General 10-824, 10-929 User Manual

HOVERPAD PNEUMATIC MOBILE BASE ONLY ­JOINTER SOLD SEPARATELY
Available in 2 sizes: 18" X 24"
(457 x 610 mm) Model #10-824
29" X 29" (737 x 737 mm) Model #10-929
Customizable - May be cut to fit almost any size exactly.
Zero rollback - Stays exactly where parked.
Safe - Greater footprint and stability than wheels – No tipping.
Requirements - Standard compressed air and a smooth floor.
To prevent rocking when parked, the Hoverpad is itself pliant and also has four pliant rubber feet which compress and pre­vent rocking for the vast majority of cases.
The flow control allows adjustable lift from 1/8” to 1/2” (3 to 12 mm). The load is movable as soon as it lifts.
Model #10-929 will lift up to 1200 LBS (544 kg), Model #10-824, up to 600 LBS (272 kg).
The Hoverpad will fly over smooth, hard, airtight surfaces. Flatness doesn’t matter, but smoothness is critical. Test by apply­ing a suction cup (supplied) to the floor – if it sticks even slightly, it will work.
THE HOVERPAD™ PNEUMATIC MOBILE BASE IS A GENERAL-PURPOSE FLAT BASE (LESS THAN ONE INCH THICK) ONTO WHICH ANY LOAD CAN BE PLACED AND EASILY MOVED.
REVISION 2 - APRIL 01/07
© COPYRIGHT GENERAL INTERNATIONAL 04/2007
THANK YOU
for choosing this Hoverpad Pneumatic Mobile Base model 10-824
or 10-929 by General
® International. This Hoverpad has been carefully tested and inspected
before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this pneumatic mobile base as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruc­tion, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
All component parts of this General® International product are carefully tested and inspected during all stages of production, and each component is thoroughly inspected upon completion of assembly. Because of our commit­ment to quality and customer satisfaction, General® International agrees to repair or replace, within a period of
90 days
from date of purchase, any genuine part or parts which, upon examination, prove to be defective in work­manship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.
GENERAL ® INTERNATIONAL WARRANTY
Disclaimer:
The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifi­cations and information in this manual corresponds with that of the unit with which it was supplied. However, special orders and “after factory”
modifications may render some or all information in this manual inappli­cable to your unit. Further, as several generations of this model of pneu­matic mobile base and several versions of this manual may be in circu­lation, if you own an earlier or later version of this unit, this manual may not depict your unit exactly. If you have any doubts or questions contact your retailer or our support line with the model number of your unit for clarification.
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
Rules for Shop Safety
To help ensure safe operation, please take a moment to learn the machines’ applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
1. Do not operate machinery when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the machine is in operation; do not permit them to operate the machine.
4. Childproof and tamper proof your shop and all ma­chinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate saw dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, necklaces and ornaments while the machine is in operation.
8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before commencing operation.
9. Keep hands well away from blades and all moving parts. Use a push stick to feed stock, and use a brush, not hands, to clear away chips and sawdust.
10. Use recommended-speed blades, cutting tools and accessories for the workpiece material.
11. Be sure the blade or cutting tool has gained full oper­ating speed before beginning to cut.
12. Always use a clean, properly sharpened blade. Dirty or dull blades are unsafe and can lead to accidents.
13. Do not push or force stock into the blade or cutting tool. The machine will perform better and more safely when working at the rate for which it was designed.
14. Use suitable support when cutting stock that does not have a flat surface. Always hold stock firmly against the fence when ripping, or against the miter gauge when cross-cutting.
15. To minimize risk of injury in the event of work piece kickback, never stand directly in-line with the blade or in the potential kickback path of the work piece.
16. Avoid working from awkward or off balance positions. Do not overreach during cutting operation; keep both feet on floor. Never lean over or reach over the blade and never pull the work piece over the blade from behind. Use outfeed support or have an assistant help when ripping long material.
17. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning, be sure it is properly reattached before using the tool again.
18. Never leave the machine running with the power “ON” when not in operation.
19. If using a power feeder, stop the feeder before stopping the machine.
20. Use of parts and accessories NOT recommended by General® International may result in equipment mal­function or risk of injury.
21. Never stand on machinery. Serious injury could result if the tool is tipped over or if blade or cutting tool is unintentionally contacted.
22. Always disconnect the tool from the power source before servicing, changing accessories, performing any maintenance, cleaning, adjustments, or if the machine will be left unattended.
23. Make sure that switch is in the “OFF” position before plugging in the power cord.
24. Make sure tool is properly grounded. If tool is equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
1.
120 P.S.I. MAX. - ALW
AYS USE SUPPLIED AIR
FLOW CONTR
OL VALVE
Do not exceed 120 P.S.I. of air pressure to the Hoverpad and never supply unrestricted air direct­ly to your Hoverpad. Do not inflate so that the rub­ber bearings extend more than 1/2” (12 mm) beyond the bottom surface of the pad – bearings will be permanently damaged and warranty will be void.
2. ABSOLUTELY NO PASSENGERS
This Hoverpad pneumatic mobile base is intended for use to move machinery and other heavy objects. It is not designed for people, pets or for any other purpose. Any attempt to sit, kneel, stand, ride or “surf” on a Hoverpad, or on a machine or load installed on a Hoverpad, should be forbidden at all times because it is dangerous, and can lead to serious injury.
3. DEFLATE HOVERPAD BEFORE TURNING ON OR OPERATING MACHINERY
Never turn on or operate any machine installed on a Hoverpad until the Hoverpad has been deflated and the air flow valve has been completely shut off. Make sure the load is securely parked and sitting stationary and stable on the floor. Failure to ensure that your machine is completely immobile may cause serious injury if the machine begins to move across the floor when in use or as the workpiece is fed into the blade(s) or cutting tool.
4. SELECT APPROPRIATE LOCATION AND SURFACE FOR USE
Do not operate on slopes. Use only on hard, solid, smooth, sturdy and stable surfaces, that are free of debris or clutter and have minimal cracks, expan­sion joints or other imperfections that can dissipate air flow. Tape floor cracks and expansion joints and cross at an angle.
5.
LOOK BEFORE YOU MOVE THE MACHINE
Ensure that there is a clear path free of any debris, clutter or obstructions, from your starting point to the spot where you are re-locating the machine before moving it. Avoid setting the machine down on its power cord or air hose.
6. DO NOT FORCE OR OVEREXERT
The Hoverpad pneumatic mobile base is designed to float and move smoothly (almost frictionless) up to its rated weight capacity and requires only steady firm and even pressure to re-locate the machine or load. If you find that excessive force is needed: STOP and check for obstructions, over pressurization or improper installation such as unevenly distributed load that may cause the Hoverpad to skid or hop along the floor. Clear dust or debris from around or beneath the pad, and reposition the load (if needed) before proceeding.
7. FOLLOW ALL SAFETY RULES AND WARNINGS SUPPLIED WITH YOUR COMPRESSOR
Improper handling of compressed air or incorrect use of an air compressor can create hazardous situations and lead to serious personal injury. Be sure to read, understand and follow all instructions, safety guidelines and warnings supplied with the compressor you will use with this pneumatic mobile base.
Additional Safety Instructions
Specific to this Mobile Base
BECAUSE EACH SHOP SITUATION IS UNIQUE, NO LIST OF SAFETY GUIDELINES CAN EVER BE COMPLETE.
THE MOST IMPORTANT SAFETY FEATURE IN ANY SHOP IS THE KNOWLEDGE AND GOOD JUDGEMENT OF THE USER.
USE COMMON SENSE AND ALWAYS KEEP SAFETY CONSIDERATIONS, AS THEY APPLY TO YOUR INDIVIDUAL SHOP
SITUATION FIRST AND FOREMOST IN MIND. IF YOU HAVE ANY DOUBTS ABOUT THE SAFETY OF AN OPERATION
YOU ARE ABOUT TO PERFORM: STOP! DO NOT PERFORM THE OPERATION UNTIL YOU HAVE VALIDATED FROM QUALIFIED
INDIVIDUALS IF THE OPERATION IS SAFE TO PERFORM AND WHAT IS THE SAFEST METHOD TO PERFORM IT.
4
PNEUMATIC MOBILE BASE
10-824 or 10-929
IDENTIFICATION OF PARTS & COMPONENTS
Hoverpad
Suction Cup
Coiled Air Hose
5’ Air Hose
Blow Gun
Air Flow
Controller Assembly
Remove all parts and components from the box and check for missing or damaged items as per the list of contents below.
Note: please report any damaged or missing items to your General International distributor immediately.
Qty
HOVERPAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SUCTION CUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5’ AIR HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
AIR FLOW CONTROLLER ASSEMBLY . . . . . . . . . . . . . .1
BLOW GUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
COILED HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
“L” FITTING WITH NUT . . . . . . . . . . . . . . . . . . . . . . . . . .1
UNPACKING & CHECKING CONTENTS
5
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