Honda CRF150L Owner's Manual

This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
The vehicle pictured in this owner’s manual may not match your actual vehicle.
© 2017 Honda Motor Co., Ltd.

Welcome

Congratulations on your purchase of a new Honda motorcycle. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda's reputation for building quality into every product.
To ensure your safety and riding pleasure:
Read this owner's manual carefully.
Follow all recommendations and
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the motorcycle.
The following codes in this manual
indicate each country.
The illustrations here in are based on the
CRF150L PH
type.
Country Codes
Code Country CRF150L
IN Indonesia PH Philippines
*The specifications may vary with each locale.

A Few Words About Safety

Your safety, and the safety of others, is very important. Operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
Safety labels on the motorcycle
Safety Messages preceded by a safety alert
symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
3DANGER
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3WARNING
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3CAUTION
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
NOTICE
Information to help you avoid damage to your motorcycle, other property, or the environment.

Contents

Motorcycle Safety P. 2
Operation Guide P. 16
Maintenance P. 31
Troubleshooting P. 73
Information P. 91
Specifications P. 103
Index P. 106

Motorcycle Safety

This section contains important information for safe riding of your motorcycle. Please read this section carefully.
Safety Guidelines................................................. P. 3
Safety Precautions
Riding Precautions .............................................. P. 9
Accessories & Modifications........................... P. 12
Off-Road Safety ................................................. P. 13
Loading ................................................................ P. 14
............................................... P. 7

Safety Guidelines

Safety Guidelines
Follow these guidelines to enhance your safety:
Perform all routine and regular inspections
specified in this manual.
Stop the engine and keep sparks and flame
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It's a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved motorcycle helmet and protective apparel. 2 P. 7
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel. Instruct your passenger on holding onto the seat strap or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the motorcycle is stopped.
Take Time to Learn & Practice
Even if you have ridden other motorcycles, practice riding in a safe area to become familiar with how this motorcycle works and handles, and to become accustomed to the motorcycle's size and weight.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
Continued
Motorcycle Safety
3
Safety Guidelines
Make Yourself Easy to See
Motorcycle Safety
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Be Alert for Off-road Hazards
The terrain can be present a variety of challenges when you ride off-road. Continually “read” the terrain for unexpected turns, drop-offs, rocks, ruts and other hazards. Always keep your speed low enough to allow time to see and react to hazards.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgement and ride safely.
4
Don't Drink and Ride
Alcohol and riding don't mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don't drink and ride, and don't let your friends drink and ride either.
Keep Your Honda in Safe Condition
It's important to keep your motorcycle properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base. Inspect your motorcycle before every ride and perform all recommended maintenance. Never exceed load limits (2 P. 14), and do not modify your motorcycle or install accessories that would make your motorcycle unsafe (2 P. 12).
Safety Guidelines
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first turn the ignition switch to the
(Off) position, and evaluate the condition of your motorcycle. Inspect for fluid leaks, check the tightness of critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Your motorcycle may have suffered damage that is not immediately apparent. Have your motorcycle thoroughly checked at a qualified service facility as soon as possible.
Continued
Motorcycle Safety
5
Safety Guidelines
Carbon Monoxide Hazard
Motorcycle Safety
Exhaust contains poisonous carbon monoxide, a colourless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your motorcycle inside a garage or other enclosure.
6
3WARNING
Running the engine of your motorcycle while in an enclosed or even partially enclosed area can cause a rapid build­up of toxic carbon monoxide gas.
Breathing this colourless, odorless gas can quickly cause unconsciousness and lead to death.
Only run your motorcycle's engine when it is located in a well ventilated area outdoors.

Safety Precautions

Safety Precautions
Ride cautiously and keep your hands on the
handlebar and feet on the footpegs.
Keep passenger's hands onto the seat strap
or your waist, passenger's feet on the footpegs while riding.
Always consider the safety of your
passenger, as well as other drivers and riders.
Protective Apparel
Make sure that you and any passenger are wearing an approved motorcycle helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
#
Safety-standard certified, high-visibility, correct size for your head
Must fit comfortably but securely, with the
chin strap fastened.
Face shield with unobstructed field of vision
or other approved eye protection
3WARNING
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and protective apparel.
Gloves
#
Full-finger leather gloves with high abrasion resistance
Boots or Riding Shoes
#
Sturdy boots with non-slip soles and ankle protection
Jacket and Trousers
#
Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective suit)
Continued
Motorcycle Safety
7
Safety Precautions
Additional Off-road Gear
#
Motorcycle Safety
On-road apparel may also be suitable for casual off-road riding. But if you plan on any serious off-road riding you will need more serious off­road gear. In addition to your helmet and eye protection, we recommend off-road motorcycle boots and gloves, riding pants with knee and hip pads, a jersey with elbow pads, and a chest/ shoulder protector.
8

Riding Precautions

Riding Precautions
Running-in Period
During the first 500 km (300 miles) of running, follow these guidelines to ensure your motorcycle's future reliability and performance.
Avoid full-throttle starts and rapid
acceleration.
Avoid hard braking and rapid down-shifts.
Ride conservatively.
Brakes
Observe the following guidelines:
Avoid excessively hard braking and
downshifting.
u Sudden braking can reduce the
motorcycle's stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
Exercise caution on low traction surfaces.
u The tyres slip more easily on such
surfaces and braking distances are longer.
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness. Use engine braking with intermittent use of the brakes to reduce speed.
For full braking effectiveness, operate both
the front and rear brakes together.
Continued
Motorcycle Safety
9
Riding Precautions
Engine Braking
#
Motorcycle Safety
Engine braking helps slow your motorcycle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
Wet or Rainy Conditions
#
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
10
Parking
Park on a firm, level surface.
If you must park on a slight incline or loose
surface, park so that the motorcycle cannot move or fall over.
Make sure that high-temperature parts
cannot come into contact with flammable materials.
Do not touch the engine, muffler, brakes
and other high-temperature parts until they cool down.
To reduce the likelihood of theft, always lock
the handlebar and remove the key when leaving the motorcycle unattended. Use of an anti-theft device is also recommended.
Riding Precautions
Parking with the Side Stand
#
1.
Stop the engine.
2.
Push the side stand down.
3.
Slowly lean the motorcycle to the left until its weight rests on the side stand.
4.
Turn the handlebar fully to the left.
u Turning the handlebar to the right
reduces stability and may cause the motorcycle to fall.
5.
Turn the ignition switch to the
(Lock)
position and remove the key. 2 P. 24
Refuelling and Fuel Guidelines
Follow these guidelines to protect the engine, fuel system and catalytic converter:
Use only unleaded petrol.
Use recommended octane number. Using
lower octane petrol will result in decreased engine performance.
Do not use fuels containing a high
concentration of alcohol. 2 P. 101
Do not use stale or contaminated petrol or
an oil/petrol mixture.
Avoid getting dirt or water in the fuel tank.
Motorcycle Safety
11

Accessories & Modifications

Accessories &
Motorcycle Safety
Modifications
We strongly advise that you do not add any accessories that were not specifically designed for your motorcycle by Honda or make modifications to your motorcycle from its original design. Doing so can make it unsafe. Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads and highways. Before deciding to install accessories on your motorcycle be certain the modification is safe and legal.
12
3WARNING
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner's manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your motorcycle. Your motorcycle was not designed for these attachments, and their use can seriously impair your
motorcycle's handling.

Off-Road Safety

Off-Road Safety
Learn to ride in an uncongested off-road area free of obstacles before venturing onto unfamiliar terrain.
Always obey local off-road riding laws and
regulations.
Obtain permission to ride on private
property. Avoid posted areas and obey “NO Trespassing” signs.
Ride with a friend on another motorcycle so
that you can assist each other in case of trouble.
Familiarity with your motorcycle is critically
important should a problem occur far from help.
Never ride beyond your ability and
experience or faster than conditions warrant.
If you are not familiar with the terrain, ride
cautiously. Hidden rocks, holes, or ravines could spell disaster.
A muffler is required in most off-road areas.
Don't modify your exhaust system. Remember that excessive noise bothers everyone and creates a bad image for motorcycling.
Motorcycle Safety
13

Loading

Loading
Motorcycle Safety
Carrying extra weight affects your
motorcycle's handling, braking and stability. Always ride at a safe speed for the load you are carrying.
Avoid carrying an excessive load and keep
within specified load limits. Maximum weight capacity 2 P. 103
Tie all luggage securely, evenly balanced
and close to the centre of the motorcycle.
Do not place objects near the lights or the
muffler.
14
Also follow these guidelines when you ride off­road on rough terrain:
Do not carry a passenger.
Keep cargo small and light weight.
Make sure it cannot easily be caught on brush or other objects, and that it does not interfere with your ability to shift position to maintain balance and stability.
3WARNING
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
Motorcycle Safety
15

Parts Location

Operation Guide

(P.49)
Seat
(P.
Throttle grip
70)
Front brake fluid reservoir
(P.
58)
Rear brake fluid reservoir
(P.
58)
Spark plug (P.
52)
16
Kickstarter pedal
(P.25)
Engine oil fill cap/dipstick
(P.54)
Right side cover (P.
50)
(P.
(P.
67)
28)
Clutch lever Fuel fill cap
Left side cover (P.50) Tool box/Tool kit (P.
30)
Helmet holder (P.29) Battery Fuse box
(P.48)
(P.
89)
Crankcase breather (P.71)
Operation Guide
Drive chain
Side stand
(P.
(P.
62)
61)
Engine oil drain bolt
(P.56)
Shift lever
(P.
27)
17

Instruments

Operation Guide
SEL button
Display Check
When the ignition switch is turned to the will show. If any part of these displays does not come on when it should, have your dealer check for problems.
18
(On) position, all the mode and digital segments
Speedometer
Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing: approximately 1.6 L (0.42 US gal, 0.35 Imp gal)
If the fuel gauge indicator flashes in a repeat pattern or turns off:
(P.76)
Odometer [TOTAL] & Tripmeter[TRIP A/B
SEL button switches between the odometer and tripmeters.
Odometer: Total distance ridden.
When “
” is displayed, go to your
dealer for service.
Tripmeter: Distance ridden since tripmeter
was reset (press and hold SEL button to reset to 0.0 km at the tripmeter display). When “ ” is displayed, go to your dealer for service.
]
Operation Guide
19

Indicators

If one of these indicators does not come on when it should, have your dealer check for problems.
Operation Guide
High beam indicator
malfunction indicator lamp (MIL)
Comes on briefly when the ignition switch is turned to the
If it comes on while engine is running:
(P.
75)
20
(On) position.
Comes on when the transmission is in Neutral.
Turn signal indicator
Neutral indicatorPGM-FI (Programmed Fuel Injection)
Operation Guide
21

Switches

Operation Guide
Headlight dimmer switch/Passing light control switch
: High beam
: Low beam
: Flashes the high beam headlight
22
Horn button
Turn signal switch
u Pressing the switch turns the
turn signal off.
Start button
Engine stop switch
Should normally remain in the
(run) position.
u In an emergency, switch to the
(Stop) position to stop the engine.
Ignition switch
Switches the electrical system on/off, locks the steering.
u Key can be removed when in the
(Lock) position.
(Off) or
Steering Lock: (P.24)
(On)
Operation Guide
Turns electrical system on for starting/riding.
(Off)
Turns engine off.
(Lock)
Locks steering.
Continued
23
Switches (Continued)
Steering Lock
Lock the steering when parking to help
Operation Guide
prevent theft. A U-shaped wheel lock or similar device is also recommended.
Push
Turn
Ignition key
24
Locking
#
a
Turn the handlebar all the way to the left.
b
Push the key down, and turn the ignition switch to the
u Jiggle the handlebar if the lock is difficult
to engage.
c
Remove the ignition key.
Unlocking
#
Insert the key, and turn the ignition switch to
(Off) position.
the
(Lock) position.

Starting the Engine

Start your engine using the following procedure, regardless of whether the engine is cold or warm.
NOTICE
If the engine does not start within 5 seconds, turn
the ignition switch to the (Off) position and wait 10 seconds before trying to start the engine again to recover battery voltage.
Extended fast idling and revving the engine can damage the engine, and the exhaust system.
a
Make sure the engine stop switch is in the
(Run) position.
b
Turn the ignition switch to the (On) position.
c
Shift the transmission to Neutral ( indicator to come on).
d
Using the start button
N
Press the start button with the throttle completely closed.
Operation Guide
Continued
25
Starting the Engine (Continued)
Using the kickstarter
With the throttle completely closed.
Operation Guide
Operate the kickstarter starting from the top of the stroke, kick through to the bottom with a rapid, continuous motion.
u Do not operate the kickstarter while the
engine is running as engine damage could result. Do not apply excessive force on the kickstarter.
u Fold up the kickstarter after the
kickstarter is returned to the pedal stop.
u If you cannot start the engine: Open the
throttle slightly (about 3 mm (0.1 in) without freeplay).
About 3 mm (0.1 in) without freeplay
If the engine does not start: Using the start button
a
Open the throttle fully and press the start button for 5 seconds.
b
Repeat the normal starting procedure.
c
If the engine starts, open the throttle slightly if idling is unstable.
d
If the engine does not start, wait 10 seconds before trying steps a & b again.
Using the kick starter
a
Turn the ignition switch to the (Off) position.
b
Open the throttle fully.
c
Crank the engine several times with the kickstarter.
d
Repeat the normal starting procedure.
e
If the engine starts, open the throttle slightly if idling is unstable.
f
If the engine does not start, trying steps a - d again.
26
If Engine Will Not Start
#
(P.
74)
Loading...
+ 85 hidden pages