Harman Stove Company 828i User Manual

Installation & Operating Manual
The Harman Clarity 828i Gas Fireplace Insert
“Ce manuel est disponible en Français sur demande”
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SAFETY NOTICE
PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
FOR USE IN THE U.S. AND CANADA. SUITABLE FOR INSTALLATION IN MOBILE HOMES IF THIS HARMAN STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW
INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION
PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT. CETTE GUIDE D'UTILISATION EST DISPONIBLE EN FRANCAIS. CHEZ VOTRE CONCESSIONNAIRE DE HARMAN STOVE
COMPANY.
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SAVE THESE INSTRUCTIONS.
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WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer, service agency, or the gas supplier. Do not store or use gaso­line or other flammable vapors and liquids in the vicinity of this or any other appliance.
ADVETISSEMENT: Quinconque ne re­spect pas à la lettre les instructions dans le présent manuel risque de déclencher un incendie ou une explosion entraíant des dommages matérials, des lésions corporelles ou la perte de vies humaines. Installation ou modification, consulter le manuel des usagers fourn avec ce génerateur d'air chaud. Ne pas entreposer ni utiliser d'essence ni d'autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
Manufactured by:
Harman Stove Co.
352 Mountain House Road
Halifax, PA 17032
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TABLE OF CONTENTS
INTRODUCTION..................................................... 4
INSTALLATION ...................................................... 5
Clearances ........................................................... 5
Venting ................................................................ 6
Test for Flue Spillage .......................................... 6
ASSEMBLY................................................................ 7
Connecting to a Gas Supply ............................. 8
Connecting the Cordset and Thermostat ........ 9
Installing into a Fireplace ................................ 10
Air Shutter Adjustment................................... 11
Monitoring the Gas Flame ............................... 11
OPERATION ........................................................... 11
How to Light the Fire....................................... 11
How to Turn Off the Fire ................................ 12
MAINTENANCE.................................................... 12
Removing the Glass .......................................... 12
Replacing the Gasket ....................................... 12
Inspecting the Venting..................................... 13
Cleaning the Glass............................................ 13
Cleaning the Log Set and Firebox .................. 13
Convection Blower Service Access..................13
Reference Pictures .......................................... 14
APPENDIX A: FUEL CONVERSION.................. 15
APPENDIX B: ALTITUDE DE-RATING ............. 16
APPENDIX C: CHANGING ORIFICES............... 17
APPENDIX D: WIRING DIAGRAM.................... 18
PARTS LIST & DRAWING......................... 19-20-21
SPECIFICATIONS .................................................. 22
Introduction
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The Harman Clarity 828I Vented Gas Fireplace Insert is a listed gas-fired vented room heater tested by Intertek Testing Services/Warnock Hersey to ANSI standard Z21.88-2002, CSA2.33­M02, and CAN/CGA-2.17-M91.
The installation of the Clarity Fireplace Insert must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI
Z223.1 — latest edition (NFPA 54) and CAN 1 B1-
149.1 and .2 Gas Appliance Installation Code.
Installer l'appareil selon les codes ou règlements
locaux, ou, en l'absence de tels règlements, selon
les Codes d'installation CAN/CGA-B149.
The Clarity Fireplace Insert is not for use in mobile homes.
CAUTION: This appliance must be vented to the outside.
INSTALLATION AND REPAIR OF THE CLAR­ITY FIREPLACE INSERT SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLI­ANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A QUALIFIED SERVICE PERSON. MORE FREQUENT CLEAN­ING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATE­RIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS, AND CIRCU­LATING AIR PASSAGEWAYS OF THE APPLI­ANCE BE KEPT CLEAN. ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE.
Read these instructions carefully before you at­tempt to operate the heater. Failure to do so may result in damage to property or personal injury and may void the product warranty.
Consult with your local building code agency and insurance representative before you begin your installation to ensure compliance with local codes, including the need for permits and follow­up inspections.
Observing required clearances to combustible materials, proper connection to an approved vent­ing system, and the accessibility of the gas and electrical supply must all be considered when planning the installation of an Clarity Fireplace Insert.
Adequate clearances around air openings to the combustion chamber and provisions for adequate combustion and ventilation air must be provided.
Install the Clarity Fireplace Insert only in a listed solid-fuel burning factory-built fireplace or a ma­sonry solid-fuel burning fireplace. The Fireplace Insert and vent should be enclosed when installed in, or when passing through, a living area where children may come in contact with it.
S'ASSURER QUE LE BRÛLEUR ET LE COMPARTIMENT DES COMMANDES SONT PROPRES. VOIR LES INSTRUCTI ONS D'INSTALLATION ET D'UTILISATION QUI ACCOMPAGNENT L'APPAREIL.
When operating your Harman Clarity Fireplace
Insert, respect basic safety standards.
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Installation
Due to high temperatures, the Clarity 828I Vented Gas Fireplace Insert should be located out of traffic and away from furniture and drap­eries.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully super­vised when they are in the same room as the Clarity 828I Fireplace Insert.
Clothing or other flammable materials should not be placed on or near the Clarity 828I.
Surveiller les enfants. Garder les
vêtements, les meubles, l'essence ou
autres liquides à vapeur inflammables lin
de l'appareil.
CLEARANCES
The following clearances to combustibles must be
observed:
10"
Clearance from unit to sidewall or combustible trim
12"
10"
WALL
Unit to sidewall or
combustible trim .......................... 10" (254 mm)
Unit to mantel and combustible trim, unprotected .. 12" (305 mm)
In addition to these clearances, adequate acces­sibility clearance for servicing and proper operation must be maintained.
Do not in any way obstruct the combustion air inlets that are located on the front of the heater.
If the unit is to be installed on carpeting, vinyl, or other combustible material other than wood floor­ing, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
PRELIMINARY STEPS TO PREPARE FOR THE INSTALLATION OF THE CLARITY FIRE­PLACE INSERT
Clearance from top of unit to mantel and combustible trim, unprotected
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Remove the chimney cap if one exists so that the
flue may be cleaned and the venting installed.
Remove any existing hearth accessories such as
glass doors, spark screens, andirons, and grates.
Clean the chimney thoroughly to remove ash, soot, and any obstructions, and then clean ash, soot, dust, and debris from the fireplace.
The damper must be locked open to allow the 4" venting to pass through. If it is necessary to modify the damper area to allow passage of the venting, the modifications should be allowed under local codes. Confirm any planned changes with local building officials.
VENTING
Use Only Approved Venting
The Clarity 828I Vented Gas Fireplace Insert is tested and listed for connection to a 4" (100 mm) listed Class B venting system.
If the unit is installed to vent through an approved masonry chimney or a factory-built chimney system, a listed lining system approved for use with gas-fired appliances must be used.
Observe local codes when venting the Clarity. If no local codes exist, follow the current edition of ANSI Z223.1 and CAN1- B149 installation codes.
Do not connect the venting to the flue of a chim­ney that serves a separate solid-fuel burning appli­ance.
The venting manufacturer's installation instructions must be followed exactly.
IMPORTANT: Because of the high efficiency and low flue gas temperatures of this appliance, it is important that it be connected to a well-sealed and efficient venting system which is capable of regis­tering a negative pressure while the stove is in op­eration.
The most efficient venting systems are those that have a minimum number of bends and minimal hori­zontal runs.
The Clarity Fireplace Insert is equipped with a ther­mally activated vent safety switch which will shut down the main burner if the heater is not properly venting. The safety switch will automatically reset after the heater has cooled down.
The switch will continue to cycle off and on until the venting problem is corrected. If you are unable to correct the venting problem, seek expert advice from your Harman dealer or installer.
DO NOT DISCONNECT OR BYPASS THE
VENT SAFETY SWITCH.
WARNING: Operation of this heater when not connected to a properly installed and maintained venting system or tampering with the vent safety shutoff system can result in carbon monoxide (CO) poisoning and possible death.
The Clarity Fireplace Insert is equipped with its own integral draft hood so no additional draft hood is required. The heater should be installed so that the draft hood is in the same atmospheric pressure zone as the air inlets to the heater.
TEST FOR FLUE SPILLAGE
A spillage test should always be made at the completion of the installation, and at least annually thereafter.
1. Start all exhaust fans in the home and then close all doors and windows in the room containing the heater.
2. Light the heater and allow it to run for 5 min­utes on the high output setting. The convection air blower should be turned off for the test.
3. Remove the left trim panel, which is held in place by a clip at the bottom and a magnet at the top, and place a source of smoke (such as a match, lighter, or a cigarette) in front of the flue spillage test tube.
The smoke should be drawn into the tube. If it is not, let the heater run for 5 more minutes and repeat the test.
Draft Tube
Remove Left Wing Cover to Expose Draft Tube.
4. If the smoke is not drawn into the tube, turn off the heater and determine why there is no draft. If necessary, seek expert advice.
For sites with swirling or turbulent wind condi-
tions, a wind cap may solve the problem.
CONNECTING THE CLARITY FIREPLACE
Assembly
The Clarity 828I Fireplace Insert comes with the log set packed inside the firebox. The three trim panels and two wing brackets are packed together in a separate carton. NOTE: The wing brackets
must go on before the door.
Left Wing Bracket
Right Wing Bracket
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slightly and remove it from the stove. Set the glass door aside in a safe place where it will not be damaged.
WARNING: Do not abuse the glass on the Clarity Fireplace Insert front by strik­ing, slamming, or similar trauma. Do not operate this Fireplace Insert with the glass panel re­moved, cracked or broken. Use only glass supplied by Harman and approved for use with this heater. Do not use substitute materials. Re­placement of the panel should be done by a li­censed or qualified service person.
Latch
A second shipping carton contains the wing panels. Two different size wing panel sets are available for the Clarity Insert: large (32-1/2" X 44"), and small (30" X 40"). The set that will work best with the fireplace opening should be used. The wing panels may be trimmed to fit inside the fireplace opening if a flush look is desired.
Before the unit is installed, all components should be unpacked. The cross log must be re­moved, the packing material taken out, and then re-installed.
The Clarity 828I is shipped from the factory equipped to burn either natural gas or propane. If the alternate fuel is to be used, the appropriate burner system module must be installed at this time as well. See the fuel conversion instructions in Appendix A on page 15.
Removing the Glass door
NOTE: The glass door is heavy. Be prepared for its weight when lifting it to avoid damage during removal.
Locate latches on each side of the glass door. Then, grasp each latch handle and pull forward until the front is disengaged. Lift the glass door
Removing and Replacing logs
The log set consists of a back log (1), a center log that has a pilot-viewing port in the left end (2), ember strip (3), and a cross log that rests on top (4).
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1
2
Remove the cross log, the center log, and the ember strips, in that order. To remove the rear log, first pull the fuel system module forward about an inch to create clearance, then lift the log out.
Re-install the logs in the same order that they were removed. Place the rear log in position first, centered and pushed snugly against the back wall, and slide the fuel system module back into posi­tion.
Re-install the ember strips so that they rest against the front of the firebox. Guide them to­ward you and to the outside until they fit snugly. Check the air slot in the inside of the ember strips to confirm that they do not obstruct it.
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