Henny Penny OFE-884 Service Manual

Henny Penny
Open Fryer
Model OFE-884
FM05-074-A
07-04-12
This manual and Wiring diagram should be retained in a convenient location for future reference. The Model OFE884 open fryer cannot be operated without electric power. The unit will automatically return to normal operation when power is restored.
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. FIRE OR
EXPLOSION COULD RESULT.
TABLE OF CONTENTS
Section Page
Section 1. INTRODUCTION
1-1. Introduction ........................................................................................................................ 1-1
1-2. Features .............................................................................................................................. 1-1
1-3. Proper Care ........................................................................................................................ 1-1
1-4. Assistance ........................................................................................................................... 1-1
1-5. Safety ................................................................................................................................. 1-1
Section 2. INSTALLATION
2-1. Introduction ........................................................................................................................ 2-1
2-2. Unpacking .......................................................................................................................... 2-1
2-3. Leveling the Open Fryer .................................................................................................... 2-1
2-4. Ventilation of Open Fryer .................................................................................................. 2-1
2-5. Electrical Requirements OFE884 ....................................................................................... 2-2
Section 3. OPERATION
3-1. Operating Components C1500 Controls ............................................................................ 3-1
3-2. Filling or Adding Shortening ............................................................................................. 3-7
3-3. Care of Shortening ............................................................................................................. 3-7
3-4. Filtering of Shortening ....................................................................................................... 3-8
3-5. Filter Pump Problem Prevention ........................................................................................ 3-9
3-6. Filter Pump Motor Protector - Manual Reset ..................................................................... 3-10
3-7. Changing the Filter Envelope............................................................................................. 3-10
3-8. Cleaning the Frypot ............................................................................................................ 3-11
3-9. Regular Maintenance ......................................................................................................... 3-13
3-10. Wiring Diagram ............................................................................................................... 3-14
3-11. Oil Filter Instructions ...................................................................................................... 3-16
Section 4. PART LIST
4-1. General Assy ...................................................................................................................... 4-1
4-2. Front Shroud Assy ............................................................................................................. 4-3
4-3. Assy-Drain pan .................................................................................................................. 4-4
4-4. Assy-Through ..................................................................................................................... 4-5
4-5. Piping System .................................................................................................................... 4-6
4-6. Assy-Electrical Parts .......................................................................................................... 4-8
4-7. Assy-Full Elecment & Hub ................................................................................................ 4-9
4-8. Assy Pot&Ctop .................................................................................................................. 4-11
4-9. Assy-Frame ........................................................................................................................ 4-13
4-10. Assy-LH Door ....................................................................................................................... 4-14
4-11. Assy-RH Door .................................................................................................................... 4-15
4-12. Assy-MLH Door ................................................................................................................ 4-16
4-13. Assy-MRH Door ................................................................................................................ 4-17
Section 5. TROUBLESHOOTING
5-1. Troubleshooting Guide ...................................................................................................... 5-1
5-2. Error Codes ........................................................................................................................ 5-2
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SECTION 1. INTRODUCTION
1-1. INTRODUCTION
The Henny Penny Open Fryer is a basic unit of food
equipment designed to cook foods better and easier. This unit is used only in institutional and commercial
foodservice operations.
1-2. FEATURES
• Easily cleaned
• 55 lb-65lb. (24.94-29.47 kg.) shortening capacity
• 2 Half size baskets per well (option)
• Stainless steel construction
• Manual reset high limit control
• Gravity drain filter system
1-3. PROPER CARE As in any unit of food servicing equipment, the open fryer
does require care and maintenance. Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times.
1-4. ASSISTANCE Should you require outside assistance, call your local
independent Henny Penny distributor in your area, call Henny Penny Corp. at 0512-89180268 , or go to Henny Penny online at www.hennypenny.com
.
1-5. SAFETY The Henny Penny Open Fryer has many safety features
incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or is safety related, the words DANGER, WARNING, CAUTION, or NOTE are used. Their usage is described on the next page:
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OFE-884
OFE-884
1-5. SAFETY (continued)
SAFETY ALERT SYMBOL is used with DANGER, WARNING or CAUTION which indicates a personal injury type hazard.
NOTICE is used to highlight especially important information
CAUTION used without the safety alert symbol indicates a
.
potentially hazardous situation which, if not avoided, may result in property damage.
CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
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SECTION 2. INSTALLATION
OFE-884
2-1. INTRODUCTION This section provides the installation instructions for the Henny Penny Open Fryer.
Installation of the unit should be performed only by a qualified service technician.
Do not puncture the unit with any objects such as
drills or screws as component damage or electrical shock could result.
2-2. UNPACKING The Henny Penny Open Fryer has been tested, inspected, and
expertly packed to ensure arrival at its destination in the best possible condition. The unit is banded to a wooden skid and then packed inside a heavy cardboard carton with sufficient padding to withstand normal shipping treatment.
Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure.
2-3. LEVELING THE OPEN FRYER
For proper operation, the open fryer should be level from side to side and front to back. Using a level placed on the flat areas around the frypot collar, adjust the casters until the unit is level.
2-4. VENTILATION OF OPEN FRYER
The open fryer should be located with provision for venting into an adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the steam exhaust and frying odors. Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the open fryer. We recommend you consult a local ventilation or heating company to help in designing an
adequate system.
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2-5. ELECTRICAL REQUIREMENTS OFE884
OFE-884
Refer to the table below for supply wiring and fusing.
VOLT (V) PH WATTS (KW) AMP(A)
380-415 3 14.0 21.2
To avoid electrical shock, this fryer must adequately and safely grounded (earthed). Refer to local electrical codes for correct grounding (earthing) procedures or in absence of local codes, with The National Electrical Code, ANSI/NFPA No. 70-(the current edition).
be
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OFE-884
3-1-1. Operating Components- C1500 Controls Reference Figure 3-1. Fig. Item Description Function No. No.
3-1 1 Digital Display Shows the shortening temperature, the timer countdown in the Cook Cycle, and the selections in the Program Mode; the temperature of the shortening can be shown by pressing once, or twice to view set-point temperature; if shortening temperature exceeds 425F (218C), the display reads “E-5, FRYER TOO HOT”
3-1 2 This LED lights when the shortening temperature is within 5 of the set-point temperature, signaling the operator that the shortening temperature is now at the proper temperature for dropping product into the frypot
3-1 3 The timer buttons are used to start and stop Cook Cycles; exit the Melt Cycle; press and hold in the “INIT” Special Program Mode to re-initialize the controls
3-1 4 Used to adjust the value of the currently displayed setting in the Program Mode
3-1 5 5 The program button is used to access the Program Modes and used to advance to the next parameter; also, once in the Program Mode the LED above the button is lit
3-1 6 Menu Card The name of the food product associated with each product Window selection button; the menu card strip is located behind the decal
3-1 7 Product Select Used to select the product for cooking and the LED above Buttons the selected product is lit
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SECTION 3. OPERATING
OFE-884
5
6
7
Figure 3-1
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c
OFE-884
C1500 OPERATIONS
electronic controls frypot and full frypot fryers. The following is a brief description
AND PROCEDURES
of the operating procedures for fryers with these controls.
1. Be sure the drain valve is in the closed position.
2. Place basket support inside of frypot.
4. Display shows “OFF” until power switch is turned to the ON position. Display shows the selected product as “P-1”, “P-2”, “P-3”, etc, and the unit automatically starts the Melt Cycle until the shortening temperature reaches
250 Cycle.
To assign a product to a timer button, press product button and then the desired timer button. “XXXX” is displayed if the product doesn’t mat (and set-point) press and hold the timer to choose the new set- point. Once the new set-point is chosen, press the timer button to start the cook cycle.
Full vat operation: Only products with the same set-point and LED’s on, can be selected for cooking . Split vat operation: Products with two different set-points and LED’s on, can be chosen.
The Computron 1500 controls are available on both split
3. Make sure frypot is filled with shortening to the proper level.
F (121C). The control automatically exits the Melt
The OFE884 series open fryer has several safety devices which shuts-down the electricity supply when they are activated. The above procedures should be followed to restart the open fryer and if the shut down is repeated, a qualified technician should be notified.
The Melt Cycle may be bypassed, if desired, by pressing and holding for 3 seconds.
Do not bypass the Melt Cycle unless enough shortening
on gas fryers and elements on electric fryers. If Melt Cycle is bypassed before all burner tubes or elements are covered, excessive smoking of the shortening, or a fire will result.
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OFE-884
5. Once out of the Melt Cycle, the shortening is heated
C1500 OPERATIONS
until lights and the selected product is displayed.
AND PROCEDURES (Continued)
Thoroughly stir shortening to stabilize the temperature throughout the frypots.
6. Before loading product into the baskets, lower baskets into the hot shortening to keep the product from
sticking to the baskets.
7. Once the shortening temperature has stabilized at the set-point temperature, lower the basket with product into the frypot.
Do not overload, or place product with extreme
moisture content into the basket. 12.5 lbs. (5.7 kg)
is the maximum amount of product per frypot (6.25 lbs. (2.8 kg) maximum for the split frypot fryers). Failure to follow these directions can result in shortening overflowing the frypot. Serious burns or damage to the unit could result.
9. If the right basket was dropped into the shortening, then press the right .
If the left basket was dropped, then press the left .
10. The timer on the appropriate side (right or left) starts counting down.
If an alarm sounds during a cook cycle, press to stop
alarm.
11. At the end of the Cook Cycle a tone will sound and the
display flashes “DONE”. Press button and lift the basket from the shortening.
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If “LOCK” shows in display when changing set-points or times see
C1500 PROGRAMMNG INSTRUCTIONS
Special Programming for unlocking
To Change Set-Point Temperatures
OFE-884
1. Press and hold until “PROG MODE” shows in the display.
2. Press the desired product button. The LED above the button is on, “TEMP” shows and the set-point temperature flashes.
3. Press to change the set-point temperature. Press and hold and the values increases by5.
4. Once are released, the set-point is saved after 2 seconds.
5. To reset set-point temperature to default settings, press and
hold both simultaneously.
To change Product Cooking Times
1. Press and hold until “PROG MODE” shows in
the display.
2. Press the desired product button. The LED above the button is on and the set-point temperature flashes.
3. Press and “TIME” shows the cook time flashes.
4. Press to change the product cooking time.
5. Once are released, the time is saved after 2 seconds
6. To reset cooking time to default settings, press and hold both
simultaneously.
Programming Alarm
1. Press and hold until “PROG MODE” shows in
the display.
2. Press the desired product button. The LED above the button is on and the set-point temperature flashes.
3. Press twice and “ALRM” shows and 0:00 flashes.
4. Press to set an alarm in a cook cycle. Example, if an alarm is to sound 30 seconds after starting a 3 minute cook cycle, set alarm to 2:30.
5. Once are released, the alarm is saved after 2
seconds
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Special Programming is used to set the items below:
C1500 SPECIAL PROGRAMMING
Fahrenheit or Celsius Initialize System Lock or Unlock Controls Fryer Type – Open or Pressure
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