Hustler 102780 User Manual

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•••••••

Hustler Turf Equipment

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

TrimStar Geardrive

Owner’s Manual

102780 6/05

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The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

WARNING:

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TABLE OF CONTENTS

1. General Information.............................................................Sect. 1

2. Safety Precautions................................................................Sect. 2

3. Operation..............................................................................Sect. 3

4. Maintenance.........................................................................Sect. 4

5. Adjustments .........................................................................Sect. 5

6. Troubleshooting...................................................................Sect. 6

7. Storage .................................................................................Sect. 7

8. Product Literature ................................................................Sect. 8

9. Technical Specifications ......................................................Sect. 9

10. Index...................................................................................Sect. 10

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This manual applies to the following equipment:

TrimStar - TSG13KAW32A, 927632 TrimStar - TSG15KAW36A, 927640 TrimStar - TSG17KAW48A, 927657

To the new owner

The purpose of this manual is to assist owners and operators in maintaining and operating the TrimStar Gear Driven. Please read it carefully; information and instructions furnished can help you achieve years of dependable performance.

A separate Engine Manual is included with your owner’s packet which contains additional engine information that will not be repeated in this manual. You are urged to read it before attempting any operation or repair of the engine.

The Quick Reference Decal located on the unit is designed to give the operator brief information needed in the daily operation of the machine. These decals are not intended to be used in place of this manual but instead are to be used as an extension of this manual. These decals should not be remove or obliterated. Replace these decals if they become unreadable.

It is the owner’s responsibility to make certain that the operator reads and understands this manual and the Quick Reference Decal before operating this machine. It is also the owner’s responsibility to make certain that the operator is a qualified and physically able individual, properly trained in the operation of this equipment.

Using this manual

General operation, adjustment and maintenance guidance is outlined for both the experienced and novice Hustler user. Operating conditions vary considerably and cannot all be addressed individually. Through experience, however, operators should find no difficulty in developing good operating skills suitable to most conditions.

Directions used in this manual, for example RIGHT or LEFT, refer to directions when facing forward while operating the unit, unless otherwise stated.

Photographs and illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this owner’s manual, or the parts manual, see your Hustler dealer for current information and parts.

Warranty registration

The Delivery and Warranty Registration form must be completed and signed to validate your warranty protection. As the new equipment owner, you are expected to see that the form is completed and forwarded to Hustler Turf Equipment at time of delivery.

Be sure to register the unit with Hustler Turf Equipment.

IMPORTANT: Any unauthorized modification, alteration, or use of non-approved attachments voids the warranty and releases Hustler Turf Equipment from any liability arising from subsequent use of this equipment.

Model and serial number

Unit model and serial numbers are found on the serial identification plate, located on the left side of the frame next to the fuel tank.

These numbers are required on the Warranty Registration form. They will also assure you of the correct service parts when replacement becomes necessary.

Parts and service

Use original Hustler replacement parts only. These parts are available through your local Hustler dealer. To obtain prompt, efficient service, always provide the following information when ordering parts:

1. Correct part description and number, as given in the

parts manual supplied with your owner’s packet.

2. Correct model number.

3. Correct serial number.

All warranty repair and service must be handled through an authorized Hustler dealer. Arrangements should be made through your local service center.

For location of nearest dealer, or should you need further assistance, contact:

Customer Service Department Hustler Turf Equipment P.O. Box 7000 Hesston, KS 67062 Telephone (316) 327-4911 FAX (316) 327-2458 www.hustlerturfequipment.com

GENERAL INFORMATION

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TrimStar Geardrive

TWO YEAR LIMITED WARRANTY FOR POWER UNITS AND DECKS

WHAT IS COVERED BY THIS WARRANTY

Hustler Turf Equipment, makes the following warranty to the original purchaser only:

a. First and Second Year: Hustler Turf Equipment

Tractors and Power Units are warranted for two (2) years from date of delivery on all materials and workmanship except those items as noted. If the Purchaser discovers within this warranty period a defect in materials or workmanship:

● He must promptly notify Hustler Turf Equipment, or

an authorized dealer, in writing of the defect. In no event shall such notification be received by Hustler Turf Equipment, or an authorized dealer later than twenty-five (25) months from date of delivery.

● Within a reasonable time after such notification,

Hustler Turf Equipment, will correct any defect in material or workmanship on the Hustler Turf Equipment, by repairing or replacing part(s) with either new or used replacement parts.

● Such repair, including parts and labor shall be at the

expense of Hustler Turf Equipment, and,

b. Rental Units (90 days): Within 90 days of date of

delivery Hustler Turf Equipment, provides a limited warranty on all materials and workmanship for units used for rental purposes. If the Purchaser discovers within this warranty period a defect in materials or workmanship:

● He must promptly notify Hustler Turf Equipment, or

an authorized dealer, in writing of the defect. In no event shall such notification be received by Hustler Turf Equipment, or an authorized dealer later than 120 days from date of delivery.

● Within a reasonable time after such notification,

Hustler Turf Equipment, will correct any defect in material or workmanship on the Hustler Turf Equipment, by repairing or replacing part(s) with either new or used replacement parts.

● Such repair, including parts and labor shall be at the

expense of Hustler Turf Equipment, and,

c. The deck spindle bearings are covered by a two (2)

year limited warranty to the original owner (commercial or residential) only, and,

d. The engine is covered by a two (2) year limited

warranty, by the engine manufacturer, to the original owner (commercial or residential) only, and,

e. The tires and belts are covered by a ninety (90) day

limited warranty to the original owner only, and,

f. The Peerless transmission is covered by a one (1) year

limited warranty to the original owner only, and, (90) day limited warranty for rental use, and

WHO MUST PERFORM THE WARRANTY SERVICE

All warranty service will be performed by dealers authorized by Hustler Turf Equipment. Service calls and/or transportation expense of the product to and from

the authorized dealer, for warranty work, will be paid by the owner of the product. For warranty service you can contact an authorized dealer or write Hustler Turf Equipment, 200 South Ridge Road, Hesston, Kansas 67062, or call 1-620327-4911.

WHAT IS NOT COVERED BY THIS WARRANTY

Hustler Turf Equipment, does not warranty:

● Some product, components or parts not

manufactured by Hustler Turf Equipment

● Repairs made by unauthorized persons

● Damage caused by use of the Hustler Turf

Equipment for purposes other than those for which it was designed

● Damages caused by disasters such as fire, flood,

wind, and lightening

● Damages caused by neglect, abuse, abnormal use,

improper or unreasonable use, accident, negligence or misuse

● Repairs or replacement resulting from the use of

unauthorized parts, accessories or attachments

● Repairs or replacement as the result if any alterations

or modifications, in the determination of Hustler Turf Equipment, which adversely affects the operation, performance or durability of the equipment.

● Hustler Turf Equipment which has the serial number

removed or made illegible

● Depreciation or damage caused by normal wear, lack

of reasonable and proper maintenance, failure to follow the product’s owner’s manual operating, maintenance and adjustment instructions or other operational instructions provided by Hustler Turf Equipment.

● Normal maintenance parts and service including, but

not limited to, filters, fuel, lubricants, tune-up parts, belts, blades, blade sharpening, bearings, brake or steering adjustments

● Repairs necessary due to improper fuel,

contaminates in the fuel system, or failure to properly prepare the fuel system prior to any period of non-use over three months

DISCLAIMER OF WARRANTY

The foregoing warranties are in lieu of all other warranties, expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose. However, if the Hustler Turf Equipment is purchased as a consumer product, any implied warranty of merchantability or fitness for a particular purpose is limited to the duration of this limited warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

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LIMITATION OF REMEDIES

In no case shall Hustler Turf Equipment, be liable for any special, incidental, or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. Such damages include, but are not limited to:

● Loss of profits

● Loss of savings or revenue

● Loss of use of Hustler Turf Equipment or any

associated equipment

● Cost of capital

● Cost of any substitute equipment, facilities, services

or downtime

● The claims of third parties including customers, and

injury to property Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

TIME LIMIT

Any action for breach of warranty must be commenced within twenty-five (25) months following delivery of the goods in a non-rental application. Any action for breach of warranty must be commenced within 120 days following delivery of the goods in a rental application.

NO OTHER WARRANTIES

Unless modified in writing, signed by both parties, and approved by the President of Hustler Turf Equipment, this agreement is understood to be the complete and exclusive agreement between the parties, superseding all prior agreements, oral or written, and all other communications between the parties relating to the subject matter of this agreement. No employee of Hustler Turf Equipment, or any other party is authorized to make any warranty in addition to those made in this agreement.

ALLOCATION OF RISKS

This agreement allocates the risks of product failure between Hustler Turf Equipment, and the purchaser. This allocation is recognized by both parties and is reflected in the price of the goods.

OWNER'S RESPONSIBILITY

You must maintain your Hustler Turf Equipment product following the maintenance procedures described in your owner's manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.

This machine like any other powered equipment is potentially dangerous unless properly operated. Any

operator must be cautious and keep safety in mind at all times. Any operator, prior to using the Hustler Turf Equipment, should thoroughly familiarize himself with the owner's manual regarding operation and safety of the machine, as well as all safety warnings on the machine itself.

WARRANTY REGISTRATION

1. The Warranty registration form MUST be completed

and signed by the authorized dealer and original purchaser.

2. For validation, the completed Warranty registration

form MUST be forwarded to Hustler Turf Equipment, within ten (10) days following date of purchase.

3. The date of purchase constitutes delivery.

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This safety alert symbol is used to call attention to a

message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment.

DANGER – denotes immediate hazards which WILL result in severe personal injury or death.

WARNING - denotes a hazard or unsafe practice which COULD result in severe personal injury or death.

All operators should read this manual, or be instructed about safe operating and maintenance procedures. This is the owner’s responsibility.

Incorrect usage of this machine may result in severe injury. Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set-up, operate, adjust, or service this machine.

The owner should also ensure that the operator/mechanic know that they are responsible for their own safety as well as the safety of other persons within the vicinity. Remember, the operator is responsible for accidents or hazards occurring to other people or their property.

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Place transmission handle in the neutral position, disengage blade engage lever, place thumb lock levers in the park brake position, and remove ignition switch key when leaving the unit.

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Always keep safety shields and covers in place, except for servicing.

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Always maintain a safe distance from people and pets when mowing. Always stop machine if someone enters the area.

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Keep children out of the mowing area and under the

watchful care of another responsible adult.

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Be alert and turn the machine off if children enter the area.

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Always operate machine in daylight or with adequate working lights.

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Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are tightened.

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Always observe traffic laws while driving machine from one location to another. Watch for traffic when operating near or crossing roadways.

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Always keep engine and machine clean, removing accumulated dirt, trash and other material from machine. Clean up oil or fuel spillage. Allow machine to cool before storing.

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Inspect area to be mowed for hazards such as rocks, metal objects and other debris which may be thrown or entangled by mower blades. Remove these objects before mowing.

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Always be alert for hazards such as rocks, metal objects and other debris which may be thrown or entangled by mower blades. Watch out for holes or deep depressions.

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Always wear adequate eye protection when grinding mower blades and removing accumulated debris.

▲ Always use adequate ear protection, such as earplugs,

when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing. Do not wear radios or music headphones while operating the machinery. Safe operation requires your full attention.

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Always be aware of what is behind the machine before backing up.

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Always inspect machine for damage after striking a foreign object. If damage is found, repair machine immediately. Be sure to place transmission handle in the neutral position, disengage blade engage lever, place thumb lock levers in the park brake position, and remove ignition switch key before inspecting for damage.

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Never operate a poorly maintained machine.

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Never carry passengers.

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Never attempt high speed maneuvering, especially in crowded or congested areas.

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Never allow persons to operate this machine without proper instruction or allow children to operate machine. Allow only responsible adults who are familiar with these instructions to operate this machine.

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Never put hands or feet under any part of the machine while it is running.

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Never leave machine unattended with ignition key in switch, especially with children present.

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Never refuel unit while engine is running; never refuel near an open flame or near devices which can create a spark. Refuel outdoors preferably, or in well ventilated areas.

SAFETY PRECAUTIONS

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Never attempt to start engine when there is a strong odor of gasoline fumes present. Locate and correct cause.

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Never run the engine in an enclosed area unless exhaust is vented to the outside. Exhaust gases contain carbon monoxide which is odorless and deadly poison.

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Never attempt to make any adjustments or repairs to the drive system or mower deck while the engine is running or deck drive is engaged. Mower blades cannot be seen and are located very close to the deck housing. Fingers and toes can be cut off instantly. Repairs or maintenance requiring engine power should be performed by trained personnel only.

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Never work under the machine or attachment unless it is safely supported with stands, blocks or a hoist and blocks.

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Do not touch hot parts of machine.

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Never direct discharge of material from mower deck towards bystanders. Do not operate the mower without either the discharge chute or the entire grass collection system in place.

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Always disengage the blades and wait for them to stop before crossing gravel drives, walks or roads.

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Always keep clear of the mower blades and attachment during operation.

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Turn off blades when not mowing.

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Slow down before turning.

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Stop the engine before removing the grass catcher or unclogging the discharge chute. Never clear the discharge chute with the engine running. Turn off the engine and be sure the blades have stopped before cleaning. Use a stick to clear a plugged discharge area.

Never use your hand!

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Do not operate the machine while under the influence of alcohol or drugs.

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Exercise caution when loading or unloading the machine onto a trailer or truck.

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Always wear safety goggles or safety glasses with side shields when operating the mower.

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Never make sudden starts, stops, turns, or reverse direction, especially when maneuvering on slopes.

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Block or chock the machine when parked on a slope or when trailering.

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Always be sure of your footing. Keep a firm hold on the handles and walk - never run.

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Use extreme caution when operating on slopes.

• Be extremely careful changing directions on a slope. Slow down.

• Do not operate where the machine could slip or tip.

• To check a slope, attempt to back up it. If the unit can back up the slope without the operator and drive wheels slipping, reduce ground speed and proceed with caution.

• Do not operate the TrimStar on slopes when using a stand-up sulky.

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Do not mow near drop-offs, ditches, or embankments. The machine could suddenly turn over if a wheel goes over the edge of a cliff or ditch, or if an edge caves in.

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Do not mow on wet grass. Reduced traction could cause sliding.

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Use care when approaching blind corners, shrubs, trees, the end of a fence or other objects that may obscure vision.

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Use extra caution when handling gasoline and other fuels. They are flammable and vapors are explosive.

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Keep nuts and bolts tight, especially the blade attachment bolts. Keep equipment in good condition.

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Never tamper with safety devices. Check their proper operation regularly.

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Grass collection system components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

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Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them.

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Use only genuine Hustler replacement parts to ensure that original standards are maintained.

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The use of any other manufacturer’s attachments, including stand-up sulkies, increases the risk of operator injury, therefore, extreme caution must be exercised when using these devises.

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The TrimStar is capable of operating horizontally (traverse) on moderately steep slopes. When operating on slopes of 15 degrees or more, be aware of any conditions that may cause the drive tires to lose traction resulting in a possible loss of control of the machine. An operator should not operate on a slope until he is thoroughly familiar with the equipment.

Do not operate the machine on slopes greater than 15 degrees.

It is strongly recommended that the operator drive the machine off of the slope, using extreme caution, if any sign of loss of traction is detected. Wait until the condition that caused the problem is resolved before attempting to operate on the slope again.

Terrain conditions can affect traction resulting in possible loss of control of the machine. Some of the conditions to be aware of are:

1. Wet terrain

2. Depressions in the ground; i.e. holes, ruts,

washouts

3. Mounds of dirt

4. Soil type; i.e. sand, loose dirt, gravel, clay

5. Grass type, density, and height

6. Extremely dry conditions of grass

Another consideration to safe mowing on slopes is to be aware of what is located at the bottom of the slope. Extreme caution should be used when there is a hazard located at the bottom of the slope. Some examples are:

1. Water; i.e. lake, river

2. Cliffs, retaining walls

3. Roads, highways

4. Buildings

5. Rocks

These are just a few examples of situations when caution must be used when operating on a slope. There are many other possibilities too numerous to

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mention. Just remember to always exercise extreme caution when operating on any slope.

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Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should not be removed or obliterated. Replace them if they become nonreadable.

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Read Owner’s Manual and Quick

Reference Decal before attempting to

operate this machine.

The following illustrations show the various safety decals that are located on the machine. A brief explanation is shown to

help the operator understand the meanings of these decals.

Part Number

793570

Never operate the mower deck with side deflector removed or in raised position, except when the grass catcher attachment is being used. Stay clear of mower blades as long as engine is running. Keep a safe distance from machine.

Keep shields or covers in place while machine is in operation. Keep hands away from rotating pulleys and belts. Whirling blades! Keep hands and feet away. Beware of thrown objects.

Do not smoke while refueling. Do not fill tank with engine running, or while the engine is hot. Allow engine to cool before storing machine inside a building. Store away from open flame or spark if there is fuel in tank. Clean up any gasoline spills. Do not refuel while in enclosed trailer or other enclosed areas

793570

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OPERATION

Figure 3-1

Controls

For general location of the controls described in this

section, refer to Figure 3-1.

1. Ignition switch (Fig. 3-2) — a two position switch:

off and run. With key inserted, rotate it clockwise to RUN position.

2. Throttle/Choke (Fig. 3-2) — a cable is linked to

engine throttle for controlling engine speed. Move lever forward to increase engine rpm, move lever rearward to decrease engine rpm. To reach the choke position, push forward on the lever as far as it will go. As the lever is pushed forward you will notice a detent position, when the lever is moved past this point, the choke is engaged.

3. Drive levers (Fig. 3-3) — these handles control the

unit’s steering direction and dynamic braking.

4. Blade engagement lever (Fig. 3-4) — this lever

engages the deck. Push the lever forward to engage and pull lever back to disengage the deck belt. IMPORTANT: Never engage deck belt with engine running at high rpm or when the deck is under load. Belts or deck could be damaged.

5. Thumb latches (Fig. 3-3) — the thumb latches have

three positions; run, neutral lock and park. Push the thumb latches forward to unlock the drive levers. Pull rearward to place the thumb latches in the neutral position. The park brakes will be set when pulling the thumb latches all the way to the rear.

6. Operator presence control levers (Fig. 3-3) —

engages the operator presence switches. If the switch is not engaged the unit will not operate. Refer to the

1. Ignition Switch 6. Drive lever 11. Rear height adjustment

2. Throttle/Choke Lever 7. Deck switch 12. Front height adjustment spacer

3. Fuel tank 8. Operator presence control lever 13. Discharge chute

4. Deck cover 9. Thumb latch 14. Neutral switch

5. Blade engagement lever 10. Transmission shift lever

Throttle/Choke

Ignition

switch

Figure 3-2

Drive levers

Thumb latches

Figure 3-3

Operator presence

control levers

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Safety Interlock system for more information.

7. Transmission shift lever (Fig. 3-5) — this lever shifts

the transmission into different gears. NOTE: The operator must disengage clutch before shifting gears.

Engine starting

The TrimStar safety interlock system is also designed to protect the operator and others from accidental injury due to unintentional engine starting. The engine will not start until:

A. Blade engagement lever is in the disengaged

(down) position.

B. Transmission shift lever is in the neutral position.

WARNING: The safety interlock system must not be disconnected or bypassed.

NOTE: The machine is equipped with operator presence control switches. If for any reason the operator should release both of the operator presence control levers when the transmission shift lever is in the drive position or the blade engagement lever is engaged (up position), the engine will stop.

DANGER: The operator presence switches should never be engaged when starting the unit. When the operator presence switches are engaged, they override the neutral switch and the deck drive interlock system. Severe personal injury could result when starting the unit if the operator presence switch is engaged

. The following steps are the correct procedures for starting the engine. If difficulty is encountered, contact the Authorized Hustler Dealer in your area.

1. Before starting tractor each day, perform daily pre-

operation checking.

2. Shift the transmission to neutral.

3. Blades engagement lever must be in the “Off” position

or back.

4. Thumb latches need to be in the “Neutral Lock” position.

5. When the engine is cold set throttle/choke lever to the choke position. Avoid flooding and operate engine without choking as soon as possible. When the engine is already warmed up set throttle to approximately 1/2 throttle position.

6. Insert key in ignition switch and rotate full clockwise and pull engine recoil start rope.

7. Perform test to make sure safety interlock system is operating properly. Refer to Safety interlock system section.

8. Allow the engine to idle a few minutes before advancing the throttle and engaging the blades. Push

blade engagement lever forward to engage blades.

9. Before stopping the engine, place the transmission lever in the neutral position, set thumb latches in the neutral locked position, disengage the blade engagement lever, and throttle back to 1/2 throttle for a couple of minutes; then rotate ignition key counterclockwise to the OFF position. Remove the key from switch before leaving the tractor.

WARNING: Never leave the machine unattended with key in ignition switch.

Safety interlock system

The unit is equipped with a safety interlock system consisting of the neutral switch (Fig. 3-1), operator presence control levers (Fig. 3-3), and deck switch (Fig. 3-1).

Check the safety interlock system daily, prior to operation. This system is an important safety feature. It should be repaired immediately if it malfunctions. The machine incorporates two operator presence control switches which will stop the tractor engine when the operator releases both of the operator presence control levers for any reason while the tractor is operating. However, if only one operator presence control lever is released, the unit will continue to operate. This is a safety feature designed to prevent runaway or accidental entanglement. To inspect the system:

1. Place the transmission lever in the neutral position,

move thumb latches to the neutral lock position, and move blade engagement lever to the “OFF” (back) position.

2. Start the engine and allow it to warm up to operating

temperature.

3. With the transmission shift lever in the forward or

reverse position and/or the blade engagement lever in the engaged (forward) position, slowly release both operator presence control levers. The engine should

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Figure 3-5

TTrraannssmmiissssiioonn sshhiifftt lleevveerr

Figure 3-4

Blade engagement lever

Page 15

stop within a few seconds.

4. Place the transmission shift lever in the neutral

position and the blade engagement lever in the disengaged (rear) position. The engine should

continue to run without the operator presence control switches engaged.

5. If the engine fails to stop when the blade engagement

lever is in the engaged (forward) position or the transmission shift lever either in the forward or reverse position and both operator presence control levers are released, check the function of the operator presence control switch. If this switch is not operating properly (not opening or closing) contact your Authorized Hustler Dealer.

WARNING: The safety interlock system should always function per steps 3 and 4. If it does not function properly, it should be corrected immediately. Do not operate machine without properly functioning operator presence control switches.

Moving unit with stalled engine

If it becomes necessary to move the unit when the engine is inoperative, place the transmission shift lever in the neutral position.

Do not tow the machine. Move it by hand or use a winch to load on a trailer for transporting.

When transporting on another vehicle, the unit must be tied down to the transporting vehicle.

Steering the unit

DANGER: Never make sudden stops or reverse

direction, especially when operating on a slope. The steering is designed for sensitive response.

After starting engine, shift the transmission to the desired gear (1 thru 4) for mowing, 5th gear is for transporting only, move thumb latches to the engaged position and steer as follows:

To go forward, squeeze the drive levers and push forward

on the thumb latches to unlock the levers. Slowly release drive levers to engage the drive wheels.

To turn left, squeeze the left drive lever.

To turn right, squeeze the right drive lever.

To go in reverse, shift the transmission to the reverse

position.

To stop, squeeze both drive levers, lock thumb latches and shift the transmission to neutral.

DANGER: Release drive levers slowly and avoid sudden movement. Any sudden movement could cause the front of the mower to come off of the ground resulting in possible loss of control.

To increase speed, shift the transmission to the next highest gear. NOTE: Fifth gear is for transporting the

machine only. NOTE: The operator must disengage clutch before shifting gears.

Deck cutting height adjustment

Deck height is adjustable from 1-1/2” to 4-1/2” (3.81 cm

- 11.43 cm) in 1/4” increments. Refer to Fig. 3-6.

Rear deck mount in the highest position

(5) spacers on top of caster arm = 1 7/8" to 3 1/8" (4) spacers on top of caster arm = 2 1/8" to 3 3/8" (3) spacers on top of caster arm = 2 1/2" to 3 3/4" (2) spacers on top of caster arm = 2 5/8" to 3 7/8" (1) spacer on top of caster arm = 2 7/8" to 4 1/8"

All spacers under caster arm = 3 1/4" to 4 1/2"

Rear deck mount in the lowest position

(5) spacers on top of caster arm = 1 1/2" to 2 3/4" (4) spacers on top of caster arm = 1 3/4" to 3" (3) spacers on top of caster arm = 2" to 3 1/4" (2) spacers on top of caster arm = 2 3/8" to 3 3/8" (1) spacer on top of caster arm = 2 5/8" to 3 7/8"

All spacers under caster arm = 2 7/8" to 4 1/8"

NOTE: Use 1/4" blade spacers to achieve cutting height

between the above measurements.

NOTE: For better mowing results, adjust the mowing height so that the blades are level front to back or slightly higher in the back.

Mower deck operation

DANGER: Never attempt to make any

adjustments to the mower deck while the engine is running or with the deck drive engaged. Mower blades cannot be seen and are located very close to deck housing. Fingers and toes can be cut off instantly.

With the engine running at 1/3 - 1/2 throttle, engage the blade engagement lever (Fig. 3-4) and advance engine throttle to full rpm.

NOTE: Engaging the blades at high engine rpm or when under heavy load (in tall grass for example) can cause belts to slip, resulting in premature wear or possible damage.

Operating suggestions

DANGER: Prior to operating the unit the

operator should be thoroughly familiar with the proper use and operation of the equipment, should have read the manual completely and thoroughly, and should have attempted slow moving maneuvers to become familiar with the operation of the equipment before attempting normal speed operation. An untrained and inexperienced operator should not mow on slopes or on uneven terrain.

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WARNING: Do not operate the equipment while wearing sandals, tennis shoes, sneakers, shorts or any type of loose fitting clothing. Always wear long pants, safety glasses, ear protection and safety shoes when operating this machine.

Inexperienced operators may have a tendency to oversteer and lose control. Slow-moving practice maneuvers are recommended to become familiar with these characteristics before attempting normal speed operation.

WARNING: Sharp depressions or raised obstacles (such as gutters or curbs) should not be directly approached at high speed in an attempt to “jump” them as the operator could lose control of the equipment. If the depression or obstacle can not be avoided, approach at a slow speed and angle one drive wheel at the obstruction. Continue at an angle until the wheel clears and then pivot the opposite wheel around.

The following list is not all inclusive.

When turning on soft wet turf, keep both wheels rolling either forward or backward. Pivoting on one stopped wheel can damage turf. This is especially important when mowing.

Unit performance is maximum when the throttle is set at full rpm. This gives maximum power to the drive wheels and deck when needed. Use the transmission to control ground speed rather than engine rpm.

The safety interlock system is designed to shut the engine off if the operator releases the operator presence

control levers when the transmission shift lever is in the forward or reverse position and/or the blade engagement lever is in the engaged (forward) position the engine will stop.

When operating the TrimStar on slopes, the operator

should mow traversing the slope. The operator should stay more on the uphill side of the unit when mowing.

WARNING: To check a slope, attempt to back up it. If the unit can back up the slope without the operator and drive wheels slipping, reduce ground speed and proceed with caution.

For additional safety issues regarding slope mowing refer

to the Safety section of this manual.

Keep blades sharp. Many professional mowing

companies have additional sets of blades and change blades twice a day: once in the morning and again at noon. Many

problems with incorrect cutting patterns are due to dull blades or blades which have been sharpened incorrectly.

Information on sharpening blades is listed in this manual’s maintenance section. In addition, most communities have individuals or companies which specialize in sharpening mower blades. Blade sharpness should be checked daily.

Use high blade speed. Your TrimStar is designed to

operate at full throttle. The throttle setting directly controls blade speed. The highest blade speed generally gives best cut.

Direct grass discharge to right, away from unmown

area. Select a mowing pattern that directs grass discharge

towards the outside, not towards center, of mowing area.

Generally, this means using a pattern

102780 6/05

3-4

Caster Arm

Caster Arm Spacers

Caster Assy

Blade Spacers

Highest

Rear Deck

Rear Deck Mount Position

Lowest

Figure 3-6

Mount Position

Caster Arm

Caster Arm Spacers

Caster Assy

Blade Spacers

Lowest

Highest

Page 17

utilizing left turns because side discharge (Fig. 3-11) is to right. In any case, avoid throwing grass discharge onto

unmowed area because grass is then mowed “twice”. Mowing twice puts an unnecessary load on the unit and reduces mowing efficiency.

WARNING: Never direct discharge of material from mower deck towards bystanders.

WARNING: Never operate the mower deck with discharge chute removed or in raised position.

Avoid sudden turns on wet turf. This can damage turf

unnecessarily.

Always check area to be mown for rocks and other

debris before mowing.

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3-5

Page 18

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3-6

Page 19

MAINTENANCE LOCATOR

CHART

Figure 4-1a

MAINTENANCE

4-1

102780 6/05

48” Deck

1. Engine oil fill & dipstick

2. Fuel filter

3. Engine air cleaner

4. Engine oil drain plug

5. Fuel tank

6. Deck switch

7. Engine oil filter

8. Drive tire

9. Casterwheel bearings

10. Discharge chute

11. Deck belt

12. Traction drive belt

13. Idler arm

14. Casterwheel pivots

15. Brake arm pivot

16. Transmission coupler

32”/36”” Deck

Page 20

NOTES:

1. Initial oil change is after 8 hours of operation. Thereafter, change oil after every 100

hours operation. Change more often under dusty or dirty conditions and during hot weather periods.

2. Torque initially and after first 2 hours of operation.

3. Change engine oil filter per the engine manufacturer’s recommendations. Refer to

Engine Owner’s Manual for recommendations and other maintenance items.

4. Inspect after the first 10 hours of operation and adjust if necessary and every 100 hours afterwards. Replace if worn or cracking is noticed. Otherwise, replace every 1000 hours or 2 years whichever comes first.

5. Check fuel line hoses and fuel valve grommet for any cracks or leaks. Replace as

necessary.

REFERENCES: a — Refer to Engine Owner’s Manual

NOTE: After completing maintenance cycle (500

hours), repeat cycle.

Introduction

WARNING: Unless specifically required, DO

NOT have engine running when servicing or making adjustments to unit. Place transmission handle in the neutral position, disengage blade engage lever, place thumb lock levers in the park brake position, and remove ignition switch key. Repairs or maintenance requiring engine power should be performed by trained personnel only. To prevent carbon monoxide poisoning, be sure proper ventilation is available when engine must be operated in an enclosed area. Read and observe safety warnings in front of manual.

DANGER: Before working on or under the deck, make certain engine cannot be accidentally started. Shut engine off and remove ignition switch key for maximum safety. Repairs or maintenance requiring engine power should be performed by trained personnel only.

DANGER: Exercise caution when working under the deck as the mower blades are extremely sharp. Wearing gloves is advisable when working around or with the blades.

WARNING: Except when changing or checking belt, always keep belt covers on mower for safety as well as cleanliness.

WARNING: When possible clean under mower, using a stick or similar instrument making sure that no part of the body, especially arms and hands are under mower.

Regular maintenance is the best prevention for costly downtime or expensive, premature repair. The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis.

Remain alert for unusual noises, they could be signaling a problem. Visually inspect the machine for any abnormal wear or damage. A good time to detect potential problems is while performing scheduled maintenance service. Correcting the problem as quickly as possible is the best insurance.

Figure 4-1b

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4-2

WEEKLY MONTHLY ANNUALLY OR

SERVICE AT OR 50 OR 100 500

INTERVALS INDICATED HOURS HOURS HOURS

Verify safety start interlock system Daily

Visually inspect unit for loose

hardware and/or damaged parts Daily

Visually inspect tires Daily

Check oil level, engine (1) Daily or every 4 hrs.

Clean air intake screen Daily or every 4 hrs.

Check fuel level Daily

Blades - sharpen & securely fastened Daily

Discharge chute - securely in place &

in lowest position Daily

Grease idler arm Daily

Grease caster wheels and pivots Daily

Grease drive wheels Daily

Replace air cleaner paper element As needed

Change engine oil filter x

Change engine oil and filter (3) After first 8 hours operation

Clean cylinder and head fins (a) x

Check battery connections x

Check traction drive belt, transmission

belt and deck belt tension &

condition (4) x

Grease transmission coupler x

Replace air cleaner element x

Change engine oil x

Check tire pressure with a gauge x

Tighten lug nuts on wheels (2) x

Clean engine exterior (a) x

Clean and regap spark plugs (a) x

Check fuel lines and grommet (5) x

Grease clutch bell crank x

Grease brake arm pivot x

Change fuel filter x

Replace spark plugs x

1. Engine pulley

2. Transmission drive belt

3. Transmission pulley

4. Idler pulley

5. Clutch bell crank

Page 21

WARNING: Keep your machine clean and remove any deposits of trash and clippings, which can cause engine fires as well as excessive belt wear.

Clear away heavy build-up of grease, oil and dirt, especially in the engine area; minute dust particle are abrasive to close-tolerance engines.

Daily inspect mower for grass clippings and wire and string tangles. The underside of the mower deck will collect a build-up of grass clippings and dirt, especially when grass is wet or has high moisture content. This build-up will harden, restricting blade and air movement and will probably show a poorer quality of cutting. Therefore it should be removed routinely.

To do this it will be necessary to raise and block the deck in the full up position and scrape the build-up from underneath.

Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Hustler service center when assistance is needed.

Description of deck operation

The blades are indirectly driven by the engine through a V-belt drive system. The V-belt drives a pulley located on top of spindle housing assemblies. The pulleys drive 1” spindle shafts. A blade is affixed to each spindle shaft by a 5/8” bolt.

Tires

It is important for level mowing that the tires have the same amount of air pressure. The recommended pressure are:

Drive wheels..................................................12 psi

Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied.

Lubrication

The idler arm(s), casterwheels, caster pivots and drive wheels require lubrication daily. The transmission couplers requires lubrication every 50 hours or weekly whichever comes first. The clutch bell crank and brake arm pivots require lubrication after every 100 hours of use or annually, whichever occurs first

NOTE: The Peerless transmission is “LIFETIME LUBRICATED”. No service is required.

Fuel system

WARNING: Observe usual fuel handling

precautions; do not smoke while refueling, do not fill tank with engine running or while engine is hot; allow engine to cool before storing machine inside a building, keep fuel away from open flame or spark and store machine away from

open flame or spark if there is fuel in the tank. Read and observe safety precautions at front of this manual.

The 5.0 U.S. gallon (18.9 liter) fuel tank is located

behind the engine. Fig. 4-2

Use regular unleaded gasoline with an octane rating of 87

or higher.

The fuel filter is installed in the fuel line between fuel tank and engine fuel pump. Replace filter annually or after every 500 hours of operation, whichever occurs first. Fig. 43

When replacing the fuel filter, check the fuel line hoses and fuel shut-off valve grommet for any cracks or leaks. Replace as needed.

A fuel shut-off valve is located on the underneath side of the fuel tank. Close this valve to prevent fuel flow to the engine.

Engine oil and filter

Check engine oil daily and after every 4 hours of operation. Tractor must be setting level when checking oil. Refer to engine manual and maintenance schedule for oil recommendation and capacities.

Change the engine oil and filter after the first 8 hours of

102780 6/05

4-3

Figure 4-3

Fuel filter

Figure 4-2

Fuel tank

Page 22

operation, per the engine manufacturer’s recommendations after that. If tractor is being operated in extremely dirty conditions, then it is recommended oil be changed more frequently.

The oil filter is located on the left side of the engine. Fig. 4-4 The oil drain is located on the right side of the engine. Fig. 4-5

Engine air filter

Perform engine air filter maintenance per the Engine Owner’s manual. Fig. 4-6

General engine maintenance

Detailed instructions and recommendations for break-in and regular maintenance are specified in the respective Engine Owner’s manual. Please refer to this manual for engine servicing, lubricating oil levels with quality and viscosity recommendations, bolt torques, etc. The engine warranty is backed by engine manufacturer. Special attention should be paid to applicable data which will not be duplicated here.

Belt replacement

Figures 4-7, 4-8 and 4-9 show diagrams and descriptions of the unit’s belt drive systems.

Inspect these belts frequently for wear and serviceability. Replace a belt that shows signs of severe cuts, tears, separation, weather checking and cracking, or burns caused by slipping. Slight raveling of belt covering does not indicate failure, trim ravelings with a sharp knife. NOTE: When replacing the traction drive belts, replace in pairs only.

Inspect the belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against the bottom of the groove. Replace the pulley when this is the case, otherwise belt will lose power and slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering.

Keep oil and grease away from belts, and never use belt dressings. Any of these will destroy the belt composition in a very short time.

Mower blade maintenance

Check the mower blades daily, they are the key to power efficiency and well groomed turf. Keep them sharp, a dull blade will tear rather than cut the grass, leaving a brown ragged top on the grass within a few hours. A dull blade also requires more power from the engine.

Replace any blade which is bent, cracked or broken.

WARNING: Never attempt to straighten a bent blade by heating, or weld a cracked or broken blade as the blade may break and cause serious injury.

DANGER: Never work with blades while engine is running or deck clutch is engaged. Always place transmission handle in the neutral

position, disengage blade engage lever, place thumb lock levers in the park brake position, turn engine off and remove ignition switch key. Block up mower when you must work under it. Wear gloves when handling blades. Always check for blade damage if mower strikes rock, branch or other foreign object during mowing!

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4-4

Figure 4-5

Engine

drain plug

Figure 4-6

Air

filter

Figure 4-4

Engine oil

filter

Page 23

Mower blade removal

Use a 15/16" wrench to remove the 5/8" cap screw

holding blade to spindle saddle from underneath.

Sharpen the blades on a grinder following pattern as shown (Fig. 4-10). Touch-up sharpening can be done with a file.

Check the blades for balance following grinding. A commercial balancing tool is available through most hardware supply stores, or balancing can be done by placing the blade on an inverted line punch or 5/8" bolt. Blade

should not lean or tilt. Spin the blade slowly, blade should not wobble. If blade is out of balance, true it up before reinstalling.

Lay the blade on a flat surface and check for distortion

(Fig. 4-11 and 4-12). Replace any distorted blade.

Do not re-use spindle bolts which have stripped, worn or undercut threads. Torque bolts to 118 foot-pounds when reinstalling blades.

WARNING: When mounting blades, rotate them after installation to ensure blade tips do not touch each other or sides of the mower.

WARNING: Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury.

48” Deck

Figure 4-7

32”/36” Deck

102780 6/05

4-5

Figure 4-8

1. Traction drive pulley

2. Idler pulley

3. Traction drive belt

4. Wheell pulley

1. Engine pulley

2. Deck drive belt

3. Deck spindle belt

4. Spindle pulley

5. Idler pulley

1. Engine pulley

2. Transmission drive belt

3. Transmission pulley

4. Idler pulley

Figure 4-9

Figure 4-10

Resharpening Pattern

Do not sharpen to original pattern (below). It is easier to get a straight cutting edge following the resharpening pattern shown above.

Original Edge

Page 24

102780 6/05

4-6

Figure 4-12

Twisted Blade Edge

(Replace)

Cutting Edge

Straight Blade Edge

End view of blades, comparing

twisted and straighten blades.

Cutting Plane

Cutting Edge

Warped Blade (Replace)

Straight Blade

Comparison of Warped and Straight Blades

Cutting

Plane

Figure 4-11

Page 25

close to the handle grips. Shorten the effective length of the brake rod to increase braking.

3. Check air pressure in drive wheels (12 psi). This is

critical for appropriate mower tracking.

4. Check for proper belt tension (see belt tension guide).

Keep a 1/8" to 1/4" clearance between belt guides and belts. Be sure the drive control rod is properly adjusted in the thumb latch. (See Fig 5-1.)

5. After a 10 hour “Break-In” period go through steps 1

thru 4.

6. Proper adjustments must be maintained to insure safe, trouble free, long life operation of the mower. After completing the foregoing instructions and recommended procedures you are ready to put the mower into operation.

Belt tension guide

Belt Inch Deflection How to Adjust

Engine to Deck . . . . . . . .1/2" . . . . . . .Turnbuckle at Idler

Engine to Transmission . .1/2" . . . . . . .Sliding Idler

Secondary Deck

Drive Belt (48") . . . . .1/2" . . . . . .Threaded Rod to Idler

Wheel Drive . . . . . . . . . .1/2" . . . . . . .Self-Adjusting

WARNING: Excessive belt tension may cause damage.

Engine RPM setting

The TrimStar is designed so that the engine will run at

3600 rpm static transmission load only.

ADJUSTMENTS

Introduction

WARNING: Unless specifically required, DO

Your TrimStar was adjusted before it left the factory and was checked during predelivery setup. However, after startup and continued use, a certain amount of break-in wear will cause some adjustments to change.

WARNING: Keep your machine clean and remove heavy deposits of trash and clippings, they can cause engine fires as well as excessive belt wear.

Clear away heavy build-up of grease, oil and dirt, especially in the area of engine oil and engine combustion air; minute dust particle are abrasive to close-tolerance engine assemblies.

Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Hustler service center when assistance is needed.

Torque values

Torque values given below:

Ft-lbs. Nm

Blade spindle nut (top) ............90.................122

Blade spindle bolt (bottom) ...118.................160

For engine torque values, see engine owner’s manual. For all other torques refer to the parts manual for

standard torque chart.

Neutral lock adjustment

1. Park the unit on a level surface and shut off engine.

Disconnect the spark plug wire from the spark plug.

2. Adjust the brake control rod to obtain “free wheeling”

with the drive levers in the neutral position and

positive braking when the drive levers are squeezed

5-1

102780 6/05

Neutral Lock

Park Position

Drive-Rod

1/4" - 3/8"

Figure 5-1

Thumb Latch

Park Position

Neutral Lock

1/4" - 3/8"

Drive-Rod

Page 26

102780 6/05

5-2

Page 27

102780 6/05

SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES

Engine cranks but No fuel or line Fill tank or replace

does not start plugged line

Numerous See engine manual

Engine: Numerous See engine manual

Runs with continuous misfiring or engine runs Restrictions in air cleaner Service air cleaner unevenly or erratically

Overheating Air intake screen or Clean screen and fin

cleaning fins clogged

For additional causes See engine manual

Low oil pressure Low oil level Add oil

Oil diluted or too light Change oil and check for

source of contamination

High oil consumption Numerous See your dealer

Unit circles or veers Steering linkage needs Adjust linkage

in one direction adjustment

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.

6-1

When storing the unit at the the end of the mowing season, the following steps should be taken to ensure readiness for the next mowing season.

1. Remove all grass, dirt, and trash from tractor and

mower. Clean tractor and mower and touch up all scrapes with Hustler spray paint.

2. Clean paper air filter. Replace if necessary. Wash and

re-oil foam precleaner.

3. Check thoroughly for any worn or damaged parts that

need replacing and order them from your dealer.

4. Thoroughly lubricate machine, according to

lubrication instructions.

5. Block tractor up so weight is off tires.

NOTE: Do not deflate tires.

6. Perform separate engine preparation as listed below.

7. Store tractor in a clean, dry place.

Preparation of engine for storage

When engine is to be unused for long periods, proceed as follows:

1. Run engine for a minimum of 15 minutes.

2. Drain oil from crankcase while engine is still warm.

3. Refill with fresh oil of proper viscosity.

4. Drain fuel tank and run the engine until it stops from

lack of fuel. Gasoline evaporates if left in carburetor for long periods, forming gum and varnish deposits in carburetor. These deposits will cause engine flooding and loss of power.

5. Remove and replace fuel filter if not done in previous

100 hours.

6. Clean exterior surface of engine. Spread a light film

of oil over any exposed metal surfaces of engine that are subject to corrosion.

7. Clean dirt and chaff from cylinders and fins, blower

housing and muffler.

8. Check oil filler cap and fuel tank cap to make certain

they are securely in place.

New season preparation

Before starting the tractor following post season storage,

the following servicing is required:

1. Clean tractor, removing trash and dirt accumulation.

2. Check engine oil level.

3. Fill fuel tank with fresh gasoline. Run machine at half

speed for 5 minutes, checking operation of steering control levers. Stop engine and check for oil leaks, loose fittings and so forth.

4. Tighten any bolts that have loosened and make sure all

hair pins, cotter pins and clevis pins are in place.

5. Install all safety shields and review safety precautions

listed in this manual.

6. Check and inflate drive tires to 12 psi.

STORAGE

Page 28

Page 29

102780 6/05

7-1

This section contains sources of additional literature concerning your tractor. Literature should be ordered from your Hustler dealer, or direct from indicated source.

NOTE: For parts information on your unit, refer to the TrimStar Parts Manual (Hustler P/N 102939).

Engine information

The TrimStar uses a Kawasaki 13hp, 15hp or 17hp engine. Primary source of information is the engine operator’s manual, which is included with the TrimStar owner’s manual packet. For additional copies order the following Hustler part numbers.

Kawasaki 13/15 hp 797787 Kawasaki 17 hp 797795

For more information see your local Kawasaki dealer.

PRODUCT LITERATURE

Page 30

Page 31

102780 6/05

8-1

TECHNICAL SPECIFICATIONS

ENGINE SPECIFICATIONS

Kawasaki Kawasaki Kawasaki

Horsepower 13 15 17 No. of Cylinders 2 2 2 Displacement 26.3 26.3

CU IN

35.7

CU IN

Compression Ratio 8.5:1 8.5:1 8.5:1 Max. Torque 20.3

FT LBS

@ 2400

RPM

23.6

FT LBS

@ 2400

RPM

36.2

FT LBS

@ 2400

RPM

DECK CONSTRUCTION

deck . . . . . . . . . . . . . . . . .10 ga. (.130”)

deck plate . . . . . . . . . . . . .7 ga. (.180”)

side skirts . . . . . . . . . . . . .7 ga. (.180”)

paint . . . . . . . . . . . . . . . . .powder coated

bumper . . . . . . . . . . . . . . .1/2” x 1-1/2” solid bar

DECK FEATURES

deck sizes . . . . . . . . . . . . .32”, 36” & 48”

cutting height . . . . . . . . . .1-1/2” - 4-1/2”

overall width . . . . . . . . . .33.33” (42.75” w/ deflector chute)

36.5” (46” w/ deflector chute)

49” (58.5” w/ deflector chute)

pulleys . . . . . . . . . . . . . . .7 ga. split steel w/ double hex hub

spindles . . . . . . . . . . . . . .maintenance free, cast aluminum, large sealed precision ball bearings

BELT DRIVE

transmission . . . . . . . . . . .5-speed Peerless w/ reverse assist 9-spline couplers

belts . . . . . . . . . . . . . . . . .2 “A” sectioned, cogged, matched V-belts per wheel

steering . . . . . . . . . . . . . .pistol grip hand controls; operator presence controls

forward travel speed . . . .1 - 5 mph

BLADES

hardness . . . . . . . . . . . . . .R50

blade tip speed . . . . . . . . .19,000 fpm

blade length . . . . . . . . . . .16” high lift (32”/48”)

18” high lift (36”)

cut on radius so will not shorten while sharpening

blade width . . . . . . . . . . .2.5”

blade thickness . . . . . . . . ..203”, 1055 heat treated

number of blades . . . . . . .2 (32”/36”)

3 (48”)

FUEL

fuel type . . . . . . . . . . . . . .regular unleaded gasoline

fuel tank capacity . . . . . . .5 gallons

TIRES

front casters . . . . . . . . . . .double yoke strut gives added life and strength to bearings

smooth tread, 9 x 3.50 semi pneumatic, regreaseable full length roller bearings and replaceable axle tube

drive wheels . . . . . . . . . . .13-5.00x6, 2-ply pneumatic (32”)

13-6.50x6 2-ply pneumatic (36”/48”), bolt on rims

WEIGHT

32” crated . . . . . . . . . . . .432 lbs.

36” crated . . . . . . . . . . . .453 lbs.

48” crated . . . . . . . . . . . .512 lbs.

Page 32

Page 33

102780 6/05

9-1

INDEX

PAGE

Adjustment introduction...................................................5-1

Belt replacement...............................................................4-4

Belt tension guide.............................................................5-1

Controls............................................................................3-1

Decals...............................................................................2-3

Deck cutting height adjustment........................................3-3

Description of deck operation..........................................4-3

Engine air filter ................................................................4-4

Engine information...........................................................7-1

Engine oil and filter..........................................................4-3

Engine RPM setting .........................................................5-1

Engine starting .................................................................3-2

Fuel system.......................................................................4-3

General engine maintenance ............................................4-4

Lubrication.......................................................................4-3

Maintenance introduction.................................................4-2

Model and serial number..................................................1-1

PAGE

Moving unit with stalled engine.......................................3-3

Mower blade maintenance ...............................................4-4

Mower blade removal ......................................................4-4

Mower deck operation......................................................3-3

New season preparation ...................................................6-1

Neutral lock adjustment ...................................................5-1

Operating suggestions......................................................3-3

Parts and service...............................................................1-1

Preparation of engine for storage.....................................6-1

Safety interlock system....................................................3-2

Steering the unit ...............................................................3-3

Tires..................................................................................4-3

To the new owner.............................................................1-1

Torque values...................................................................5-1

Using this manual.............................................................1-1

Warranty registration .......................................................1-1