Honda CRF300L, CRF300LA Owner’s Manual

2021
2021
Owner’s Manual
CRF300L/LA
This manual should be considered a permanent part of the vehicle and should remain with the vehicle when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
The vehicle pictured in this owner’s manual may not match your actual vehicle.
© 2020 Honda Motor Co., Ltd.

Welcome

Congratulations on your purchase of a new Honda vehicle. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda's reputation for building quality into every product.
To ensure your safety and riding pleasure:
Read this owner's manual carefully.
Follow all recommendations and
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the vehicle.
To protect your investment, we urge you to take responsibility for keeping your vehicle well serviced and maintained. Also, observe the break-in guidelines, and always perform the pre-ride inspection and other periodic checks in this manual.
When service is required, remember that your Honda dealer knows your vehicle best. If you have the required mechanical “know­how” and tools, you can purchase an official Honda Service Manual to help you perform many maintenance and repair tasks. 2 P. 124 Read the warranty information thoroughly so that you understand the warranty coverage and that you are aware of your rights and responsibilities. 2 P. 125 You may also want to visit our website at www.powersports.honda.com.
Canada
www.honda.ca.
Happy riding!

A Few Words About Safety

Your safety, and the safety of others, is very important. Operating this vehicle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a vehicle. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety labels on the vehicle
Safety Messages preceded by a safety alert symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
3DANGER
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3WARNING
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3CAUTION
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
NOTICE
Information to help you avoid damage to your vehicle, other property, or the environment.

Contents

Vehicle Safety P. 2
Operation Guide P. 18
Maintenance P. 52
Troubleshooting P. 94
Information P. 108
Specifications P. 132

Vehicle Safety

This section contains important information for safe riding of your vehicle. Please read this section carefully.
Safety Guidelines................................................. P. 3
Safety Labels.........................................................P. 7
Safety Precautions............................................... P. 9
Riding Precautions ............................................ P. 11
Accessories & Modifications........................... P. 15
Off-Road Safety ................................................. P. 16
Loading ................................................................ P. 17

Safety Guidelines

Safety Guidelines
Follow these guidelines to enhance your safety:
Perform all routine and regular inspections
specified in this manual.
Stop the engine and keep sparks and flame
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It's a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved helmet and protective apparel. 2 P. 9
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check that you and your passenger are both wearing an approved helmet and protective apparel. Instruct your passenger on holding onto the seat strap or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the vehicle is stopped.
Take Time to Learn & Practice
Even if you have ridden other vehicles, practice riding in a safe area to become familiar with how this vehicle works and handles, and to become accustomed to the vehicle's size and weight. We recommend that all riders take a certified course approved by the Motorcycle Safety Foundation (MSF) or a state approved training course. New riders should start with the basic course, and even experienced riders will find the advanced course beneficial.
Continued
Vehicle Safety
3
Safety Guidelines
For information about the MSF training course
Vehicle Safety
nearest you, call the national toll-free number: (800) 446-9227.
USA
Other riding tips can be found in the You and Your Motorcycle Riding Tips booklet that came with your vehicle. Developing off-road riding skill is a gradual step-by step process. Start by practicing at low speeds in a safe area and slowly build your skills. Ask your dealer if there are off-road riding groups in your area where you can learn from experienced riders. Also be sure to read Tips & Practice Guide for the Off-Highway Motorcyclist that came with your new vehicle.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
4
Make Yourself Easy to See
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Be Alert for Off-road Hazards
The terrain can be present a variety of challenges when you ride off-road. Continually “read” the terrain for unexpected turns, drop-offs, rocks, ruts and other hazards. Always keep your speed low enough to allow time to see and react to hazards.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgment and ride safely.
Safety Guidelines
Don't Drink or Use Drugs and Ride
Alcohol or drugs and riding don't mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. The same is true for drug use. Don't drink or use and ride, and don't let your friends do it either.
Keep Your Honda in Safe Condition
It's important to keep your vehicle properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base. Inspect your vehicle before every ride and perform all recommended maintenance. Never exceed load limits (2 P. 17), and do not modify your vehicle or install accessories that would make your vehicle unsafe (2 P. 15).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first turn the ignition switch to the OFF position, and evaluate the condition of your vehicle. Inspect for fluid leaks, check the tightness of critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously.
Your vehicle may have suffered damage that is not immediately apparent. Have your vehicle thoroughly checked at a qualified service facility as soon as possible.
Continued
Vehicle Safety
5
Safety Guidelines
Carbon Monoxide Hazard
Vehicle Safety
Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your vehicle inside a garage or other enclosure.
6
3WARNING
Running the engine of your vehicle while in an enclosed or even partially enclosed area can cause a rapid build­up of toxic carbon monoxide gas.
Breathing this colorless, odorless gas can quickly cause unconsciousness and lead to death.
Only run your vehicle's engine when it is located in a well ventilated area outdoors.

Safety Labels

Safety Labels
Safety and information labels on your vehicle provide important safety information and may warn you of potential hazards that could cause
serious injury. Read these labels carefully and don't remove them. If a label comes off or becomes hard to read, contact your dealer for a replacement.
Continued
Vehicle Safety
7
Safety Labels
Vehicle Safety
8
50 STATE (meets California)
Canada

Safety Precautions

Ride cautiously and keep your hands on the
handlebar and feet on the footpegs.
Keep passenger's hands onto the seat strap
or your waist, passenger's feet on the footpegs while riding.
Always consider the safety of your
passenger, as well as other drivers and riders.
Protective Apparel
Make sure that you and any passenger are wearing an approved helmet, eye protection, and high-visibility protective clothing. Avoid wearing loose clothes that could get caught on any part of the vehicle. Ride defensively in response to weather and road conditions.
Safety Precautions
Helmet
#
Should be safety-standard certified, high­visibility, and correct size for your head
Must fit comfortably but securely, with the
chin strap fastened.
Face shield with unobstructed field of vision
or other approved eye protection
USA
Look for a DOT (Department of Transportation) certification label on any helmet you buy.
3WARNING
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and protective apparel.
Vehicle Safety
Continued
9
Safety Precautions
Gloves
#
Vehicle Safety
Full-finger leather gloves with high abrasion resistance
Boots or Riding Shoes
#
Sturdy boots with non-slip soles and ankle protection
Jacket and Pants
#
Protective, highly visible, long-sleeved jacket and durable long pants for riding (or a protective suit)
10
Additional Off-road Gear
#
On-road apparel may also be suitable for casual off-road riding. But if you plan on any serious off-road riding you will need more serious off­road gear. In addition to your helmet and eye protection, we recommend off-road motorcycle boots and gloves, riding pants with knee and hip pads, a jersey with elbow pads, and a chest/ shoulder protector.

Riding Precautions

Riding Precautions
Break-in Period
During the first 300 miles (500 km) of running, follow these guidelines to ensure your vehicle's future reliability and performance.
Avoid full-throttle starts and rapid
acceleration.
Avoid hard braking and rapid down-shifts.
Ride conservatively.
Brakes
Observe the following guidelines:
Avoid excessively hard braking and downshifting.
u Sudden braking can reduce the vehicle's
stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
Exercise caution on low traction surfaces.
u The tires slip more easily on such
surfaces and braking distances are longer.
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness. Use engine braking with intermittent use of the brakes to reduce speed.
For full braking effectiveness, operate both
the front and rear brakes together.
Continued
Vehicle Safety
11
Riding Precautions
Anti-lock Brake System (ABS)
#
Vehicle Safety
CRF300LA
This model is equipped with an Anti-lock Brake System (ABS) designed to help prevent the brakes from locking up during hard braking.
ABS does not reduce braking distance. In
certain circumstances, ABS may result in a longer stopping distance.
ABS does not function at speeds below 6
mph (10 km/h).
The brake lever and pedal may recoil slightly
when applying the brakes. This is normal.
Always use the recommended front/rear
tires and sprockets to ensure correct ABS operation.
12
Engine Braking
#
Engine braking helps slow your vehicle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
Wet or Rainy Conditions
#
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
Riding Precautions
Parking
Park on a firm, level surface.
If you must park on a slight incline or loose
surface, park so that the vehicle cannot move or fall over.
Make sure that high-temperature parts
cannot come into contact with flammable materials.
Do not touch the engine, muffler, brakes
and other high-temperature parts until they cool down.
To reduce the likelihood of theft, always lock
the handlebar and remove the key when leaving the vehicle unattended. Use of an anti-theft device is also recommended.
Parking with the Side Stand
#
1.
Stop the engine.
2.
Push the side stand down.
3.
Slowly lean the vehicle to the left until its weight rests on the side stand.
4.
Turn the handlebar fully to the left.
u Turning the handlebar to the right
reduces stability and may cause the vehicle to fall.
5.
Turn the ignition switch to the LOCK position and remove the key. 2 P. 44
Continued
Vehicle Safety
13
Riding Precautions
Refueling and Fuel Guidelines
Vehicle Safety
Follow these guidelines to protect the engine, fuel system and catalytic converter:
Use only unleaded gasoline.
Use recommended octane number. Using
lower octane gasoline will result in decreased engine performance.
Do not use fuels containing a high
concentration of alcohol. 2 P. 123
Do not use stale or contaminated gasoline
or an oil/gasoline mixture.
Avoid getting dirt or water in the fuel tank.
14

Accessories & Modifications

Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed or approved for your vehicle by Honda or make modifications to your vehicle from its original design. Doing so can make it unsafe. Modifying your vehicle may also void your warranty and make your vehicle illegal to operate on public roads. Before deciding to install accessories on your vehicle, be certain the modification is safe and legal.
3WARNING
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner's manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your vehicle. Your vehicle was not designed for these attachments, and their use can seriously impair your vehicle's handling.
Vehicle Safety
15

Off-Road Safety

Off-Road Safety
Vehicle Safety
Learn to ride in an uncongested off-road area free of obstacles before venturing onto unfamiliar terrain.
Always obey local off-road riding laws and
regulations.
Obtain permission to ride on private
property. Avoid posted areas and obey “NO Trespassing” signs.
Ride with a friend on another vehicle so that
you can assist each other in case of trouble.
Familiarity with your vehicle is critically
important should a problem occur far from help.
Never ride beyond your ability and
experience or faster than conditions warrant.
If you are not familiar with the terrain, ride
cautiously. Hidden rocks, holes, or ravines could spell disaster.
16
A muffler is required in most off-road areas.
Don't modify your exhaust system. Remember that excessive noise bothers everyone and creates a bad image for motorcycling.

Loading

Loading
Carrying extra weight affects your vehicle's
handling, braking and stability. Always ride at a safe speed for the load you are carrying.
Avoid carrying an excessive load and keep
within specified load limits. Maximum weight capacity 2 P. 132
Tie all luggage securely, evenly balanced
and close to the center of the vehicle.
Do not place objects near the lights or the
muffler.
Also follow these guidelines when you ride off­road on rough terrain:
Do not carry a passenger.
Keep cargo small and light weight.
Make sure it cannot easily be caught on brush or other objects, and that it does not interfere with your ability to shift position to maintain balance and stability.
3WARNING
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
Vehicle Safety
17

Parts Location

Operation Guide

Spark arrester
)
(P.77
18
Seat (P.74)
Fuse box A (P.104) Throttle grip (P.93)
Right side cover (P.76)
Engine oil fill cap (P.79)
Engine oil level inspection window
(P.79
)
Rear brake fluid reservoir
)
(P.83
Clutch lever (P.90) Coolant reserve tank (P.81)
Fuel fill cap (P.49)
Front brake fluid reservoir (P.83)
Battery (P.72) Main fuse (P.105)
Operation Guide
Left shroud
)
(P.75
Helmet holder (P.50)
Fuse box B (P.106)
CRF300LA
Document bag (P.51) Tool box/Tool kit (P.51) Left side cover (P.76)
Drive chain (P.87) Side stand (P.86)
Shift lever (P.48)
19

Instruments

Tachometer
Operation Guide
SEL
button
SET
button
Display Check
When the ignition switch is turned to the ON position, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
20
NOTICE
Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life.
Tachometer red zone
(excessive engine rpm range)
Clock (12-hour display) To set the clock: (P.30)
Odometer [TOTAL] & Tripmeter [TRIP A/B] & Stopwatch
Gear position indicator
The gear position is shown in the gear position indicator.
u “-” appears when the transmission is
not shifted properly.
Speedometer
Average fuel mileage [AVG] , Fuel consumption and Average speed [AVG]
(P.26
)
Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing: approximately 0.50 US gal (1.9 L)
If the fuel gauge indicator flashes in a repeat pattern or turns off:
)
(P.98
(P.22
Operation Guide
)
Continued
21
Instruments (Continued)
Odometer [TOTAL] & Tripmeter [TRIP A/B] & Stopwatch
SEL
The
Operation Guide
22
button switches between the odometer, tripmeter A, tripmeter B, and stopwatch.
Odometer Tripmeter A Tripmeter B
Stopwatch
Odometer [TOTAL]
#
Total distance ridden. When “------” is displayed, go to your dealer for service.
Tripmeter [TRIP A/B]
#
Distance ridden since tripmeter was reset. When “----.-” is displayed, go to your dealer for service. To reset the tripmeter:
(P.24)
Stopwatch
#
Shows elapsed time since the was pushed to start the measurement. Display range: 0H00M00.0S - 9H59M59.9S
Above 9H59M59.9S back to 0H00M00.0S
To use the stopwatch:
SET
(P.25)
button
Operation Guide
Continued
23
Instruments (Continued)
To reset the tripmeter [TRIP A/B],
#
average fuel mileage [AVG], fuel
Operation Guide
consumption and average speed [AVG]
To reset the tripmeter A, average fuel mileage A, fuel consumption A and average speed A (these are based on tripmeter A) together, press and hold the while tripmeter A is displayed.
Average fuel mileage A
Tripmeter A
24
Fuel consumption A
or or
SEL
oror
button
Average speed A
To reset the tripmeter B, average fuel mileage B, fuel consumption B and average speed B (these are based on tripmeter B) together, press and hold the while tripmeter B is displayed.
Average fuel mileage B
Tripmeter B
Fuel consumption B
or or
SEL
oror
button
Average speed B
Stopwatch
To Measure the Time
#
1.
Select the stopwatch. (P.22)
2.
To start measurement, press the button.
u The measurement keeps going, if you
change an item while measuring.
To finish measurement, press the
3.
button.
u The measurement can also be finished
by turning the ignition switch to the OFF position.
SEL
button
SET
SET
To Restart the Measurement
#
Press the
SET
button again. The stopwatch
restarts measurement.
To Reset the Measured value
#
Press and hold the
SEL
button when the stopwatch is displayed and also the measurement is finished.
Operation Guide
SET
button
Stopwatch
Continued
25
Instruments (Continued)
Average fuel mileage [AVG] , Fuel consumption and Average speed [AVG]
SET
The speed.
Operation Guide
button switches between the average fuel mileage, fuel consumption, and average
26
Average fuel mileage
Fuel consumption
Average speed
Average fuel mileage [AVG]
#
Displays the average fuel mileage since the selected tripmeter was reset. The average fuel mileage will be calculated based on value displayed on the tripmeter (A or B) selected. Also, the average fuel mileage for tripmeter A will be displayed when the odometer, tripmeter A, and stopwatch are selected. Display range:
50 STATE (meets California)
0.0 to 299.9
mile/gal (km/L or L/100km)
Canada
0.0 to 299.9 km/L (L/100km, mile/gal
or mile/L)
More than 299.9 : “299.9” is displayed.
When the tripmeter A or B is reset: “---.-”
is displayed.
When “---.-” is displayed except for the above-mentioned cases, go to your dealer for service.
To reset the average fuel mileage:
)
(P.24
Operation Guide
Continued
27
Instruments (Continued)
Fuel consumption
#
Displays the fuel consumption since the
Operation Guide
selected tripmeter was reset. The fuel consumption will be calculated based on value displayed on the tripmeter (A or B) selected. Also, the fuel consumption for tripmeter A will be displayed when the odometer, tripmeter A, and stopwatch are selected. Display range:
0.0 to 299.9 gal (gallon) or 0.0 to 299.9 L (liters)
More than 299.9 : “299.9” is displayed.
When “---.-” is displayed, go to your dealer for service. To reset the fuel consumption: (P.24)
28
Average speed [AVG]
#
Displays the average speed since the selected tripmeter was reset. The average speed will be calculated based on value displayed on the tripmeter (A or B) selected. Also, the average speed for tripmeter A will be displayed when the odometer, tripmeter A, and stopwatch are selected. Display range:
0 to 124 mile/h (0 to 199 km/h)
Initial display: “---” is displayed.
When your vehicle has traveled less than
0.12 mile (0.2 km) since the engine was started: “---” is displayed.
When your vehicle operating time is less than 30 seconds since the engine was started: “---” is displayed.
When “---” is displayed except for the above­mentioned cases, go to your dealer for service.
To reset the average speed: (P.24)
Display Setting Setting Mode A
Following items can be changed sequentially. (P.30)
Clock setting
Backlight brightness adjustment
Changing the speed and mileage unit
Changing the fuel mileage meter unit
Setting Mode B
Following items can be changed sequentially.
Setting of REV indicator
(P.33)
(lighting RPM setting, lighting interval RPM setting and brightness adjustment)
Setting display mode of tachometer
Operation Guide
Continued
29
Instruments (Continued)
Setting Mode A
SET
If the seconds, the control is automatically switched
Operation Guide
from the setting mode to the ordinary display.
If the seconds, items in the process of being set will be discarded and only items where settings have been finalised will be applied. Only if the ignition switch is turned to the OFF position will items in the process of being set and those that are finalised be applied.
button is not pressed for about 30
SET
button is not pressed for about 30
1 Clock setting:
a
Turn the ignition switch to the ON position.
b
Press and hold the
SEL
and the
SET
buttons until the hour digits start flashing.
c
Press the
SEL
button until the desired hour
is displayed.
u
Press and hold the
SEL
button to
advance the hour fast.
30
d
Press the start flashing.
SET
button. The minute digits
e
Press the
SEL
button until the desired
minute is displayed.
u Press and hold the
advance the minute fast.
SEL
button to
2 Backlight brightness adjustment:
You can adjust the brightness to one of five levels.
Press
SEL
button. The brightness is
a
switched.
Operation Guide
f
Press the
SET
button. The clock is set, and then the display moves to the backlight brightness adjustment.
Press
SET
button. The backlight is set, and
b
then the display moves to the changing the speed and mileage unit.
Continued
31
Instruments (Continued)
3 Changing the speed and mileage unit:
a
Operation Guide
b
32
SEL
Press
button to select either "mph" and
"mile" or "km/h" and "km".
SET
Press
button. The speed and mileage unit is set, and then the display moves to the changing the fuel mileage meter unit.
4 Changing the fuel mileage meter unit:
When the “km/h” for speed and “km” for
a
mileage are selected
SEL
Press
button to select “L/100km” or
“km/L”.
Canada only
When the “mph” for speed and “mile” for mileage are selected
SEL
Press
button to select “mile/L” or
“mile/gal”.
u
When "mile/gal" is selected, the unit of the fuel consumption is changed to "gal".
Press
SET
button. The fuel mileage meter
b
unit is set, and then the display moves to the ordinary display.
Setting Mode B
SET
If the
button is not pressed for about 30 seconds, the control is automatically switched from the setting mode to the ordinary display.
SET
If the
button is not pressed for about 30 seconds, items in the process of being set will be discarded and only items where settings have been finalised will be applied. Only if the ignition switch is turned to the OFF position will items in the process of being set and those that are finalised be applied.
1 Setting of REV indicator:
You can change the setting of the REV indicator. REV indicator is blinking while setting.
SEL
button
SET
button
Tachometer
REV indicator
Numerical tachometer display
Operation Guide
Continued
33
Instruments (Continued)
a
To change the setting mode B, turn the ignition switch to the ON position while
Operation Guide
pressing is finished. The blinking of bar segment in the tachometer shows the currently applied REV indicator lighting RPM, and the numerical tachometer display shows it.
u
34
SEL
button until the display check
Tachometer bar segment is displayed as conventional display, regardless of set up display method.
b
Each time
SEL
button is pressed, the lighting RPM set value increase by 250 r/min (rpm) (one segment). When the set value exceeds the allowable range, the RPM set value automatically returns to 4,000 r/min (rpm).
u
Press and hold the
SEL
button to advance the REV indicator lighting setting value fast.
Available Setting Range 4,000 r/min (rpm) -to- 10,500 r/min (rpm)
Press
SET
button. The REV indicator lighting
c
RPM is set, and then the display moves to the setting of REV indicator lighting interval RPM.
At the same time, the blinking bar segment shows the currently applied setting originated from the REV indicator lighting RPM and the numerical tachometer display shows the REV indicator lighting interval RPM.
d
Each time
SEL
button is pressed, the number of REV indicator lighting interval RPM is switched among 0 r/min (rpm), 250 r/min (rpm) and 500 r/min (rpm) in this order.
Operation Guide
Tachometer
Numerical tachometer display
Continued
35
Instruments (Continued)
Ex When REV indicator lighting RPM is
setting 8,000 r/min (rpm) and REV
Operation Guide
indicator lighting interval RPM is 250 r/min (rpm).
REV indicator r/min (rpm)
Blinking (2 times/second)
Blinking (5 times/second)
Blinking (10 times/second)
7,250 r/min (rpm)
7,500 r/min (rpm)
7,750 r/min (rpm)
Lighting 8,000 r/min (rpm)
If the REV indicator lighting interval RPM is 0, the REV indicator starts to lighting when reaching to the REV indicator lighting RPM.
36
e
SET
Press interval RPM is set, and then the display moves to the brightness adjustment of the REV indicator.
button. The REV indicator lighting
The REV indicator switches from blinking to lighting.
f
g
SEL
Press switched.
u You can adjust the brightness to one of
Press indicator is set, and then the display moves to the display setting of the tachometer.
button. The brightness is
five levels.
SET
button. The brightness of the REV
2 Changing of tachometer display mode:
You can change the display mode of the tachometer.
a
b
SEL
Press mode of tachometer. Press displaying mode is set, and the control returns to the ordinary display.
button to switch the display
SET
button. The currently selected
Conventional display Shows the engine RPM on the tachometer bar segment.
Ex Engine revolutions per minutes
10,500 r/min (rpm)
Conventional display
Tachometer bar segment
Peak hold display
Operation Guide
Peak hold display
Shows the engine RPM on the tachometer bar segment and peak hold segment. The peak hold segment keeps to show the maximum engine RPM temporarily.
Tachometer bar segment
Peak hold segment
37

Indicators

If one of these indicators does not come on when it should, have your dealer check for problems.
Operation Guide
Rear ABS (Anti-lock Brake System) OFF indicator
Comes on briefly when the ignition switch is turned to the ON position. Comes on when the ABS function on the rear wheel is turned off.
PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL)
Comes on briefly when the ignition switch is turned to the ON position with the engine stop switch in the
If it comes on while engine is running: (P.97)
38
(Run) position.
CRF300LA
Neutral indicator
Comes on when the transmission is in Neutral.
REV indicator (P.40)
High coolant temperature indicator
Comes on briefly when the ignition switch
High beam indicator
is turned to the ON position. If it comes on while running: (P.96)
Left turn signal indicator Right turn signal indicator
Operation Guide
ABS (Anti-lock Brake System) indicator
CRF300LA
Comes on when the ignition switch is turned to the ON position. Goes off when your speed reaches approximately 6 mph (10 km/h).
If it comes on while riding: (P.97)
Continued
39
Indicators (Continued)
REV Indicator
Comes on briefly when the ignition switch
Operation Guide
is turned to the ON position.
Initial setting
blinking RPM: 8,000 r/min (rpm) interval RPM: 250 r/min (rpm)
REV indicator r/min (rpm)
Blinking (2 times/second)
Blinking (5 times/second)
Blinking (10 times/second)
7,250 r/min (rpm)
7,500 r/min (rpm)
7,750 r/min (rpm)
Lighting 8,000 r/min (rpm)
u Setting of REV indicator: (P.33)
40
Operation Guide
41

Switches

Operation Guide
Headlight dimmer switch
: High beam
: Low beam
u Pressing the switch turns the turn
signal off.
Switches the ABS function on the rear wheel on/off. (P.45)
42
Horn button
Turn signal switch
Rear ABS switch
CRF300LA
Ignition switch
Switches the electrical system on/off, locks the steering.
u Key can be removed when in the OFF or
LOCK position.
Steering Lock: (P.44)
Engine stop switch
ON
Turns electrical system on for starting/riding.
OFF
Turns engine off.
LOCK
Locks steering.
Should normally remain in the (Run) position.
u In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop
the engine.
Start button
Headlight turns off when operating the starter motor.
Hazard switch
Switchable when the ignition switch is turned to the ON position.
Operation Guide
Continued
43
Switches (Continued)
Steering Lock
Lock the steering when parking to help
Operation Guide
prevent theft. A U-shaped wheel lock or similar device is also recommended.
Turn
Ignition key
44
Push
Locking
#
a
Turn the handlebar all the way to the left.
b
Push the key down, and turn the ignition switch to the LOCK position.
u Jiggle the handlebar if the lock is difficult
to engage.
c
Remove the key.
Unlocking
#
Insert the key, push it in, and turn the ignition switch to the OFF position.

ABS function on the rear wheel

CRF300LA
The ABS function on the rear wheel can be optionally turned off for off-road riding.
u Each time the ignition switch is turned to the
ON position, the ABS function on both wheels will automatically be turned on.
To turn off the ABS function on the rear wheel
a
Stop the vehicle.
b
Press and hold the rear ABS switch until the rear ABS OFF indicator starts flashing, then release the switch while the indicator is flashing.
The rear ABS OFF indicator is on, when
u
the ABS function on the rear wheel is turned off. The ABS function on the rear wheel
u
remains on, if the switch is released after indicator stops flashing.
To turn on the ABS function on both wheels
a
Stop the vehicle.
b
Press and hold the rear ABS switch until the rear ABS OFF indicator is turned off, or turn the ignition switch to the OFF position and the ON position.
ABS function on both wheels is on.
ABS function on rear wheel is off.
Rear ABS switch
Operation Guide
45

Starting the Engine

Start your engine using the following procedure, regardless of whether the engine is cold or warm.
Operation Guide
NOTICE
If the engine does not start within 5 seconds, turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
Extended fast idling and revving the engine can damage the engine, and the exhaust system. The engine will not start if the throttle is fully open.
46
a
Make sure the engine stop switch is in the (Run) position.
b
Turn the ignition switch to the ON position.
c
Shift the transmission to Neutral (N indicator to come on). Alternatively, pull in the clutch lever to start your vehicle with the transmission in gear so long as the side stand is raised.
d
Press the start button with the throttle completely closed.
u
If you cannot start the engine, open the throttle slightly (about 1/8 in (3 mm), without freeplay) and press the start button.
About 1/8 in (3 mm), without freeplay
If the engine does not start:
a
Open the throttle fully and press the start button for 5 seconds.
b
Repeat the normal starting procedure.
c
If the engine starts, open the throttle slightly if idling is unstable.
d
If the engine does not start, wait 10 seconds before trying steps a & b again.
If Engine Will Not Start (P.95)
#
Operation Guide
47

Shifting Gears

Your vehicle transmission has 6 forward gears in a one-down, five-up shift pattern.
Operation Guide
6
5
4
3
2
N
1
Recommended Shift Points
#
Shifting Up
From 1st to 2nd 12 mph (20 km/h)
From 2nd to 3rd 19 mph (30 km/h)
From 3rd to 4th 25 mph (40 km/h)
From 4th to 5th 31 mph (50 km/h)
From 5th to 6th 37 mph (60 km/h)
Shifting Down
From 6th to 5th 28 mph (45 km/h)
From 5th to 4th 22 mph (35 km/h)
From 4th to 3rd 16 mph (25 km/h)
If you put the vehicle in gear with the side stand down, the engine will shut off.
48
NOTICE
Improper shifting can damage the engine, transmission, and drive train. Also, coasting or towing the vehicle for long distances with the engine off can damage the transmission.

Refueling

Ignition key
Lower edge of filler neck
Fuel fill cap Lock cover
Do not fill with fuel above the lower edge of the filler neck.
Fuel type: Unleaded gasoline only Recommended fuel octane number:
Pump Octane Number (PON) 86 or higher.
Tank capacity: 2.06 US gal (7.8 L)
Refueling and Fuel Guidelines (P.14
#
)
Opening the Fuel Fill Cap
Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap.
Closing the Fuel Fill Cap
a
After refueling, align the fuel fill cap latch with the slot in the filler neck.
b
Push the fuel fill cap into the filler neck until it snaps closed and locks.
c
Remove the key and close the lock cover.
u
The key cannot be removed if the fuel fill cap is not locked.
3WARNING
Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
Stop the engine, and keep heat,
sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
Operation Guide
49

Storage Equipment

Helmet Holder
The helmet holder is located on the left side of the vehicle.
Operation Guide
Pin
Helmet holder
Lock cover
50
Ignition key
Unlocking
#
Open the lock cover, insert the ignition key and turn it counterclockwise.
Locking
#
a
Hang your helmet on the holder pin and push it in to lock.
b
Remove the key and close the lock cover.
u Use the helmet holder only when parked.
3WARNING
Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed.
Use the helmet holder only while parked. Do not ride with a helmet secured by the holder.
Document Bag and Tool Kit
The document bag and tool kit are stored in the tool box located on the left side of the vehicle.
Open
#
Insert the ignition key and turn it clockwise to open the tool box.
Close
#
Close the tool box and push the lock positions until it is firmly closed. Remove the ignition key.
u Make sure the tool box is closed before
riding.
u As shown in the illustration, wrap the tool kit
with a sponge and store it in the tool box.
Tool box
Lock position
Ignition key
Lock position
Ignition key
Tool box
Sponge
Document bag
Operation Guide
Lock position
Lock position
Tool kit
51

Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department.
Importance of Maintenance ........................... P. 53
Maintenance Schedule..................................... P. 55
Maintenance Record......................................... P. 58
Maintenance Fundamentals ...........................P. 59
Removing & Installing Body Components..P. 72
Battery.................................................................... P. 72
Clip.......................................................................... P. 73
Seat ......................................................................... P. 74
Left Shroud ...........................................................P. 75
Side Cover.............................................................P. 76
Spark Arrester ....................................................P. 77
Engine Oil ............................................................ P. 79
Coolant................................................................. P. 81
Brakes................................................................... P. 83
Side Stand ...........................................................P. 86
Drive Chain.......................................................... P. 87
Wheels.................................................................. P. 89
Clutch ...................................................................P. 90
Throttle ................................................................P. 93

Importance of Maintenance

Importance of Maintenance
Keeping your vehicle well-maintained is absolutely essential to your safety and to protect your investment, obtain maximum performance, avoid breakdowns, and reduce air pollution. Maintenance is the owner's responsibility. Be sure to inspect your vehicle before each ride, and perform the periodic checks specified in the Maintenance Schedule.
2 P. 55
3WARNING
Improperly maintaining your vehicle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in this owner's manual.
For information about the exhaust emission and noise emission requirements of the U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and the Environment and Climate Change Canada (ECCC). 2 P. 118
USA
Maintenance, replacement or repair of the emission control devices and systems may be performed by any vehicle repair establishment or individual using parts that are certified to EPA standards.
Maintenance
53
Importance of Maintenance
Maintenance Safety
Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required.
Maintenance
We cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
Follow these guidelines when performing maintenance.
Stop the engine and remove the key.
Place your vehicle on a firm, level surface using the side stand or a maintenance stand to provide support.
Allow the engine, muffler, brakes, and other high-temperature parts to cool before servicing as you can get burned.
Run the engine only when instructed, and do so in a well-ventilated area.
54

Maintenance Schedule

The maintenance schedule specifies the maintenance requirements necessary to ensure safe, dependable performance, and proper emission control.
Maintenance work should be performed in accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer. Keeping an accurate maintenance record will help ensure your vehicle is properly maintained.
2 P. 58
Make sure whoever performs the scheduled maintenance completes the maintenance record. Retain all service documents. If you sell your vehicle, these service documents should be transferred with the vehicle to the new owner.
Continued
Maintenance
55
Maintenance Schedule
*1
Items
Fuel Line
Throttle Operation 93
Maintenance
Emission-related Items
*2
Air Cleaner
Crankcase Breather
Spark Plug
Valve Clearance
Engine Oil 1 Year
Engine Oil Filter
Engine Idle Speed
Radiator Coolant
Cooling System
Secondary Air Supply System
Evaporative Emission Control System
*3
*7
× 1,000 mi 0.6 4 8 12 16 20 24
× 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4
Every 16,000 mi (25,600 km): Every 32,000 mi (51,200 km):
*4
Frequency
Maintenance Level Maintenance Legend
: Intermediate. We recommend service by your
dealer, unless you have the necessary tools and are mechanically skilled. Procedures are provided in an official Honda Service
:
Inspect (clean, adjust, lubricate, or replace, if necessary)
:
Lubricate
:
Replace
:
Clean
Manual (2 P. 124).
: Technical. In the interest of safety, have your vehicle
serviced by your dealer.
56
Regular Replace
3 Years 81
Refer to
page
Maintenance Schedule
*1
Items
Drive Chain
Drive Chain Slider
Brake Fluid
Brake Pads Wear 84
Brake System 59
Brake light Switch 85
Headlight Aim
Clutch System 90
Side Stand 86
Suspension
Spark Arrester
Non-Emission-Related Items
Nuts, Bolts, Fasteners
Wheels/Tires
Steering Head Bearings
Notes:
*
1 : At higher odometer reading, repeat at the
*
2 : Service more frequently when riding in unusually
*
3 : Service more frequently when riding in rain or at full
*5
*7
*6
*5
*5
frequency interval established here.
wet or dusty areas.
× 1,000 mi 0.6 4 8 12 16 20 24
× 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4
Frequency
Every 600 mi (1,000 km):
*
4
50 STATE (meets California)
*
5::
Service more frequently when riding OFF-ROAD.
*
6
USA only.
*
7::
Replacement requires mechanical skill.
throttle.
Regular Replace
2 Years 83
Refer to
page
87
77
69, 89
Maintenance
57

Maintenance Record

Distance Odometer Date Performed By: Notes
600 miles (1,000 km)
4,000 miles (6,400 km)
Maintenance
8,000 miles (12,800 km)
12,000 miles (19,200 km)
16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km)
32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km) 44,000 miles (70,400 km) 48,000 miles (76,800 km) 52,000 miles (83,200 km) 56,000 miles (89,600 km) 60,000 miles (96,000 km)
64,000 miles (102,400 km) 68,000 miles (108,800 km)
58

Maintenance Fundamentals

Pre-ride Inspection
To ensure safety, it is your responsibility to perform a pre-ride inspection and make sure that any problem you find is corrected. A pre­ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.
Before riding on-road, or returning to pavement after riding off-road, take a few moments to walk around your vehicle and look for any loose parts or anything that appears unusual. Also check the following.
Tire tread wear and air pressures are within limits. 2 P. 69
Lights, horn, and turn signals operate normally.
Check the condition of the drive chain. Adjust slack and lubricate as needed. 2 P. 67
Check the following items if you are carrying a passenger or cargo:
Combined weight is within load limits.
2 P. 132
Cargo is secured properly.
Check the following items after you get on your vehicle:
Throttle action moves smoothly without
binding. 2 P. 93
Brake lever and pedal operate normally.
Check the fuel level and refuel when
needed. 2 P. 14, 2 P. 49
Engine stop switch functions properly.
2 P. 43
Continued
Maintenance
59
Maintenance Fundamentals
Check the following items at regular intervals:
Oil level is between the upper and lower
level marks. 2 P. 79
Brake fluid level is
Maintenance
Front: above the LOWER level mark. 2 P. 83 Rear: above the LWR level mark. 2 P. 83
Engine coolant level is between the UPPER
and LOWER level marks. 2 P. 81
Side stand functions properly. 2 P. 86
60
Before riding off-road check all of the preceding plus the following:
Make sure spokes are tight. Check the rims
for any damage. 2 P. 89
Oil level is between the upper and lower
marks. 2 P. 79
Check the fuel level and refuel when
needed. 2 P. 14, 2 P. 49
Be sure the fuel fill cap is securely fastened.
2 P. 49
Clutch lever operates smoothly. Adjust
freeplay if necessary. 2 P. 90
Check for loose cables and other parts, and anything that appears abnormal.
Use a wrench to check the tightness of all accessible nuts, bolts and fasteners.
Maintenance Fundamentals
Periodic Checks
You should also perform other periodic maintenance checks at least once a month
Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due. 2 P. 55
regardless of how often you ride, or more often if you ride frequently.
Tires and wheels
Fluid levels
Lights
Controls
Drive chain
Check the air pressure (2 P. 69), examine tread for wear and damage (2 P. 69), and check the wheels for damage.
Check the engine oil level (2 P. 79), engine coolant level (2 P. 81), and brake fluid level (2 P. 83).
Check that the headlight, brake light, taillight, turn signals and license plate light are working properly.
Check the freeplay of the clutch lever (2 P. 90) and throttle grip (2 P. 93).
Check the slack (2 P. 87), adjust the slack, and lubricate (2 P. 68) as needed.
Fuses Check that you have a full supply of spare fuses.
Nuts & bolts Check the major nuts and bolts, and tighten as needed.
Crankcase Breather
Service the crankcase breather more frequently if your vehicle is ridden in the rain or often at full throttle. Service the breather if you can see deposits in the transparent section of the drain tube.
Maintenance
61
Maintenance Fundamentals
Replacing Parts
Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify
Maintenance
the model name, color, and code mentioned on the color label. The color label is attached to the right side of the frame.
Color label
62
3WARNING
Installing non-Honda parts may make your vehicle unsafe and cause a crash in which you can be seriously hurt or killed.
Always use Honda Genuine Parts or equivalents that have been designed and approved for your vehicle.
Battery
Your vehicle has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water. Clean the battery terminals if they become dirty or corroded. Do not remove the battery cap seals. There is no need to remove the cap when charging.
NOTICE
An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for proper battery disposal instruction.
What to do in an emergency
#
If any of the following occur, immediately see your doctor.
Electrolyte splashes into your eyes:
u
Wash your eyes repeatedly with cool water for at least 15 minutes. Using water under pressure can damage your eyes.
Maintenance Fundamentals
Electrolyte splashes onto your skin:
u
Remove affected clothing and wash your skin thoroughly using water.
Electrolyte splashes into your mouth:
u
Rinse mouth thoroughly with water, and do not swallow.
3WARNING
The battery gives off explosive hydrogen gas during normal operation.
A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.
Wear protective clothing and a face shield, or have a skilled mechanic do the battery servicing.
WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds.
Wash your hands after handling.
Maintenance
Continued
63
Maintenance Fundamentals
Cleaning the Battery Terminals
#
1.
Remove the battery. 2 P. 72
2.
If the terminals are starting to corrode and are coated with a white substance, wash
Maintenance
with warm water and wipe clean.
3.
If the terminals are heavily corroded, clean and polish the terminals with a wire brush or sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery.
The battery has a limited life span. Consult your dealer about when you should replace the battery. Always replace the battery with another maintenance-free battery of the same type.
64
Charging
#
If you use electrical accessories that drain the battery or you do not ride frequently, we recommend that you charge the battery every 30 days using a charger designed specifically for your Honda, which can be purchased from your dealer. Read the information that came with your battery charger and follow the instructions on the battery. Avoid using an automobile-type battery charger, as these can overheat a motorcycle battery and cause permanent damage. Make sure the ignition switch is in the OFF position before charging the battery.
NOTICE
Improper charging can damage the battery. If you can’t charge the battery or it appears unable to hold a charge, contact your dealer.
Maintenance Fundamentals
NOTICE
Jump starting using an automobile battery can damage your vehicle's electrical system and is not recommended. Bump starting is also not recommended.
NOTICE
Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system.
Fuses
Fuses protect the electrical circuits on your vehicle. If something electrical on your vehicle stops working, check for and replace any blown fuses. 2 P. 104
Inspecting and Replacing Fuses
#
Turn the ignition switch to the OFF position to remove and inspect fuses. If a fuse is blown, replace with a fuse of the same rating. For fuse ratings, see “Specifications.” 2 P. 134
Blown fuse
Maintenance
NOTICE
Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.
If a fuse fails repeatedly, you likely have an electrical fault. Have your vehicle inspected by your dealer.
65
Maintenance Fundamentals
Engine Oil
Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed.
Maintenance
Check the engine oil level regularly, and add the recommended engine oil if necessary. Dirty oil or old oil should be changed as soon as possible.
Selecting the Engine Oil
#
For recommended engine oil, see “Specifications.” 2 P. 133
If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards:
JASO T 903 standard*1: MA
SAE standard
API classification
66
*2
: 10W-30
*3
: SG or higher
*1.
The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. For example, the following label shows the MA classification.
Oil code
Oil classification
*2.
The SAE standard grades oils by their viscosity.
*3.
The API classification specifies the quality and performance rating of engine oils. Use SG or higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the circular API service symbol.
Not recommended Recommended
Maintenance Fundamentals
Brake Fluid
Do not add or replace brake fluid, except in an emergency. Use only fresh brake fluid from a sealed container. If you do add fluid, have the brake system serviced by your dealer as soon as possible.
NOTICE
Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly.
Recommended brake fluid:
Honda DOT 3 or DOT 4 Brake Fluid or equivalent
3WARNING
Clean filler cap before removing. Use only DOT 3 or DOT 4 fluid from a sealed container.
Drive Chain
The drive chain must be inspected and lubricated regularly. Inspect the chain more frequently if you often ride on bad roads, ride at high speed, or ride with repeated fast acceleration. 2 P. 87 If the chain does not move smoothly, makes strange noises, has damaged rollers, has loose pins, has missing O-rings, or kinks, have the chain inspected by your dealer.
Also inspect the drive sprocket and driven sprocket. If either has worn or damaged teeth, have the sprocket replaced by your dealer.
Normal (GOOD)
Worn
(REPLACE)
Damaged
(REPLACE)
Continued
Maintenance
67
Maintenance Fundamentals
NOTICE
Use of a new chain with worn sprockets will cause rapid chain wear.
Cleaning and Lubricating
#
Maintenance
After inspecting the slack, clean the chain and sprockets while rotating the rear wheel. Use a dry cloth with chain cleaner designed specifically for O-ring chains, or neutral detergent. Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the recommended lubricant.
Recommended lubricant:
Pro Honda HP Chain Lube or equivalent
68
Do not use a steam cleaner, a high pressure cleaner, a wire brush, volatile solvent such as gasoline and benzene, abrasive cleaner, chain cleaner or lubricant NOT designed specifically for O-ring chains as these can damage the rubber O-ring seals. Avoid getting lubricant on the brakes or tires. Avoid applying excess chain lubricant to prevent spray onto your clothes and the vehicle.
Recommended Coolant
Pro Honda HP Coolant is a pre-mixed solution of antifreeze and distilled water.
Concentration:
50% antifreeze and 50% distilled water
A concentration of antifreeze below 40% will not provide proper corrosion and cold temperature protection. A concentration of up to 60% will provide better protection in colder climates.
Maintenance Fundamentals
NOTICE
Using coolant not specified for aluminum engines or tap/mineral water can cause corrosion.
Crankcase Breather
Service more frequently when riding in rain, at full throttle, or after the vehicle is washed or overturned. Service if the deposit level can be seen in the transparent section of the drain tube. If the drain tube overflows, the air filter may become contaminated with engine oil causing poor engine performance.
Tires (Inspecting/Replacing)
Checking the Air Pressure
#
Visually inspect your tires and use an air pressure gauge to measure the air pressure before each off-road ride and whenever you return to pavement after riding off-road. If you
only ride on pavement, check the pressure at least once a month or any time you think the tires look low. Always check air pressure when your tires are cold. If you decide to adjust the tire pressure for a particular off-road riding condition, make changes a little at a time.
Inspecting for Damage
#
Inspect the tires for cuts, slits, or cracks that exposes fabric or cords, or nails or other foreign objects embedded in the side
of the tire or the tread. Also inspect for any unusual bumps or bulges in the side walls of the tires.
Continued
Maintenance
69
Maintenance Fundamentals
Inspecting for Abnormal Wear
#
Inspect the tires for signs of abnormal wear
Maintenance
Inspecting Tread Depth
#
Inspect the tread wear indicators. If they become visible, replace the tires immediately. For safe riding, you should replace the tires when the minimum tread depth is reached.
or TWI
Wear indicator location mark
70
on the contact surface.
Inspecting Rims and Valve Stems
#
Inspect the rims for damage and loose spokes. Also inspect the valve stems for their positions. A tilted valve stem indicates the tube is slipping inside the tire or the tire is slipping on the rim. See your dealer.
3WARNING
Riding on tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner's manual regarding tire inflation and maintenance.
Have your tires replaced by your dealer. For recommended tires, air pressure and minimum tread depth, see “Specifications.”
2 P. 133
Follow these guidelines whenever you replace tires.
Use the recommended tires or equivalents
of the same size, construction, speed rating, and load range.
Remember to replace the inner tube
whenever you replace a tire. The old tube will probably be stretched, and it could fail if installed in a new tire.
3WARNING
Installing improper tires on your vehicle can adversely affect handling and stability, and can cause a crash in which you can be seriously hurt or killed.
Always use the size and type of tires recommended in this owner's manual.
Maintenance Fundamentals
Maintenance
71

Removing & Installing Body Components

Battery
Positive terminal
Maintenance
Negative terminal
Battery holder
Bolt
Removal
#
Make sure the ignition switch is in the OFF position.
Remove the left shroud. 2 P. 75
1.
72
Battery
2.
Remove the bolt and the battery holder.
3.
Disconnect the negative - terminal from the battery.
Disconnect the positive + terminal from
4.
the battery. Remove the battery taking care not to
5.
drop the terminal nuts.
Installation
#
Install the parts in the reverse order of removal. Always connect the positive +
terminal first. Make sure that bolts and nuts are tight. Make sure the clock information is correct after the battery is reconnected. 2 P. 30 For proper handling of the battery, see “Maintenance Fundamentals.” 2 P. 63 “Battery Goes Dead.” 2 P. 100
Clip
Removal
#
1.
Press down on the center pin to release the lock.
2.
Pull the clip out of the hole.
Center pin
Installation
#
Push the bottom of the center pin.
1.
2.
Insert the clip into the hole.
3.
Press down on the center pin to lock the clip.
Removing & Installing Body Components u Clip
Maintenance
73
Removing & Installing Body Components u Seat
Seat
Maintenance
Hook bolt
Front stays
Rear prongs
Collar
Seat
Collar
Removal
#
1.
Remove the hook bolts and collars.
2.
Pull the seat back and up.
Installation
#
1.
Align the recess with the tab and insert the prongs into the stays and attach the seat as shown.
2.
Install the collars onto the hook bolts. Tighten the hook bolts.
74
Recess
Tab
Front prongs
Rear stays
Torque: 15 lbf·ft (21 N·m, 2.1 kgf·m)
Hook bolt
Left Shroud
Clips
Bolt
Removing & Installing Body Components u Left Shroud
Removal
#
1.
Remove the left side cover. 2 P. 76
2.
Remove the clips. 2 P. 73 Remove the bolts.
3.
4.
Remove the left shroud.
Installation
#
1.
Install the left shroud.
2.
Install and tighten the bolts.
3.
Install the clips.
4.
Install the left side cover.
Maintenance
Left shroud
Bolts
75
Removing & Installing Body Components u Side Cover
Side Cover
The right and left side covers can be removed in the same manner.
Maintenance
76
Grommets Prongs
Clip
Bolt
Side cover
Removal
#
1.
Remove the seat. 2 P. 74
2.
Remove the clip. 2 P. 73 Remove the bolt.
3.
4.
Remove the prongs from the grommets.
5.
Remove the side cover.
Installation
#
Install the parts in the reverse order of removal.

Spark Arrester

Cleaning the Spark Arrester
Regular servicing prevents carbon buildup (which can diminish engine performance) and also complies with USDA regulations for regular maintenance to assure proper function. The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment.
1.
Allow the engine and muffler to cool. Remove the right side cover. 2 P. 76
2.
Remove the muffler cover bolts and
3.
muffler cover from the muffler.
4.
Remove the tail cap cover screws and tail cap cover from the muffler.
Spark arrester mounting bolts
Tail cap cover
Tail cap cover screws
Spark arrester
Gasket
Muffler cover bolts
Muffler cover
Continued
Maintenance
77
Spark Arrester u Cleaning the Spark Arrester
5.
Remove the spark arrester mounting bolts, spark arrester and gasket from the muffler.
Maintenance
from the spark arrester screen. Be careful
Use a brush to remove carbon deposits
6.
to avoid damaging the spark arrester screen. The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary.
Spark arrester screen
78
7.
Install the gasket and the spark arrester, and tighten the spark arrester mounting bolts.
Torque: 6.6 lbf·ft (9.0 N·m, 0.9 kgf·m)
8.
Install the tail cap cover and tighten the tail cap cover screws.
Torque: 3.9 lbf·ft (5.25 N·m, 0.5 kgf·m)
9.
Install the muffler cover and tighten the muffler cover bolts.
10.
Install the right side cover.

Engine Oil

Checking the Engine Oil
1.
If the engine is cold, idle the engine for 3 to 5 minutes.
2.
Turn the ignition switch to the OFF position and wait for 2 to 3 minutes.
3.
Place your vehicle in an upright position on a firm, level surface. Check that the oil level is between the
4.
upper level and lower level marks on the oil level inspection window.
Oil fill cap
Oil level inspection window
Upper level mark
Lower level mark
Maintenance
79
Engine Oil u Adding Engine Oil
Adding Engine Oil
If the engine oil is below or near the lower level mark, add the recommended engine oil.
Maintenance
2 P. 66, 2 P. 133
1.
Remove the oil fill cap. Add the recommended oil until it reaches the upper level mark.
u Place your vehicle in an upright
position on a firm, level surface when checking the oil level. Do not overfill above the upper level
u
mark.
u
Make sure no foreign objects enter the oil filler opening. Wipe up any spills immediately.
u
2.
Securely reinstall the oil fill cap.
80
NOTICE
Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix different brands and grades of oil. They may affect lubrication and clutch operation.
For the recommended oil and oil selection guidelines, see “Maintenance Fundamentals.”
2 P. 66

Coolant

Checking the Coolant
Check the coolant level in the reserve tank while the engine is cold.
1.
Place your vehicle on a firm, level surface.
2.
Hold your vehicle in an upright position. Check that the coolant level is between
3.
the UPPER level and LOWER level marks on the reserve tank.
If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your vehicle inspected by your dealer.
Reserve tank cap
UPPER level mark
Maintenance
LOWER level mark
Reserve tank
81
Coolant u Adding Coolant
Adding Coolant
If the coolant level is below the LOWER level mark, add the recommended coolant
Maintenance
(2 P. 68) until the level reaches the UPPER level mark. Add fluid only from the reserve tank cap and do not remove the radiator cap.
Remove the reserve tank cap and add
1.
fluid while monitoring the coolant level.
u Do not overfill above the UPPER level
mark.
u Make sure no foreign objects enter the
reserve tank opening.
2.
Securely reinstall the reserve tank cap.
82
3WARNING
Removing the radiator cap while the engine is hot can cause the coolant to spray out, potentially scalding you.
Always let the engine and radiator cool down before removing the radiator cap.

Brakes

Checking Brake Fluid
1.
Place your vehicle in an upright position on a firm, level surface.
Front
2.
Front Rear
Check that the brake fluid reservoir is horizontal and that the fluid level is above the LOWER level mark.
Rear
Check that the brake fluid reservoir is horizontal and that the fluid level is above the LWR mark.
Front brake fluid reservoir
LOWER level mark
If the brake fluid level in either reservoir is below the LOWER level mark/LWR mark or the brake lever and pedal freeplay becomes excessive, inspect the brake pads for wear. If the brake pads are not worn, you most likely have a leak. Have your vehicle inspected by your dealer.
Rear brake fluid reservoir
LWR mark
Maintenance
83
Brakes u Inspecting the Brake Pads
Inspecting the Brake Pads
Check the condition of the brake pad wear indicators.
Maintenance
The pads need to be replaced if a brake pad is worn to the indicator.
Front
1.
Inspect the brake pads from below
the brake caliper.
Rear
2.
Inspect the brake pads from the rear
right of the vehicle. If necessary have the pads replaced by your dealer. Always replace both left and right brake pads at the same time.
Front Rear
Wear indicator
Pads
Wear indicator
Disc
84
Wear indicator
Pads
Wear indicator
Disc
Adjusting the Brake Light Switch
Brakes u Adjusting the Brake Light Switch
Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.
Brake light switch
A
B
Adjusting nut
Maintenance
85

Side Stand

Checking the Side Stand
Maintenance
Side stand spring
Check that the side stand operates
1.
smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. Check the spring for damage or loss of
2.
tension. Sit on the vehicle, shift the transmission to
3.
Neutral, and raise the side stand.
86
Start the engine, pull the clutch lever in,
4.
and shift the transmission into gear.
5.
Lower the side stand all the way. The
engine should stop as you lower the side
stand. If the engine doesn't stop, have
your vehicle inspected by your dealer.

Drive Chain

Inspecting the Drive Chain Slack
3.
Insert a scale through the slit on the chain case.
Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer.
Shift the transmission to Neutral. Stop the
1.
engine. Place your vehicle on its side stand on a
2.
firm, level surface.
Slit
Scale
Chain case
Continued
Maintenance
87
Drive Chain u Inspecting the Drive Chain Slack
4.
Pull up the drive chain and check the slack between the top of the swingarm and the drive chain by the scale.
Drive chain
Maintenance
Top of swingarm
Drive chain slack:
2 - 2 1/4 in (50 - 55 mm)
Do not ride your vehicle if the slack
u
exceeds 2 1/4 in (57 mm).
88
Roll the vehicle forward and check that
5.
the chain moves smoothly.
6.
Inspect the sprockets. 2 P. 67
7.
Clean and lubricate the drive chain.
2 P. 68

Wheels

Wheels Rims & Spokes
Keeping the wheels true (round) and maintaining correct spoke tension is critical to safe vehicle operation. Excessively loose spokes may result in instability at high speeds and possible loss of control. It is not necessary to remove the wheels to perform the recommended service in the Maintenance Schedule. 2 P. 99
Inspect the wheel rims and spokes for
1.
damage.
2.
Tighten any loose spokes.
3.
Rotate the wheel slowly to see if it appears to “wobble.” If it does, the rim is out of round or not “true.” If the wobble is noticeable, see your dealer for inspection.
Wheel rim
Spoke
Maintenance
89

Clutch

Checking the Clutch
Checking the Clutch Lever Freeplay
#
Check the clutch lever freeplay.
Maintenance
Freeplay at the clutch lever:
3/8 - 13/16 in (10 - 20 mm)
Clutch lever
Freeplay
90
Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your dealer. Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion.
NOTICE
Improper freeplay adjustment can cause premature clutch wear.
Clutch u Adjusting the Clutch Lever Freeplay
Adjusting the Clutch Lever Freeplay
Minor Adjustment
#
Attempt adjustment with the minor clutch cable adjuster first.
1.
Pull back the rubber dust cover. Loosen the minor lock nut.
2.
Turn the minor clutch cable adjuster until
3.
the freeplay is 3/8 - 13/16 in (10 - 20 mm).
4.
Tighten the minor lock nut and check the freeplay again.
5.
Install the rubber dust cover.
Minor clutch cable adjuster
+
Minor lock nut
Rubber dust cover
Continued
Maintenance
91
Clutch u Adjusting the Clutch Lever Freeplay
Major Adjustment
#
If the minor clutch cable adjuster is threaded out near its limit, or the correct freeplay cannot be obtained, attempt adjustment with
Maintenance
the major clutch cable adjuster.
1.
Pull back the rubber dust cover. Loosen the minor lock nut and turn the minor clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the minor lock nut. Install the rubber dust cover.
2.
Loosen the major lock nut.
3.
Turn the major clutch cable adjuster until the clutch lever freeplay is 3/8 - 13/16 in (10 - 20 mm).
4.
Tighten the major lock nut and check the clutch lever freeplay.
5.
Start the engine, pull the clutch lever in, and shift into gear. Make sure the engine does not stall and the vehicle does not
92
creep. Gradually release the clutch lever
and open the throttle. Your vehicle should
move smoothly and accelerate gradually.
Major clutch cable adjuster
+
Major lock nut
If proper adjustment cannot be obtained or the clutch does not work correctly, see your dealer.

Throttle

Checking the Throttle
With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.
Freeplay at the throttle grip flange:
1/16 - 1/4 in (2 - 6 mm)
Freeplay
Flange
Adjusting the Throttle Freeplay
1.
Loosen the lock nut.
2.
Turn the adjuster until the freeplay is 1/16 - 1/4 in (2 - 6 mm). Tighten the lock nut and inspect the
3.
throttle action again.
Throttle grip Adjuster
+
Lock nut
93
Maintenance

Troubleshooting

Engine Will Not Start........................................ P. 95
Overheating (High coolant temperature
indicator is on) ................................................. P. 96
Warning Indicators On or Flashing...............P. 97
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL).................P. 97
ABS (Anti-lock Brake System) Indicator .........P. 97
Other Warning Indications.............................. P. 98
Fuel Gauge Failure Indication...........................P. 98
Tire Puncture ...................................................... P. 99
Electrical Trouble.............................................P. 100
Battery Goes Dead............................................ P. 100
Burned-out Light Bulb .....................................P. 100
Blown Fuse..........................................................P. 104
Unstable Engine Operation Occurs
Intermittently ................................................. P. 107

Engine Will Not Start

Starter Motor Operates But Engine Does Not Start
Check the following items:
Check the correct engine starting
sequence. 2 P. 46 Check that there is gasoline in the fuel
tank.
Check if the PGM-FI malfunction indicator
lamp (MIL) is on.
u If the indicator lamp is on, contact
your dealer as soon as possible.
Starter Motor Does Not Operate
Check the following items:
Check the correct engine starting
sequence. 2 P. 46 Make sure engine stop switch is in the
(Run) position. 2 P. 43
Check for a blown fuse. 2 P. 104
Check for a loose battery connection
(2 P. 72) or battery terminal corrosion (2 P. 63).
Check the condition of the battery.
2 P. 100
If the problem continues, have your vehicle inspected by your dealer.
Troubleshooting
95

Overheating (High coolant temperature indicator is on)

The engine is overheating when the following occurs:
High coolant temperature indicator
comes on.
Acceleration becomes sluggish.
Troubleshooting
If this occurs, pull safely to the side of the road and perform the following
procedure. Extended fast idling may cause the high coolant temperature indicator to come on.
NOTICE
Continuing to ride with an overheated engine can cause serious damage to the engine.
Stop the engine using the ignition switch,
1.
and then turn the ignition switch to the
ON position.
2.
Check that the radiator fan is operating,
and then turn the ignition switch to the
OFF position.
96
If the fan is not operating:
Suspect a fault. Do not start the engine. Transport your vehicle to your dealer.
If the fan is operating:
Allow the engine to cool with the ignition switch in the OFF position.
3.
After the engine has cooled, inspect the radiator hose and check if there is a leak.
2 P. 81
If there is a leak:
Do not start the engine. Transport your vehicle to your dealer.
4.
Check the coolant level in the reserve tank. 2 P. 81
Add coolant as necessary.
u
5.
If 1-4 check normal, you may continue riding, but closely monitor the high coolant temperature indicator.
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