Hellwig 7672 User Manual
559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
FRONT STABILIZER BAR
03-04 D-2500 DODGE (2) WHLDR
Thank you for purchasing a quality Hellwig Product.
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TORQUETABLE
BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.
SAFETY: BEFORE STARTING YOUR INSTALLATION,BE SURE TO SET PARKINGBRAKE AND CHOCK TIRES.
NOTE: TO EASE INSTALLATION AND TOPROPERLY ADJUST BAR, THE WEIGHT OF THE VEHICLE MUST BE ON THE SUSPEN-
SION, AS IF DRIVING DOWN THE ROAD. DO NOT RAISE VEHICLE BY FRAME.
NOTE: THIS ANTI SWAY BAR IS DESIGNED TO REPLACE THE FACTORYMOUNTEDSWAYBAR USING THE FACTORY END
LINKS AND MOUNTING HARDWAREFOR THE U-PLATES AND THE FACTORY END LINKS.
1. Remove the factory installed sway bar and all the mounting hardware. Do not discard the end link assemblies and the U-plate
mounting bolts as they will be used for reinstallation of the new front sway bar.
2. Install the D-shaped poly bushings on the sway bar in the same location as the factory sway bar. Position the sway bar up on
the vehicles frame using the U-plates and the flat washers that are provided. Fasten with the mounting bolts that were removed in step (1). Leave loose at this time to allow for adjustment later.
3. Install the end link bushings that are provided onto the factory end links. Fasten the arms of the sway bar to the factory end
links. Using the mounting bolts and hardware that was removed in step (1) install the end link to the lower A-frame. SEE
PHOTO 2 & 3.
4. With the sway bar properly aligned and the end links are straight up and down as possible torque all the mounting hardware
to the factory specifications. SEE PHOTO (1).
5. Test drive your vehicle and recheck your installation re-torque if necessary. Recheck your installation on a regular monthly
basis thereafter.
ATTENTION INSTALLER:BESURE THAT THE CUSTOMER RECEIVES THIS INSTRUCTION SHEET, ALL
IMORTANT NOTE CARDSAND THE WARRANTY FORM
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7672 ( R-7672 ) 10/09/04
559-734-7451 800-367-5480 FAX 559-734-7460
PARTS LIST
FSB KIT #7668
“03-04” 2 WHL DR DODGE (D1500)
PART # QTY DESCRIPTION
20217668 1 (1-1/2”) SWAY BAR
20800776 2 U-PLATE
111000869 2 (1-1/2”) POLY BUSHING
111000389 4 END-LINK BUSHING
102400027 4 (17/32” X .16” X 1.25”) THICK FLAT WASHER
135007668 1 INSTRUCTION SHEET R-7668
7672 ( R-7672 ) 10/09/04
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