Hustler 104893 User Manual

•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
67062-2097
Operator’s Manual
104893 10/05
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
WARNING:
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TABLE OF CONTENTS
1. General Information.............................................................Sect. 1
2. Safety Precautions................................................................Sect. 2
3. Operation..............................................................................Sect. 3
4. Maintenance.........................................................................Sect. 4
5. Adjustments .........................................................................Sect. 5
6. Troubleshooting...................................................................Sect. 6
7. Storage .................................................................................Sect. 7
8. Product Literature ................................................................Sect. 8
9. Index...................................................................................Sect. 10
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This manual applies to the following equipment:
TS15KAW36HBA (927400) TS17KAW48HBA (927426)
To the new owner
The purpose of this manual is to assist owners and operators in maintaining and operating the Hustler TrimStar Hydro. Please read it carefully; information and instructions furnished can help you achieve years of dependable performance.
A separate Engine Manual is included with your owner’s packet which contains additional engine information that will not be repeated in this manual. You are urged to read it before attempting any operation or repair of the engine.
The Quick Reference Decals located on the unit are designed to give the operator brief information needed in the daily operation of the machine. These decals are not intended to be used in place of this manual but instead are to be used as an extension of this manual. These decals should not be remove or obliterated. Replace these decals if they become unreadable.
It is the owner’s responsibility to make certain that the operator reads and understands this manual and the Quick Reference Decals before operating this machine. It is also the owner’s responsibility to make certain that the operator is a qualified and physically able individual, properly trained in the operation of this equipment.
Using this manual
General operation, adjustment and maintenance guidance is outlined for both the experienced and novice Hustler user. Operating conditions vary considerably and cannot all be addressed individually. Through experience, however, operators should find no difficulty in developing good operating skills suitable to most conditions.
Directions used in this manual, for example RIGHT or LEFT, refer to directions when facing forward while operating the unit, unless otherwise stated.
Photographs and illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this owner’s manual, or the parts manual, see your Hustler dealer for current information and parts.
Warranty registration
The Delivery and Warranty Registration form must be completed and signed to validate your warranty protection. As the new equipment owner, you are expected to see that the form is completed and forwarded to Hustler Turf Equipment at time of delivery.
Be sure to register the unit with Hustler Turf Equipment.
IMPORTANT: Any unauthorized modification, alteration, or use of non-approved attachments voids the warranty and releases Hustler Turf Equipment from any liability arising from subsequent use of this equipment.
Model and serial number
Unit model and serial numbers are found on the serial identification plate, located on the left side of the frame next to the left drive wheel.
These numbers are required on the Warranty Registration form. They will also assure you of the correct service parts when replacement becomes necessary.
Parts and service
Use original Hustler replacement parts only. These parts are available through your local Hustler dealer. To obtain prompt, efficient service, always provide the following information when ordering parts:
1. Correct part description and number, as given in the
parts manual supplied with your owner’s packet.
2. Correct model number.
3. Correct serial number.
All warranty repair and service must be handled through an authorized Hustler dealer. Arrangements should be made through your local service center.
GENERAL INFORMATION
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TrimStar Hydro
TWO YEAR LIMITED WARRANTY FOR POWER UNITS AND DECKS
(THREE YEAR LIMITED WARRANTY ON DECK
SPINDLE BEARING & DECK GAUGE FORK BEARING)
WHAT IS COVERED BY THIS WARRANTY
Hustler Turf Equipment, makes the following warranty to the original purchaser only:
a. First and Second Year: Hustler Turf Equipment
Tractors and Power Units are warranted for two (2) years from date of delivery on all materials and workmanship. If the Purchaser discovers within this warranty period a defect in materials or workmanship:
He must promptly notify Hustler Turf Equipment, or
an authorized dealer, in writing of the defect. In no event shall such notification be received by Hustler Turf Equipment, or an authorized dealer later than twenty-five (25) months from date of delivery.
Within a reasonable time after such notification,
Hustler Turf Equipment, will correct any defect in material or workmanship on the Hustler Turf Equipment, by repairing or replacing part(s) with either new or used replacement parts.
Such repair, including parts and labor shall be at the
expense of Hustler Turf Equipment, and,
b. Third Year: At the conclusion of the two year limited
warranty described in paragraph (a) above, there shall be an additional one year limited warranty on deck gauge fork bearings and deck spindle bearings only, no
labor.
If the Purchaser discovers within this warranty period a defect in either of these bearings:
He must promptly notify Hustler Turf Equipment, or
an authorized dealer, in writing of the defect. In no event shall such notification be received by Hustler Turf Equipment, or an authorized dealer later than thirty-seven (37) months from date of delivery.
Within a reasonable time after such notification,
Hustler Turf Equipment, will provide new replacement bearing to install on the Hustler Turf Equipment.
The installation of the deck gauge fork bearing and
deck spindle bearing shall be at the expense of the owner, and,
c. Rental Units (90 days): Within 90 days of date of
delivery Hustler Turf Equipment, provides a limited warranty on all materials and workmanship for units used for rental purposes. If the Purchaser discovers within this warranty period a defect in materials or workmanship:
He must promptly notify Hustler Turf Equipment, or
an authorized dealer, in writing of the defect. In no event shall such notification be received by Hustler Turf Equipment, or an authorized dealer later than 120 days from date of delivery.
Within a reasonable time after such notification,
Hustler Turf Equipment, will correct any defect in
material or workmanship on the Hustler Turf Equipment, by repairing or replacing part(s) with either new or used replacement parts.
Such repair, including parts and labor shall be at the
expense of Hustler Turf Equipment, and,
d. Hustler Turf Equipment provides a limited warranty
for the entire length of ownership by the original
purchaser for the following items:
Against all defects in the mowing deck which results
in the front edge of the deck being bent into the the
blades. If the original Purchaser discovers within this warranty period such a defect:
He must promptly notify Hustler Turf Equipment or
an authorized dealer, in writing of the defect. Such
notification must be received by Hustler Turf
Equipment or an authorized dealer during the period
when the equipment is owned by the original
purchaser.
Hustler Turf Equipment will correct any defect in
the frame resulting in frame breakage by repairing or
replacing part(s) with new or used replacement parts.
Hustler Turf Equipment will correct any defect in
the deck resulting in the front edge of the deck being
bent into the blades by repairing or replacing part(s)
with either new or used replacement parts.
Such repair, including parts and labor, shall be at the
expense of Hustler Turf Equipment, and,
e. The engine is covered by a two (2) year limited
warranty, by the engine manufacturer, to the original owner (commercial or residential) only, and,
WHO MUST PERFORM THE WARRANTY SERVICE
All warranty service will be performed by dealers authorized by Hustler Turf Equipment. Service calls and/or transportation expense of the product to and from the authorized dealer, for warranty work, will be paid by the owner of the product. For warranty service you can contact an authorized dealer or write Hustler Turf Equipment, 200 South Ridge Road, Hesston, Kansas 67062, or call 1-620­327-4911.
WHAT IS NOT COVERED BY THIS WARRANTY
Hustler Turf Equipment, does not warranty:
Some product, components or parts not
manufactured by Hustler Turf Equipment
Repairs made by unauthorized persons
Damage caused by use of the Hustler Turf
Equipment for purposes other than those for which it
was designed
Damages caused by disasters such as fire, flood,
wind, and lightening
Damages caused by neglect, abuse, abnormal use,
improper or unreasonable use, accident, negligence or misuse
Repairs or replacement resulting from the use of
unauthorized parts, accessories or attachments
Repairs or replacement as the result if any alterations
or modifications, in the determination of Hustler Turf Equipment, which adversely affects the operation, performance or durability of the equipment.
Hustler Turf Equipment which has the serial number
removed or made illegible
Depreciation or damage caused by normal wear, lack
of reasonable and proper maintenance, failure to follow the product’s owner’s manual operating, maintenance and adjustment instructions or other operational instructions provided by Hustler Turf Equipment.
Normal maintenance parts and service including, but
not limited to, filters, fuel, lubricants, tune-up parts, belts, blades, blade sharpening, bearings, brake or steering adjustments
Repairs necessary due to improper fuel,
contaminates in the fuel system, or failure to properly prepare the fuel system prior to any period of non-use over three months
DISCLAIMER OF WARRANTY
The foregoing warranties are in lieu of all other warranties, expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose. However, if the Hustler Turf Equipment is purchased as a consumer product, any implied warranty of merchantability or fitness for a particular purpose is limited to the duration of this limited warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
LIMITATION OF REMEDIES
In no case shall Hustler Turf Equipment, be liable for any special, incidental, or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. Such damages include, but are not limited to:
Loss of profits
Loss of savings or revenue
Loss of use of Hustler Turf Equipment or any
associated equipment
Cost of capital
Cost of any substitute equipment, facilities, services
or downtime
The claims of third parties including customers, and
injury to property Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
TIME LIMIT
Any action for breach of warranty must be commenced within twenty-five (25) months following delivery of the goods in a non-rental application. Any action for breach of warranty must be commenced within 120 days following delivery of the goods in a rental application.
NO OTHER WARRANTIES
Unless modified in writing, signed by both parties, and approved by the President of Hustler Turf Equipment, this agreement is understood to be the complete and exclusive agreement between the parties, superseding all prior agreements, oral or written, and all other communications between the parties relating to the subject matter of this agreement. No employee of Hustler Turf Equipment, or any other party is authorized to make any warranty in addition to those made in this agreement.
ALLOCATION OF RISKS
This agreement allocates the risks of product failure between Hustler Turf Equipment, and the purchaser. This allocation is recognized by both parties and is reflected in the price of the goods.
OWNER'S RESPONSIBILITY
You must maintain your Hustler Turf Equipment product following the maintenance procedures described in your owner's manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
This machine like any other powered equipment is potentially dangerous unless properly operated. Any
operator must be cautious and keep safety in mind at all times. Any operator, prior to using the Hustler Turf Equipment, should thoroughly familiarize himself with the owner's manual regarding operation and safety of the machine, as well as all safety warnings on the machine itself.
WARRANTY REGISTRATION
1. The Warranty registration form MUST be completed
and signed by the authorized dealer and original purchaser.
2. For validation, the completed Warranty registration
form MUST be forwarded to Hustler Turf Equipment, within ten (10) days following date of purchase.
3. The date of purchase constitutes delivery.
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This safety alert symbol is used to call attention to a
message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment.
DANGER – denotes immediate hazards which WILL result in severe personal injury or death.
WARNING - denotes a hazard or unsafe practice which COULD result in severe personal injury or death.
This manual uses two other words to highlight
information. IMPORTANT calls attention to special mechanical information and NOTE: emphasizes general information worthy of special attention.
All operators should read this manual, or be instructed about safe operating and maintenance procedures. This is the owner’s responsibility.
Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means DANGER or WARNING - “personal safety instructions.” Failure to comply with the instructions may result in personal injury or death.
Incorrect usage of this machine may result in severe injury. Personnel operating and maintain- ing it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set-up, operate, adjust, or service this machine.
The Quick Reference Decals located on the unit are designed to give the operator brief information needed in the daily operation of the machine. These decals are not intended to be used in place of this manual but instead are to be used as an extension of this manual. These decals should not be remove or obliterated. Replace these decals if they become unreadable.
It is the owner’s responsibility to make certain that the operator reads and understands this manual and the Quick Reference Decal before operating this machine. It is also the owner’s responsibility to make certain that the operator is a qualified and physically able individual, properly trained in the operation of this equipment. Local regulations may restrict the age of the operator.
The owner should also ensure that the operator/mechanic know that they are responsible for their own safety as well as the safety of other persons within the vicinity. Remember, the operator is responsible for accidents or hazards occuring to other people or their property.
Safe Operating Practices
This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death.
Operation
Never leave a running machine unattended. Always disengage deck clutch, engage park brake, place H-bar steering in neutral, place cruise control lever in neutral position, stop engine, and remove ignition key when leaving the unit.
If you lose steering control while operating the machine, place the park brake lever in the park brake position immediately. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate.
Always keep safety shields and covers in place, except for servicing.
Always maintain a safe distance from people and pets when mowing. Always stop machine if someone enters the area.
Always operate machine in daylight or with adequate working lights.
Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are tightened.
Always observe traffic laws while driving machine from one location to another. Watch for traffic when operating near or crossing roadways.
Always keep engine and machine clean, removing accumulated dirt, trash and other material from machine. Clean up oil or fuel spillage. Allow machine to cool before storing.
Inspect area to be mowed for hazards such as rocks, metal objects and other debris which may be thrown or entangled by mower blades. Remove these objects before mowing.
Always be alert for hazards such as rocks, metal objects and other debris which may be thrown or entangled by mower blades. Watch out for holes or deep depressions.
Always wear adequate ear protection, such as
earplugs, when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing. Do not wear radios or music headphones while operating the machinery. Safe operation requires your full attention.
Always inspect machine for damage after striking a foreign object. If damage is found, repair machine immediately. Be sure to disengage deck clutch, place park brake lever in park brake position, stop tractor engine, and remove ignition key when leaving operator’s seat to inspect damage.
Always be aware of what is behind the machine before backing up.
Never rotate forward suddenly on H-bar handle while the machine is in rearward motion.
When traveling in reverse, rotate handle forward gently and avoid sudden movement. Rapid movement
SAFETY PRECAUTIONS
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of the handle in either direction could result in a reaction of the tractor that can cause serious injury.
Never operate a poorly maintained machine.
Never attempt high speed maneuvering, especially in crowded or congested areas.
Never allow persons to operate this machine without proper instruction or allow children to operate machine. Allow only responsible adults who are familiar with these instructions to operate this machine.
Never put hands or feet under any part of the machine while it is running.
Never carry passengers.
Never direct discharge of material from mower deck towards bystanders. Do not operate the mower without either the discharge chute or the entire grass collection system in place.
Always disengage the blades and wait for them to stop before crossing gravel drives, walks or roads.
Always keep clear of the mower blades and attachments during their operation.
Turn off blades when not mowing.
Slow down before turning.
Stop the engine before removing the grass catcher or unclogging the discharge chute. Never clear the discharge chute with the engine running. Turn off the engine and be sure the blades have stopped before cleaning. Use a stick to clear a plugged discharge area.
Never use your hand!
Do not operate the machine while under the influence of alcohol or drugs.
Exercise caution when loading or unloading the machine onto a trailer or truck.
Always wear safety goggles or safety glasses with side shields when operating the mower.
Data indicates that operators, age 60 years and above, are involved in a large percentage of mower-related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.
Never make sudden starts, stops, turns, or reverse direction, especially when maneuvering on slopes. The steering is designed for sensitive response. Rapid movement of the H-bar handle in either direction could result in a reaction of the unit that can cause serious injury.
If any attachment or additional weight is mounted on the rear of the unit, any sudden movement of the H-bar handle could cause the front of mower to come off of the ground resulting in possible loss of control and serious injury.
The use of any other manufacturer’s attachments, including stand-up sulkies, increases the risk of operator injury, therefore, extreme caution must be exercised when using these devises.
Clean flammable material from machine. Prevent fires by keeping engine compartment, battery, fuel line, fuel tank and operator’s station clean of accumulated trash, grass clippings, and other debris. Always clean up spilled fuel and oil.
Slope Operation
Slopes are a major factor in loss-of-control and tip-over accidents, which can result in sever injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it; do not mow it.
Use extreme caution when operating on slopes.
• Be extremely careful changing directions on a slope. Slow down.
• Do not operate where the machine could slip or tip.
• To check a slope, attempt to back up it. If the unit can back up the slope without the operator and drive wheels slipping, reduce ground speed and proceed with caution.
• Do not operate the TrimStar Hydro on slopes when using a stand-up sulky.
Always be sure of your footing. Keep a firm hold on the H-Bar handle and walk - never run.
Block or chock the machine when parked on a slope or when trailering.
Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Remove obstacles such as rocks, tree limbs, etc.
Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting and stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly turn over if a wheel goes over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
The Hustler mower is capable of operating horizontally (traverse) on moderately steep slopes. When operating on slopes of 15 degrees or more, be aware of any conditions that may cause the drive tires to lose traction resulting in a possible loss of control of the machine. An operator should not operate on a slope until he is thoroughly familiar with the equipment.
Do not operate the machine on slopes greater than 15 degrees.
Refer to Figure 2-1, page 2-5, when determining the degree of slope to be mowed.
It is strongly recommended that the operator drive
the machine off of the slope, using extreme caution, if any sign of loss of traction is detected. Wait until the condition that caused the problem is resolved before attempting to operate on the slope again.
Terrain conditions can affect traction resulting in
possible loss of control of the machine. Some of the conditions to be aware of are:
1. Wet terrain
2. Depressions in the ground; i.e. holes, ruts,
washouts
3. Mounds of dirt
4. Soil type; i.e. sand, loose dirt, gravel, clay
5. Grass type, density, and height
6. Extremely dry conditions of grass
7. Tire pressure
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Another consideration to safe mowing on slopes is to be aware of what is located at the bottom of the slope. Extreme caution should be used when there is a hazard located at the bottom of the slope. Some examples are:
1. Water; i.e. lake, river
2. Cliffs, retaining walls
3. Roads, highways
4. Buildings
5. Rocks
These are just a few examples of situations when caution must be used when operating on a slope. There are many other possibilities too numerous to mention. Just remember to always exercise extreme caution when operating on any slope.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
Never leave machine unattended with ignition key in switch, especially with children present.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn the machine off if children enter the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades off. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use care when approaching blind corners, shrubs, trees, the end of a fence or other objects that may obscure vision.
Service
Always keep engine and machine clean, removing accumulated dirt, trash and other material from machine. Clean up oil or fuel spillage. Allow machine to cool before storing.
Always wear adequate eye protection when servicing the hydraulic system and battery, or when grinding mower blades and removing accumulated debris.
Use extra caution when handling gasoline and other fuels. They are flammable and vapors are explosive.
Never refuel unit while engine is running; never refuel near an open flame or near devices which can create a spark. Refuel outdoors preferably, or in well ventilated areas.
Never attempt to start engine when there is a strong odor of gasoline fumes present. Locate and correct cause.
Never run the engine in an enclosed area unless exhaust is vented to the outside. Exhaust gases contain carbon monoxide which is odorless and deadly poison.
Never attempt to make any adjustments or repairs to the drive system or mower deck while the engine is running or deck clutch is engaged. Mower blades cannot be seen and are located very close to the deck housing. Fingers and toes can be cut off instantly. Repairs or maintenance requiring engine power should be performed by trained personnel only.
Never work under the machine or attachment unless it is safely supported with stands, blocks or a hoist.
Do not touch hot parts of machine.
Keep nuts and bolts tight, especially the blade attachment bolts. Keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Grass collection system components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them.
Use only genuine Hustler replacement parts to ensure that original standards are maintained
Read Owner’s Manual and Quick
Reference Decal before attempting to
operate this machine.
Keep shields or covers in place while machine is in operation. Keep hands away from rotating pulleys and belts.
Never operate the mower deck with side deflector removed or in raised position, except when the grass catcher attachment is being used.
Do not smoke while refueling. Do not fill tank with engine running, or while the engine is hot. Allow engine to cool before storing machine inside a building. Store away from open flame or spark if there is fuel in tank. Clean up any gasoline spills. Do not refuel while in enclosed trailer or other enclosed areas
Safety and Instruction Decals
Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should not be removed or obliterated. Replace them if they become non-readable.
The following illustrations show the various safety decals that are located on the machine. A brief explanation is shown to help the operator understand the meanings of these decals.
Part Number
793570
Never operate the mower deck with side deflector removed or in raised position, except when the grass catcher attachment is being used. Stay clear of mower blades as long as engine is running. Keep a safe distance from machine.
Keep shields or covers in place while machine is in operation. Keep hands away from rotating pulleys and belts. Whirling blades! Keep hands and feet away. Beware of thrown objects.
Part Number
727453
Part Number
794545
Part Number
788844
Help Avoid Injury Operator training required. Know all controls. Keep shields in place. Maintain all safety devices. Look behind before backing. Keep children and others away. Stay clear of power driven parts. Do not operate where machine could tip.
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794545
793570
Read Owner’s Manual
Help Avoid Injury
s Operator training required. s Know all controls. s Keep shields in place. s Maintain all safety devices. s Look behind before backing. s Keep children and others away. s Stay clear of power driven parts. s Do not operate where machine
could tip.
Before Starting
s Transmission must be in neutral.
s Deck clutch switch must be in off position. s Check performance of all safety interlock switches daily (including operator presence switches).
While Operating
s Never perform maneuvers at high speeds.
s Avoid sudden turns. s Avoid quick movements
of steering controls. s Reduce speed and use extreme caution when operating on slopes of 15 degrees or more.
Before Leaving Operating Platform
s Place drive/steering system in neutral position. s Chock machine when parked on a slope. s Switch deck engagement lever to off position. s Turn engine off and remove key.
788844
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