Husqvarna O0803001 User Manual

Operator's

2008-01

EZ / MZ Collection System (Fab Deck)

42"/ 48"/ 52"/ 61"

Manual

O0803001

Operator's Manual

TABLE OF CONTENTS

SAFETY RULES ............................................................................................................................4

CARTON CONTENTS ...................................................................................................................7

ASSEMBLY ...................................................................................................................................8

OPERATION ................................................................................................................................16

CUSTOMER RESPONSIBILITIES ..............................................................................................17

PARTS .........................................................................................................................................18

CONGRATULATIONS on your purchase of a
new collection system. It has been designed,
engineered and manufactured to give you the
best possible dependability and performance.

Should you experience any problem you cannot
easily remedy, please contact your nearest
authorized service center/ department. They
have competent, well-trained technicians and the
proper tools for service and repairs.

Please read and retain this manual. The
instructions will enable you to assemble and
maintain your collection system properly. Always
observe the “SAFETY RULES”.

KNOW YOUR BLOWER SYSTEM

READ THIS OPERATION MANUAL AND SAFETY
RULES BEFORE ASSEMBLING OR OPERATING
YOUR BLOWER SYSTEM. Compare the
illustrations with the carton contents to familiarize
yourself with the parts before starting the assembly.
Study the operating instructions and safety
precautions thoroughly to insure proper functioning
of your Grass Catcher and to prevent injury to
yourself and others. Save this manual for future
reference.

WARNING

The operation of any mower can result
in foreign objects thrown into the eyes,
which can result in severe eye damage.
ALWAYS wear safety glasses or eye
shields before starting your mower and
while mowing. We recommend a wide
vision safety mask for over the spectacles
or standard safety glasses.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

DANGER !

THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OB­JECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERI­OUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand and follow all instructions

in the manual and on the machine before
starting.

• Only allow responsible adults, who are familiar
with the instructions, to operate the machine.

• Clear the area of objects such as rocks,
stones, toys, wire etc., which could be picked
up and thrown by the blades.

• Be sure the area is clear of all people and
pets before mowing. Stop the machine if
anyone enters the area.

• Never carry passengers or children even with
blades off.

• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.

• Be aware of the mower discharge direction
and do not direct it towards anyone. Do not
operate the mower without either the entire
grass catcher or the guard in place.

• Slow down before turning.

• Never leave the machine unattended when
the engine is running. Always turn off the
blades, set the parking brake, stop the engine
and remove the key before leaving the
machine.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or
unclogging chute.

• Mow only in daylight or good artifi cial light.

• Do not operate the machine while under the
infl uence of alcohol or drugs.

• Watch out for traffi c when operating near or
crossing roadways.

• Use extra care when loading and unloading
the machine onto a trailer or truck.

• Data indicates that operators, age 60 years and
above, are involved in a large percentage of
riding mower-related injuries. These operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves and
others from serious injury.

• DO NOT operate mower with grass catcher,
unless the front weights are installed.

• Keep machine free of grass, leaves or other
debris buildup which can touch hot exhaust/
engine parts and burn. Do not allow the mower
deck to plow leaves or other debris which
can cause buildup to occur. Clean any oil or
fuel spillage before operating or storing the
machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result in severe
injury or death. All slopes require extra caution. If
you cannot back up the slope or if you feel uneasy
on it, do not mow it.

DO

• Mow up and down slopes (10° Max.), not
across.

• Remove obstacles such as rocks, tree limbs,
etc.

• Watch for holes, ruts, or bumps. Uneven terrain
could overturn the machine. Tall grass can

hide obstacles.

• Use slow speed. Choose a low speed so that
you will not have to stop while on the slope.

• Use extra care with grass catchers or other
attachments. These can change the stability of
the machine.

• Keep all movement on the slopes slow and
gradual. Do not make sudden changes in
speed or direction.

• Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed
slowly straight down the slope.

4

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

DO NOT

• Do not turn on slopes unless necessary, and

then, turn slowly and gradually downhill, if
possible.

• Do not mow near drop-off, ditches, or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff or ditch,
or if an edge caves in.

• Do not mow on wet grass. Reduced traction
could cause sliding.

• Do not try to stabilize the machine by putting
your foot on the ground.

III. CHILDREN

Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain where you
last saw them.

• NEVER allow children to operate the

machine.

• Keep children out of the mowing area and under
the watchful care of another responsible adult.

• Be alert and turn off the machine if children
enter the area.

• Before and when backing, look behind and
down for small children.

• Never carry children. They may fall off and be
seriously injured or interfere with safe machine
operation.

• Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.

IV. SERVICE

• The operation of any mower can result in
foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear
safety glasses or eye shields while operating
your mower or performing any adjustments or
repairs. We recommend a wide vision safety
mask over spectacles or standard safety
glasses.

• Use extra care in handling gasoline and other
fuels. They are fl ammable and vapors are
explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the

engine running.

- Allow engine to cool before refueling.

- Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container

inside where there is an open fl ame, such
as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in
good condition.

• Never tamper with safety devices. Check there
proper operation regularly.

• Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage. Allow
machine to cool before storing.

• Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the
engine running.

• Grass catcher components are subject to wear,
damage, and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace
with manufacturer’s recommended parts, when
necessary.

• Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution
when servicing them.

• Check brake operation frequently. Adjust and
service as shown in the Operator’s Manual.

5

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

• NEVER allow children to operate the

machine.

• Be sure the area is clear of other people before
mowing. Stop machine if anyone enters the
area.

• Never carry passengers or children even with
the blades off.

• Do not drive in reverse unless absolutely
necessary. Always look down and behind before
and while backing.

• Never carry children. They may fall off and be
seriously injured or interfere with safe machine
operation.

• Keep children out of the mowing area and under
the watchful care of another responsible adult.

• Be alert and turn machine off if children enter
the area.

• Before and when backing, look behind and
down for small children.

• Mow up and down slopes (10° Max), not across.

• Remove obstacles such as rocks, tree limbs,
etc.

• Watch for holes, ruts, or bumps. Uneven terrain
could overturn the machine. Tall grass can hide
obstacles.

• Use a slow speed while on slope or hill.

• Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed
slowly straight down the slope.

• If machine stops while going uphill, disengage
blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and
then, turn slowly and gradually downhill, if
possible.

CAUTION

In order to prevent accidental starting when
setting up, transporting, adjusting or making
repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.

WARNING

DO NOT tow any trailers, etc. with this
mower. They may jackknife or over turn
causing damage to the mower and possibly
serious injury to the operator.

WARNING

Engine exhaust, some of its constituents,
and certain vehicle components contain
or emit chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm.

WARNING

Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals know to the State of
California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.

CAUTION

Look for this symbol to point out important safety

precautions. It means

CAUTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED.

6

UNPACKING INSTRUCTIONS

• Remove all parts and packing materials from
carton.

TOOLS REQUIRED

7

•

/16" Wrench or ratchet and socket

• ½" Wrench or ratchet and socket

7

•

/8" Socket

• Torque Wrench

• Phillips Head Screwdriver

• Hacksaw

• Pliers

• Drill and

3

/8" drill bit - 3 bag system only

Bag Dump Indicator

CONTAINER CONTENTS

• Blower Assembly • Drive Pulley

• Belt Shield

• Belt

• Mounting Bracket • Bag of Hardware

• Weight (not included in
52" Kit 539 130328 or 61" Kit 539 130329)

Upper Chute

Middle Chute

Belt Cover

Blower Housing

NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when
you are seated on the mower in the operator’s position.

CAUTION

BEFORE ASSEMBLING GRASS CATCHER TO MOWER:

• Set parking brake.

• Place motion control levers in “NEUTRAL” position.

• Turn ignition key “OFF” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug and place wire where it cannot come in contact with plug.

7

ASSEMBLY

INSTALLING DRIVE PULLEY

1

1. Remove the discharge chute from the deck.
(Deck confi guration will vary by size and model)

2. Lower deck to the lowest cutting position.

3. Remove the right hand (discharge side) belt
cover from the deck.

4. Relieve the tension from the deck belt and re­move from the center deck pulley.
(See Operator’s Manual if necessary)

Deck Height Adjustment

Belt Cover

TRIMMING BLOWER

2

(52" and 61" decks only)

1. Place blower assembly on secure table or stable
surface.

2. Remove the bolts securing the rear mount
bracket.

3. Using the hacksaw, trim the blower housing
along the recessed grooves.

4. Reinstall the rear mount bracket with previously
removed bolts.

Tension Release Lever

Discharge Chute

5. Remove the nut that secures the right hand
deck pulley to the spindle.

6. Install drive pulley included
in collection system kit on
top of the current deck
pulley.

7. Reinstall the nut on the
spindle and torque to 55-75
ft/lbs.

8. Reinstall the deck belt.

Drive Pulley

Mount Bracket Rear

52/61 Trim Line

8

ASSEMBLY

MOUNTING BLOWER ASSEMBLY

3

1. Position blower over the discharge tabs on the
deck and set blower onto the deck.

2. Be sure the blower is sitting fl ush against the
outside of the deck.

NOTE: The rear mount bracket is designed to fi t
all deck sizes.

Rear Mount Bracket

52/61 Contact Area

42/48 Contact Area

52/61 Contact Area

INSTALLING DRIVE BELT

4

1. Make sure the tension release lever is forward or
disengaged.

2. Place the belt over the pulley on the deck. Refer
to illustration for proper routing.

3. Move the tension release arm to the rear and
engage in the latch.

Tension Release Arm

Rear Of Deck

Idler Pulleys

Outer Pulley

Twist in Belt

3. Install the front mount bracket to the deck with
the pin and hairpin cotter supplied with the kit.

Hairpin Cotter

Outer Pulley Cover

Pin

9

ASSEMBLY

TRIMMING BELT COVER

(42" and 48" decks only)

5

1. Using the hacksaw, trim the belt cover along the
dashed line.

Belt Cover

42/48 Trim Line

Belt Cover Tab

INSTALLING BELT COVERS

6

1. Place the deck belt shield on the deck over the
drive pulley and secure with hardware removed
from steel belt shield.

2. Place retainer on the outer pulley cover.

3. Align the tab end of the belt cover into the slot on
the deck belt shield and the other end over the
end of the outer pulley cover.

4. Secure with knob.

Knob

Middle Chute Latch

Retainer

Deck Belt Shield

Outer Pulley Cover

10

ASSEMBLY

TRIMMING MIDDLE CHUTE

7

(42" and 48" decks only)

1. Using the hacksaw, trim along the dashed line.

2. Locate the middle chute, fl at washer, hood latch,
weld nut, lock washer and machine screw from
kit.

3. Install in the appropriate hole at the upper end of
the middle chute, according to deck size.

Machine Screw

Hood Latch

Weld Nut

Lock washer

Flat Washer

42/48 Trim Line

Middle Chute

INSTALLING BAGGER MOUNT

9

2 Bin Collector

1. Remove the top right mount strap from the rear
of the mower and save hardware.

2. Remove the right rear skid plate bolt and the
lower right mount strap bolt from the mower and
save hardware.

Mount Strap

Remove

Skid Plate

Mount Strap

52/61 Hole

42/48 Hole

INSTALLING MIDDLE CHUTE

8

1. Place middle chute over the top end of the
blower assembly.

2. Latch middle chute to blower assembly.

Blower Assembly

Middle Chute

3. Place the bagger mount bracket against the rear
of the engine guard, reinstall the upper right
mount strap and secure with 1" carriage bolts
and previously removed nuts.

4. Tighten all hardware.

Carriage Bolts

Bagger Mount Bracket

11

10

ASSEMBLY

INSTALLING BAGGER MOUNT

3 Bin Collector

1. Remove the four carriage bolts indicated from
the rear guard.

Remove

2. Install the bagger mount tube from the mount kit.

3. Remove the front carriage bolts securing the top
mount straps to the frame.

4. Install kit mount straps between the mount tube
and frame as shown in the illustration. The front
side of the kit mount straps should be on the
inside of the mower frame.

NOTE: Models with vertically mounted muffl er

will not use the right mount strap.

3. Tighten all hardware.

Hex Bolts

Kit Mount
Strap

Flat Washers

Nut

Mount Tube

12

Kit Mount Strap

Vertical Mount Muffl ers

Nut

Nut

Hex Bolt

Flat Washers

Hex Bolt

Hex Bolt

Exhaust Guard

Install exhaust guard to right side of mount as 1.
shown.

Secure with hex bolts, washers and hex nuts.2.

NOTE: Models with vertically mounted muffl er

will not use the right mount strap.

11

ASSEMBLY

INSTALLING CHUTE SUPPORT

3 Bin System only

1. Position upper chute support against bagger
inlet, fl ush at outer edges. See Illustration.

3

2. Using support as a template, drill two
into bagger hood.

Upper Chute Support

Bagger Hood

Bagger Inlet

/8 holes

3. Secure upper chute support to hood with hex
bolts, washers and nyloc nuts.

Flex Trim

Nut

Flat Washers

Hex Bolt

13

ASSEMBLY

INSTALLING WEIGHT KITS

12

Units with one weight plate

1. Bolt one (1) weight plate and two (2) weight
brackets together using four (4) 1¼" bolts and
four (4) nuts.

2. Slide both weight brackets over the front tube
on the frame. Be sure to position in the center of
the frame.

3. Secure with four (4) 2¾" bolts and four (4) nuts.

Weight Plate

Units with two or more weight plates

1. Bolt weight plates to weight brackets using four
(4) 1¾" bolts and four (4) nuts.

2. Slide both weight brackets over the front tube
on the frame. Be sure to position in the center of
the frame.

3. Secure with four (4) 2¾" bolts and four (4) nuts.

Front Tube

Weight Plates

2¾ Bolt

1¼ Bolt

Nut

Weight Bracket

Collection Number of
System Size Weights

42" 2 Bin 1
42" 3 Bin 3
48" 2 Bin 1
48" 3 Bin 3
52" 2 Bin 0
52" 3 Bin 2
61" 3 Bin 0

2¾ Bolt

Nut

Weight Bracket

1¼ Bolt

CAUTION

DO NOT operate mower with grass
catcher, unless the front weights are
installed.

NOTE: The 61 deck does not require weights.

14

ASSEMBLY

MOUNTING COVER ASSEMBLY

13

(2 BAG SYSTEM)

NOTE: For ease of assembly, you may wish

assistance from another person for mounting the
cover assembly to mower.

1. Position cover assembly on ground behind

2. Lift and rotate cover to align the cover bracket

TO SUPPORT ASSEMBLY

mower.

with hanger bracket and slide the cover down
until secure.

Frame Bracket

Hanger
Bracket

MOUNTING COVER ASSEMBLY

14

(3 BAG SYSTEM)

NOTE: For ease of assembly, you may wish

assistance from another person for mounting the
cover assembly to mower.

1. Position cover assembly on ground behind

2. Lift and rotate cover to align the cover brackets

3. Slide the cover down over the support tubes

TO SUPPORT ASSEMBLY

mower.

with support assembly tubes.

until secure.

Cover Assembly

Support
Assembly

15

OPERATION

TIPS FOR IMPROVED BAGGING

Follow the mower operation instructions in you
mower operator’s manual.

When operating your grass catcher on a lawn where
grass and leaf bagging equipment has not been
used, you are picking up thatch and debris that has
accumulated for long periods of time. The amount
collected and the total time of operation may be
greater than you will experience with regular use of
your grass catcher.

• Always run throttle at full speed when bagging.

• Select a speed low enough to give good mower
cutting performance, good quality cut and good
bagging performance.

NOTE: It may be necessary to overlap width
of cut to suit your conditions.

• If grass is extremely tall, it should be mowed
twice. The fi rst time relatively high, the second
time to desired height.

• Use left hand side of mower for trimming.

• Plastic trash bags (3.0 mil, 30 gallon) can be
inserted inside grass catcher containers for ease
of debris disposal. To remove the plastic trash
bags when full:

a. Disengage blades, shift into neutral, engage

the parking brake and stop the engine.
b. Unlatch and raise cover.
c. Remove one container at a time by grasping

container handles and pulling toward the

rear, off of the tube rails.
d. With the container resting on the ground,

close and secure the top of the plastic lawn

bag.
e. Tip the container on its side and slide the

fi lled bag from the container.
f. Install a new plastic lawn bag with the edges

of the bag draped over upper lip of the

Container (for replacement bags refer to

REPLACEMENT PARTS).
g. Repeat for other container.
h. Reinstall containers making sure right

container overlaps left container at center

supports.
i. Close cover and secure latches over center

support tubes.

• Avoid cutting wet grass or in the morning while
the dew is still heavy. Grass clippings collected
under these conditions tend to be sticky and
adhere to the walls of the fl ow path causing
clogging.

• If the grass catcher fails to pick up cut grass
or leaves, it is an indication that clogging has
occurred in the system or that the grass catcher
containers are full.

a. Disengage blades, place motion control

levers in neutral position.

- Unlatch and raise cover.

- Slide out containers and dispose of

clippings.

- Replace containers, close cover, and

latch.

b. Unlatch chutes and check for clogging.

- Remove all debris in chute.

- Reassemble and latch chutes.

CAUTION

• DO NOT operate mower with grass catcher
partially installed.

• Disengage blades and stop engine before
leaving mower seat to empty containers,
unclogging chutes, etc.

• Close cover before starting.

• Disengage mower blades when crossing
driveways or gravel surfaces and other
areas where thrown objects could be a
hazard.

• DO NOT attempt to vacuum cans or other
potentially hazardous projectiles.

16

CUSTOMER RESPONSIBILITIES

GENERAL RECOMMENDATIONS

Always observe safety rules when performing any
maintenance.

• Before each use check for loose fasteners.

• Clean unit thoroughly after each use.

BLADE CARE

For best results mower blades must be kept sharp.

Replace bent or damaged blades.

• See BLADE CARE instructions in your mower
operator’s manual.

CAUTION

BEFORE PERFORMING MAINTENANCE,
SERVICE OR ADJUSTMENTS:

• Set parking brake.

• Place motion control levers in “NEUTRAL”
position.

• Place clutch control in “DISENGAGED”
position.

• Turn ignition key to “OFF” position.

• Make sure blades and all moving parts
have completely stopped.

• Disconnect spark plug wire(s) from spark
plug(s) and place wire where it cannot
come in contact with plug.

STORAGE

When grass catcher is to be stored for a period
of time, clean it thoroughly, remove all dirt, grass,
leaves, etc. Store in a clean, dry place.

CAUTION

Do not leave grass in bagger containers.
Empty containers after each use and before
storing. Failure to do so may result in spon­taneous combustion which could develop
into a fi re.

CAUTION

Grass catcher components are subject to
wear, damage and deterioration, which could
expose moving parts or allow objects to be
thrown. Frequently check components and
replace with manufacturer’s recommended
parts, when necessary.

17

PARTS

2

9

4

8

5

4

6

10

7

12

11

4

3

6

5

3

1

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 ... 539 108081 ... 1 ... SCREW, SPEC 10- 14 x ½

2 ... 539 108082 ... 1 ... BAG DUMP INDICATOR

1

3 ... 539 108083 ... 2 ... SCREW, 10- 24 x 1

/8

4 ... 539 108084 ... 3 ... WASHER, 3/16 x ¾

5 ... 539 108085 ... 2 ... SPACER, SPLIT

6 ... 539 108086 ... 2 ... NUT, ACORN 10-24

18

7 ... 539 108088 ... 1 ... LATCH, HOOD

8 ... 539 108089 ... 1 ... PLATED, WELD NUT

9 ... 539 108141 ... 1 ... CHUTE, UPPER

10 ... 539 109552 ... 2 ... WASH 3/16 LOCK

11 ... 539 130294 ... 1 ... CHUTE, MIDDLE

12 ... 539 976952 ... 1 ... SCREW 10-24 x .625 MACH

PARTS

8

4

9

10

8

2

9

8

BAG ASSEMBLY 539 131189

9

3

11

9

7

5

6

14

15

12

13

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 ... 532 124670 ... 1 ... RETAINER SPRING

2 ... 532 127533 .. 1 ... SCREEN, COVER

3 ... 539 108100 .. 1 ... GASKET, COVER

4 ... 532 130895 .. 1 ... LATCH HANDLE, COVER

5 ... 532 132796 ... 1 ... SPRING, COVER LT

6 ... 532 132983 ... 1 ... SPRING, COVER RT

7 ... 532 133235 ... 1 ... SPACER, COVER

9 ... 539 991034 ... 8 ... SCREW 10-24 x 5/8 WSH HD

10 ... 532 414173 ... 1 ... STRIP, REINFORCEMENT

11 ... 532 160274 ... 1 ... COVER, TOP

12 ... 532 174083 ... 3 ... CAP, PLUG TUBING END

13 ... 532 414172 ... 1 ... FRAME ASSEMBLY, 2-BIN

14 ... 532 192786 ... 1 ... PIN, HINGE PIVOT

15 ... 532 400226 ... 2 ... CONTAINER BAG, SOFT

8 ... 539 976977 ... 8 ... NUT, 10-24 HEX W/NYLOC

1

19

PARTS

BAG ASSEMBLY 539 131605

3

12

11

3

5

9

1

8

10

4

7

6

2

12

20

15

14

13

16

PARTS

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 ... 532 192709 ... 1 ... SCREEN, COVER

2 ... 532 195373 ... 1 ... COVER

5

3 ... 539 976952 ... 6 ... SCREW, #10-24 X

/8

4 ... 539 108096 ... 2 ... SPRING, RETAINER

5 ... 539 108097 ... 4 ... PLUG, TUBING END

6 ... 539 108098 ... 1 ... BAGGER, FRAME

7 ... 532 192786 ... 2 ... PIN, HINGE

8 ... 532 192550 ... 1 ... GASKET, COVER

9 ... 532 400226 ... 3 ... CONTAINER

10 ... 532 192603 ... 1 ... SEAL, COVER

11 ... 532 130895 ... 2 ... HANDLE, BAGGER COVER

12 ... 539 976977 ... 8 ... NUT, #10-24, CROWNLOCK

5

13 ... 539 990627 ... 2 ... HCS,

/16-18 X 1¼, GR5

14 ... 539 990188 ... 4 ... WASHER, 5/16, SAE

15 ... 539 990717 ... 2 ... NUT,

5

/16-18, NYLOC

16 ....539 110234 ... 1 ... SUPPORT, CHUTE

NOT SHOWN

... 539 108447 ... 1 ... DECAL, CE

... 539 108163 ... 1 ... DECAL, CATCHER

... 539 131605 ... 1 ASSEMBLY

(INCLUDES ITEMS 1-12)

21

This side
towards bearing

45

21

44

31

11

55

30

PARTS

46

24

47

14

4

15

11

17

22

19

Torque to
30 LBs

25

29

26

50

36

14

28

47

27

43

53

10

12

44

6

18

15

39

45

40

11

60

37

23

40

38

7

51

60

49

32

42

11

13

51

56

33

1

16

48

52

34

41

48

44

12

2

9

8

35

56

40

23

11

10

59

3

20

5

22

PARTS

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 ... 539 101977 ... 1 ... TRACTION SPRING

2 ... 539 976952 ... 1 ... SCREW 10-24 x .625 RD

3 ....539 104411 ... 1 ... KNOB W/STUD

4 ... 539 104763 ... 1 ... RETAINER 5/16 “U” TYPE

5 ... 539 105785 ... 1 ... EURO DECAL, WARNING

6 ... 539 106741 ... 1 ... EURO DECAL, SEVERING

7 ... 539 108084 ... 1 ... WASHER, 3/16 x ¾ x 16 GA

8 ... 539 108088 ... 1 ... LATCH, HOOD

9 ... 539 108089 ... 1 ... PLATED, WELD NUT

10 ... 539 108120 ... 2 ... NUT ¼-20 HEX NYLOC ZD

11 ... 539 990717 ... 5 ... NUT 5/16-18 HEX NYLOC ZD

12 ... 539 108735 ... 2 ... NUT ¼-20 HEX FLANGE

13 ... 539 109552 ... 2 ... WASH 3/16 LOCK ZD

14 ....539 110321 ... 2 ... BOLT, HEX 3/8-24 x 1¼ GR 8

15 ....539 110323 ... 2 ... WASHER, HARDENED

16 ....539 113683 ... 1 ... V-IDLER

3

17 ....539 115667 ... 1 ... KEY,

18 ... 539 125229 ... 1 ... KEY-SQ.

/16 x ½

3

/16 x 1 ½

19 ... 539 130292 ... 1 ... IMPELLER

20 ... 539 130293 ... 1 ... COVER, BELT

21 ... 539 130295 ... 1 ... HUB, BEARING

22 ... 539 130296 ... 2 ... BEARING

23 ... 539 130301 ... 2 ... BUSHING

24 ... 539 130309 ... 1 ... COVER, OUTER PULLEY

25 ... 539 130313 ... 6 ... NUT, 5/16-18 TEE

26 ... 539 130314 ..11 ... NUT, ¼-20 TEE

5

27 ... 539 130315 ... 6 ... HCS

/16-18 x ½ GR 5 ZD

28 ... 539 130316 ... 1 ... SHAFT, IMPELLER

29 ... 539 130317 ... 1 ... PIN

30 ... 539 130323 ... 1 ... SPACER

31 ... 539 130324 ... 1 ... PULLEY

32 ... 539 130335 ... 1 ... MOUNT, IDLER, UPPER

33 ... 539 130336 ... 1 ... MOUNT, IDLER, LOWER

34 ... 539 130337 ... 1 ... ARM, IDLER

35 ... 539 130338 ... 1 ... ARM, TENSION

36 ... 539 130339 ... 1 ... BRKT, MT, FRONT

37 ... 539 130340 ... 1 ... BRKT, MT, REAR

38 ... 539 130341 ... 1 ... PLATE, OUTER

39 ... 539 130346 ... 1 ... KEEPER

40 ... 539 200282 ... 3 ... NUT, 3/8-16 HEX JAM NYLOC

41 ... 539 919078 ... 1 ... IDLER PULLEY

42 ... 539 976949 ... 1 ... HCS 3/8-16 x 1¾ GR 5 ZD

43 ... 539 976988 ... 1 ... HAIRPIN COTTER

44 ... 539 990055 . 13 ... WASHER, ¼ FLAT SAE ZD

45 ... 539 990302 ... 8 ... SCREW, ¼ x 3/8 THRD FRM

46 ... 539 108461 ... 3 ... HCS ¼-20 x ½ GR 5 ZD

47 ....539 990118 ... 2 ... WASHER, 3/8 SPLT LOCK ZD

48 ... 539 990122 ... 2 ... WASHER, 3/8 SAE FLT ZD

5

49 ... 539 990209 ... 1 ... HCS

50 ... 539 990316 ... 4 ... RHSNB

/16-18 x 1 GR 5 ZD

5

/16-18 x ¾ GR5 ZD

51 ... 539 990643 ... 2 ... HCS ¼-20 x 7/8 GR 5 ZD

52 ... 539 990655 ... 1 ... HCS 3/8-16 x 1½ GR 5 ZD

5

53 ... 539 990692 ... 1 ... WASHER,

/16 STD FLT ZD

54 ... 539 130349 ... 1 ... DECAL, BELT ROUTING

55 ... 539 131085 ... 1 ... KEEPER, BELT, OUTER

56 ... 539 131087 ... 2 ... KEEPER, BELT, REAR

57 ... 539 132122 ... 1 ... PLATE, BACKING

58 ... 539 132124 ... 1 ... PLATE, BACKING

23

PARTS

8

6

1

9

10

1

6

2

11

6

12

5

7

3

6

4

24

18

20

21

19

13

15

16

12

14

22

12

17

16

PARTS

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 ... 539 130305 ... 1 ... SHIELD, BELT, 42"

2 ... 539 130306 ... 1 ... SHIELD, BELT, 48"

3 ... 539 130307 ... 1 ... SHIELD, BELT, 52"

4 ... 539 130308 ... 1 ... SHIELD, BELT, 61"

5 ... 539 130319 ... 1 ... PULLEY, 42/48"

... 539 130320 ... 1 ... PULLEY, 52"

... 539 130321 ... 1 ... PULLEY, 61"

6 ... 539 105743 ... 1 ... DECAL, EURO NO STEP

7 ... 539 130342 ... 1 ... PLATE, MOUNT

8 ... 539 130334 ... 1 ... BELT, 42"

... 539 130347 ... 1 ... BELT, 48/52"

... 539 130348 ... 1 ... BELT, 61"

9 ... 539 130343 ... 1 ... PLATE, BACKING

10 ... 539 990316 ... 3 ... RHSNB 5/16-18 x ¾

5

11 ... 539 990208 ... 4 ... RRSNB

/16-18 x 1

12 ... 539 990717 . 13 ... NUT, 5/16-18 HEX NYLOC

13 ... 539 131091 .. 1 .. TUBE, MOUNT

14 ... 539 976937 .. 2 .. HCS

5

/16-18 X 2 GR 5 ZD

15 ... 539 976938 .. 4 .. HCS 5/16-18 X 2¼ GR 5 ZD

5

16 ... 539 990692 16 .. WASHER,

17 ... 539 990627 .. 4 .. HCS

18 ... 539 990188 .. 4 .. WASH

/16 STD FLT ZD

5

/16-18 X 1¼ GR 5 ZD

5

/16 SAE FLAT ZD

19 ....539 110234 .. 1 .. SUPPORT, HOSE

20 ....539 112294 .. 1 .. FLEX TRIM, BLACK

21 ... 539 131089 .. 1 .. STRAP, RT

22 ... 539 131090 .. 1 .. STRAP, LT

25

PARTS

WEIGHT KIT 42/48" 2 BIN

4

3

2

1

5

WEIGHT KIT 42/48" 3 BIN

ITEM PART NO. QTY. DESCRIPTION

1 ....539 113232 ... 1 ... WEIGHT PLATE

2 ....539 113203 ... 2 ... WEIGHT BRACKET

3 ... 539 976979 ... 8 ... NUT

3

/8-16 HEX NYLOC ZD

4 ... 539 102612 ... 4 ... HCS 3/8-16 x 2¾ GR 5 ZD

3

5 ... 539 976941 ... 4 ... HCS

/8-16 x 1¼ GR 5 ZD

3

4

ITEM PART NO. QTY. DESCRIPTION

1 ....539 113232 ... 3 ... WEIGHT PLATE

2 ....539 113203 ... 2 ... WEIGHT BRACKET

2

1

5

3 ... 539 976979 ... 8 ... NUT 3/8-16 HEX NYLOC ZD

4 ... 539 102612 ... 4 ... HCS 3/8-16 x 2¾ GR 5 ZD

3

5 ... 539 976949 ... 4 ... HCS

/8-16 x 1¾ GR 5 ZD

WEIGHT KIT 52" 3 BIN

3

2

1

4

ITEM PART NO. QTY. DESCRIPTION

1 ....539 113232 ... 2 ... WEIGHT PLATE

2 ....539 113203 ... 2 ... WEIGHT BRACKET

3 ... 539 976979 ... 8 ... NUT 3/8-16 HEX NYLOC ZD

3

4 ... 539 102612 ... 4 ... HCS

5 ... 539 976949 ... 4 ... HCS

/8-16 x 2¾ GR 5 ZD

3

/8-16 x 1¾ GR 5 ZD

26

5

539 130330 R3 01/22/08