Husqvarna TR650 Terra-Strada 2012 Owner's manual
Manuale utente_Owner’s manual_Manuel d’utilisateur_Benutzerhandbuch_Manual del usuario
HUSQVARNA MOTORCYCLES S.R.L. declina qualsiasi responsabilità per eventuali errori
in cui può essere incorsa nella compilazione del presente manuale e si riserva il diritto di ap-
portare qualsiasi modica richiesta dallo sviluppo evolutivo dei propri prodotti. Le illustrazioni
riportate sono indicative e potrebbero non corrispondere esattamente al particolare trattato.
É vietatala riproduzione anche parziale della presente pubblicazione senza autorizzazione
scritta.
To the best knowledge of HUSQVARNA MOTORCYCLES S.R.L. the material contained
herein is accurate as of the date this pubblication was approved for printing. HUSQVARNA
MOTORCYCLES S.R.L. reserves the right to change specications, equipment, or designs at
any time without notice and without incurring obligation. Illustrations in this manual are merely
for demonstration purposes and could not exactly match the detail described. No part of this
manual can be reproduced without permission in writing of the copyright holder.
HUSQVARNA MOTORCYCLES S.R.L. décline toute résponsabilité pour erreurs évuntuelles
commises pendant la rédaction du manuel et question et se réserve le droit d’apporter tous les
perfectionnements nécessaires sans avis préalable. Les illustrations gravées dans ce manuel
ne sont qu’à titre idicatif et pourraient ne pas correspondre au détail traité. Le copiage partiel
ou totale de ce manuel sans autorisation écrite est strictement interdit.
Die HUSQVARNA MOTORCYCLES S.R.L. lehnt jegliche Verantwortung für eventuelle
Fehler ab, welche bei der Zusammenstellung dieses Handbuches entstanden sein können
und behält sichferner das Recht vor, alles, was sich an Änderungen durch die Weiterentwicklung ihrer Produkte ergeben sollte, in diesem Hendbuch anzuführen. Die wiedergegebenen
Darstellungen sind indikativ und Könnten nicht genau dem betreffenden Teil entsprechen.
Die Reproduktion, auch teilweise, der vorliegenden Harausgabe ohne vorheriger schriftlicher
Genehmigung ist untersagt.
HUSQVARNA MOTORCYCLES S.R.L. no se responsabiliza por los errores debidos a la
compilación del presente manual y se reserva el derecho de aportar toda modicación necesaria para el desarrollo evolutivo de sus productos. Las ilustraciones presentadas son
indicativas y pueden no corresponderse exactamente con la pieza tratada. Se prohibe la
reproducción, también parciel, de la presente publicación sin autorización por escrito.
TR 650 TERRA MY13
TR 650 STRADA MY13
EN
Ed. 07-2012 - Rev. 02
Unless specified, data and prescription are referred to all the models.
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 1
SUMMARY Page
PRESENTATION ............................................................ 3
IMPORTANT NOTICES....................................................3
INTENDED USE
GENERAL RECOMMENDATIONS
IDENTIFICATION DATA
TECHNICAL DATA
TABLE FOR LUBRICATION, SUPPLIES
MOTORCYCLE OVERALL VIEW
CONTROLS
.............................................................4
..................................... 4
.................................................. 7
..........................................................8
..............................9
..................................... 10
................................................................. 12
COMBINED DASHBOARD.............................................13
RIDING
....................................................................... 20
FUSES
........................................................................ 42
..................................................................43
APPENDIX
PRE-DELIVERY INSPECTION
ALPHABETICAL INDEX
SCHEDULED MAINTENANCE
......................................... 45
................................................. 46
.......................... APPENDIX A
lReferences to the “left” or “right” of the motorcycle
Note
are considered from the point of view of a person facing forward.
lZ: number of teeth
l A: Austria
AUS: Australia
B: Belgium
BR: Brazil
CDN: Canada
CH: Switzerland
D: Germany
E: Spain
F: France
FIN: Finland
GB: Great Britain
I: Italy
J: Japan
USA: United States of America
lUnless otherwise specified, all the data and the in-
structions refer to all Countries.
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 2
PRESENTATION
Welcome to the Husqvarna motorcycling family!
Your new Husqvarna motorcycle is designed and manufactured to be the best in its field. The instructions in
this book have been prepared to provide a simple and
understandable guide for your motorcycle’s operation
and care. Follow the instructions carefully to obtain
maximum performance and your personal motorcycling
pleasure. Your owner’s manual contains instructions
for owner care and maintenance. The main repair or
maintenance work requires the attention of a skilled
mechanic and the use of special tools and equipment.
Your Husqvarna Dealer has the facilities, experience and
original parts necessary to properly render this valuable
service.
This “Owner’s Manual” is part and
parcel of the motorcycle, hence, it shall
remain with the motorcycle even when
sold to another user.
This motorcycle uses components designed thanks to
systems and state-of-the-art technologies which are
thereafter tested in competitions.
In racing motorcycles, every detail is verified after each
race in order to guarantee better performance at all
times.
To ensure trouble-free operation of the motorcycle, the
maintenance and inspection table found under Appendix A must be complied with.
IMPORTANT NOTICES
1) TR650 STRADA and TR 650 TERRA
models are designed for ROAD use, guaranteed free from
faults, and covered by legal warranty provided that NO
CHANGE IS MADE TO THE STANDARD SETTING and that
the intervals specified in maintenance table of Appendix
A are complied with.
2) All the motorcycles and any of their
parts used in competitions of any type
are excluded from the warranty.
EN
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 3
IMPORTANT
In order to maintain the vehicle’s “Guarantee of Functionality”, the client must
follow the maintenance programme indicated in the user’s manual by carrying
out maintenance inspections at authorised HUSQVARNA dealers.
The cost for replacing parts and the labour required to comply with the maintenance plan is charged to the Client.
NOTE: the warranty is NULL AND VOID if
the motorcycle is rented.
WARNING*:
ALWAYS remember that all the motorcycles and their parts used in competitions of any type are excluded from the
warranty and that all modications to
standard conguration cause THE VE-
HICLE NON COMPLIANCE WITH TYPE-AP-
PROVAL REQUIREMENTS and it is hence
unsuitable for circulating on public
roads: consequently it may be used only
in “CLOSED CIRCUITS” by authorised
subjects holding the relevant driving licence or authorisation.
Important Notice
Read this manual carefully and pay special attention to
statements preceded by the following words:
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 4
WARNING*:
Indicates the possibility of severe personal injury or death if instructions are
not followed.
CAUTION*:
Indicates the possibility of personal injury or vehicle damage if instructions
are not followed.
Note*:
Gives helpful information.
Parts Replacement
When parts replacement is required, use only Husqvarna
ORIGINAL parts.
WARNING*: After a crash, inspect the
motorcycle carefully. Make sure that
the throttle control, brake, clutch and all
other systems are undamaged. Riding
with a damaged motorcycle can lead to
a serious accident.
WARNING*: Never attempt to start or
operate your motorcycle unless you are
wearing appropriate protective clothing. Always wear a motorcycle helmet,
boots, gloves, goggles and other appropriate protective clothing.
PRECAUTIONS FOR CHILDREN
WARNING*:
l Park the vehicle where it is unlikely
to be bumped into or damaged.
Even slight or involuntary bumps can
cause the vehicle to tip over, with sub-
sequent risk of serious harm to people or children.
l To prevent the vehicle from tipping
over, never park it on soft or uneven
ground, nor on asphalt strongly heated by the sun.
l Engine and exhaust pipes become
very hot during riding. Always park
your motorcycle where people or children can not easily reach these parts,
in order to avoid serious scalds.
l Do not leave the vehicle unattended
with the engine running or the key in
the ignition.
INTENDED USE
This motorcycle has been manufactured so as to withstand standard road stresses.
GENERAL RECOMMENDATIONS
Read these general recommendations carefully before
using the vehicle.
Pannier and top boxes
WARNING*:
Overloading and lack of loading uniformity can jeopardise the running stability of the motorcycle.
Do not exceed indicated total weight
and keep to the load warnings.
- Adapt the adjustment of the spring preload, of the
shock absorber and of the tyre pressure to total
weight.
- Make sure the weight is uniformly shared out to the
left and right.
- The heavier objects must be positioned at the bottom
and internally.
- Keep to the max. load and top speed shown on the
pannier warning plate.
- Keep to the max. load and top speed shown on the
top box warning plate.
Electronic immobiliser
By means of a loop antenna on the ignition switch, the
motorcycle electronics read the data recorded in the
vehicle key. The control unit only allows starting the
engine if the key has been recognised.
- Always keep the spare key separate from the ignition key.
- The spare key and the ignition key are available
only from HUSQVARNA dealers. The dealer must determine the legitimacy of the purchase because the
keys are part of a security system.
Carbon monoxide
Only run the engine in an open or very well ventilated
area. If you do work in an enclosed area, make sure
you use a fume extraction system.
WARNING*:
Exhaust emissions contain carbon monoxide, a poisonous gas which can cause
loss of consciousness and even death if
inhaled.
Parts of the vehicle that become hot
Before working on the engine and the exhaust unit,
wait for them to cool down; while the vehicle is running, these parts become very hot and remain hot for
some time after turning off the engine.
CAUTION*:
Risk of burns - work with caution and
wear suitable PPE if necessary.
Fuel
WARNING*:
The fuel used to power internal combustion engines is highly flammable
and explosive.
Refuel in ventilated areas with the
engine switched off; do not smoke
and avoid contact between the fuel
and naked flames, sparks, etc. that
may cause an explosion.
Do not dispose of fuel in the environment.
Keep out of reach of children.
CAUTION*:
Do not tilt the vehicle excessively
since this may cause fuel to leak.
Engine
In some cases, coolant may become inflammable and
if burnt, produce invisible flames which cause burns.
WARNING*:
Do not spill coolant onto hot components like the engine or exhaust pipe,
etc. since it may ignite.
During maintenance work, wear latex
gloves.
Never leave the coolant in open containers in areas accessible to children and
animals since it is toxic.
DO NOT remove the radiator cap when
the engine is hot; the coolant is pressurised and may cause scalding.
Engine oil
CAUTION*:
Do not dispose of oil in the environment
since it is highly polluting.
Keep out of reach of children.
Wear latex gloves since prolonged contact with the skin can cause serious
damage.
Send used oil to special authorised
recyclers in accordance with the legal
requirements in force in the country
where the vehicle will be used.
EN
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 5
Brake fluid
WARNING*:
Brake fluid is highly corrosive and may
damage the rubber and painted parts of
the vehicle.
While performing maintenance work,
protect your eyes by wearing special
goggles and wear protective gloves.
In the event of accidental contact with
the eyes, rinse them with plenty of
clean, running water and seek medical
advice immediately.
Keep out of reach of children.
Battery
WARNING*:
Recharge the battery in well ventilated
areas since the battery produces toxic,
highly inflammable gases when being
recharged; do not smoke or use naked
flames or sparks.
The liquid in the battery is highly corrosive. If it comes into contact with the
skin, rinse thoroughly with running water. It is extremely important to protect
your eyes because even a small amount
of liquid can cause irreversible damage
to the eyes.
If it comes into contact with the eyes,
rinse thoroughly with clean, running
water and if swallowed accidentally,
drink plenty of water or milk.
In all cases, seek medical advice immediately.
The battery liquid is corrosive and
should not be poured onto the painted
or rubber parts.
The battery liquid is highly polluting.
DO NOT dispose in the environment;
at the end of its service life, take the
battery to the special authorised recycling centres in accordance with the legal requirements in force in the country
where the vehicle will be used.
Keep out of reach of children.
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 6
IDENTIFICATION DATA
The engine identification number is stamped on the bottom RH side of the crankcase whereas the motorcycle serial number is stamped on the steering tube.
Always quote the number stamped on the
frame when ordering spare parts or requesting further
details about your vehicle and note it on this booklet.
TERRA USA
ZKH0H12A#DV000001
STRADA USA
(l) (▲)
1
EN
(
♦
)
CHASSIS NUMBER
VEHICLE IDENTIFICATION NUMBER (V.I.N.)
The full 17-digit serial, or Vehicle Identification Number, is
stamped on the steering tube (R.H. side).
(l) = Model designation
(▲) = Model Year (2013)
(♦) = Progressive no.
(■)
ZKH0H11A#DV000001
(
♦
(l) (▲)
)
ZKH0H12B#DV000001
(l) (▲)
Version
Model
(■)
A
C
D
E
F
TR 650 Terra (43 kW)
TR 650 Terra (43 kW - ABS)
TR 650 Terra (35 kW - ABS)
TR 650 Strada (43 kW - ABS)
TR 650 Strada (35 kW - ABS)
(
♦
)
2
1. Chassis serial number
2. Engine serial number
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 7
TECHNICAL DATA
ENGINE
Single cylinder, 4 stroke engine with four valves
Cooling ....................liquid and electric fan
Bore
........................3,937 in (100 mm)
Stroke ........................3,268 in (83 mm)
Displacement ................39,787 in3 (652 cm
Compression ratio .......................12,3:1
Starting
..............................electric
Type of fuel ............unleaded fuel 95ROZ/RON
TIMING SYSTEM
Double overhead camshaft chain operated; 4 valves
Valve clearance (with engine cold)
Intake
.......... 0,009 ÷ 0,011 in (0,23 ÷ 0,28 mm)
Exhaust ......... 0,015 ÷ 0,017 in (0,38 ÷ 0,43 mm)
LUBRICATION
Dry sump with tank integrated in the chassis and cartridge oil filter.
IGNITION
Electronic with adjustable advance (digital control)
Spark plug type
..............“NGK” MAR9A-J-G06
Spark plug electrode gap ......0,024 in (± 0,004 in)
0,6 mm (± 0,1 mm)
FUEL SYSTEM
Electronic injection feed
PRIMARY DRIVE
Drive gear on crankshaft ....................Z 37
Driven gear on clutch housing ................Z 72
Transmission ratio .......................1.946
CLUTCH
Multidisc in oil bath with mechanical control
TRANSMISSION
3)
With front couplings always engaged
Transmission ratio
1st gear ........................2.750 (33/12)
2nd gear ........................1.750 (28/16)
3rd gear ........................1.313 (21/16)
4th gear ........................1.045 (23/22)
5th gear ........................0.875 (21/24)
SECONDARY DRIVE
Transmission sprocket .....................Z 16
Rear wheel sprocket .......................Z 47
Transmission ratio .......................2.938
Drive chain dimensions ...........520KR0 112 links
FINAL RATIOS
1st gear ..............................15.722
2nd gear ..............................10.005
3rd gear ..............................7.506
4th gear ...............................5.974
5th gear ...............................2.898
CHASSIS
Single frame, in round, rectangular and ellipsoidal steel
pipes; rear steel chassis
FRONT SUSPENSION
Upside down type hydraulic fork .................
. . . . . . . . . . . . . . . . . . . . . ø 1.81 in (46 mm) fork legs
Wheel travel ...................7.48 in (190 mm)
REAR SUSPENSION
Hydraulic monoshock (adjustment of spring preload and
rebound hydraulic damping)
Wheel travel
...................7.48 in (190 mm)
FRONT BRAKE
Ø 11,811 in (300 mm) fixed disc with hydraulic control
and floating calliper
REAR BRAKE
Ø 9,449 in (240 mm) floating wave disc with hydraulic
control and floating calliper
WHEELS
TR 650 STRADA
Front
.....................in light alloy: 2.5”x19”
Rear ......................in light alloy: 3”x17”
TR 650 TERRA
Front ..... with spokes and aluminium rim: 1.85”x21”
Rear
. . . . .with spokes and aluminium rim: 3”x18” (no ABS)
. . . . . . with spokes and aluminium rim: 3”x17” ( ABS)
TYRES
TR 650 STRADA
Front
....................110/80 R19” M/C 59 V
Rear ....................140/80 R17” M/C 59 V
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 8
Cold tyre pressure (Rider only)
Front .....................2.2 kg/cm2 (31.29 psi)
Rear .....................2.0 kg/cm2 (28.45 psi)
Cold tyre pressure (Rider and passenger)
Front .....................2.2 kg/cm2 (31.29 psi)
Rear .....................2,5 kg/cm2 (35.56 psi)
TR 650 TERRA
Front ...............90/90 21” M/C 54 H TL (ABS)
90/90 21” M/C 54 S (no ABS)
Rear ................140/80 17” M/C 59 H (ABS)
140/80 18” M/C 70 S (no ABS)
Cold tyre pressure (Rider only)
Front .....................2.0 kg/cm2 (28.45 psi)
Rear .....................2.5 kg/cm2 (35.56 psi)
Cold tyre pressure (Rider and passenger)
Front .....................2,0 kg/cm2 (28.45 psi)
Rear .....................2,8 kg/cm2 (39.82 psi)
DIMENSIONS, WEIGHT, CAPACITY
Wheelbase .................55,055 in (1500 mm)
Total length (STRADA) ....... 88,504 in (2248 mm)
Total length (TERRA) ......... 89,252 in (2267 mm)
Overall width ................34,843 in (885 mm)
Max. height (STRADA) ........ 47,441 in (1205 mm)
Max. height (TERRA) .......... 48,15 in (1223 mm)
Saddle height (STRADA) ........33,858 in (860 mm)
Saddle height (TERRA) .........................
34,449 in (875 mm) (no ABS - 18”)
34,055 in (865 mm) (ABS - 17”)
Minimum height off ground (STRADA) .............
9,843 in (250 mm)
Minimum height off ground (TERRA) ...............
10,472 in (mm 266) (no ABS 18”)
10,118 in (257 mm) (ABS 17”)
Weight, without fuel (STRADA). ...390,218 lb (177 kg)
Weight without fuel. (TERRA) .......383,604 (174 kg)
Fuel tank capacity including reserve ...3,08 Imp. Gall.
3,698 U.S. Gall.
l 14
Fuel reserve ...............approx. 0,55 Imp. Gall.
0,66 U.S. Gall.
2.5 l
Coolant tank capacity .............0,255 Imp. Gall.
0,306 U.S. Gall.
1.16 l
Oil and oil filter replacement ......... 0,44 Imp. Gall.
0,528 U.S. Gall.
2.0 l
Topping up oil between minimum and max. level .....
0,055 Imp. Gall.
0,066 U.S. Gall.
l 0.25
TABLE FOR LUBRICATION, SUPPLIES
Engine, gearbox and primary drive lubricating oil
............CASTROL POWER1 RACING SAE 10W-50
Engine coolant .........CASTROL MOTORCYCLE COOLANT
Brake fluid ..........CASTROL RESPONSE SUPER DOT 4
Grease lubrication ............. CASTROL LM GREASE 2
Secondary drive chain lubrication
....................
CASTROL CHAIN LUBE RACING
Electric contact protection
............. CASTROL METAL PARTS CLEANER
SPECIFICATIONS - OPERATION - MAINTENANCE
EN
EN - 9
MOTORCYCLE OVERALL VIEW
17
19
7
13
8
11
18
16
14
12
21
10
15
22
9
6
20
5
23
4
4
3
2
N
3
1
2
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 10
1
5
LEGEND
1. Front wheel
2. Left-hand front brake disc
3. Right-hand front brake calliper
4. Front fork
5. Gear shift pedal (the first gear is engaged by
pushing lever downwards; for other gears push it
upwards. The neutral gear is between the first and
second gear)
6
. Side stand
7. Rear sprocket
8. Rear wheel
9. Number plate holder
10. Rear turning indicators
11. Tail light
12. Saddle
13
. Rear-view mirrors
14. Front turning indicators
15. Headlight
16. Rear brake control pedal
17. Rear brake master cylinder
18. Rear brake disc
19. Rear brake calliper
20. Passenger footrests
21
. Passenger grab handles
22. Exhaust silencers
23. Radiator
24. Fuel tank filler cap
25. Digital dashboard
26. Ignition switch
27. Right-hand switch
28. ENGINE STOP button (emergency stop)
29. Engine start button
30. Front brake control lever
31. Throttle twistgrip
32. Clutch control lever
33. Left-hand switch
34. ABS switch (where fitted)
26
25
24
28
29
32
31
27
33
30
EN
34
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 11
CONTROLS
REFUELLING
Use UNLEADED petrol with octane rating of 95 or
higher only.
CAUTION*:
Using leaded fuel causes permanent
damage to the catalytic converter
which loses its effectiveness.
WARNING*:
Fuel is extremely flammable and can be
explosive under certain conditions. Always stop the engine and do not smoke
or allow flames or sparks in the area
where the motorcycle is refuelled or
fuel is stored.
WARNING*:
Do not overfill the tank. Refer to the
lower mark on filler. After refuelling,
make sure the tank cap (3) is closed securely.
- Lift the flap (1), insert the key (2), turn it counterclockwise and remove the tank cap (3).
- Fully insert the fuel pump nozzle (4) in the tank
before refuelling (see figure).
- After refuelling, replace the cap (3) turning it the
opposite way from when it was removed.
SIDE STAND
2
1
3
4
A side stand (1) is supplied with every motorcycle.
To lower it, operate on the grip with your foot (2).
WARNING*:
The stand is designed to support the
WEIGHT of the MOTORCYCLE ONLY. Do
not sit astride the motorcycle using the
stand for support as this could cause
structural failure to the stand resulting
in serious injury.
WARNING*:
The stand does NOT have automatic retraction.
The stand has a rotary type switch that
turns off the engine if a gear is engaged
when the stand is lowered.
Periodically check the side stand (see “Scheduled Maintenance Chart”); make sure that the springs are not
damaged and the side stand freely moves. If the stand is
noisy, lubricate and check the retention pin (A).
A
1
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 12
2
COMBINED DASHBOARD
The motorcycle has a combined dashboard divided into
the following areas:
1. Warning lights (see “ Description of warning
lights”).
2. Multifunction display (see “ Description of multi-
function display”).
3. Rev meter
Indicates the engine rpm.
4. Alarm system warning light (optional) (RED).
5. “MODE” button
6. “SET” button
This displays the various functions of the multi-
function display (see “Description of multifunction display”).
7. “HAZARD” button
When this is pressed, the turning indicators,
warning light and warning light flash
at the same time.
Press it again to deactivate the hazard warning
lights.
1
5
6
7
4
3
2
EN
SPECIFICATIONS - OPERATION - MAINTENANCE
EN - 13
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