General 10-805CF User Manual

SETUP & OPERATION MANUAL
FEATURES
Simple design for easy maintenance.
Efficient collection and separation of large chips which drop into the collection drum before reaching the impeller.
Remote control for convenient operation from virtually anywhere in the shop.
Equipped with an ultra efficient 1 micron can­ister filter with total surface area of 40.3 square feet.
Canister filter equipped with crank handle/ internal shaker for easy filter cleaning without removing bag.
Sturdy steel support frame and collection drum both equipped with casters for complete mobil­ity within the shop.
30 gallon chip collection drum included.
Special design quick-remove drum lid handle mechanism for fast, tool-free drum cleaning.
PORTABLE DUST COLLECTOR
2 STAGE - 1 1/2 HP
SPECIFICATIONS
• Airflow capacity 778 cfm
• Blower wheel diameter 12 3/4" (323 mm)
• Sound rating 84 dB
• Inlet diameter (1) 6" (152 mm) (or 2) 4" (100 mm)
• Static pressure 8" of water
• Canister filter (dia x h) 14 1/2" x 23" (370 x 600 mm)
• Overall dimensions (l x w x h) 45 5/8" x 47 1/4" x 69 1/4" (1160 x 1200 x 1760 mm)
• Motor M1 1 1/2 HP, 110 V, 11 A
• Weight 156 lbs (71 kg)
Version #1_Revision #1 - March 2015
© Copyright General International
#
10-805CF
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU
for choosing this General® International model 10-805CF dust collector. This machine has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this dust collector as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
DISCLAIMER: The information and specifications
in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it
was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of dust collector and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your unit exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL WARRANTY
All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.
TABLE OF CONTENTS
Rules for safe operation ..................................................................................................... 5
Electrical requirements ...................................................................................................... 6
Identification of main parts and components .................................................................. 7
Unpacking .......................................................................................................................... 8
Placement the within the shop .......................................................................................... 9
Assembly instructions ................................................................................................. 9 - 19
installing the upper cyclone separator on the impeller/separator ....................................................... 9 -10
Installing the legs ........................................................................................................................................ 10 -11
Installing the wheels and lockable swivel casters ........................................................................................ 11
Installing the switch box ................................................................................................................................... 12
Installing the pressure gauge .......................................................................................................................... 12
Installing the canister filter ........................................................................................................................ 13 - 14
Installing/Assembling the collection drum ............................................................................................ 14 - 18
Connecting the pressure gauge and drum to the impeller ................................................................. 18 -19
Installing the inlet fitting .................................................................................................................................... 19
Basic adjustments and controls ...................................................................................... 20
Connecting to a power source .......................................................................................................................20
Magnetic switch ................................................................................................................................................ 20
Overload protection ......................................................................................................................................... 20
Operating Instructions ..................................................................................................... 21
Checklist before starting .................................................................................................................................. 21
Maintenance .................................................................................................................... 21
Periodic maintenance ..................................................................................................................................... 21
Cleaning or replacing the canister filter ........................................................................................................ 21
Emptying the collector bag and drum .......................................................................................................... 22
Recommended optional accessories ............................................................................. 22
Parts list & diagram .................................................................................................. 23 - 25
Contact information ........................................................................................................ 26
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General harmless for any injury that may result from the improper use of it’s equipment.
1. Do not operate the dust collector when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The work area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the machine is in operation; do not permit them to operate the dust collector .
4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu­ pervised use.
5. STAY ALERT! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck­ laces or other jewelry while the dust collector is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.
8. Do not insert hands, fingers or any foreign objects into ventilation inlet and outlet openings.
9. Do not operate this machine without either a filter bag or filter cartridge properly installed on the unit.
10. Clean filters (bags on standard model or cartridges on “CF” model) on a regular basis and replace as needed.
11. Do not handle the electrical plug with wet hands.
12. Do not use this unit outdoors, or near wet surfaces.
®
International disclaims any real or implied warranty and holds itself
14. Do not vacuum anything that is burning, smoking or smoldering such as cigarettes, matches or hot ashes.
15. Do not vacuum or use this dust collector near flam­ mable or combustible liquids, gases, gasoline or other fuels, lighter fluid, cleaners, oil or solvent based paints, natural gas, hydrogen or explosive dusts like coal dust, magnesium dust, grain dust or gun powder.
16. Do not operate the unit until a dust hose is installed onto the hose inlet.
17. Never leave the machine unattended while it is run­ ning or with the power on.
18. To avoid health hazards from vapors or dusts, do not vacuum toxic material.
19. Use only recommended accessories. Use of acces sories NOT recommended by General may result in a risk of injury or damage to the ma­ chine.
20. Always disconnect the unit from the power source before servicing, performing any maintenance or repairs and when changing bags or hoses, or if the machine will be left unattended.
21. Make sure that the switch is in the “OFF” position be­ fore plugging in the power cord.
22. Make sure the tool is properly grounded. If equip­ ped with a 3-prong plug, it should be used with a three-pole receptacle. Never remove the third prong.
23. Do not use this dust collector for any purpose other than its intended use. If used for other purposes, General plied warranty and holds itself harmless for any injury, which may result from that use.
®
International disclaims any real or im-
®
International
13. Always turn on the dust collector before starting the dust producing machine. Always turn off the dust producing machine before turning off the dust collector.
5
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110 V single phase opera­tion and is equipped with a 3-conductor cord and a 3-prong grounding plug A to fit a grounded type receptacle B. Do not remove the 3rd prong (ground­ing pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used C, it must be attached to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified electri­cian before proceeding.
A
B
C
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electri­cian. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a dam­aged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
EXTENSION CORD LENGTH
AMPERES 50 feet 100 feet 200 feet 300 feet
< 5
6 to 10
10 to 12
12 to 16
*NR = Not Recommended
18 16 16 14
18 16 14 12
16 16 14 12
14 12 *NR *NR
6
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
H
I J
Q
K
G
F
L
E
D
C
P
B
A
A. SWIVEL CASTER
B. LOCKABLE SWIVEL CASTER
C. LOWER LEG
D. CROSS BRACE
E. UPPER LEG
F. 4" & 6" HOSE INLET
G. IMPELLER/SEPARATOR ASSEMBLY
H. MOTOR
I. ON/OFF MAGNETIC SWITCH
O
M
N
J. PRESSURE GAUGE
K. CANISTER FILTER HANDLE
L. CANISTER FILTER
M. COLLECTOR BAG
N. WHEEL
O. QUICK-REMOVE DRUM LID HANDLE
P. CHIP COLLECTION DRUM ASSEMBLY
Q. REMOTE CONTROLLER
7
UNPACKING
Carefully unpack and remove the unit and its components from the box and check for missing or damaged items as per the list of contents below.
NOTE: PLEASE REPORT ANY DAMAGED OR MISSING ITEMS TO YOUR GENERAL® INTERNATIONAL DISTRIBUTOR IMMEDIATELY.
LIST OF CONTENTS QTY
A. IMPELLER/SEPARATOR ASSEMBLY ...........................................1
B. UPPER CYCLONE SEPARATOR ................................................. 1
C. UPPER COLLECTION DRUM ..................................................... 1
D. LOWER COLLECTION DRUM ................................................... 1
E. LOWER CYCLONE SEPARATOR ................................................ 1
F. CANISTER LID ........................................................................... 1
G. COLLECTION DRUM LID .......................................................... 1
H. WHEEL ...................................................................................... 2
I. SWIVEL CASTER (DRUM) .......................................................... 4
J. LOCKABLE SWIVEL CASTER ..................................................... 1
K. PRESSURE GAUGE .................................................................... 1
L. COLLECTION DRUM HANDLE ................................................. 1
M. JUNCTION HOSE ...................................................................... 1
N. QUICK-REMOVE HANDLE ........................................................ 1
O. HOSE FITTING ........................................................................... 1
P. FILTER HANDLE MOUNT ARM .................................................. 1
Q. REMOTE CONTROLLER ............................................................ 1
R. HOSE CLAMP ........................................................................... 2
B C
S. HOSE CLAMP (LARGE) ............................................................ 2
T. HOSE CLAMP (SMALL) ............................................................ 2
U. DUST HOSE ............................................................................... 1
V. LATCH (WITH 8 SCREWS AND NYLOCK NUTS)........................ 2
W. COLLECTOR BAG ..................................................................... 1
X. DRUM LINER BAG .................................................................... 1
Y. CROSS BRACE (LONG) ........................................................... 2
Z. CROSS BRACE (SHORT) ........................................................... 1
AA. UPPER LEG ................................................................................ 3
AB. LOWER LEG (LONG) ................................................................ 2
AC. LOWER LEG (SHORT) ............................................................... 1
AD. CONNECTOR ........................................................................... 3
AE. CANISTER FILTER ...................................................................... 1
A F. 4, 5, 6 MM ALLEN KEY .............................................................. 1
AG. COMBINATION WRENCHES .................................................... 3
AH. PRESSURE GAUGE HOSE .......................................................... 1
AI. BAG CLAMP ............................................................................. 1
AJ. HARDWARE BAG ...................................................................... 1
D E
F
N
W
AE AF
X
AI
A
H
G
O
Y
Z
AA
AG
P
Q
AH
I J K
R
AB
AC
ADDITIONAL REQUIREMENTS FOR SET UP
L
T
S
M
V
U
AD
• Extra person for help with lifting
AJ
• 14 & 19 mm wrenches
• An adjustable wrench
• Phillips & flat head screwdrivers
8
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