Hustler 102939 User Manual

Hustler TrimStar

Geardrive Walkbehind

Parts Manual

927632 Rev. 5/05 927640 Rev. 5/05 927657 Rev. 5/05

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

Chapter 1

General Information

This Manual covers Hustler TrimStar Geardrive Walkbehind 13/32 model 927632, Hustler TrimSt ar Geardrive Walkbehind 15/36 model 927640, & Hustler TrimStar Geardrive Walkbehind 17/48 model 927657.

Frequently Ordered Parts

PART NO. DESCRIPTION

483030 38" TSG Deck Belt 363210 36" TSG Deck Belt 323003 32" TSG Deck Belt 363312 Matched Set Drive Belt 363212 Transmission Belt 042341 Fuel Filter 797852 Kawasaki Air Filter Precleaner (KAI) 797960 Kawasaki Air Filter Cartridge (KAI) 772079 Engine Oil Filter

Service Literature

PART NO. DESCRIPTION

102780 Hustler TrimStar Geardrive Owner’s Manual 797787 13/15 HP Kawasaki Engine Manual (KAI) 797795 17 HP Kawasaki Engine Manual (KAI)

Note: When ordering parts, yo u must use the part number as shown for each part, not the index number . Always give the model and serial number to your parts and service represen tative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece s sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

-

102939 5/05 1-1

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION

CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw

CW Cup Washer

FDRW Fender Washer

FW Flat Washer

HX Hex Head LW Lock Washer MB Machine Bushing MS Machine Screw NT Nut SC Self Tapping Cap Screw SH Socket Head SB Shoulder Bolt SS Set Screw OD Outside Diameter

ID Inside Diameter

Standard Torque s

The following chart lists the standard torque va lues for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes se ction next to the fastener .

SIZE FT.-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3 .312 17 23 M4 2.2 3 .375 30 40 M5 4.5 6.1 .438 48 65 M6 7.7 10.4 .500 73 99 M8 18.5 25 .562 105 143 M10 37 50 .625 145 200 M12 64 87 .750 260 350 M16 160 215 .875 420 565 M20 320 435

1.00 625 850 M24 555 750

NOTE:

Loctite® 592 to be used on all pipe threads. Lubricate all grease zerks.

1-2 102939 5/05

Chapter 2 Contents

32” Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

36" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

48" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

102939 5/05 2-1

32" Front Deck Assembly

3

4

5

1

38

6

4

23

24

2

14

12 13

1

11

15

16

17 28

37

2

35

18

19

20 18 21

22

24

25

26

27

36

18

25

7

8

9

10

4

32

29

30

31

33

34

18

43

18

48

39

40

49

41

39

42

44

45

46

47

2-2 102939 5/05

32" Front Deck Assembly

INDEX NO. PART NO. QTY. DESCRIPTION

1 253030 2 .375-16 FEMALE 4 PRONG KNOB 2 767954 4 FW .406 X .812 X .060 SAE 3 392050 1 32" TSG DECK COVER 4 076349 3 HP .094 X 1.530 CD 5 393126 1 LARGE YOKE 6 076745 1 CE .375 X 1.125 .15 X .968 7 323002 1 BLADE DRIVE LINKAGE 8 754358 1 SB .375 X .375 SH .312-18 9 363240 1 SHOULDER SPACER

10 363085 1 CAM LINK 11 363080 1 RIGHT EYEBOLT 12 016832 4 NT .312-18 HXFLK ZNYC 13 363172 1 TURNBUCKLE BODY 14 363082 1 LEFT EYEBOLT 15 363097 1 TURNBUCKLE SPACER 16 363174 1 EYEBOLT SPACER 17 016428 1 CS .375-16 X 2.50 HX GR5 18 016899 18 NT .375-16 HXFLK ZNYC 19 363264 1 DECK ENGAGEMENT IDLER 20 363249 1 BELT SNUBBER 21 362071 1 ENGAGEMENT ARM W/BUSHING 22 015495 1 GREASE FITTING STRAIGHT 23 781294 1 CLIP E, 1.00 X .625 X .05 24 363089 2 BRONZE BUSHING 25 058776 14 NT .312-18 HX NL ZNYC 26 362024 1 IDLER PIVOT ASSEMBLY 27 054015 4 CS .375-16 X 5.00 HX G5 ZN 28 036855 2 NT .750-16 HX ZNYC 29 017061 2 LW .750 MED SPRING ZNYC 30 784686 2 FW .812 X 1.469 X .134 THK 31 363378 2 RAISED PULLEY 32 323003 1 32" TSG DECK BELT 33 756270 8 CS .312-18 X 1.50 FLTHR G5 ZNYC 34 036236 8 CS .312-18 X 1.00 HX G5 ZNYC 35 705186 6 CS .437-14X1.375 HX G5 ZNYC 36 035238 6 LW .437 MED SPRING ZNYC 37 392054 1 DISCHARGE CHUTE 32/36 38 036244 6 CS .375-16X1.00 HX G5 39 363350 4 TSG SPINDLE BEARING 40 363380 2 BLADE SPINDLE HOUSING 41 583113 2 BEARING SPACER TUBE 42 583112 2 SPINDLE SHAFT 43 363379 2 TSG SPINDLE ASSEMBLY

2

44 393123 10 BLADE SPACER 45 483035 2 16" TSG BLADE 46 782474 2 CW .631 2.250X .187 PNT 47 100358 2 CS .625-11 X 2.25 HX GR ZNYC 48 392052 1 32" TSG DECK 49 393099 1 32" TSG DECK CHANNEL

102939 5/05 2-3

1. Torque to 90 ft. lbs.

2. Includes Items 39 through 42.

NOTES:

2-4 102939 5/05

This page intentionally left blank.

102939 5/05 2-5

36" Front Deck Assembly

1

2

18 21

22

27

37

36

20

28

27

6

24

25

26

18

2

19

23

24

3

4

5

12

13

15

16

14

4

11

17 29

30

31

7

4

1

32

34

8

9

10

33

35

38

25

35

18

41

47

42 40

43

39

49

50

40

44

45

46

48

2-6 102939 5/05

36" Front Deck Assembly

INDEX NO. PART NO. QTY. DESCRIPTION

1 253030 2 .375-16 FEMALE 4 PRONG KNOB 2 767954 4 FW .406 X .812 X .060 SAE 3 392060 1 36" TSG DECK COVER 4 076349 3 HP .094 X 1.530 CD 5 393126 1 LARGE YOKE 6 076745 1 CE .375 X 1.125 .15 X .968 7 363194 1 BLADE DRIVE LINKAGE 8 754358 1 SB .375 X .375 SH .312-18 9 363240 1 SHOULDER SPACER

10 363085 1 CAM LINK 11 363080 1 RIGHT EYEBOLT 12 016832 4 NT .312-18 HXFLK ZNYC 13 363172 1 TURNBUCKLE BODY 14 363082 1 LEFT EYEBOLT 15 363097 1 TURNBUCKLE SPACER 16 363174 1 EYEBOLT SPACER 17 016428 1 CS .375-16 X 2.50 HX GR5 18 016899 18 NT .375-16 HXFLK ZNYC 19 363264 1 DECK ENGAGEMENT IDLER 20 363249 1 BELT SNUBBER 21 362071 1 ENGAGEMENT ARM W/BUSHING 22 015495 1 GREASE FITTING STRAIGHT 23 781294 1 CLIP E, 1.00 X .625 X .05 24 363089 2 BRONZE BUSHING 25 058776 4 NT .312-18 HX NL ZNYC 26 362024 1 IDLER PIVOT ASSEMBLY 27 054015 2 CS .375-16 X 5.00 HX G5 ZN 28 362018 1 FRONT BELT GUIDE 29 036855 2 NT .750-16 HX ZNYC 30 017061 2 LW .750 MED SPRING ZNYC 31 784686 2 FW .812 X 1.469 X .134 THK 32 363378 2 RAISED PULLEY 33 363210 1 32" TSG DECK BELT 34 756270 8 CS .312-18 X 1.50 FLTHR G5 ZNYC 35 036236 8 CS .312-18 X 1.00 HX G5 ZNYC 36 705186 6 CS .437-14X1.375 HX G5 ZNYC 37 035238 6 LW .437 MED SPRING ZNYC 38 392054 1 DISCHARGE CHUTE 32/36 39 036244 6 CS .375-16X1.00 HX G5 40 363350 4 TSG SPINDLE BEARING 41 363380 2 BLADE SPINDLE HOUSING 42 583113 2 BEARING SPACER TUBE 43 583112 2 SPINDLE SHAFT 44 363379 2 TSG SPINDLE ASSEMBLY

2

45 393123 10 BLADE SPACER 46 363291 2 18" TSG BLADE 47 782474 2 CW .631 2.250X .187 PNT 48 100358 2 CS .625-11 X 2.25 HX GR ZNYC 49 392062 1 36" TSG DECK

393100 1 36" TSG DECK CHANNEL

102939 5/05 2-7

1. Torque to 90 ft. lbs.

2. Includes Items 40 through 43.

NOTES:

2-8 102939 5/05

This page intentionally left blank.

102939 5/05 2-9

48" Front Deck Assembly

1

57

51

28

18

23

32

18

4

5

7

4

11

12

13

24

14

2

4 24

26

59

27

18

8

9

10

33

3

6

19

34

20

18

29

30

31

27

21

22

15

16

17

25

2

50

51

2

53

62

2

52

24

25

54

55

56

37

22

60

23

24

1

58

26

38

25

36

35

39

44

18

47

18

35

18

49

35

40

41

42

40

43

45

46

48

2-10 102939 5/05

48" Front Deck Assembly

INDEX NO. PART NO. QTY. DESCRIPTION

1 253030 2 .375-16 FEMALE 4 PRONG KNOB 2 767954 6 FW .406 X .812 X .060 SAE 3 393128 1 48" TSG DECK COVER 4 076349 3 HP .094 X 1.530 CD 5 393126 1 LARGE YOKE 6 076745 1 CE .375 X 1.125 .15 X .968 7 483028 1 BLADE DRIVE LINKAGE 8 754358 1 SB .375 X .375 SH .312-18 9 363240 1 SHOULDER SPACER

10 363085 1 CAM LINK 11 363080 1 RIGHT EYEBOLT 12 016832 4 NT .312-18 HXFLK ZNYC 13 363172 1 TURNBUCKLE BODY 14 363082 1 LEFT EYEBOLT 15 363097 1 TURNBUCKLE SPACER 16 363174 1 EYEBOLT SPACER 17 016428 1 CS .375-16 X 2.50 HX GR5 18 016899 18 NT .375-16 HXFLK ZNYC 19 363264 1 DECK ENGAGEMENT IDLER 20 363249 1 BELT SNUBBER 21 362071 1 ENGAGEMENT ARM W/BUSHING 22 015495 2 GREASE FITTING STRAIGHT 23 781294 2 CLIP E, 1.00 X .625 X .05 24 363089 2 BRONZE BUSHING 25 058776 6 NT .312-18 HX NL ZNYC 26 362024 1 IDLER PIVOT ASSEMBLY 27 054015 2 CS .375-16 X 5.00 HX G5 ZN 28 362018 1 FRONT BELT GUIDE 29 036855 3 NT .750-16 HX ZNYC 30 017061 3 LW .750 MED SPRING ZNYC 31 784686 3 FW .812 X 1.469 X .134 THK 32 363377 1 TSG DOUBLE PULLEY 33 483030 1 48" TSG DECK DRIVE BELT 34 756270 12 CS .312-18 X 1.50 FLTHR G5 ZNYC 35 036236 8 CS .312-18 X 1.00 HX G5 ZNYC 36 705186 6 CS .437-14X1.375 HX G5 ZNYC 37 035238 6 LW .437 MED SPRING ZNYC 38 392066 1 48" TSG DISCHARGE CHUTE 39 036244 6 CS .375-16X1.00 HX G5 40 363350 6 TSG SPINDLE BEARING 41 363380 3 BLADE SPINDLE HOUSING 42 583113 3 BEARING SPACER TUBE 43 583112 3 SPINDLE SHAFT 44 363379 3 TSG SPINDLE ASSEMBLY

2

45 393123 15 BLADE SPACER 46 483035 3 16" TSG BLADE 47 782474 3 CW .631 2.250X .187 PNT 48 100358 3 CS .625-11 X 2.25 HX GR ZNYC 49 392064 1 48" TSG DECK 50 392065 1 48" TSG DECK CHANNEL 51 086660 3 NT .375-16 HX LK NY

102939 5/05 2-11

INDEX NO. PART NO. QTY. DESCRIPTION

52 483003 1 BELT TENSION ROD 53 483025 1 TSG IDLER PULLEY 54 483017 1 RH IDLER SPACER 55 705137 1 FW .391 X 1.25 X .060 ZNYC 56 056036 1 CS .375-16 X 2.25 HX G5 57 483031 1 48" TSG RH SPINDLE BELT 58 583107 1 PULLEY 59 363378 1 RAISED PULLEY 60 583110 1 PULLEY SPACER 61 482005 1 ARM RH IDLER

1. Torque to 90 ft. lbs.

2. Includes Items 40 through 43.

NOTES:

2-12 102939 5/05

This page intentionally left blank.

102939 5/05 2-13

2-14

102939 5/05

Caster Assembly

1

2

4

3

2

1

5

6

8

7

10

11

10

9

12

Caster Assembly

INDEX NO. PART NO. QTY. DESCRIPTION

1 363006 5 CASTER SPACER 2 363007 2 FLANGE BEARING 3 392070 1 CASTER SUPPORT W/ BEARINGS 4 012005 1 GREASE FITTING 5 392057 1 CASTER FORK 6 109020 1 QUICK PIN 7 042630 1 CS .500-13X6.50 HX G5 ZNYC 8 781567 1 NT .50-13 H8ZY NL 9 306969 1 GAGE WHEEL SPACER

10 772806 2 BEARING CAP 11 772814 1 BEARING, 3/4" ROLLER 12 393091 1 WHEEL/TIRE ASSEMBLY 9 X 3.50

1. Quantities are per caster.

NOTES

102939 5/05 2-15

2-16 102939 5/05

Chapter 3 Contents

Lower Tractor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Upper Tractor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

102939 5/05 3-1

Lower Tractor Assembly

1

15

2

3

4

5

7

6

8

9

10

11

12

13

14

22

21

17

23

16

19

21

20

24

18

28

34

42

25

41

43

39

40

33

20

26

28

27

35

36

28

29

30

31

26

37

8

38

14

7

45

32

28

51

46

26

52

47 48

49

11

53

8

47

50

54

57

44

55

3-2 102939 5/05

56

Lower Tractor Assembly

INDEX NO. PART NO. QTY. DESCRIPTION

1 363312 2 MATCH SET DRIVE BELT 2 030601 2 .312-18X .500 SH NL 3 363137 2 2-GROOVE SHEAVE 4 363087 2 TRANS SHAFT SPACER 5 363292 2 2-BOLT FLANGE BEARING 6 036244 4 CS .375-16 X 1.00 HX G5 7 108508 3 SNAP RING 8 086660 5 NT .375-16 HX LK NY 9 363207 1 TRANSMISSION SWITCH

10 363365 1 TRANSMISSION 9-SPLINE 11 015495 3 GREASE FITTING STRAIGHT 12 362086 2 COUPLER W/ ZERK 9-SPLINE 13 363367 2 SHAFT EXTENSION 14 107009 3 WOODRUFF KEY #9 15 393092 2 TSG 36/48 DRIVE WHEEL ASSEMBLY

393090 2 TSG 32 DRIVE WHEEL ASSEMBLY 16 363191 4 WHEEL PULLEY 17 363113 8 WHEEL PULLEY SPACER 18 363190 2 BRAKE DRUM 19 768523 8 FW .343 X .687 X .051/.080 HD 20 052837 12 CS .312-18 X 1.50 HX G5 21 363187 4 WHEEL BEARING 22 792408 2 1.00 SPLIT LOCK COLLAR 23 323025 2 13 X 5.0 X 6 TIRE (32" ONLY)

363186 2 13 X 6.50 X 6 TIRE (36" & 48") 24 393101 2 32" TSG WHEEL W/ VALVE

393102 2 36"/48" TSG WHEEL W/ VALVE 25 363121 2 WHEEL WASHER 26 036236 3 CS .312-18 X 1.00 HX G5 27 107501 1 CB .375-16 X 2.0 28 058776 7 NT .312-18 HX NL ZNYC 29 392053 1 TSG 32" FRAME

392058 1 TSG 36"/48" FRAME 30 016832 2 NT .312-18 HXFLK ZNYC 31 363075 2 BELT GUIDE 32 049346 2 FW .375 X .870 X .078 ZNYC 33 363226 4 DISC SRPING WASHER 34 362031 1 32"/36" BELT GUIDE BRACKET

482003 1 48" BELT GUIDE BRACKET 35 363169 1 SMALL IDLER PULLEY 36 767954 1 FW .406 X .812 X .060 SAE 37 017004 4 LW .312 MED SPRING ZNYC 38 034280 4 CS .312-18 X .750 HX G5 39 474072 1 KEY 1/4 SQ X 2.50 LONG 40 363124 1 PULLEY SPACER 41 363119 1 ENGINE PULLEY 42 363216 1 TAPER LOCK SHEAVE 43 363215 1 TAPER LOCK HUB 1" 44 055939 8 CS .250-20 X .750 HX G5

102939 5/05 3-3

INDEX NO. PART NO. QTY. DESCRIPTION

45 363220 1 TRANSMISSION SHEAVE 46 523320 1 BELT GUIDE 50 076349 4 HP .094 X 1.530 CD 51 363177 4 3/8" PUSH NUT 52 363135 2 BRAKE CONNECTOR 53 791673 2 .625 X .480 X .042 ZNYC CLIP E 54 362026 2 BRAKE CONNECTOR 55 393125 2 TSG BRAKE BAND 56 016410 2 CS .375-16 X 2.00 G5 ZNYC 57 363212 1 TRANSMISSION BELT

NOTES:

3-4 102939 5/05

This page intentionally left blank.

102939 5/05 3-5

Upper Tractor Assembly

1

2

17

13

24

59

9

40

14

64

7

8

39

41

54

10

54

14

25

38 44

50

65

24

51

40

47

57

10

22

24

45

66

23

53

67

25

68

52

24

77

46

69

41

26

48

20

33

70

35

27

19

48

76

73

21

36

59

18

11

28

10

31

37

34

33

75

4

5

6

3

12

10

11

15

16

43

42

55

56

10

54

57

60

61

62

58

63

7

29

11

30

33

74

11

10

12

71

72

3-6 102939 5/05

Upper Tractor Assembly

INDEX NO. PART NO. QTY. DESCRIPTION

1 779306 1 3.5" CAP FUEL 2 792044 1 WALKBEHIND FUEL TANK 3 785295 1 FUEL SHUTOFF VALVE GROMMET 4 783944 1 FUEL SHUT-OFF VALVE 5 015818 1 FUEL LINE, 21.5" 6 000323 2 CLIP 7 363022 2 ADJUSTMENT LEVER GRIP 8 362060 1 SHIFTER LEVER W/ GRIP

9 363128 1 SHIFTER BRACKET 10 086660 6 NT .375-16 HX LK NY 11 767954 4 FW .406 X .812 X .060 SAE 12 756270 4 CS .312-18X1.50 FLTHR GR5 ZNYC 13 049346 2 FW .375 X .870 X .078 ZNYC 14 058776 3 NT .312-18 HX NL ZNYC 15 056325 2 CB .250-20X 1.000 FUL ZN 16 393110 1 SHIFTER PLATE 17 392071 1 RH OPC LEVER 18 392072 1 LH OPC LEVER 19 363157 1 CONNECTION ROD 20 739706 2 SS .250-28X .375 SH BO 21 363155 1 TSG OPC SPRING 22 363069 2 LATCH GRIP 23 393115 1 RH THUMB LATCH

393116 1 LH THUMB LATCH 24 068551 10 NT .250-20 HX NL ZNYC 25 105500 4 .25 WAVY SPRING WASHER 26 025403 4 FW .281X .625X.062 ZNYC 27 704163 2 CS .250-20X2.00 HX G5 ZNYC 28 363024 1 COMPRESSION SPRING 29 392074 1 ENGAGEMENT LEVER W/ GRIP 30 016410 1 CS .375-16 X 2.00 G5 ZNYC 31 768937 1 CE .312 X 1.125 .140 X .98 32 363152 1 SMALL YOKE 33 076349 6 HP .094 X 1.530 CD 34 363150 1 UPPER CRANK LINKAGE 35 362059 2 DRIVE LEVER W/ GRIP 36 363067 2 DRIVE LEVER GRIP 37 363073 2 TRACTION LEVER PIN 38 363159 2 NYLON BUSHING 39 363352 1 THROTTLE CABLE 40 059832 1 NT #10-24 HX NL ZN 41 005215 1 MS #10-24 X .625 PH ZN 42 776518 1 2 KEY PS SWITCH 43 785808 1 INDAK COATED KEY 44 392073 1 TSG HANDLE 45 363219 2 3/16 PUSH NUT 46 106340 2 RP .312 X 1.0 ZN 47 363208 1 OPC TSG SWITCH 48 792317 2 1.00 X 4.562 BLACK GRIP

102939 5/05 3-7

INDEX NO. PART NO. QTY. DESCRIPTION

49 393127 1 OPC SWITCH NUT 50 055863 2 NT # 6-32 HX NL ZN 51 363164 1 BLADE SWITCH 52 077842 2 MS # 6-32 X1.000 RD SL 53 363221 2 CABLE CLIP 54 036244 8 CS .375-16 X 1.00 HX G5 55 393104 1 LOWER HANDLE 56 725796 2 CS .375-16X4.00 HX G8 ZNYC 57 768523 6 FW .343 X .687 X .051/.080 HD ZNYC 58 064006 4 CS .312-18X .625 HX G5 ZNYC 59 016899 6 NT .375-16 HXFLK ZNYC 60 015495 1 STRAIGHT GREASE FITTING 61 791673 1 CLIP E, .625 X .480 X .042 62 362040 1 BELL CRANK W/ ZERK 63 056077 2 CS .250-20 X 1.00 HX G5 64 362033 1 BELL CRANK MOUNT ASSEMBLY 65 363117 2 TENSION SPRING 66 016832 2 NT .312-18 HXFLK ZNYC 67 781567 2 NT .50-13 HX LK NY ZNYC 68 363029 2 ROD .312 SWIVEL

362035 1 LH IDLER ARM 69 362037 1 RH IDLER ARM 70 363105 2 IDLER BUSHING 71 393124 2 TSG DRIVE IDLER 72 008573 2 CS .500-13 X 2.50 HX G5 73 363093 2 SAFETY SHIELD SUPPORT 74 393114 1 LH TSG FENDER

393113 1 RH TSG FENDER 75 363198 2 DRIVE ROD 76 363372 1 SAFETY MODULE 77 363371 1 TSG WIRING HARNESS

NOTES:

3-8 102939 5/05

Chapter 4 Contents

48" Mulch Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

36" & 32" Mulch Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

102939 5/05 4-1

48" Mulch Kit (391015)

1

6

4

48" DECK

8

9

2

7

5

3

9

10

EXISTING HARDWARE

INDEX NO. PART NO. QTY. DESCRIPTION

1 363314 1 DISCHARGE COVER 2 483038 1 CENTER MULCH BAFFLE 3 483049 3 16.00" TSG MULCH BLADE 4 363297 1 SELF FORMING CLIP 5 036236 1 CS .312-18 X 1.000 HX G5 6 049346 1 FW .375 X .870 X .078 ZNYC 7 058776 1 NT .312-18 HX ZY NL 8 052860 1 CS .375-16X1.25 HX G5 9 767954 2 FW .406 X .812 X .060 SAE

10 086660 1 NT .375-16 HX ZY NL

NOTES:

4-2 102939 5/05

36" & 32" Mulch Kit (391014 & 391013)

32" DECK

9

8

11

1

4

5

6

7

2

7

9

10

3

EXISTING HARDWARE

INDEX NO. PART NO. QTY. DESCRIPTION

1 363314 1 DISCHARGE COVER 2 363299 1 BLADE DIVIDER (36" KIT–391014)

323037 1 BLADE DIVIDER (32” KIT–391013)

3 523376 2 18.00" TSG MULCH BLADE (36" KIT)

483049 2 16.00" TSG MULCH BLADE (32” KIT) 4 363297 1 SELF FORMING CLIP 5 036236 1 CS .312-18 X 1.000 HX G5 6 049346 1 FW .375 X .870 X .078 ZNYC 7 058776 2 NT .312-18 HX ZY NL 8 052860 1 CS .375-16X1.25 HX G5 9 767954 2 FW .406 X .812 X .060 SAE

10 086660 1 NT .375-16 HX ZY NL 11 079186 1 CS .312-1 8X 1.25 HX G5

NOTES:

102939 5/05 4-3

4-4 102939 5/05

Chapter 5 Contents

Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

102939 5/05 5-1

Tractor Decals

3

2

1

4

6

5

5-2 102939 5/05

Decals

INDEX NO. PART NO. QTY. DESCRIPTION

1 797555 1 TSG PARK/NEUTRAL DECAL 2 797548 1 TSG CONSOLE DECAL 3 797563 1 TSG GEAR SHIFT DECAL 4 797639 1 TSG GEAR SHIFT DECAL 5 788828 1 TRIMSTAR ID DECAL 6 797662 1 TS SERVICE DECAL

NOTES:

102939 5/05 5-3

Deck Decals

1

2

1

3

INDEX NO. PART NO. QTY. DESCRIPTION

1 793570 2 DECK WARNING FST DECAL 2 727172 1 'MADE IN U.S.A.' DECAL 3 793976 1 48" DECK ID DECAL

793513 1 36" DECK ID DECAL (NOT SHOWN) 797589 1 32" DECK ID DECAL (NOT SHOWN)

NOTES:

5-4 102939 5/05

Numerical Index

Part Page No. No.

Index

Part Numbers

000323 3-7 005215 3-7 008573 3-8 012005 2-15 015495 2-3, 2-7, 2-11, 3-3,

3-8

015818 3-7 016410 3-4, 3-7 016428 2-3, 2-7, 2-11 016832 2-3, 2-7, 2-11, 3-3,

3-8

016899 2-3, 2-7, 2-11, 3-8 017004 3-3 017061 2-3, 2-7, 2-11 025403 3-7 030601 3-3 034280 3-3 035238 2-3, 2-7, 2-11 036236 2-3, 2-7, 2-11, 3-3,

4-2, 4-3

036244 2-3, 2-7, 2-11, 3-3,

3-8

036855 2-3, 2-7, 2-11 042341 1-1 042630 2-15 049346 3-3, 3-7, 4-2, 4-3 052837 3-3 052860 4-2, 4-3 054015 2-3, 2-7, 2-11 055863 3-8 055939 3-3 056036 2-12 056077 3-8 056325 3-7 058776 2-3, 2-7, 2-11, 3-3,

3-7, 4-2, 4-3 059832 3-7 064006 3-8 068551 3-7 076349 2-3, 2-7, 2-11, 3-4,

3-7 076745 2-3, 2-7, 2-11 077842 3-8 079186 4-3 086660 2-11, 3-3, 3-7, 4-2,

4-3 100358 2-3, 2-7, 2-11 102780 1-1 105500 3-7 106340 3-7 107009 3-3

Part Page No. No.

107501 3-3 108508 3-3 109020 2-15 253030 2-3, 2-7, 2-11 306969 2-15 323002 2-3 323003 1-1, 2-3 323025 3-3 323037 4-3 362018 2-7, 2-11 362024 2-3, 2-7, 2-11 362026 3-4 362031 3-3 362033 3-8 362035 3-8 362037 3-8 362040 3-8 362059 3-7 362060 3-7 362071 2-3, 2-7, 2-11 362086 3-3 363006 2-15 363007 2-15 363022 3-7 363024 3-7 363029 3-8 363067 3-7 363069 3-7 363073 3-7 363075 3-3 363080 2-3, 2-7, 2-11 363082 2-3, 2-7, 2-11 363085 2-3, 2-7, 2-11 363087 3-3 363089 2-3, 2-7, 2-11 363093 3-8 363097 2-3, 2-7, 2-11 363105 3-8 363113 3-3 363117 3-8 363119 3-3 363121 3-3 363124 3-3 363128 3-7 363135 3-4 363137 3-3 363150 3-7 363152 3-7 363155 3-7 363157 3-7 363159 3-7 363164 3-8

Part Page No. No.

363169 3-3 363172 2-3, 2-7, 2-11 363174 2-3, 2-7, 2-11 363177 3-4 363186 3-3 363187 3-3 363190 3-3 363191 3-3 363194 2-7 363198 3-8 363207 3-3 363208 3-7 363210 1-1, 2-7 363212 3-4 363215 3-3 363216 3-3 363219 3-7 363220 3-4 363221 3-8 363226 3-3 363240 2-3, 2-7, 2-11 363249 2-3, 2-7, 2-11 363264 2-3, 2-7, 2-11 363291 2-7 363292 3-3 363297 4-2, 4-3 363299 4-3 363312 1-1, 3-3 363314 4-2, 4-3 363350 2-3, 2-7, 2-11 363352 3-7 363365 3-3 363367 3-3 363371 3-8 363372 3-8 363377 2-11 363378 2-3, 2-7, 2-12 363379 2-3, 2-7, 2-11 363380 2-3, 2-7, 2-11 391013 4-3 391014 4-3 391015 4-2 392050 2-3 392052 2-3 392053 3-3 392054 2-3, 2-7 392057 2-15 392058 3-3 392060 2-7 392062 2-7 392064 2-11 392065 2-11

102939 5/05 i-1

Part Page No. No.

392066 2-11 392070 2-15 392071 3-7 392072 3-7 392073 3-7 392074 3-7 393090 3-3 393091 2-15 393092 3-3 393100 2-7 393101 3-3 393102 3-3 393104 3-8 393110 3-7 393113 3-8 393114 3-8 393115 3-7 393116 3-7 393123 2-3, 2-7, 2-11 393124 3-8 393125 3-4 393126 2-3, 2-7, 2-11 393127 3-8 393128 2-11 474072 3-3 482003 3-3 482005 2-12 483003 2-12 483017 2-12

483025 2-12 483028 2-11 483030 1-1, 2-11 483031 2-12 483035 2-3, 2-11 483038 4-2 483049 4-2, 4-3 523320 3-4 523376 4-3 583107 2-12 583110 2-12 583112 2-3, 2-7, 2-11 583113 2-3, 2-7, 2-11 704163 3-7 705137 2-12 705186 2-3, 2-7, 2-11 725796 3-8 727172 5-4 739706 3-7 754358 2-3, 2-7, 2-11 756270 2-3, 2-7, 2-11, 3-7 767954 2-3, 2-7, 2-11, 3-3,

3-7, 4-2, 4-3 768523 3-3, 3-8 768937 3-7 772079 1-1 772806 2-15 772814 2-15 776518 3-7

779306 3-7 781294 2-3, 2-7, 2-11 781567 2-15, 3-8 782474 2-3, 2-7, 2-11 783944 3-7 784686 2-3, 2-7, 2-11 785295 3-7 785808 3-7 788828 5-3 791673 3-4, 3-8 792044 3-7 792317 3-7 792408 3-3 793513 5-4 793570 5-4 793976 5-4 797548 5-3 797555 5-3 797563 5-3 797589 5-4 797639 5-3 797662 5-3 797787 1-1 797795 1-1 797852 1-1 797960 1-1 927632 1-1 927640 1-1 927657 1-1

i-2 102939 5/05

Hustler 102939 User Manual

Hustler TrimStar

Geardrive Walkbehind

Parts Manual

Table of Contents

Chapter 1

General Information

Chapter 2 Contents

32" Front Deck Assembly

36" Front Deck Assembly

48" Front Deck Assembly

Caster Assembly

Chapter 3 Contents

Lower Tractor Assembly

Upper Tractor Assembly

Chapter 4 Contents

48" Mulch Kit (391015)

36" & 32" Mulch Kit (391014 & 391013)

Chapter 5 Contents

Tractor Decals

Deck Decals

Index