GE Sensing PanaFlow Z1G Data sheet

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PanaFlow Gas Meter System
Panametrics Ultrasonic Flow Meters for Gas
The PanaFlow Gas Meter System is a complete ultrasonic flow meter offering for gas applications with a unique combination of accuracy, rangeability, and reliability in a robust meter design.
The PanaFlow Gas Meter System consists of two models—the one-path PanaFlow Z1G and the two-path PanaFlow Z2G. Both meters offer a high-performance, yet affordable solution for a variety of gas flow applications.
Applications
PanaFlow gas flow meters can be used in applications such as:
Biogas
Natural gas production
Vent gas
Waste gas
Shale gas
Coal-seam gas wellhead
Vapor recovery
Fuel gas
Features & Benefits
Features Benefits
No drifting, no periodic calibration required
No pressure drop
No restriction in the pipe
No filters or strainers
Bi-directional measurement
No moving parts
Explosion-proof transducer design
Full ultrasonic product line
No loss of process control, no downtime, no expense from calibration, and optimization of assets.
No wasted energy from running a pump or need to purchase a larger size pump
Contamination will not affect meter’s measurement (drifting) or cause any damage to meter
No maintenance cost
No additional meters required
No loss of process control, no downtime, no expense from calibration, and optimization of assets.
More power to transducers at higher voltages, less risk of attenuation in fluid
Meets more needs with full product portfolio; one manufacturer for ultrasonic flow meters
Panametrics.com
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Reliable Flow Measurement that is Easy on Your Budget
The PanaFlow gas portfolio represents a new generation of Panametrics ultrasonic flow meters. Offered in one-path or two-path wetted versions, PanaFlow gas meters bring together Panametrics ultrasonic expertise with the benefits of ultrasonic technology for affordable, high performance flow measurement.
Unlike other flow measurement technologies, the PanaFlow meters do not require maintenance since they do not have any obstruction in the flow path to clog the process line or moving parts to be damaged by flowing gas. They provide years of trouble-free operation with no adjustments, tuning or corrections. PanaFlow gas meters provide a lower overall total cost of ownership, superb reliability, and excellent performance.
Designed for High Impurity Gas Measurements
Each PanaFlow gas meter is a complete ultrasonic flow metering system specifically designed for the measurement of gases with high levels of impurities. Engineered to the highest levels of reliability and dependability, it is designed with an all-cast meter body and high-accuracy machined surfaces. It has no welds to adversely impact flow dynamics, making possible high accuracy flow measurements, even at low flow conditions.
Transit-Time Flow Measurement
In this method, two transducers serve as both ultrasonic signal generators and receivers. They are in acoustic communication with each other, meaning the second transducer can receive ultrasonic signals transmitted by the first transducer and vice versa. In operation, each transducer functions as a transmitter, generating a certain number of acoustic pulses, and then as a receiver for an identical number of pulses. The time interval between transmission and reception of the ultrasonic signals is measured in both directions. When the gas in the pipe is not flowing, the transit-time downstream equals the transit-time upstream. However, when the gas is flowing, the transit-time downstream is less than the transit-time upstream. The difference between the downstream and upstream transit times is proportional to the velocity of the flowing gas, and its sign indicates the direction of flow.
Local or Remote Electronics
PanaFlow gas meters are offered with local or remote electronics that are factory-installed on the meter body or electronics that can be installed remotely from the meter body. It is not recommended to locally mount the electronics in applications above 185°F (85°C). PanaFlow gas meters have robust electronics functionality to meet your application needs.
Electronics ordered with a PanaFlow Gas Meter System are programmed with setup information based on your application, so the system is ready to use as soon as the meter body is installed. When local electronics are integrated with the system, the transducer wiring is already complete, further simplifying the field installation. When remote electronics are used, transducer cabling must be run between the flow meter system and the flow meter electronics.
Transit time ow measurement
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Proven Technology with Improved Sound Isolation
A PanaFlow Gas Meter System employs similar robust and reliable transducer technology used in thousands of Panametrics flare gas applications around the world. Ultra-high power transducers with enhanced sound isolation are designed for conditions of extreme condensate and impurities, and for continuous operation even under the harshest of process conditions. The unique design ensures the highest field reliability for continuous flow measurements over a wide range of conditions.
High powered T18 transducers
Fast and Easy Installation
An integrated PanaFlow Gas Meter System is fast and easy to install as all components are already installed in the meter body. The system is factory assembled and tested so it meets strict quality control standards. A PanaFlow meter body is composed of a length of pipe with flanged ends and transducer ports rated to the application’s pressure requirements, so all the user needs to do is bolt the end flanges into place in the process pipeline.
Performance Specifications
Model Z1G Z2G
Number of Paths One Path Two Path
Flow Measurement Range (+/-)
2” (50mm) 0.5 to 250 ft/s (0.15 to 76 m/s) 0.5 to 250 ft/s (0.15 to 76 m/s)
3” (80mm) 0.5 to 250 ft/s (0.15 to 76 m/s) 0.5 to 250 ft/s (0.15 to 76 m/s)
4” (100mm) 0.5 to 250 ft/s (0.15 to 76 m/s) 0.5 to 250 ft/s (0.15 to 76 m/s)
6” (150mm) 0.5 to 250 ft/s (0.15 to 76 m/s) 0.5 to 250 ft/s (0.15 to 76 m/s)
8” (200mm) 0.5 to 200 ft/s (0.15 to 60 m/s) 0.5 to 210 ft/s (0.15 to 64 m/s)
10” (250mm) 0.5 to 170 ft/s (0.15 to 51 m/s) 0.5 to 180 ft/s (0.15 to 54 m/s)
12” (300 mm) 0.5 to 130 ft/s (0.15 to 39 m/s) 0.5 to 150 ft/s (0.15 to 45 m/s)
14” (350mm) 0.5 to 100 ft/s (0.15 to 30 m/s) 0.5 to 130 ft/s (0.15 to 39 m/s)
16” (400mm) 0.5 to 80 ft/s (0.15 to 24 m/s) 0.5 to 100 ft/s (0.15 to 30 m/s)
Meter Accuracy and Sensitivity - See Accuracy Notes below
Flow Velocity Accuracy from 5 ft/s (1.5 m/s) to Qmax - Note1
2” (50mm) to 16” (400mm) +-1.5% +-1%
Flow Velocity Sensitivity from 0.5 ft/s to 5 ft/s (0.15 to 1.5 m/s) – Note 1
2” (50mm) to 16” (400mm) +/- 0.075 ft/s (+/- 0.02 m/s) +/- 0.05 ft/s (+/- 0.015 m/s)
Repeatability – Notes 1 & 2
2” (50mm) to 16” (400mm) 0.5% of reading
Note 1: Accuracy/repeatability specifications assume a final installation with fully developed flow profile (typically 20 diameters
upstream and 10 diameters downstream of straight pipe run), Reynolds Number > 5000 and single phase fluids. Applications with piping arrangements that induce swirl (e.g., two out-of-plane elbows) may require additional straight run and/or flow conditioning. For shorter straight pipe runs, consult the factory for a computational flow dynamic evaluation.
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Operation and Performance
Fluid Types
Acoustically conductive gases
Flow Measurement
Correlation Transit-Time
Meter Body Materials
Low temperature carbon steel, SA352 Gr. LCC Stainless steel, SA351 Gr. CF8M Duplex stainless steel, SA995 Gr. CD3MWCuN
Flange Ratings
ASME: 150 lb, 300 lb or 600 lb DIN: PN10, PN16, PN25; PN40 or PN63
Meter Body Certifications
PED Cat III, Module B+C2 CRN (All Canadian Provinces) NACE MR01-75/MR-01-03
Calibration
All meters are air calibrated and supplied with a calibration certificate.
Measurement Parameters
Mass flow, standard and actual flow, totalized flow, and flow velocity
Enclosure
NEMA Type 4X explosion-proof and weatherproof (IP66)
Standard: Epoxy-coated aluminum
Optional: Stainless steel
Electronics Mounting
Local or remote mounting
Hazardous Area Certification
US/CAN: Class 1, Div. 1 Group B,C,D ATEX: II 2 G Ex d IIB+H2 T6 IP66 IECEx: Ex d IIB+H2 T6 Gb IP66
Other hazardous area certifications are available upon request.
Input Power
Standard: 85 to 240 VAC
Optional: 12 to 28 VDC, ±5%
Cable Entries
3/4” NPT M20 adapters
Keypad
Built-in infrared, six-button keypad for full functionality operation
Power Consumption
20 W maximum
Process Temperature Range
–40 to 302°F (–40 to 150°C)
Note: -40 to 257°F (-40 to 125°C) range when used with pressure and temperature sensor option.
Ambient Temperature Range
-4 to 140°F (–20 to 60°C)
-40 to 140°F (–40 to 60°C) available in remote mount upon request
Storage Temperature
-40 to +185°F (-40 to +85°C)
Pressure Range
Up to maximum allowable flange operating pressure at temperature per ASME B16.5 or EN1092-1
Inputs/Outputs
Standard:
Two 4-20 mA isolated outputs: 600 Ω maximum load
Two 4-20 mA inputs: pressure and temperature
Optional:
Two pulse or frequency outputs: optically isolated, 3 A maximum, 100 VDC maximum, 1 W maximum, from DC to 10 kHz maximum
Two alarm relays: 120 VAC, 28 VDC maximum, 5 A maximum, DC 30 W maximum, AC 60 VA maximum
Digital Communication
Standard: RS485
Optional: HART
Optional: Modbus
Optional: Foundation Fieldbus
®
®
®
Display Languages
English
Display
Optional: 2 line x 16 character backlit LCD display, configurable to display up to four measurement parameters in sequence
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Weights and Dimensions
Example Dimensions - 3” [80 mm] Flowcell (see below)
Flange Rating
ASME 150# RF
ASME 300# RF
ASME 600# RF
Refer to the table below for weights and dimensions for all line sizes.
A C D X Y Z CX CY CZ
12.7 [322]
12.7 [322]
12.7 [322]
19.0 [481]
19.0 [481]
19.0 [481]
7.5 [190]
8.3 [209]
8.3 [209]
20.0 [508]
20.0 [508]
20.0 [508]
22.7 [576]
23.1 [586]
23.1 [586]
9.8 [247]
9.8 [247]
9.8 [247]
Reference Drawings
Drawing Number Drawing Description
712-2158 General arrangement drawing, PanaFlow ZXG, Local Mount
712-2160 General arrangement drawing, PanaFlow ZXG, Remote Mount
44.0 [1117]
44.0 [1117]
44.0 [1117]
34.7 [881]
35.1 [890]
35.1 [890]
33.8 [857]
33.8 [857]
33.8 [857]
Approx.
Weight
66.7 kg
70.7 kg
72.9 kg
“C”
Allow 12.0 [305] minimum recommended
maintenance on either side
15.5 [394]
“CX”
“A”
“X”
Allow 12.0 [305] minimum
“Z”
recommended maintenance
on either side
“CZ”
8.3 [212]
6.2 [157]
Notes: A 3”-2 Path flowcell is shown
as an example. See the drawings listed above for details on other sizes.
All dimensions are inches [mm]
Allow 12.0 [305] minimum
“Y”
“CY”
above recommended
maintenance clearance
Port Configuration for 2” and 3” Diametric-Dual Plane
“D”
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PanaFlow Gas Meter System Part Number
AAAA - B - CC D EE F G H - I - J - K L M N O - P - QQ - R - Z
Model:
PF8M PANAFLOW GAS ULTRASONIC FLOW METER SYSTEM
B: PATH:
Z1G
SINGLE PATH METER BODY
Z2G
DUAL PATH METER BODY
C: METER BODY SIZE:
02
2 in. (50 mm) METER BODY
03
3 in. (80 mm) METER BODY
04
4 in. (100 mm) METER BODY
06
6 in. (150 mm) METER BODY
08
8 in. (200 mm) METER BODY
10
10 in. (250 mm) METER BODY
12
12 in. (300 mm) METER BODY
14
14 in. (350 mm) METER BODY
16
16 in. (400 mm) METER BODY
D: PROCESS FLANGE RATING:
1
ASME 150# RF (WN)
2
ASME 300# RF (WN)
3
ASME 600# RF (WN)
E
EN 1092-1/PN 10 (WN/Type 11)
F
EN 1092-1/PN 16 (WN/Type 11)
G
EN 1092-1/PN 25 (WN/Type 11)
H
EN 1092-1/PN 40 (WN/Type 11)
J
EN 1092-1/PN 63 (WN/Type 11)
E: METER BODY MATERIAL:
CC
LOW TEMPERATURE CARBON STEEL (SA-352 GR. LCC)
S6
316 STAINLESS STEEL (SA-351 GR. CF8M)
SD
DUPLEX STAINLESS STEEL (SA-995 GR. CD3MWCuN)
F: METER BODY SCHEDULE:
4
SCHEDULE STD
5
SCHEDULE 40
7
SCHEDULE XS
8
SCHEDULE 80
F
SCHEDULE 10S
G
SCHEDULE 40S
H
SCHEDULE 80S
G: PAINTING:
1 2NO PAINT (SS & DSS METER BODY ONLY)
STANDARD PAINTING
H: SYSTEM DESIGN:
1
ASME B31.3, PED & NACE MR0175/MR0103
2
ASME B31.3, CRN & NACE MR0175/MR0103
3
ASME B31.3 & NACE MR0175/MR0103
I: PRESSURE & TEMPERATURE SENSOR:
0 PT SENSOR NOT INCLUDED
J: ELECTRONICS MOUNTING:
L
LOCAL MOUNTED ELECTRONICS - PROCESS TEMP -40°C to 85°C
R25
REMOTE MOUNTED ELECTRONICS WITH 25 FT REMOTE CABLE - PROCESS TEMP >85°C
R50
REMOTE MOUNTED ELECTRONICS WITH 50 FT REMOTE CABLE - PROCESS TEMP >85°C
R100
REMOTE MOUNTED ELECTRONICS WITH 100 FT REMOTE CABLE - PROCESS TEMP >85°C
R150
REMOTE MOUNTED ELECTRONICS WITH 150 FT REMOTE CABLE - PROCESS TEMP >85°C
K: ELECTRONICS ENCLOSURE:
1 2TYPE 7/ TYPE 4X EXPLOSIONPROOF AND WEATHERPROOF (IP66) EPOXY COATED
ALUMINUM ENCLOSURE TYPE 7/ TYPE 4X EXPLOSIONPROOF AND WEATHERPROOF (IP66) 316 SS ENCLOSURE
L: POWER SUPPLY:
1 285-240 VAC INPUT POWER
12-28 VDC INPUT POWER
M: DIGITAL COMMUNICATION:
2
MODBUS DIGITAL OUTPUT
3
HART
4
FOUNDATION FIELDBUS
N: ADDITIONAL I/O:
0
NO ADDITIONAL I/OS
F
2 FREQUENCY OUTPUTS
T
2 TOTALIZER OUTPUTS
A
2 STANDARD ALARMS
(continued on next page)
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PanaFlow Gas Meter System Part Number (cont.)
AAAA - B - CC - D - EE - F - G - H - I - J - K - L - M - N - O - P - QQ - R - Z
O: CABLE ENTRIES:
1 2STANDARD 3/4” NPT (FEMALE)
M20 (FEMALE)
P: CALIBRATION
1 Calibration (Fluid: Air)
Q: PREAMP:
00
NO PREAMP
02
2X GAIN PREAMP
10
10X GAIN PREAMP
20
20X GAIN PREAMP
40
40X GAIN PREAMP
R: HAZARDOUS AREA
CERTIFICATION:
1
2
3
US/CANADA CLASS 1, DIVISION 1, GROUP B,C,D T6 Ta = -40°C to + 60°C TYPE4X/IP66 ATEX CERT. FOR Exd IIB T6 Gb IP66 Ta = -40°C to +60°C IECEx CERT. FOR Exd IIB T6 Gb IP66 Ta = -40°C to +60°C
Z: SPECIALS:
0 SNONE
SPECIAL
PF8M - Z2G - 06 - 1 - CC - 4 - 1 - 3 - 0 - L - 1 - 1 - 3 - 0 - 1 - 1 - 20 - 1 - 0
(EXAMPLE PART NUMBER
STRING)
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Copyright 2019. Baker Hughes Company. This material contains one or more registered trademark of Baker Hughes Company and its subsidiaries in one or more countries. All third-party product and
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