Hustler 102939 User Manual
Hustler TrimStar
Geardrive Walkbehind
Parts Manual
927632 Rev. 5/05
927640 Rev. 5/05
927657 Rev. 5/05
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
Table of Contents
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 Contents
32" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
36" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
48" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Caster Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Chapter 3 Contents
Lower Tractor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Upper Tractor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Chapter 4 Contents
48" Mulch Kit (391015) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
36" & 32" Mulch Kit (391014 & 391013) . . . . . . . . . . . . . . . . . . . . . 4-3
Chapter 5 Contents
Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-1
102939 5/05 c-1
c-2 102939 5/05
Chapter 1
General Information
This Manual covers Hustler TrimStar Geardrive Walkbehind 13/32 model 927632, Hustler TrimSt ar
Geardrive Walkbehind 15/36 model 927640, & Hustler TrimStar Geardrive Walkbehind 17/48
model 927657.
Frequently Ordered Parts
PART NO. DESCRIPTION
483030 38" TSG Deck Belt
363210 36" TSG Deck Belt
323003 32" TSG Deck Belt
363312 Matched Set Drive Belt
363212 Transmission Belt
042341 Fuel Filter
797852 Kawasaki Air Filter Precleaner (KAI)
797960 Kawasaki Air Filter Cartridge (KAI)
772079 Engine Oil Filter
Service Literature
PART NO. DESCRIPTION
102780 Hustler TrimStar Geardrive Owner’s Manual
797787 13/15 HP Kawasaki Engine Manual (KAI)
797795 17 HP Kawasaki Engine Manual (KAI)
Note: When ordering parts, yo u must use the part number as shown for each part, not the index number . Always give
the model and serial number to your parts and service represen tative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece s
sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
-
102939 5/05 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB Carriage Bolt
CE Clevis Pin
CP Cotter Pin
CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head
LW Lock Washer
MB Machine Bushing
MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw
OD Outside Diameter
ID Inside Diameter
Standard Torque s
The following chart lists the standard torque va lues for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes se ction next to the fastener .
SIZE FT.-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M16 160 215
.875 420 565 M20 320 435
1.00 625 850 M24 555 750
NOTE:
Loctite® 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2 102939 5/05
Chapter 2 Contents
32” Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
36" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
48" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
102939 5/05 2-1
32" Front Deck Assembly
3
4
5
1
38
6
4
23
24
2
14
12
13
1
11
15
16
17
28
37
2
35
18
19
20
18
21
22
24
25
26
27
36
18
25
7
8
9
10
4
32
29
30
31
33
34
34
18
43
18
48
39
40
49
41
39
42
44
45
46
47
2-2 102939 5/05
32" Front Deck Assembly
INDEX NO. PART NO. QTY. DESCRIPTION
1 253030 2 .375-16 FEMALE 4 PRONG KNOB
2 767954 4 FW .406 X .812 X .060 SAE
3 392050 1 32" TSG DECK COVER
4 076349 3 HP .094 X 1.530 CD
5 393126 1 LARGE YOKE
6 076745 1 CE .375 X 1.125 .15 X .968
7 323002 1 BLADE DRIVE LINKAGE
8 754358 1 SB .375 X .375 SH .312-18
9 363240 1 SHOULDER SPACER
10 363085 1 CAM LINK
11 363080 1 RIGHT EYEBOLT
12 016832 4 NT .312-18 HXFLK ZNYC
13 363172 1 TURNBUCKLE BODY
14 363082 1 LEFT EYEBOLT
15 363097 1 TURNBUCKLE SPACER
16 363174 1 EYEBOLT SPACER
17 016428 1 CS .375-16 X 2.50 HX GR5
18 016899 18 NT .375-16 HXFLK ZNYC
19 363264 1 DECK ENGAGEMENT IDLER
20 363249 1 BELT SNUBBER
21 362071 1 ENGAGEMENT ARM W/BUSHING
22 015495 1 GREASE FITTING STRAIGHT
23 781294 1 CLIP E, 1.00 X .625 X .05
24 363089 2 BRONZE BUSHING
25 058776 14 NT .312-18 HX NL ZNYC
26 362024 1 IDLER PIVOT ASSEMBLY
27 054015 4 CS .375-16 X 5.00 HX G5 ZN
28 036855 2 NT .750-16 HX ZNYC
29 017061 2 LW .750 MED SPRING ZNYC
30 784686 2 FW .812 X 1.469 X .134 THK
31 363378 2 RAISED PULLEY
32 323003 1 32" TSG DECK BELT
33 756270 8 CS .312-18 X 1.50 FLTHR G5 ZNYC
34 036236 8 CS .312-18 X 1.00 HX G5 ZNYC
35 705186 6 CS .437-14X1.375 HX G5 ZNYC
36 035238 6 LW .437 MED SPRING ZNYC
37 392054 1 DISCHARGE CHUTE 32/36
38 036244 6 CS .375-16X1.00 HX G5
39 363350 4 TSG SPINDLE BEARING
40 363380 2 BLADE SPINDLE HOUSING
41 583113 2 BEARING SPACER TUBE
42 583112 2 SPINDLE SHAFT
43 363379 2 TSG SPINDLE ASSEMBLY
2
44 393123 10 BLADE SPACER
45 483035 2 16" TSG BLADE
46 782474 2 CW .631 2.250X .187 PNT
47 100358 2 CS .625-11 X 2.25 HX GR ZNYC
48 392052 1 32" TSG DECK
49 393099 1 32" TSG DECK CHANNEL
102939 5/05 2-3
1. Torque to 90 ft. lbs.
2. Includes Items 39 through 42.
NOTES:
2-4 102939 5/05
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102939 5/05 2-5
36" Front Deck Assembly
1
2
18
21
22
27
37
36
20
28
27
6
24
25
26
18
18
2
19
23
24
3
4
5
12
13
15
16
14
4
11
17
29
30
31
7
4
1
32
34
8
9
10
33
35
38
25
35
18
18
41
47
42
40
43
39
49
50
40
44
45
46
48
2-6 102939 5/05
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