Oper ator ′ s manual
P 520D W ith cabin
P 525D With cabin
Please r ead the operator’s manual carefully and make sure you understand the
instructions before using the machine.
EEEEnnnngggglllliiiisssshh
hh
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KEY T O SYMBOLS
Symbols
These symbols are on the machine and in the instr uctions.
WARNING! Careless or incorrect use can
result in serious or fatal injury to the
operator or others.
Please read the operator’s manual
carefully and make sure you understand
the instructions before using the machine.
Always wear:
• Approved hearing protection
This product is in accordance with applicable
EC directives.
Fast
Slow
Stop the engine.
Ignition
Parking brake
Noise emission to the environment
according to the European Community’s
Directive. The machine’s emission is
specified in the Technical data chapter and
on the label.
Connecting the power take-off (PTO).
Disengaging the power take-off (PTO)
Warning: rotating parts. Keep hands and feet
clear.
Watch your hands and other body parts
so they do not get caught and crushed
between the belt and belt pulley.
Fuel
Oil pressure
Backwards
Forwards
Starting instructions
Rotary blades Keep hands and feet
away from under the hood when the
engine is running
Never drive across a slope
Never use the machine if persons,
especially children, or animals, are in the
vicinity
Never carry passengers on the machine or
equipment
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English
W
W
KEY T O SYMBOLS
Drive very slowly if no cutting unit is
fitted
Risk of crush injuries!
Danger of crushing between the lift arms
and base plate.
If the frame is folded up, the safety belt must
be used.
Explanation of warning le vels
The w arnings are graded in three levels.
ARNING!
ARNING! Used if there is a risk of serious
injury or death for the operator or damage to
!
the surroundings if the instructions in the
manual are not followed.
IMPORTANT!
IMPOR TANT! Used if there is a risk of injury to the operator
or damage to the surroundings if the instructions in the
manual are not followed.
CAUTION!
CAUTION! Used if there is a risk of damage to materials or
the machine if the instructions in the manual are not
followed.
If the frame is folded down the safety
belt should NOT be used.
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MA
ST
CONTENTS
Contents
KEY TO SYMBOLS
Symbols ....................................................................... 2
Explanation of warning levels ...................................... 3
CONTENTS
Contents ...................................................................... 4
Ser vice journal
Pre-deliv ery service ..................................................... 6
After the first 25 hours ................................................. 6
PRESENT ATION
Dear Customer , ............................................................ 7
Driving and transport on public roads .......................... 7
Towing .......................................................................... 7
Use .............................................................................. 7
Insure your Rider ......................................................... 7
Good service ................................................................ 8
WHA T IS WHAT?
What is what on the machine? ..................................... 9
CHINE´S SAFETY EQUIPMENT
Gener al ........................................................................ 10
Ignition key ................................................................... 10
Safety circuit ................................................................ 10
Warning lamp ............................................................... 10
Speed limiter ................................................................ 10
Parking brake ............................................................... 11
ROPS (Roll Over Protective Structure) ........................ 11
Safety belt ................................................................... 11
Counter weight ............................................................. 12
Muffler .......................................................................... 12
Protective covers .......................................................... 12
ASSEMBLING AND ADJUSTMENTS
Saf ety when assembling and settings .......................... 13
Cutting unit ................................................................... 13
Fitting the cutting head ................................................ 14
Removing the cutting unit ............................................ 15
Seat adjustment ........................................................... 16
Auxiliary lift system settings ......................................... 16
Dismantling the doors .................................................. 16
Dismantling the cab ..................................................... 17
Assembling the ROPS (Roll Over Protective Structure) 18
Lowering the ROPS (Roll Over Protective Structure) .. 18
FUEL HANDLING
Gener al ........................................................................ 19
Fuel .............................................................................. 19
Winter fuel .................................................................... 19
Fueling ......................................................................... 19
Transport and storage .................................................. 19
OPERA TING
Gener al safety precautions .......................................... 20
Personal protective equipment ..................................... 20
Other protective equipment .......................................... 20
Work safety .................................................................. 21
Instrument panel .......................................................... 21
Driving the Rider .......................................................... 21
Lights and power outlet ................................................ 23
Controls - Cabin ........................................................... 23
Controls - Control panel ............................................... 24
Heating and fan system ................................................ 24
Transport and storage .................................................. 24
Transportation and storage of the cabin ....................... 25
Transport with engine off .............................................. 25
Bypass valves .............................................................. 25
ARTING AND STOPPING
Bef ore starting .............................................................. 26
Start the engine ............................................................ 26
Starting the engine with a weak battery ....................... 27
Braking ......................................................................... 28
Stop the engine ............................................................ 28
MAINTENANCE AND SER VICE
Maintenance schedule ................................................. 29
General ........................................................................ 30
Cleaning ....................................................................... 30
Checking the engine’s cooling air intake ...................... 30
Cleaning the radiator cell package ............................... 30
Cleaning the air filter .................................................... 30
Cleaning the engine and muffler .................................. 31
Removing of the machine hoods .................................. 31
Adjustment of pump and alternator belt ....................... 31
Change pump and alternator belt ................................. 31
Adjusting the parking brake .......................................... 32
Replacing the light bulbs .............................................. 32
Main fuse ...................................................................... 33
Service position for the cutting unit .............................. 34
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English
CONTENTS
Cutting height and tilt angle adjustment. ...................... 36
Replacing the cutting unit belts .................................... 37
Checking the blades .................................................... 38
Replacing the blades ................................................... 38
Removing the BioClip plug ........................................... 38
Adjustment of PTO belts .............................................. 38
Change PTO belts ....................................................... 39
Change coolant ............................................................ 40
Inspecting the muffler ................................................... 40
Checking the tyre pressure .......................................... 40
Check the battery ......................................................... 41
Replacement of fuel filter ............................................. 41
Replacing the air filter .................................................. 41
Changing the fan system inlet filter .............................. 42
The cutting unit bevel gear ........................................... 42
Checking the engine’s oil level. .................................... 42
Replacing the engine oil .............................................. 43
Changing the oil filter ................................................... 43
Check the hydraulic system oil level ............................ 43
Check the oil level in the transmission gearboxes ....... 43
Lubrication
Lubr ication schedule .................................................... 44
General ........................................................................ 44
Accessories ................................................................. 45
Pivot wheel bearings ................................................... 45
Universal drive shaft joints ........................................... 45
Cutting unit bracket ...................................................... 45
Lift arm rear bearings ................................................... 45
Lift cylinder ................................................................... 45
The drive shaft front support bearing ........................... 45
The drive shaft rear support bearing ............................ 45
Steering cylinder .......................................................... 45
Joint bearing ................................................................ 46
Link brace .................................................................... 46
Knobs for setting the cutting height .............................. 46
Driver seat .................................................................... 46
Lubricating the cables .................................................. 46
Throttle and choke cables, lever bearings ................... 46
Lubricate the parking brake wire .................................. 46
roubleshooting schedule
TECHNICAL DATA
Ride-on mo wer dimensions ......................................... 51
Cabin dimensions ........................................................ 52
Cabin support dimensions ........................................... 52
EC Declaration of Conformity ...................................... 53
T
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1
1
Ser vice journal
Pre-deliver y service
Charge the battery for at least 4 hours at max. 5
amp.
2 Check coolant level and antifreeze.
3 Check and adjust tyre pressure (150 kPa, 1,5 bar,
21,8 PSI).
4 Make sure the correct amount of oil is in the
cutting unit's bevel gear.
5 Check that the right amount of oil is in the engine.
6 Check that there is oil in the transmission’s oil
tank.
7 Fit cutting unit.
8 Adjust cutting unit:
Adjust cutting unit so that rear edge is about 6-9
mm higher than front edge.
14 Tell customer about:
The requirement and advantages of servicing the
machine according to the service plan
Servicing and the influence of this journal on the
second-hand value of the machine.
The transmission warranty is only valid if front
and rear wheel rotation speed has be checked in
accordance with the service schedule. Adjust if
necessary according to the table values specified in the
workshop manual. Performed by authorized servicing
dealer. The system will be damaged if this adjustment is
not carried out.
At temperatures below 0 ° C, the machine must
be warmed up for at least 10 minutes for the
hydraulic oil and transmission to get hot.
Otherwise there is a risk of the transmission breaking
down thereby reducing the service life of the transmission.
Range of applications for BioClip function.
Complete proof of sale etc.
Pre-delivery service carried out. No outstanding
problems. Certified:
Date:
Conduct a function test of the cutting deck height
adjustment. - Combi 132 X, Combi 155 X
9 Lubricate the universal drive shaft with grease.
10 Connect battery.
11 Fill with fuel and start engine.
12 Check that machine does not move in neutral.
13 Check:
Forward drive.
Reverse drive.
Operation of blades.
Seat safety switch.
Mileage:
Signature:
Label:
After the fi rst 25 hours
Change the engine oil and oil filter
2 Changing oil in transmission gearboxes (front and
rear).
3 Replace the engine’s hydraulic oil filter
Safety switch for parking brake.
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English
4 Check front and rear wheel rotation speed
according to the service schedule.
T
PRESENT A TION
Dear Customer ,
Thank y ou for choosing a Husqvarna Rider. Husqvarna Riders are built to a unique design with a front-mounted cutting unit and a
patented articulated steering. Riders are designed for maximum efficiency even in small or confined areas. The closely grouped
controls and pedal-operated hydrostatic transmission also contribute to the performance of this machine.
This operator’s manual is a valuable document. By following its instructions (on operation, service, maintenance, etc.) you will
significantly extend the life of the machine and even its second-hand value.
When you sell your Rider, make sure you pass on the operator’s manual to the new owner.
A service journal accompanies the operator’s manual. Ensure that service and repair work is documented. A well-documented
service history reduces the costs of seasonal maintenance and influences the second-hand value of the machine. Bring the service
journal when bringing the machine to a workshop for a service.
Driving and transpor t on public roads
Chec k the relevant road traffic regulations before driving the machine on a public road. If transporting the machine on another
vehicle always use approved securing devices and make sure that the machine is securely held.
owing
When y our machine is equipped with a hydrostatic transmission you should only tow the machine over short distances and at a
low speed, otherwise there is a risk of damaging the transmission.
The transmission must be disengaged when towing, see instructions under the heading Bypass valves.
Use
This r ide-on mower is designed to mow grass on open and level ground surfaces. In addition, there is a number of accessories
recommended by the manufacturer that broadens the application area. Please contact your dealer for more information about
which accessories are available. The machine may only be used with the equipment recommended by the manufacturer. All other
types of use are incorrect. Compliance with and strict adherence to the conditions of operation, service and repair as specified by
the manufacturer also constitute essential elements of the intended use.
IMPORTANT! The transmission warranty is only valid if front and rear wheel rotation speed has be checked in accordance with
the service schedule. Adjust if necessary according to the table values specified in the workshop manual. Performed by
authorized servicing dealer. The system will be damaged if this adjustment is not carried out.
This machine should be operated, serviced and repaired only by persons who are familiar with its particular characteristics and
who are acquainted with the relevant safety procedures.
Accident prevention regulations, all other generally recognised regulations on safety and occupational medicine, and all road traffic
regulations must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury.
Insure y our Rider
Chec k the insurance coverage for your new Rider.
• Contact your insurance company.
• You should have fully comprehensive insurance including: third party, fire, damage, theft and liability
English
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8
PRESENT A TION
Good ser vice
Husqv arna products are sold all over the world and ensures that you, the customer, get the best support and service. For example,
before this machine was delivered it was inspected and adjusted by your dealer. See the certificate in the Service Journal in this
manual.
IMPORTANT! All service intervals are described in the service journal. Ensure service is carried out at the right time.
When you need spare parts or advice on service issues, warranty terms, etc., contact:
Name: Dealer:
This operator’s manual belongs to the machine with the
manufacturing number (serial number):
PNC: Engine
On the machine's rating plate you will find the following information:
• The machines type designation.
• The manufacturer’s type number.
• The machine’s serial number.
State the type designation and serial number when ordering spare parts.
Transmission
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WHA T IS WHA T?
1
1
23
2
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21
4
3
20
19
6
5
7
18
8
10
9
11
12
17
16
13
14
15
14
What is what on the mac hine?
High and low speed catches
2 Speed limiter for driving forward
3 Speed limiter for reversing
4 Heating controls
5 Window washer fluid container
6 Parking brake
7 Lever for hydraulic lift of attachments
8 Function button for accessories with extra hydraulics
9 Cutting height control
10 Control for cutting unit drive
11 Emergency exit
12 Throttle trigger
13 Product and serial number plate
14 Cover lock
15 Bypass valve rear axle
16 Fuel cap
17 Fuel gauge
18 Driver’s door
19 Controls - Control panel
20 Venting stay
21 Instrument panel
22 Air distributor
23 Ignition lock
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MA CHINE´S SAFETY EQ UIPMENT
10
•
General
WARNING! Never use a machine that has
faulty safety equipment!
!
If your machine fails any checks contact
your service agent to get it repaired.
Ignition ke y
The ignition k ey is used to turn the engine on and off together
with all electrical functions except the power outlet.
2
1
3
• Push in the lever to disengage the blades.
• Pull out the lever to engage the drive of the blades.
Saf ety circuit check
• Check daily to ensure that the safety system works by
attempting to start the engine when one of the conditions
above is not met. Change the conditions and try again.
Warning lamp
1 OFF - the machine is powered down
2 ON - Glow plug heating and drive position
3 START - spring-back ignition position
The ignition key is on the right side of the dash.
Ignition ke y check
Check the ignition key by starting and stopping the
engine. See instructions under the heading Starting and
stopping.
• The engine should start when the ignition key is turned to
START (3).
• The engine should stop immediately when the ignition key
is turned to OFF (1).
Saf ety circuit
The machine has a saf ety circuit that triggers whenever the
driver gets off the seat while the blades are engaged. The
safety circuit is also tripped when the parking brake has not
been applied and the driver rises from the seat.
Drive to the blades is stopped when the safety circuit is
tripped. There is a short delay to prevent stopping if the driver
bounces on the seat.
• When the safety circuit has stopped the drive to the
cutting unit, the control must be pushed and pulled out
again to start the blades. Drive to the blades can be
started only when the driver is sitting on the seat.
The cab has two types of warning lamps.
Hazard flashers, all the direction indicator on the machine
flash at once. Hazard flashers are used to warn other vehicles
on public roads that the machine is stationary or moving
slower than other traffic.
Rotating warning light, warning lamp with flashing orange
light located on the roof of the cab. The rotating warning light
is used to warn of work in progress.
Warning lamp check
Regularly check that the lamps are in working order and are
free from dirt and cracks.
Operating the machine without cab
National and local rules and regulations must be observed
also when the machine is used without cab. This may
concern, for example, protective equipment, traffic kit and
traffic regulations.
Speed limiter
The speed of the machine is steplessly regulated with two
pedals. Pedal (1) is used to drive forwards, and pedal (2) to
drive backwards.
1
2
–
The machine is braked when the forward pedal is released.
The reverse pedal can also be used if additional braking
power is required.
English
MACHINE´S SAFETY EQUIPMENT
High and low speed catches (P 525D)
3
1
2
8095-306
1 Low speed catch
2 Full speed catch
3 Forward pedal
The forward pedal has a catch that can be foot operated.
Maximum speed is obtained with the catch in high-speed
position (2). Recommended for transport operation.
Control will go into low-speed mode when the catch is pulled
back, which will engage limited speed on the machine (1).
Low-speed mode is preferred for best ergonomics when
working at low speed, mowing for example.
The frame can be folded down.
• Remove the two pins that hold the frame and fold it
backwards.
WARNING! If the frame is folded down the
safety belt should NOT be used.
!
Accelerator check
• Ensure the forward and reverse pedals can be operated
freely.
• Ensure the machine brakes when the forward pedal is
released.
• Ensure the catch returns to high-speed position by lifting
up the forward pedal with your foot.
Parking brake
Operate the parking brake by moving the handle forwards.
Checking the parking brake
Make sure the parking brake is properly adjusted by placing
the machine on a slope.
• Apply the parking brake.
• When the machine does not stand still, the parking brake
should be adjusted.
ROPS (Roll Over Protective Structure)
ROPS is a protective frame that reduces the risk of injury in
the event of overturning. Use ROPS and a safety belt when
driving on slopes.
WARNING! If the frame is folded up, the
safety belt must be used.
!
ROPS check
• Check that the ROPS is securely attached and not
damaged.
Safety belt
The seat belt protects the driver from injury in case of crashes
or overturning.
The belt may only be used when the bar (ROPS) has been
raised or a cab is fitted on the machine.
When the safety belt is not used, it must be wrapped around
the chair back and tightened.
Seat belt check
• Check regularly that the seat belt is intact and secured
correctly.
English – 11
MACHINE´S SAFETY EQUIPMENT
Counter weight
The counterweight must always be used if the machine is
being operated with cab. The counterweight will improve
machine stability.
Checking the counterweight
Check regularly that the counterweight is mounted correctly
and securely in place.
Muffler
The muffler is designed to keep noise levels to a minimum
and to direct exhaust fumes away from the user.
WARNING! Never use a machine without a
muffler, or with a faulty muffler. A damaged
!
muffler may substantially increase the noise
level and the fire hazard. Keep fire fighting
equipment handy.
WARNING! The inside of the muffler contain
chemicals that may be carcinogenic. Avoid
!
contact with these elements in the event of a
damaged muffler.
Protective covers
WARNING! Always check that the protection
covers are correctly fitted before starting the
!
machine.
Protective covers on the machine protects the user from the
cooling fan, belt drives and hot surfaces.
Checking the protective covers
• Check the protective covers for cracks or other damages.
Replace damaged covers.
1
2
3
5
4
The muffler gets very hot during and after
use as well as when idling. Be aware of the
fire hazard, especially when working near
flammable substances and/or vapours.
Inspecting the muffler
• Check that the muffler is securely attached and not
damaged.
1 Side cover
2 Engine cover
3 Transmission cover
4 Service hatch
5 Belt covers (3 pcs.)
12 – English
ASSEMBLING AND ADJUSTMENTS
Safety when assembling and settings
WARNING! The engine emits carbon
monoxide, which is a colourless, poisonous
!
gas. Do not use the machine in enclosed
spaces.
• Never leave the machine unsupervised with the engine
running. Always stop the blades, apply the parking brake,
stop the engine and remove the keys before leaving the
machine.
• Never allow children or other persons not trained in the
use of the machine to use or service it. Local laws may
regulate the age of the user.
• Electrical shocks can cause injuries. Do not touch cables
when the engine is running. Do not test the ignition
system with your fingers.
WARNING! The engine and the exhaust
system become very hot during operation.
!
Risk of burn injuries if touched.
• The machine is tested and approved only with the
equipment originally provided or recommended by the
manufacturer.
Cutting unit
The machine can be fitted with 4 different cutting decks.
Combi 132 and Combi 155 with 7-step, manual cutting height
adjustment and Combi 132X and Combi 155X with variable,
hydraulic cutting height adjustment.
The Cutting Unit Components
- Combi 132 X, Combi 155 X
The components mentioned are:
6
1
2
5
1 Attachment point
2 Bolt
3 Universal drive shaft
4 Spring-loaded catch for link
5 Service strut
6 Hydraulic hoses
3
1
2
4
The Cutting Unit Components
- Combi 132, Combi 155
The components mentioned are:
1
2
5
6
1 Attachment point
2 Bolt
3 Universal drive shaft
4 Spring-loaded catch for link
5 Cutting height control
6 Service strut
3
1
2
4
5
English – 13
ASSEMBLING AND ADJUSTMENTS
Fitting the cutting head
1 Ride the machine to the cutting deck.
2 Lower the lift arms to the cutting deck attachment points.
WARNING! If the help function is engaged,
the lift arms will move with great force if
!
someone releases the lifting lever. Observe
caution to avoid trapping your hand.
6 Secure the front locking chain to the universal joint cover
around the cross pipe.
7 Make sure the rubber casing is folded over the front
universal joint.
8 Remove the service hatch.
9 For more information, see 'Removing the ride-on mower
covers'.
10 Couple the rear of the propeller shaft to the power take-off
on the machine.
Risk of crush injuries.
3 Activate the parking brake and turn off the engine.
4 Insert the bolts for the link joints and the pins on both sides
of the cutting deck.
5 Fit the universal drive shaft to the cutting unit. The
propeller shaft is marked with an arrow indicating the
direction in which it is to be connected to the power takeoff on the machine. Slide back the ring to release the quick
coupling and the universal drive shaft can be pushed onto
the shaft journal.
11 Fit the locking chain to the universal joint cover around the
lifting beam.
12 Refit the service hatch.
13 Start the engine and lift the cutting unit halfway up.
14 Turn off the motor.
15 Fit the lifting eyes which are attached to the lift arms. Pull
out the catch and press in the lifting eye. There is one for
each lift arm.
14 – English
16 Check and adjust the tilt angle of the cutting unit. For more
information, see 'Cutting Height and Tilt Angle
Adjustment'.
ASSEMBLING AND ADJUSTMENTS
Fitting the cutting head
- Combi 132 X, Combi 155 X
17 Follow the instructions for 'Assembling the Cutting Deck'
steps 1-16.
18 Pull the hydraulic hoses from the cutting deck through the
eyelet.
19 Connect the hydraulic hoses from the cutting deck to the
quick couplings on the machine.
20 Make sure hydraulic hoses are coupled correctly by
adjusting the cutting height with the cutting height control
on the machine. For more information, see 'Cutting Height
- Combi 132 X, Combi 155X'.
3 Raise the cutting unit halfway.
4 Turn off the motor.
5 Remove the lifting eyes from the cutting unit.
6 Start the engine and lower the cutting unit to the lowest
position. The cutting unit now hangs free at the back.
7 Turn off the motor.
8 Remove the service hatch.
21 Select a function with the cutting height control (raise,
lower) with the location of the hydraulic hoses in the quick
couplings on the machine. Switch the raise and lowering
function by changing the location of the hydraulic hoses.
Removing the cutting unit
WARNING! Never leave the universal drive
shaft of the machine with one end loose. If
!
the engine is started, damage can occur.
1 Place the machine on a flat surface and apply the parking
brake.
2 Disconnect the hydraulic hoses from the quick
connections on the machine.
(Combi 132 X, Combi 155 X)
9 Slide back the ring to release the quick connector and to
be able to pull the propeller shaft from the shaft journal.
Remove the universal drive shaft completely. Lift off the
lock chains.
10 Remove the pins from the bolts and remove the bolts from
the link joints.
WARNING! If the help function is connected,
the lift arms move with great force when the
!
pins are loosened. Observe caution to avoid
trapping your hand.
English – 15
ASSEMBLING AND ADJUSTMENTS
Seat adjustment
WARNING! Take care so that hands are not
trapped or injured by the locking hooks
!
when the seat is folded back.
WARNING! Do not adjust seat settings while
driving. Risk of unsafe manoeuvring.
!
The seat can be adjusted lengthways. When making
adjustments, the lever under the front edge of the seat is
moved up, after which the seat can be moved backwards or
forwards to the desired position.
The seat suspension can be adjusted to driver’s weight. The
weight can be set by extracting the lever in the front of the seat
and pumping up or down.
1
Auxiliary lift system settings
The auxiliary lift system reduces the ground pressure exerted
by the cutting deck pivot wheel and transfers it to the front
wheel of the machine.
The effect of the auxiliary lift system can be adjusted by
moving the gas spring up or down.
• Maximum effect is obtained when the gas spring is placed
in the top hole.
• No effect is obtained in the slot at the bottom.
• When using the cutting unit, the gas spring must be
mounted in the top hole.
Dismantling the doors
1 Opening the driver’s door.
2 Loosen the gas spring by pulling back on the bayonet
mount and loosening the ball joint.
2
Backrest tilt is adjusted with the lever on the right side of the
seat.
Lumbar support is adjusted with the knob on the back of the
seat.
The seat has a jointed attachment on the front edge and can
be tipped forward. The knobs on the back of the seat must be
loosened in order to tilt forward the seat.
3 Open the door 90 degrees.
4 Take a firm grip of the door and lift it straight up.
WARNING! Handle the door with great care!
!
5 Open the emergency exit with the handle inside the cab.
IMPORTANT! When the seat is folded back theknobs and
the washers
16 – English
must be fitted properly in place
6 Open the door 90 degrees.
7 Take a firm grip of the door and lift it straight up.
Assemble the parts in the reverse order.
ASSEMBLING AND ADJUSTMENTS
Dismantling the cab
WARNING! ROPS must be fitted if the
machine is used without cab.
!
1 Dismantle the doors. For more information, see
“Dismantling the doors'.
2 Open the engine cover. For more information, see
'Removing the ride-on mower covers'.
3 Disconnect the electricity between the cab and the battery
by unplugging the contact between the cab and the
battery.
4 Dismantle the side cover. For more information, see
'Removing the ride-on mower covers'.
5 Dismantle the protective cover by unscrewing the 4
screws.
6 Loosen the cable harness from its attachment on the fuse
box.
7 Unplug the connection.
10 Remove the screw and washer from both sides behind the
seat.
19mm
11 Remove the screw and washer behind the heater hoses.
17mm
12 Remove the screw and washer at the driver’s door.
8 There is a loose rubber grommet in the fuse box. Fit the
rubber grommet into the empty slot.
9 Uncouple the heater hoses.
CAUTION! Coolant may leak from the hoses when
uncoupled. Place a rag under the hoses to prevent the fluid
from running out into the cab.
17mm
13 Fold forward the seat.
14 Attachments for the front work lighting also act as the cab
lifting points.
English – 17
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