Husqvarna O0803001 User Manual
Operator's
2008-01
EZ / MZ Collection System (Fab Deck)
42"/ 48"/ 52"/ 61"
Manual
O0803001
Operator's Manual
TABLE OF CONTENTS
SAFETY RULES ............................................................................................................................4
CARTON CONTENTS ...................................................................................................................7
ASSEMBLY ...................................................................................................................................8
OPERATION ................................................................................................................................16
CUSTOMER RESPONSIBILITIES ..............................................................................................17
PARTS .........................................................................................................................................18
CONGRATULATIONS on your purchase of a
new collection system. It has been designed,
engineered and manufactured to give you the
best possible dependability and performance.
Should you experience any problem you cannot
easily remedy, please contact your nearest
authorized service center/ department. They
have competent, well-trained technicians and the
proper tools for service and repairs.
Please read and retain this manual. The
instructions will enable you to assemble and
maintain your collection system properly. Always
observe the “SAFETY RULES”.
KNOW YOUR BLOWER SYSTEM
READ THIS OPERATION MANUAL AND SAFETY
RULES BEFORE ASSEMBLING OR OPERATING
YOUR BLOWER SYSTEM. Compare the
illustrations with the carton contents to familiarize
yourself with the parts before starting the assembly.
Study the operating instructions and safety
precautions thoroughly to insure proper functioning
of your Grass Catcher and to prevent injury to
yourself and others. Save this manual for future
reference.
WARNING
The operation of any mower can result
in foreign objects thrown into the eyes,
which can result in severe eye damage.
ALWAYS wear safety glasses or eye
shields before starting your mower and
while mowing. We recommend a wide
vision safety mask for over the spectacles
or standard safety glasses.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DANGER !
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand and follow all instructions
in the manual and on the machine before
starting.
• Only allow responsible adults, who are familiar
with the instructions, to operate the machine.
• Clear the area of objects such as rocks,
stones, toys, wire etc., which could be picked
up and thrown by the blades.
• Be sure the area is clear of all people and
pets before mowing. Stop the machine if
anyone enters the area.
• Never carry passengers or children even with
blades off.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
• Be aware of the mower discharge direction
and do not direct it towards anyone. Do not
operate the mower without either the entire
grass catcher or the guard in place.
• Slow down before turning.
• Never leave the machine unattended when
the engine is running. Always turn off the
blades, set the parking brake, stop the engine
and remove the key before leaving the
machine.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or
unclogging chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the
infl uence of alcohol or drugs.
• Watch out for traffi c when operating near or
crossing roadways.
• Use extra care when loading and unloading
the machine onto a trailer or truck.
• Data indicates that operators, age 60 years and
above, are involved in a large percentage of
riding mower-related injuries. These operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves and
others from serious injury.
• DO NOT operate mower with grass catcher,
unless the front weights are installed.
• Keep machine free of grass, leaves or other
debris buildup which can touch hot exhaust/
engine parts and burn. Do not allow the mower
deck to plow leaves or other debris which
can cause buildup to occur. Clean any oil or
fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result in severe
injury or death. All slopes require extra caution. If
you cannot back up the slope or if you feel uneasy
on it, do not mow it.
DO
• Mow up and down slopes (10° Max.), not
across.
• Remove obstacles such as rocks, tree limbs,
etc.
• Watch for holes, ruts, or bumps. Uneven terrain
could overturn the machine. Tall grass can
hide obstacles.
• Use slow speed. Choose a low speed so that
you will not have to stop while on the slope.
• Use extra care with grass catchers or other
attachments. These can change the stability of
the machine.
• Keep all movement on the slopes slow and
gradual. Do not make sudden changes in
speed or direction.
• Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed
slowly straight down the slope.
4
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DO NOT
• Do not turn on slopes unless necessary, and
then, turn slowly and gradually downhill, if
possible.
• Do not mow near drop-off, ditches, or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff or ditch,
or if an edge caves in.
• Do not mow on wet grass. Reduced traction
could cause sliding.
• Do not try to stabilize the machine by putting
your foot on the ground.
III. CHILDREN
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain where you
last saw them.
• NEVER allow children to operate the
machine.
• Keep children out of the mowing area and under
the watchful care of another responsible adult.
• Be alert and turn off the machine if children
enter the area.
• Before and when backing, look behind and
down for small children.
• Never carry children. They may fall off and be
seriously injured or interfere with safe machine
operation.
• Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
IV. SERVICE
• The operation of any mower can result in
foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear
safety glasses or eye shields while operating
your mower or performing any adjustments or
repairs. We recommend a wide vision safety
mask over spectacles or standard safety
glasses.
• Use extra care in handling gasoline and other
fuels. They are fl ammable and vapors are
explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the
engine running.
- Allow engine to cool before refueling.
- Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container
inside where there is an open fl ame, such
as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in
good condition.
• Never tamper with safety devices. Check there
proper operation regularly.
• Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage. Allow
machine to cool before storing.
• Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the
engine running.
• Grass catcher components are subject to wear,
damage, and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace
with manufacturer’s recommended parts, when
necessary.
• Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution
when servicing them.
• Check brake operation frequently. Adjust and
service as shown in the Operator’s Manual.
5
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
• NEVER allow children to operate the
machine.
• Be sure the area is clear of other people before
mowing. Stop machine if anyone enters the
area.
• Never carry passengers or children even with
the blades off.
• Do not drive in reverse unless absolutely
necessary. Always look down and behind before
and while backing.
• Never carry children. They may fall off and be
seriously injured or interfere with safe machine
operation.
• Keep children out of the mowing area and under
the watchful care of another responsible adult.
• Be alert and turn machine off if children enter
the area.
• Before and when backing, look behind and
down for small children.
• Mow up and down slopes (10° Max), not across.
• Remove obstacles such as rocks, tree limbs,
etc.
• Watch for holes, ruts, or bumps. Uneven terrain
could overturn the machine. Tall grass can hide
obstacles.
• Use a slow speed while on slope or hill.
• Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed
slowly straight down the slope.
• If machine stops while going uphill, disengage
blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and
then, turn slowly and gradually downhill, if
possible.
CAUTION
In order to prevent accidental starting when
setting up, transporting, adjusting or making
repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
WARNING
DO NOT tow any trailers, etc. with this
mower. They may jackknife or over turn
causing damage to the mower and possibly
serious injury to the operator.
WARNING
Engine exhaust, some of its constituents,
and certain vehicle components contain
or emit chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm.
WARNING
Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals know to the State of
California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.
CAUTION
Look for this symbol to point out important safety
precautions. It means
CAUTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED.
6
UNPACKING INSTRUCTIONS
• Remove all parts and packing materials from
carton.
TOOLS REQUIRED
7
•
/16" Wrench or ratchet and socket
• ½" Wrench or ratchet and socket
7
•
/8" Socket
• Torque Wrench
• Phillips Head Screwdriver
• Hacksaw
• Pliers
• Drill and
3
/8" drill bit - 3 bag system only
Bag Dump Indicator
CONTAINER CONTENTS
• Blower Assembly • Drive Pulley
• Belt Shield
• Belt
• Mounting Bracket • Bag of Hardware
• Weight (not included in
52" Kit 539 130328 or 61" Kit 539 130329)
Upper Chute
Middle Chute
Belt Cover
Blower Housing
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when
you are seated on the mower in the operator’s position.
CAUTION
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:
• Set parking brake.
• Place motion control levers in “NEUTRAL” position.
• Turn ignition key “OFF” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug and place wire where it cannot come in contact with plug.
7
ASSEMBLY
INSTALLING DRIVE PULLEY
1
1. Remove the discharge chute from the deck.
(Deck confi guration will vary by size and model)
2. Lower deck to the lowest cutting position.
3. Remove the right hand (discharge side) belt
cover from the deck.
4. Relieve the tension from the deck belt and remove from the center deck pulley.
(See Operator’s Manual if necessary)
Deck Height Adjustment
Belt Cover
TRIMMING BLOWER
2
(52" and 61" decks only)
1. Place blower assembly on secure table or stable
surface.
2. Remove the bolts securing the rear mount
bracket.
3. Using the hacksaw, trim the blower housing
along the recessed grooves.
4. Reinstall the rear mount bracket with previously
removed bolts.
Tension Release Lever
Discharge Chute
5. Remove the nut that secures the right hand
deck pulley to the spindle.
6. Install drive pulley included
in collection system kit on
top of the current deck
pulley.
7. Reinstall the nut on the
spindle and torque to 55-75
ft/lbs.
8. Reinstall the deck belt.
Drive Pulley
Mount Bracket Rear
52/61 Trim Line
8
ASSEMBLY
MOUNTING BLOWER ASSEMBLY
3
1. Position blower over the discharge tabs on the
deck and set blower onto the deck.
2. Be sure the blower is sitting fl ush against the
outside of the deck.
NOTE: The rear mount bracket is designed to fi t
all deck sizes.
Rear Mount Bracket
52/61 Contact Area
42/48 Contact Area
52/61 Contact Area
INSTALLING DRIVE BELT
4
1. Make sure the tension release lever is forward or
disengaged.
2. Place the belt over the pulley on the deck. Refer
to illustration for proper routing.
3. Move the tension release arm to the rear and
engage in the latch.
Tension Release Arm
Rear Of Deck
Idler Pulleys
Outer Pulley
Twist in Belt
3. Install the front mount bracket to the deck with
the pin and hairpin cotter supplied with the kit.
Hairpin Cotter
Outer Pulley Cover
Pin
9
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