Hobart HPGF15 User Manual

MODEL HPGF15 GAS PRESSURE FRYERS

ML-126825

701 S. RIDGE AVENUE

TROY, OHIO 45374-0001

www.hobartcorp.com

FORM 34709 (September 2001)

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.

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TABLE OF CONTENTS

GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation Codes and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installing Legs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installing Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Exhaust Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Testing the Gas Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Flue Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Before First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Filling the Kettle with Liquid Shortening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Turning the Fryer On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Frying Procedure for All Foods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Turning the Fryer Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Automatic Shutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

High-Limit Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Suggested Cooking Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Draining and Filtering Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Using the HMF50 or HMF85 Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Model HPGF15 Pressure Fryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Lid O-Ring Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Other O-Ring Seal Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Kettle Pressure-Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Cleaning Port Plug Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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Installation, Operation and Care of

MODEL HPGF15 GAS PRESSURE FRYERS

SAVE THESE INSTRUCTIONS FOR FUTURE USE

GENERAL

Your Hobart Gas Pressure Fryer will produce a uniform, high-quality product time after time. It operates at a low temperature (325°F [163°C]) and high pressure (14 psi). Rapid cooking time increases production and improves energy efficiency, and high-pressure frying preserves food flavor and reduces shrinkage. Up to 15 pounds (6.8 kg) of product may be prepared at a time.

Standard equipment includes a drain pipe extension for the exhaust tank, wooden doughnut stick, 11/4" exhaust pipe, solenoid open wrench, insulated mitts, and flexible cleaning rod. Both legs and casters are supplied with each fryer. Extra O-Ring seals for the lid, the kettle pressure-regulator assembly and the cleaning port plug screw are also included. The O-Ring seals are not covered under normal warranty.

Model HMF50 or HMF85 Filtering System for draining and filtering the oil for Model HPGF15 Gas Pressure Fryer is available as an option.

IMPORTANT: Your pressure fryer must be cleaned frequently or it will not function properly. Follow the procedures in the CLEANING section of this manual.

diameter

INSTALLATION

When installing this pressure fryer, the base should remain open at the front to allow air circulation for the gas burner. DO NOT BLOCK THE FRONT OF THE FRYER.

Prior to installation, verify that the electrical and gas supply agree with the specifications on the fryer data plate, which is located on the inside of the door.

UNPACKING

Immediately after unpacking the pressure fryer, check it for possible shipping damage. If this fryer is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.

Do not use the door to lift or move the fryer.

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LOCATION

The equipment area must be kept free and clear of combustible substances.

The pressure fryer, when installed, must have minimum clearance from combustible and noncombustible construction of 1" (2.5 cm) at the sides and 3" (7.6 cm) at the rear of the fryer. This fryer is for use on noncombustible floors only. It must be installed at least 12" (30.5 cm) away from open top flame units.

The installation location must allow adequate clearances for servicing and proper operation.

The pressure fryer must be installed so the flow of combustion and ventilated air will not be obstructed. Adequate clearance for air openings into the combustion chamber must be provided. Make sure there is an adequate supply of air in the room to allow for combustion of the gas at the fryer burners.

Do not permit fans to blow directly at the pressure fryer. Whenever possible, avoid open windows next to the pressure fryer. Avoid wall-type fans which create air cross currents within the room.

INSTALLATION CODES AND STANDARDS

Hobart pressure fryers must be installed in accordance with:

In the United States

1. State and local codes.

2. National Fuel Gas Code, ANSI-Z223.1 (latest edition), available from The American Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209.

3. National Electrical Code ANSI/NFPA-70 (latest edition).

In Canada

1. Local codes.

2. CAN/CGA-B149.1 Installation for Natural Gas Burning Appliances and Equipment (latest edition).

3. CAN/CGA-B149.2 Installation for Propane Burning Appliances and Equipment (latest edition), available from The Canadian Gas Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3.

4. Canadian Electrical Code Part 2, CSA Standard C22.1 (latest edition).

ASSEMBLY

The fryer must be restrained with adequate ties to prevent tipping when installed in order to avoid the splashing of hot liquid.

Installing Legs

Use only the legs supplied with your pressure fryer.

Place the fryer on its side, being careful to avoid scratching the finish. Attach the four legs to the flanges on the bottom of the fryer.

Carefully raise fryer to its normal position and place it in the installing location.

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Installing Casters

Place the fryer on its side, being careful to avoid scratching the surface. Use only the casters supplied with your pressure fryer.

Thread the four casters to the flanges on the bottom corners of the fryer. Use the open-ended wrench supplied to tighten (apply wrench at the flat surfaces on leg extensions) (Fig. 1). The two locking casters mount at the front; the nonlocking casters at the rear.

TIGHTEN AT FLATS

PL-51559

Fig. 1

For pressure fryers equipped with casters, the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (latest edition) and CGA 6.16 (latest edition), and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 (latest edition) and CAN1-6-9 (latest edition).

Provide a restraining device for the gas line to limit movement of the fryer. Do not depend on the connector and any quick-disconnect device or its associated piping to limit fryer movement. Attach the restraint to the rear of the fryer (Fig. 2).

If disconnection of the restraint is necessary, turn off the gas supply before disconnection. Reconnect this restraint before turning the gas supply on and returning the pressure fryer to its original installation position.

STRAIN RELIEF FITTING FOR GAS LINE. (STRAIN RELIEF FITTING SUPPLIED BY HOBART. CHAIN TO BE SUPPLIED BY OTHERS.)

PL-52352

Fig. 2

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Exhaust Pipe

Thread the 11/4" diameter exhaust pipe (supplied) to the top of the exhaust tank (Fig. 3) located at the rear of the fryer.

EXHAUST VENT

1-1/4" DIA. EXHAUST PIPE

PL-52333

Fig. 3

GAS CONNECTIONS

All gas supply connections and any pipe joint compound used must be resistant to the action of liquified petroleum gases.

Recommended supply line size is 3/4" commercial flex line.

Location of the gas inlet is underneath the fryer on the left-hand side toward the rear.

Pipe gas supply to the fryer. Make sure the pipes are clean and free of obstructions, dirt and piping compound.

Codes require that a gas shutoff valve be installed in the gas line ahead of the pressure fryer.

The orifices are set at 3.5" W.C. (Water Column) pressure for natural gas, and 11" W.C. pressure for propane gas. A manifold pressure regulator is supplied as part of the gas control valve. No adjustment should be required.

WARNING: PRIOR TO LIGHTING, CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS. USE SOAP AND WATER SOLUTION. DO NOT USE AN OPEN FLAME.

After piping has been checked for leaks, all piping receiving gas should be fully purged to remove air.

Make certain primary air supply to the main burner is properly adjusted for complete combustion.

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TESTING THE GAS SUPPLY SYSTEM

When test pressures exceed 1/2 psig (3.45 kPa), the fryer and its individual shutoff valve must be disconnected from the gas supply piping system.

When test pressures are 1/2 psig (3.45 kPa) or less, the fryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve.

FLUE CONNECTIONS

This pressure fryer must be installed under a ventilating hood. From the termination of the fryer flue vent to the filters of the hood venting system, a minimum clearance of 18" (46 cm) must be maintained.

Do not obstruct the flow of flue gases from the flue duct located on the rear of the fryer. It is recommended that the flue gases be ventilated to the outside of the building through a ventilation system installed by qualified personnel.

Information on the construction and installation of ventilating hoods may be obtained from the standard for "Vapor Removal from Cooking Equipment," NFPA No. 96 (latest edition).

ELECTRICAL CONNECTIONS

WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE

PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES.

WARNING: WITH

A THREE-PRONG GROUNDING PLUG. IT IS IMPERATIVE THAT THIS PLUG BE CONNECTED INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN. DO NOT REMOVE THE GROUNDING PRONG FROM THIS PLUG.

If the fryer is not equipped with a grounding plug and electrical supply is needed, ground the fryer by using the ground lug provided at the rear (refer to the wiring diagram located on the inside of the fryer door panel).

Do not connect the fryer to electrical supply until after gas connections have been made.

Connect polarized plug to 110/125-volt, single-phase, 60-cycle, 15-amp polarized receptacle.

LIGHTING INSTRUCTIONS

1. Turn gas combination control valve (Fig. 4) (located at the rear of the fryer) clockwise to the OFF position.

2. Wait 5 minutes for unburned gas to vent.

3. Turn gas combination control valve counterclockwise to the ON position.

4. Turn gas valve ON (Fig. 5).

5. Turn power switch to ON.

APPLIANCES EQUIPPED WITH A FLEXIBLE ELECTRIC SUPPLY CORD ARE PROVIDED

6. If burner does not light, turn power switch, gas valve and gas combination control valve OFF and repeat steps 2 through 5.

If burner flame is interrupted, the electronic igniter will automatically relight the burner.

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