This manual should be retained in a convenient location for future reference.
A wiring diagram for this appliance is located on the rear shroud cover of the control panel.
Post in a prominent location, instructions to be followed if user smells gas. This information should be obtained by
consulting the local gas supplier.
Do not obstruct the ow of combustion and ventilation air. Adequate clearance must be left all around appliance for
sufcient air to the combustion chamber.
The Model OFG-391 pressure fryer is equipped with a continuous pilot. But fryer cannot be operated with out electric
power. Fryer will automatically return to normal operation when power is restored.
Keep appliance area free and clear from combustibles.
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this
equipment.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE. FIRE OR EXPLOSION COULD RESULT.
HENNY PENNY
8 HEAD ELECTRIC PRESSURE FRYER
Fryer must be installed and used in such a way to prevent water from contacting the shortening.
This appliance is not intended to be operated by means of an external timer or a separate remote control
system.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
Injector Size: Natural (I2H) = 2,51 mm
Natural (I2E) = 2.51 mm
Natural (I2S) = 2.85 mm
Liquid Propane (I3P) = 1,04 mm
This appliance must be installed in accordance with the manufacturer’s instructions and the regulations in force and
only used in a suitable ventilated location. Read the instructions fully before installing or using the appliance.
(Bruto) Gas Natural (I2E) = 29,3 kW (100,000 Btu/h)
Gas Natural (I2S) = 26,4 kW (90,000 Btu/h)
Propano Licuado (I3P) = 29,3 kW (100,000 Btu/h)
Presion De Alimentacion: Gas Natural (I2H) = 20 mbar
Gas Natural (I2E) = 20 mbar
Gas Natural (I2S) = 25 mbar
Propano Licuado (I3P) = 37/50 mbar
Presion En Ez Punto De Prueba: Gas Natural (I2H) = 8,7 mbar
Gas Natural (I2E) = 8,7 mbar
Gas Natural (I2S) = 8,7 mbar
Propano Licuado (I3P) = 25 mbar
Diámetro Boquilla: Gas Natural (I2H) = 2,51 mm
Gas Natural (I2E) = 2.51 mm
Gas Natural (I2S) = 2.85 mm
Propano Licuado (I3P) = 1,04 mm
Este equipo debe instalarse únicamente en un recinto adecuadameute ventilado y conforme a las indicaciones del fabricante y a las normas vigentes. Lea completamente las instrucciones antes de instalar o usar este equipo.
HENNY PENNY
8 HEAD GAS OPEN FRYER
SPECIFICATIONS
Height 61” (155 cm)
Width 24” (61 cm)
Depth 41¾” ( 107 cm)
Floor Space Approximately 7 sq. ft. (.65 sq. m.)
Pot Capacity 8 head of chicken (20 lbs.) (9.1 kg)
130 lbs. shortening (46 Kg.)
Heating Propane or natural gas; 100,000 BTU/Hr.(105.48 MJ/hr.)
Shipping Weight Approximately 670 lbs. (304 kg.)
Accessories Shipped Five 1/2 size pan racks and carrier assembly
A data plate, located on the right side panel, gives the information of the type of fryer, serial
number, warranty date, and other information pertaining to fryer. Also, the serial number is
stamped on the outside of the frypot. See gure below.
The Henny Penny open fryer is a basic unit of food processing
equipment. This unit is used only in institutional and commercial
food service operations.
As of August 16, 2005, the Waste Electrical and Electronic Equipment
directive went into effect for the European Union. Our products have
been evaluated to the WEEE directive. We have also reviewed our
products to determine if they comply with the Restriction of Hazardous
Substances directive (RoHS) and have redesigned our products as needed in order to comply. To continue compliance with these directives,
this unit must not be disposed as unsorted municipal waste. For proper
disposal, please contact your nearest Henny Penny distributor.
As in any unit of food service equipment, the Henny Penny
Pressure Fryer does require care and maintenance. Requirements
for the maintenance and cleaning are contained in this manual
and must become a regular part of the operation of the unit at all
times.
1-3.
ASSISTANCE
Should you require outside assistance, call your local
independent distributor in your area, call Henny Penny Corp.
at 1-800-417-8405 or 1-937-456-8405, or go to Henny Penny
online at www.hennypenny.com.
1Feb. 2007
1-4.
SAFETY
The instructions in this manual have been prepared to aid you in learning
the proper procedures for your equipment. Where information is of
particular importance or is safety related, the words NOTICE, CAUTION,
or WARNING are used. Their usage is described below.
If a problem occurs during the first operation of a new unit, recheck the
Installation Section of the Operator’s Manual.
Before troubleshooting, always recheck the Operation
Section of the Operator’s Manual.
Where information is of particular importance or is safety related, the
words DANGER, WARNING, CAUTION, or NOTICE are used. Their
usage is described as follows:
SAFETY ALERT SYMBOL is used with DANGER, WARNING
or CAUTION which indicates a personal injury type hazard.
NOTICE is used to highlight especially important information.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may result
in property damage.
CAUTION used with the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, could result
in minor or moderate injury.
WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
DANGER INDICATES AN IMMINENTLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN
DEATH OR SERIOUS INJURY.
2March 2006
SECTION 2: INSTALLATION
2-1.
INTRODUCTION
2-2.
UNPACKING
INSTRUCTIONS
This section provides the installation and unpacking instructions
for the Henny Penny PFG-391.
Installation of this unit should be performed only by a
qualied service technician.
Do not puncture the fryer with any objects such as
drills or screws as electrical shock or component
damage could result.
Any shipping damage should be noted in the presence
of the delivery agent and signed prior to his or her
departure.
1. Cut and remove the plastic bands from the main box.
2. Remove the box lid and lift the main box off the fryer.
3. Remove four corner packing supports.
4. Cut the stretch film from around the carrier/rack box and
remove it from the top of the fryer lid.
5. Cut and remove the metal bands holding the fryer to the
pallet.
All counterweights must be loaded before
unlatching the lid, or personal injury could result.
6. Remove the fryer from the pallet.
Take care when moving the fryer to prevent
personal injury. The fryer weighs approximately
935 lbs. (424 kg).
3Aug. 2003
2-2.
UNPACKING
INSTRUCTIONS
(CONT.)
7.
Remove the counterweights, which are strapped to the pallet
under the fryer, from the pallet.
Do not drop. The counterweights weigh
approximately 18 lbs. (8.1 kg) each. Handle with care,
or personal injury could result.
8. Remove rear service cover.
9. Load the 4 weights into the counterweight assembly.
10. Replace rear service cover.
To avoid personal injury and assure safe operation
of unit, rear service cover must be in place.
11. Cut warning tags from the lid assembly. The lid may now be
unlatched.
12. Remove the accessories from inside the filter drain pan.
The ttings for installing the gas line are in a separate
box, along with the accessories, in the lter drain pan.
13. Remove the protective paper from the fryer cabinet. Clean
exterior surface with a damp cloth.
4Aug. 2003
Optional Ramp Unloading
ROLL UNIT OFF
PALLET ONTO RAMP.
ORIENT CASTERS IN SIDEWAYS
POSITION. RAISE SIDE SLIGHTLY &
KNOCK OUT RUBBER PADS (2). -
TYPICAL BOTH SIDES
PRY OFF RAIL -
EITHER SIDE
PROP UP A RAMP FOR EACH
CASTER ON THE SELECTED SIDE.
REMOVE REAR COVER
- WEIGHT SEGMENTS
MUST BE INSTALLED
PER INSTRUCTION
CONTAINED THEREIN
BEFORE ATTEMPTING
TO UNLATCH LID.
REMOVE THE
ACCESSORIES FROM
THE DRAIN PAN.
NOTE: THE FITTINGS
FOR GAS LINE ARE
HERE!!
REMOVE THE
WEIGHTS FROM THE
PALLET.
5Dec. 2016
A
A
REMOVE 2 BOLTS MARKED
“A” TO RELEASE FRAME
AFTER INSTALLING WEIGHT
SEGMENTS
INSERT 4TH
INSERT 2ND & 3RD
SEGMENT
INSERT 1ST
SEGMENT
EACH WEIGHT SEGMENT WEIGHS APPROXIMATELY 18 LBS. (8.1 KG) HANDLE WITH CARE
ALL SEGMENTS ARE IDENTICAL.
ALL SEGMENTS MUST BE INSTALLED AND SECURED IN THE FRAM
BEFORE ATTEMPTING TO UNLATCH LID.
6Dec. 2016
2-3.
SELECTING THE
FRYER LOCATION
The proper location of the fryer is very important for operation,
speed, and convenience. Choose a location which provides
easy loading and unloading without interfering with the final
assembly of food orders. Operators have found that frying
from raw to finish, and holding the product in warmer provides
fast continuous service. Landing or dumping tables should be
provided next to at least one side of the fryer. Keep in mind the
best efficiency will be obtained by a straight line operation, i.e.
raw in one side and finish out the other side. Order assembly can
be moved away with only a slight loss of efficiency. To properly
service the fryer, 24 inches (61.0 cm) of clearance is needed
on all sides of the fryer. Access for servicing can be attained
by removing a side panel. Also, at least 6 inches (15.24 cm)
around the base of the unit is needed for proper air supply to the
combustion chamber.
To avoid a re, install the fryer with minimum clear-
ance from all combustible and noncombustible materi-
als,6 inches (15.24 cm) from side and 6 inches (15.24
cm) from back. If installed properly, the gas Fryer is
designed for operation on combustible oors and adja-
cent to combustible walls.
To avoid re and ruined supplies, the area under the
fryer should not be used to store supplies.
2-4.
LEVELING THE
FRYER
To prevent severe burns from splashing hot shortening, position and install fryer to prevent tipping
or movement. Restraining ties may be used for
stabilization.
For proper operation, the fryer must be level from side to side
and front to back. Using a level placed on the flat areas around
the frypot collar, adjust the leveling bolt or casters until the unit
is level.
FAILURE TO FOLLOW THESE LEVELING
INSTRUCTIONS CAN RESULT IN
SHORTENING OVERFLOWING THE FRYPOT
WHICH COULD CAUSE SERIOUS BURNS,
PERSONAL INJURY, FIRE AND/OR PROPERTY
DAMAGE.
7July 2003
2-5.
VENTILATION OF
FRYER
2-6.
GAS SUPPLY
The fryer should be located with provision for venting into
adequate exhaust hood or ventilation system. This is essential
to permit efficient removal of the flue gases and frying odors.
Special precaution must be taken in designing an exhaust canopy
to avoid interference with the operation of the fryer. Make
certain the exhaust hood is designed high enough to allow for
proper opening of the fryer lid. We recommend you consult
a local ventilation or heating company to help in designing an
adequate system.
Ventilation must conform to local, state, and national
codes. Consult your local re department or building
authorities.
The gas fryer is factory available for either natural or propane
gas. Check the data plate on the right side panel of the cabinet
to determine the proper gas supply requirements. The minimum
supply for natural gas is 7 inches water column, and 10 for
propane.
2-7.
GAS PIPING
Do not attempt to use any gas other than that
specied on the data plate. Incorrect gas supply
could cause a re or explosion resulting in severe
injuries and/or property damage.
Please refer below for the recommended hookup of the fryer to
main gas line supply.
To avoid possible serious personal injury:
• Installation must conform with local, state,
and national codes, and be in accordance
with Canadian Gas Authority Standard CSA
B149-& 2,” Installation Codes - Gas Burning
Appliances” and Australian Gas Authority
Rule AG601-2000 Section AS5601.
• The fryer and its individual shutoff valve must
be disconnected from the gas supply piping
system during any pressure testing of that
system at test pressures in excess of 1/2 PSIG
(3.45 KPA (34.47 mbar).
8Sept. 2013
2-7.
GAS PIPING
(CONT.)
The fryer must be isolated from the gas supply
•
piping system by closing its individual manual
shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal
to or less than 1/2 PSIG (3.45 KPA) (34.5 mbar).
• A standard 3/4 inch, black steel pipe and
malleable ttings should be used for gas service
connections.
• Do not use cast iron ttings.
• Although 3/4 inch size pipe is recommended,
piping should be of adequate size and installed
to provide a supply of gas sufcient to meet
the maximum demand without undue loss of
pressure between the meter and the fryer. The
pressure loss in the piping system should not
exceed 0.3 inch water column.
Provisions should be made for moving the fryer for cleaning and
servicing. This may be accomplished by:
1. Installing a manual gas shut off valve and disconnect union,
or...
.525 in.
1.33 cm
35.277 in.
89.6 cm
2. Installing a heavy duty (min. 3/4 inch) design A.G..A.
certified connector which complies with standard connectors
for moveable gas appliances. ANSI Z21.69 or CAN/CSA
6.16. Also, a quick disconnect coupling which complies with
the Standard for Quick Disconnect Devices for use with Gas
Fuel, ANSI Z21.41 or CAN 1-6.9. Also, adequate means
must be provided to limit the movement of the fryer without
depending on the connector and any quick-disconnect device
or it’s associated piping to limit the fryer movement.
3. See the illustration on the following page for the proper
connections of the flexible gas line and cable restraint.
The cable restraint limits the distance the fryer can be
pulled from the wall. For cleaning and servicing the
fryer, the cable must be unsnapped from the unit and
the exible gas line disconnected. This will allow
better access to all sides of the fryer. The gas line and
cable restraint must be reconnected once the cleaning
or servicing is complete.
9March 2014
GAS PIPING
MINIMUM PULL of equipment
away from wall permissible
for accessibility to Quick
Disconnect Device
DISCONNECT
BEFORE
MAXIMUM PULL
AVOID SHARP BENDS AND KINKS when
pulling equipment away from wall. (Maximum
pull will kink ends, even if installed properly,
and reduce Connector life.)
QUICK DISCONNECT
DEVICE still attached
while extended at
maximum pull
STRESS
POINTS
STRESS
POINTS
CABLE RESTRAINT
Please refer to the illustration below
when installing cable restraint on all
moveable gas fryers.
MINIMUM PULL FOR
ACCESSIBILITY
ONLY
Couplings and hose should
be installed in the same
plane as shown at left. DO
NOT OFFSET
COUPLINGS -- this causes
torsional twisting and
undue strain causing
premature failure
This is the correct way to
install metal hose vor
vertical traverse. Note the
single, natural loop.
Allowing a sharp bend, as
shown at right, strains and
twists the metal hose to a
point of early failure at the
coupling
Maintain the minimum or
larger bending diameter
between the couplings for
longest life.
Closing in the diameter at
the coupling, as shown at
right, creates double bends
causing work work fatigue
failure of the fittings.
In all installations where
“self-draining” is not
necessary, connect metal
hose in a vertical loop.
DO NOT CONNECT
METAL HOSE �
HORIZONTALLY...unless
“self-draining” is necessary,
then use support on lower
plane as shown at left.
MAXIMUM PULL NOT
ADVISED WHILE
CONNECTED
I-bolt is to be secured to the building
using acceptable building contruction
practices.
DRY WALL CONSTRUCTION
Secure I-bolt to a building stud DO
NOT attach to dry wall only. Also,
locate the I-bolt at teh same height as
the gas service. Preferred installation
is approximately six inches to either
side of service. Cable restraint must
be at least six inches shorter than
flexible gas line.
Utilize elbows when necesary to avoid
sharp kinks or excessive bending. For
ease of movement, install with a
“lazy” loop. gas appliance must be
disconnected prior to maximum
movement. (Minimum movement is
permissible for hose disconnection).
12160004
10Dec. 2016
2-8.
GAS LEAK TEST
Prior to turning the gas supply on, be sure the gas
valve knob on the gas control valve is in the OFF
position. The word “OFF” is at the bottom of the
knob when the valve is closed.
After the piping and fittings have been installed, check for gas
leaks. A simple checking method is to turn on the gas and brush
all connections with a soap solution. If bubbles and occur, it
indicates escaping gas. In this event, the piping connection must
be redone.
To avoid re or explosion, never use a lighted
match or open ame to test for gas leaks. Ignited
gas could result in severe personal injury and/or
property damage.
2-9.
GAS PRESSURE
REGULATOR
SETTING
The gas pressure regulator on the gas control valve is factory set
as follows:
• Natural: 3.5 inches water column (.87 kPa)
• Propane: 10.0 inches water column (2.49 kPa)
The gas pressure regulator has been set by Henny
Penny and is not to be adjusted by the user.
MAKE SURE GAS PRESSURE IS SET
CORRECTLY. FAILURE TO DO SO CAN
RESULT IN SHORTENING OVERFLOWING
THE FRYPOT, WHICH COULD CAUSE
SERIOUS BURNS, PERSONAL INJURY, FIRE
AND/OR PROPERTY DAMAGE.
11July 2003
2-9.
GAS PRESSURE
REGULATOR
SETTING
(CONT.)
MEASURING GAS PRESSURE
1. Locate the pressure tap hole or fitting on the side of the gas
valve. Remove the pipe plug from the valve or fitting circled
in Figure 1.
2. Screw a pressure tap fitting into the valve or the fitting on
the side of the valve circled in Figure 2.
3. Place one end of a vacuum hose on the pressure tap fitting
and the other end on the manometer as shown in Figure 3.
4. Turn the fryer “ON”.
5. Allow the fryer to reach full burn.
Figure 1
Figure 2
6. The pressure reading on the manometer should be 3.5” of
water column for Natural gas and 10” of water column for
LP gas.
7. Turn the fryer off.
8. Remove the pressure tap fitting.
9. Place the pipe plug back into the valve or the fitting on the
valve.
Notify a qualied service technician if gas pressure
differs from factory settings mentioned in this manual
Figure 3
12March 2014
2-10.
ELECTRICAL
REQUIREMENTS
The gas fryer requires 120 volt, single phase 60 Hertz, 10 amp,
3 wire grounded (earthed) service, or 230 volt, single phase, 50
Hertz service. The 120 volt gas fryer is factory equipped with
a grounded (earthed) cord and plug for your protection against
shock, and should be plugged into a 3 prong grounded (earthed)
receptacle. Do not cut or remove grounding (earthing) prong.
A wiring diagram is located behind the right side panel, and can
be accessed by removing the side panel. The 230 volt plug must
conform to all local, state, and national codes.
To avoid electrical shock, do not disconnect the
ground (earth) plug. This fryer must be adequately
and safely grounded (earthed). Refer to local
electrical codes for correct grounding (earthing)
procedures or in absence of local codes, with The
National Electrical Code, ANSI/NFPA No. 70(the current edition). In Canada, all electrical
connections are to be made in accordance with CSA
C22.1, Canadian Electrical Code Part 1, and/or
local codes.
To avoid electrical shock, this appliance must be
equipped with an external circuit breaker which will
disconnect all ungrounded (unearthed) conductors.
The main power switch on this appliance does not
disconnect all line conductors.
13July 2003
BOIL-OVER PREVENTION IN HENNY PENNY FRYERS
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING
OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS,PERSONAL INJURY, FIRE,
AND/OR PROPERTY DAMAGE.
• THE SHORTENING SHOULD BE STIRRED ONLY DURING THE MORNING START-UP
PROCEDURE. DO NOT STIR THE SHORTENING AT ANY OTHER TIME.
• FILTER THE SHORTENING AT LEAST TWICE A DAY.
• FILTER ONLY WHEN SHORTENING IS BELOW 275°F (135°C).
• BRUSH ALL CRACKLINGS FROM FRYPOT SURFACES AND THE COLD ZONE DURING
THE FILTERING PROCESS.
• MAKE SURE THE FRYER IS LEVEL.
• BE CERTAIN THE SHORTENING IS NEVER ABOVE THE UPPER FRYPOT LEVEL “FILL”
LINE.
• BE CERTAIN THAT THE GAS CONTROL VALVE AND BURNERS ARE PROPERLY
ADJUSTED (GAS UNITS ONLY).
• USE RECOMMENDED PRODUCT LOAD SIZE.
FOR ADDITIONAL INFORMATION ON THESE INSTRUCTIONS, REFER TO THE HENNY PENNY
OPERATOR’S MANUAL AND THE KFC STANDARDS LIBRARY.
FOR ASSISTANCE, CALL THE HENNY PENNY SERVICE DEPARTMENT AT
1-800-417-8405 OR 1-937-456-8405.
14July 2003
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