625X .050

6 782995 782995 2 DECK LIFT SPRING ASSEMBLY

7 015495 015495 4 STRAIGHT GREASE FITTING

8 055749 055749 3 CS .437-14X1.750 HX G5 ZNYC

9 348391 018846 4 DECK LIFT CHAIN (5 LINKS)

10 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC

11 034272 034272 1 NT .312-18 HX G5 ZNYC

12 348458 348458 1 DECK LEVELER YOKE W/A

13 781229 781229 1 CE .750X2.25 X1.75 HEADLESS

14 781831 781831 1 CS .437-14 X 1.750 FULTH G5 ZNYC

SERVICE

PART NO.

348284 N/A 1 HEIGHT ADJUSTMENT STOP 3/8"

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Apply grease to zerks (see owners manual).

2. Verify pin diameter prior to ordering replacement part. For mowers with 3/8" diameter pins, order 348284; for mowers with 1/2" pins, order

600437. For replacement purposes, item 3 comes with item 2 (600437).

106575 7/06 4-5

Steering and Park Brake Assembly

4-6 106575 7/06

Steering and Park Brake Assembly

ITEM

NO.

1 781260 N/A 2 STEERING BAR GRIP

2 348755 348755 2 STEERING BAR

3 767954 767954 43 FW .406 X .812 X .060 SAE HD ZN

4 036244 036244 10 CS .375-16 X 1.000 HX G5 ZN

5 055822 055822 8 CS .375-16 X .750 HX G5 ZN

6 781716 781716 4 SS .500-13 X 1.75 SH ZN

7 053199 053199 2 NT .500-13 HX JAM ZN

8 348987 348987 1 STEERING CONTROL PANEL

9 348946 348946 2 STEERING ARM MOUNT

10 041152 041152 8 NT .312-24 HX ZN

11 768523 768523 14 FW .34 3X .687 X .051/.080 HD ZN/YL

12 348862 348862 4 STEERLEVER BUSHING

13 705178 705178 6 CS .375-16 X 1.750 HX G5 ZN

14 348888 348888 1 STEERLEVER SUPPORT LH

15 086660 086660 8 NT .375-16 HX LK NY

16 781583 781583 2 BRAKE ROD ASSEMBLY

17 781286 781286 2 PUMP ROD ADJUSTER ASSEMBLY

18 783696 783696 2 CENTERING DAMPENER

19 781922 781922 4 DAMPENER BALL STUD

20 704163 704163 2 CS .250-20 X 2.00 HX G5 ZN

21 768515 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL

22 347684 347684 2 SUPER Z PUMP ARM

23 068551 068551 2 NT .250-20 HX NL ZN

24 034272 034272 8 NT .312-18 HX G5 ZN

25 782979 782979 2 CS .375-16 X 4.75 HX G5 ZN

26 348797 348797 2 ADJUSTABLE PIVOT

27 781153 781153 4 BUSHING

28 063198 063198 4 CS 10-24 X .750 HXFLK ZN

29 781211 781211 2 PUSH BUTTON SWITCH

30 059832 059832 4 NT #10-24 HX NL ZN

31 350330 350330 1 L.S. BRAKE PIVOT ARM

32 765339 765339 4 BUSHING

33 054502 054502 4 NT .375-16 HX GRD 5 ZN

34 005116 005116 4 CS .375-16 X 1.375 HX G5 ZN

35 783852 N/A 2 KEY FOR WHITE MOTOR

36 350397 350397 2 BRAKE LINK TURNBUCKLE

37 354035 354035 2 WHITE BRAKE LEVER EXTENSION

38 036236 036236 4 CS .312-18 X 1.000 HX G5 ZN

39 783126 783126 1 LH WHITE BRAKE ASSY

3 4

40 712927 712927 8 FW .344 X 1.00 X .12 HRD ZNYC

41 048876 048876 8 CS .312-18 X .750 HX G8 ZNYC

42 782953 782953 2 WHITE HUB ASSEMBLY

43 783845 N/A 2 NUT FOR WHITE MOTOR

SERVICE

PART NO.

348714 348714 1 STEERLEVER SUPPORT RH

350264 350264 1 R.S. BRAKE PIVOT ARM

783118 783118 1 RH WHITE BRAKE ASSY

MFG.

PART NO.

QTY DESCRIPTION

106575 7/06 4-7

NOTES:

1. Torque to 280-310 ft.-lbs. Included with wheel motor.

2. Torque to 24 ft.-lbs.

3. 783126 used on left wheel.

4. 783118 used on right wheel.

5. Includes Item 1 (781260 Steering Bar Grip).

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106575 7/06 4-9

Pump

Belt and Pulleys Installation

TRACTOR FRAME

4-10 106575 7/06

Pump Belt and Pulleys Installation

INDEX

NO.

1 783761 783761 1 SUPER Z SINGLE ENGINE PULLEY

2 212076 212076 1 KEY 1/4 SQ X 1.50 LONG

3 787366 787366 1 WARNER CLUTCH

4 783829 783829 1 FW .460 X 1.750 X .250 ZNYC (AIR COOLED ENGINES ONLY)

5 785659 785659 1 CS .437-20 X 2.50 HX G5 ZNYC (AIR COOLED ENGINES ONLY)

6 083196 083196 4 SS .312-18X .750 SQ-HD ZN

7 782466 782466 2 PULLEY & FAN FOR BDP-21

8 783712 783712 2 KEY FOR BDP21L

9 008193 008193 2 NT .500-13 HX G5 ZNYC

10 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN

11 016527 016527 2 CS .500-13 X 1.00 HX G5 ZNYC

12 366765 366765 1 CLUTCH ANCHOR ANGLE

13 784918 784918 2 RUBBER BUMPER

14 349761 349761 1 PUMP IDLER ARM

15 015495 015495 1 STRAIGHT GREASE FITTING

16 025296 025296 1 FW .760 X 1.625 X .08 ZN

17 061101 061101 1 NT .750-10 HX NL ZN

18 781856 781856 1 IDLER PULLEY

19 028118 028118 1 FW .62 X 1.00 X.134 ZN

20 794446 794446 1 CS .625-11 X 1.50 HX G5 ZN

21 781302 781302 1 IDLER SPRING

22 781443 781443 1 A-SEC PUMP IDLER BELT

23 791251 791251 1 CLUTCH PIGTAIL HARNESS WITH DIODE

24 036236 036236 1 CS .312-18 X 1.00 HX G5 ZNYC

25 768523 768523 1 FW .343 X .687 X .051/.080 HD ZNYC

26 034272 034272 1 NT .312-18 HX G5 ZNYC

SERVICE

PART NO.

712893 712893 1 FW .406X 1.25X.12 HRD ZN (26 HP KAWASAKI ONLY)

797142 797142 1 CS M10-1.5X 65 HX ZY G8.8 (26 HP KAWASAKI ONLY)

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 45-48 ft-lbs.

2. Torque to 12-15 ft-lbs

3. Apply grease at zerk (see owners manual).

4. Do not torque Item 17 (NT .750-10 HX NL ZN), Item 14 (349761 Pump Idler Arm) should pivot freely.

5. Included with Honda 24 HP engine (785014).

6. Electric clutch burnishing procedure: After installing a new clutch it is important to burnish the clutch to insure maximum deck clutch life. In an open area with no bystanders set the engine speed to half throttle. Cycle the deck clutch on for 15 seconds, and then off for 15 seconds. Repeat this operation 10 times, it will require about 5 minutes to complete.

106575 7/06 4-11

4-12 106575 7/06

+ 134 hidden pages

Hustler 106575 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Chapter 1

General Information

Chapter 2 Contents

Frame Rivet Nut Installation

Seat Support Rivet Nut Installation

Chapter 3 Contents

Chapter 4 Contents

Battery Installation

Deck Lift Assembly

Steering and Park Brake Assembly