HP SM 1800, XL180, XL192 Maintenance and Service Guide ch7removal

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Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Removal and Replacement

This chapter details removing and replacing each component of the Presario 1800XL Notebook Computers.

Electrostatic Discharge

When removing or replacing parts, be careful to discharge static electricity before touching the Notebook’s internal components. A sudden discharge of static electricity from a finger or other conductor can destroy static-sensitive devices and microcircuitry. Often the spark is neither felt nor heard, but damage occurs. An electronic device exposed to an electrostatic discharge may not seem affected and work perfectly throughout a normal cycle. However, the discharge degrades internal layers, which reduces the operating life of the device. Networks built into many integrated circuits provide some protection, but in many cases, the discharge contains enough power to alter device parameters or melt silicon junctions.
The table below shows the amount of static electricity generated by common activities associated with servicing computers.
Generated Electrostatic Voltage
Activity
Walking across carpet 35,000 V 15,000 V 7,500 V
Walking across vinyl floor 12,000 V 5,000 V 3,000 V
Motions of bench worker 6,000 V 800 V 400 V
Removing DIPS from plastic tubes 2,000 V 700 V 400 V
Removing DIPS from vinyl trays 11,500 V 4,000 V 2,000 V
Removing DIPS from styrofoam 14,500 V 5,000 V 3,500 V
Removing bubble pack from PCBs 26,000 V 20,000 V 7,000 V
Packing PCBs in foam-lined box 21,000 V 11,000 V 5,000 V
CAUTION: As little as 700 Volts can degrade Notebook components. Be sure to ground yourself before touching the Notebook or its subassemblies.
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Relative Humidity
10% 40% 50%
RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
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Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Tool and Software Requirements

The following items are required to service the Notebook:
Torx T-8 screwdriver
5mm nut drivers (for screwlocks and standoffs)
Small standard screwdriver
Small Phillips screwdriver
Diagnostics software

Screws

The screws used in the Notebook are not interchangeable. If an incorrect screw is used during the reassembly process, it can damage the unit. Compaq strongly recommends that all screws removed during disassembly be kept with the part that was removed, then returned to their proper locations.f

Connectors and Plastic Parts

Plastic parts can be damaged by the use of excessive force during disassembly and reassembly. When handling plastic parts, use care. Apply pressure only at the points designated in the instructions.
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RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
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Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

ZIF Connector

The 1800XL Series Notebooks use zero insertion force (ZIF) connectors on the system board.
CAUTION: A ZIF connector and its attached cable can be easily damaged. Handle only the connector slide when removing or replacing a cable. Never pull or twist on
Ä
the cable while it is connected.
To remove a cable from a ZIF connector, lift both corners of the ZIF connector and slide the cable out simultaneously with constant light force.
CAUTION: When servicing this Notebook, ensure that cables are placed in their proper location during the reassembly process. Improper cable placement can
Ä
damage the Notebook.
RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
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Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Cables

Most cables used throughout the unit are ribbon cables.
Cables must be handled with extreme care to avoid damage. Use the following precautions when handling cables to avoid damage to the cable and Notebook:
Always handle cables by their connectors.
In all cases, avoid bending, twisting, pulling, or tearing cables.
Apply only the minimum force required to seat or unseat cables from their
connectors.
Ensure that cables are routed in such a manner that they cannot be caught or
snagged by parts being removed or replaced.
Handle flex cables with extreme care; they can tear easily.
CAUTION: When servicing these Notebooks, ensure that cables are placed in their proper location during the reassembly process. Improper cable placement can
Ä
cause severe damage to the unit.
The following illustrations show the proper placement for each cable:
Hard Drive Ribbon Cable
CD/DVD Ribbon Cable
Diskette Drive Ribbon Cable
Speaker Assembly Cable
Keyboard Ribbon Cable
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RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
1800 S
ERIES
Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Hard Drive Ribbon Cable

The position for the hard drive ribbon cable is shown below.
CAUTION: When servicing the Notebook, ensure that cables are placed in their proper location during the reassembly process. Improper cable placement can
Ä
damage the Notebook.
Removing the Hard Drive
RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
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Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

CD/DVD Ribbon Cable

The ribbon cable position for the CD or DVD drive is shown below.
CAUTION: When servicing the Notebook, ensure that cables are placed in their proper location during the reassembly process. Improper cable placement can
Ä
damage the Notebook.
Removing the CD/DVD Drive
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RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
1800 S
ERIES
Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Diskette Drive Ribbon Cable

The ribbon cable position for the diskette drive is shown below.
CAUTION: When servicing the Notebook, ensure that cables are placed in their proper location during the reassembly process. Improper cable placement can
Ä
damage the Notebook.
Removing the Diskette Drive
RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
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Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Speaker Assembly Cable

The cable position for the speaker assembly is shown below. The cable is routed under the battery charger (voltage converter) board and under the edge of the system board.
CAUTION: When servicing the Notebook, ensure that cables are placed in their proper location during the reassembly process. Improper cable placement can
Ä
damage the Notebook.
Removing the Speaker Assembly
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RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
1800 S
ERIES
Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Modem Cable

The cable position for the modem is shown below.
CAUTION: When servicing the Notebook, ensure that cables are placed in their proper location during the reassembly process. Improper cable placement can
Ä
damage the Notebook.
Removing the Modem
RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
1800 S
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Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Keyboard Ribbon Cable

The ribbon cable position for the keyboard is shown below.
CAUTION: When servicing this Notebook, ensure that cables are placed in their proper location during the reassembly process. Improper cable placement can
Ä
damage the Notebook.
Removing the Keyboard
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RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
1800 S
ERIES
Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Preparing the Notebook for Disassembly

Before beginning the removal or replacement of any Notebook components, complete the following steps:
1. Disconnect the AC power source and any external devices.
2. Remove the QuikDock (pg 12
).
3. Remove any PC Cards.
4. Remove the battery pack (pg 13
Important: The battery pack should be removed before performing any internal maintenance on the Notebook.
WARNING: Metal objects can damage the battery pack as well as the battery contacts in the battery compartment. To prevent damage, do not allow metal
Å
objects to touch the battery contacts. Place only the battery pack for the Compaq Presario 1800XL Series Portable Notebooks into the battery compartment. Do not force the battery pack into the bay if insertion is difficult.
CAUTION: Do not crush, puncture, or incinerate the battery pack. Do not open a battery pack; this action damages the pack, makes it unusable, and exposes
Ä
potentially harmful battery components. No field-serviceable parts are located inside the battery pack.
Note: Compaq Presario 1800XL Series Portable Notebooks have several screws of various sizes that are not interchangeable. Care must be taken during reassembly to ensure that the correct screws are used in their correct location. During removal keep screws with their respective subassembly.
).
Important: As each component is removed from the Notebook, place the components and its assosiated screws away from the work area to prevent damage.
RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
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Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Disconnecting the QuikDock

To disconnect the Notebook from the QuikDock, complete the following steps:
1
1. Lift up the handle
2. Lift the Notebook
on top of the QuikDock.
2
straight up.
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RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
1800 S
ERIES
Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Removing the Battery

To remove the battery pack, complete the following steps:
1
1. Slide the battery compartment door down
2
2. Pull the battery
from the chassis by the tab located on the end of the battery pack.
and remove it from the chassis.
To replace the battery, reverse these procedures.
Important: The battery pack should be removed before performing any internal maintenance on the Notebook.
WARNING: Metal objects can damage the battery pack as well as the battery contacts in the battery compartment. To prevent damage, do not allow metal
Å
objects to touch the battery contacts. Place only the battery pack for Compaq Presario 1800XL Series Portable Notebooks in the battery compartment. Do not force the battery pack into the bay if insertion does not occur easily.
CAUTION: Do not crush, puncture, or incinerate the battery pack. Do not open a battery pack; this action damages the pack, makes it unusable, and exposes
Ä
potentially harmful battery components. No field-serviceable parts are located inside the battery pack.
RESARIO NOTEBOOK MAINTENANCE AND SERVICE GUIDE
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Presario 1800 Series
Models: XL180, XL181, XL182, XL183, XL185,
and XL190, XL191, XL192

Removing the Palmrest Cover with TouchPad

Note: It is not necessary to remove the display panel assembly to access the interior components of the Notebook.
To remove the Palmrest cover with TouchPad, complete the following steps:
1. Prepare the Notebook for disassembly (pg 11
).
2. Close the display and turn the Notebook upside down.
3. Remove five screws from the underside of the Notebook.
Continued on the next page.
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