Hobart 3100 Owner’s Manual

MODEL
3100
&
3100C
STACKING SLICER
ML-104493 3100 ML-104494
3100e
'?@!,~.~
701
S. RIDGE AVENUE
TROY, OHIO 45374-0001
T I
Form 19234 Rev. B (11-98)
TABLE OF CONTENTS
GENERAL 3
INSTALLATION 3
UNPACKING 3 ASSEMBLy 5 TEST SLICER OPERATION 10 ELECTRiCAL 10 TRAII\JING 10
OPERATION
SAFETY BEFORE FIRST USE CONTROLS ; SELECTING LAYOUT OPTIONS 13
THE KEYPAD 15 BASIC LAYOUTS - RECTANGULAR TRAY 16 MULTIPLE LAYOUTS - RECTANGULAR TRAY 18 BASIC LAYOUTS - ROUND PLATTER 19 MULTIPLE LAYOUTS - ROUND PLATTER 20 SANDWICH PACKAGE LAYOUTS 20
EXAMPLES
SLICING 22
MANUAL
AUTOMATIC 23
11 11 11 12
21
22
..
RECLAMPING ' REPROGRAMMING FACTORY PRESET VALUES 25
CLEANII\JG 27
MAINTENANCE 30
SHARPENING THE KNIFE 30 LAYOUT PROBLEMS LUBRICATIOI\I WEAR ADJUSTMENT
© HOBART CORPORATION 1993
-2-
24
32 32 32
Installation, Operation and Care of
MODEL 3100
& 3100C STACKING SLICER
SAVE THESE INSTRUCTIONS FOR FUTURE USE
GENERAL
Your Hobart Model 3100 or Model 31
The slicer is the Model 3100 Slicer, the slices can be deposited slices are deposited
For best results with the Hobart stacking slicer, your staff must be carefully instructed operation and care of the slicer slicer.
31
DOC
is equipped with a conveyor. A Model 3100 Slicer cannot be field converted to a Model
DOC.
Both models feature two slicing speeds: 40 or
an
electronically controlled, programmable system for manual or automatic slicing.
on
31
DOC
Stacking Slicer is to be used to slice meats and cheeses only.
60
strokes per minute.
on
a tray or round platter.
the conveyor, tray, or round platter.
in
accordance with this manual. Only trained staff should operate the
On
Model
31
DOC,
in
On
the
the
) Before operating your stacking slicer for the first time, read this manual through carefully. It gives
details of correct installation, operation and care, and will show you how to make the most of your slicing system.
Improper installation, electrical or otherwise, incorrect operation, improper use, alterations to the machine or use of anything other than Hobart original spare parts and accessories, use of any lubrications, etc., not recommended by Hobart, or repairs carried out by void the warranty.
an
unauthorized agent may
INSTALLATION
UNPACKING
It will require two people to lift the slicer from the box. Lift slicer using the two bars on either side of
the machine and the bar
Immediately after unpacking the slicer, check for possible shipping damage. If the slicer is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
in
front (Fig. 1).
Prior to installation, verify that the electrical service agrees with the specification plate which is located
on
the right side under the carriage
-3-
..
on
the machine data
I PL-22038]
Fig. 1
Ensure the correct accessories are included
MODEL 3100
Standard Accessories
Transport System Depositor Interleaf Strip Dispenser (NS) Round Platter Rectangular Platter (NS) Sharpener (2) Cleaning Brushes Scrap Collector (NS)
Optional Accessories
Foot Switch (t\lS) Chipping/Shaving Depositor Sandwich Package 31
00-31
OOC
Table (NS)
31
00-31
OOC
Shelf (NS) Fork (2) Peels (for lifting sliced
product from conveyor belt or tray) (NS)
Round Peel (for lifting sliced
product from round platter) (NS)
in
the box (Fig. 2). (NS=t\lot Shown)
MODEL 3100C
Standard Accessories
Transport System Depositor Interleaf Strip Dispenser (NS) Conveyor System (NS) Foot Switch (NS) Sharpener Round Platter Rectangular Platter (NS) (2) Cleaning Brushes Handle Assembly (NS)
(for mounting conveyor)
Scrap Collector
(t\lS)
Optional Accessories
Chipping/Shaving Depositor Sandwich Package 31
00-31
OOC
Table (NS)
31
00-31
OOC
Shelf (NS)
Fork
(2) Peels (for lifting sliced
product from conveyor belt or tray) (t\lS)
Round Peel (for lifting sliced
product from round platter) (NS)
-4-
SHARPENER
CLEANING
BRUSHES
---I
'PL:~22039
1_
ASSEMBLY
Transport System
Hold the handle at the top of the transport system with your left hand, and with your right hand, swivel the tension roller (Fig.
left.
Make sure the transport system engaged shaft and bumper assembly
If the notch does not fully engage on the projection (see from the machine), turn the knurled knob below the roller with your right hand. The drive pin aligns with the slots drop into place.
on
all three points illustrated (drive
in
the center, transport support at the top,
Fig.
3)
on
in
J
CHIPPING/SHAVING
DEPOSITOR
3)
over to the
is
vertical and
on
the left).
the drive shaft (protrudes
the drive shaft, and will
Fig. 2
-
•.
".:."'.\'\.\
/;!J \ ':-
,~l
\
TRANSPORT
SUPPORT
;JDRivE'SHA,,~
•.
Fig. 3
,J,lll1;":
·,l~~]
'
.....
-5-
Depositor
Mount the depositor into its drive mechanism
on the left-hand side of the slicer. First ensure that the depositor is fitted vertically. Only position
can
the projection
on
the knob engage
in
this properly. Tighten
the knob (Fig. 4) to
secure
the mechanism. This knob is permanently mounted so
there
is
no
danger of losing it when
you
remove the depositor.
Sandwich Package (Optional)
Mount sandwich depositor
in
same manner as
depositor. The sandwich package includes new software
that must
be
installed
by
the technician upon
installation.
Fig. 4
Chipping/Shaving Depositor (Optional)
Slide slot at bottom of chipping/shaving depositor onto the tab at the bottom of the transport system. Snap top of depositor onto bar at top of
transport system (Fig. 5).
Only one type of depositor may be used at a time.
Fig. 5
-6-
Interleaf Strip Dispenser
Insert the interleaf strip dispenser into the holder on
the tray (Fig. (Series of interleaf paper can be manually positioned between horizontally shingled rows.)
up
Set Pull irrterleaf paper over product after each row is
Scrap Collector
slicer for horizontal shingle with one
sliced.
6)
and push all the way in.
row.
I PL-22043 I
Fig. 6
INTERLEAF
STRIP
DISPENSER
.
....
,T'.\
..
' ''
. .
II..
!;-t"c,::\.
fr··;it~)
~;
.• ' -"c'
..
',r
..
'-","
".i,
.
,j
..•••.•'..••.•
.
From the back of the slicer, slide the scrap
7)
collector (Fig. in
the scrap collector fits over the ring guard
support (Fig. 7).
Rectangular Tray
On
the back left-hand edge of the tray there guide. Holding the tray at
guide onto the stud at the back of the tray (Fig.
8)
and lower the front of the tray onto the pin
at the front of the tray
down so that the pin fits into the white plastic
bushing remain at a slight angle.
on
under the ring guard. The notch
is
an
angle, push the
rod
rod
(Fig. 8). Push the tray
the bottom of the tray. The tray will
a
Fig. 7
RING
IPL-50898 I
GUARD
SUPPORT
Turn slicer off before changing to round platter
on
(or conveyor system
the Model
31
DOC).
Fig. 8
-7-
Round Platter
Push the round platter drive opener to the right (Fig. 9). A small cover plate opens. Insert the pin of the round platter into its drive receptacle under the cover plate. To allow lock
in
properly, turn the platter slightly.
the projection to
The slicer is now automatically programmed for round platter operation.
Turn slicer off before changing to rectangular tray (or conveyor system on Model 3100C).
~'
III
ROUND
DRIVE OPENER
PLAlTER
Fig. 9
Conveyor Belt (Model 3100C Only) Mount the handle assembly (Fig. 10). Fit the
conveyor to the depositor drive housing on the left and to the handle assembly on the right. Tighten the two black knobs (Fig. 11). The conveyor should be level.
When the slicer is turned on, a pin on the tray
rod automatically locks onto a notch on the follower on the underside of the conveyor (Fig. 12).
It can only do so if the notch is
in
front of the tray
rod. If the pin does not automatically lock onto the
notch, manually push the notched piece forward until it locks onto the pin.
Turn slicer off before changing to rectangular tray or round platter.
ili:~186-i
Fig. 10
-8-
DEPOSITOR DRIVE HSG.
KNOB
[1'L-=-22047"/
Foot Switch
Fig.
11
~L
lli
-22048-1
FOLLOWER
Fig.
12
i" Unscrew the footswitoh port"oever (Fig. 13). Plug
in
the foot switch and tighten the connector (Fig. 14).
, The foot switch is used to start or stop the automatic carriage operation.
CONNECTOR
lPL:~204~
FOOT SWITCH
PORTCOVER~
Fig.
13
1P[:2-2_~
Fig.
14
-9-
TEST SLICER OPERATION
Once assembly is completed, test
ELECTRICAL
WARNING:
THIS MACHINE
all
functions.
IS
PROVIDED WITH A THREE-PRONG GROUNDING PLUG. IMPERATIVE THAT THE OUTLET TO WHICH THIS PLUG GROUNDED.
IF
THE RECEPTACLE
IS
NOT THE PROPER GROUNDING TYPE, CONTACT
ELECTRICIAN.
TRAINING
All staff who will training
is
available through your local Hobart representative.
be
operating this slicer must receive in-depth training
IS
CONNECTED
in
the use of the slicer. This
BE
PROPERLY
IT
IS
AN
-10-
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