General 10-800CF M1 User Manual

FEATURES
Simple design for easy set-up and mainte­nance.
Efficient collection and separation of large chips which drop into the collector drum before reaching the impeller.
High quality motor designed specifically for heavy duty use and long service life.
1-15 hours Pre-programmed timer run set­tings in 1 hour increments.
Equipped with an ultra efficient 1 micron canister filter with total surface area of 48.4 square feet.
Canister filter equipped with crank han­dle/internal shaker for easy filter cleaning without removing bag.
Sturdy steel support frame and collection drum both equipped with casters for com­plete mobility within the shop.
30 gallon chip collection drum included.
SPECIFICA
TIONS
AIRFLOW CAPACITY 611 CFM
BLO
WER WHEEL DIAMETER
13”(330 MM) SOUND RA
TING
80 DB INLET DIAMETER
(1) 5”(127 MM) OR (2) 4” (102 MM)
ST
ATIC PRESSURE
10”OF WATER C
ANISTER FILTER (DIA X H)
15 3⁄4”X 19 3⁄4”(400 X 502 MM) O
VERALL DIMENSIONS (L X W X H) 52 3⁄4”X 32”X 70” (1340 X 810 X 1780 MM)
MO
TOR
1 1⁄2 HP, 110 V, 12 A WEIGHT
198 LBS (90 kg)
SETUP & OPERATION MANUAL
REVISION 1 - JUNE 04/10 © Copyright General® International 06/2010
MODEL
10-800CF M1
PORTABLE 2 STAGE DUST COLLECTOR – 1 1/2 HP
THANK YOU
for choosing this General®International model 10-800CF M1 1 1/2 HP Portable 2 Stage Dust Collector. This dust collector has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with year s of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manu­al before assembling, ins talling and operating the unit.
The manual’s purpose is to familiarize you with the safe operation,basic function,and features of this dust collector as well as the set-up,maintenance and identification of its parts and com­ponents. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources,that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer:
The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are commit­ted to making constant improvements, General
®
International reserves the right to make changes to components, parts or features of this unit as deemed necessary,without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres­ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifica­tions may render some or all information in this manual inapplicable to your machine. Fur ther,as several gene­rations of this model of dust collector and several ver­sions of this manual may be in circulation,if you o wn an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarifica­tion.
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime
Warranty
Because of our commitment to quality and customer satisfaction, General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool.
However, the Limited Lifetime Warranty does not cover any product used for pro­fessional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted f or a period of 2 years (24 months) from the date of purchase. General® and General® Inter national agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions”as listed below.
T
o file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts , components or machiner y must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888­949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim”must be included (a warranty claim form can also be used and can be obtained,upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an expla­nation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include f ailures,breakage or defects deemed after inspection by General® or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents , damage in handling or transport, or nor mal wear and tear of any generally considered con­sumable parts or components .
Repairs made without the written consent of General® Interna tionallwill void all warranty.
TABLE OF CONTENTS
Rules for safe operation . . . . . . . . . . . . . . .5
Additional safety instructions - specific to
this dust collector . . . . . . . . . . . . . . . . . . .
6
Electrical requirements . . . . . . . . . . . . . . .7
Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .7
Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Identification of main parts and
components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Unpacking and preparation for set-up &
assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Additional requirements for set up . . . . . . . . . . . . .9
Shop placement / Space considerations . . .10
Layout out a plan for the piping . . . . . . . . . . . . .10
Assembly instructions . . . . . . . . . . . . .11-16
Operating Instructions . . . . . . . . . . . . .17-18
Connecting to a power source . . . . . . . . . . . . . . .17
Operating the control panel . . . . . . . . . . . . . . . . . .17
Circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Operating the remote control . . . . . . . . . . . . . . . . .18
Seal air leaks (if needed) . . . . . . . . . . . . . . . . . . . .18
Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Maintenance & Servicing . . . . . . . . . . .19-20
Cleaning or replacing the canister filter . . . . . . . . . . . .19
Emptying the collector bag & drum . . . . . . . . . . .20
Recommended optional accessories . . . . .20
Parts list & diagrams . . . . . . . . . . . . . .21-23
Wiring diagram . . . . . . . . . . . . . . . . . . . .24
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten­tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
1. Do not operate the dust collector when tired, distract ed, or under the effects of drugs, alcohol or any me­dication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the dust collector is in operation; do not permit them to operate the dust collector.
4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be haz­ardous to health. Work in a well-ventilated area and wear face, eye, ear, respirator y and body protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck­laces or other jewelry while the dust collector is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.
8. Do not insert hands, fingers or any foreign objects into ventilation inlet and outlet openings.
9. Do not operate this machine without a canister filter properly installed on the unit.
10. Clean filter on a regular basis and replace as needed.
11. Do not handle the electrical plug with wet hands.
12. Do not use this unit outdoors, on or near wet surfaces.
13. Always turn on the dust collector before starting the
dust producing machine. Always turn off the dust pro­ducing machine before turning off the dust collector.
14. Do not vacuum anything that is burning, smoking or smoldering such as cigarettes, matches or hot ashes .
15. Do not vacuum or use this dust collector near flamma­ble or combustible liquids, gases, gasoline or other fuels, lighter fluid,cleaners, oil or solvent based paints, natural gas, hydrogen or explosive dusts like coal dust, magnesium dust, grain dust or gun powder.
16. Do not operate the unit until a dust hose is installed onto the hose inlet.
17. Never leave the machine unattended while it is run­ning or with the power on.
18. To avoid health hazards from vapors or dusts, do not vacuum toxic material.
19. Use only recommended accessories. Use of acces­sories NOT recommended by GENERAL® INTERNATIO­NAL may result in a risk of injury or damage to the machine.
20. Always disconnect the unit from the power source before servicing, performing any maintenance or repairs and when changing bags or hoses, or if the machine will be left unattended.
21. Make sure that the switch is in the “OFF”position before plugging in the power cord.
22. Make sure the tool is properly grounded. If equipped with a 3-prong plug, it should be used with a three­pole receptacle. Never remove the third prong.
23. Do not use this dust collector for any purpose other than its intended use. If used for other purposes , GE­NERAL® INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury, which may result from that use.
5
Additional Safety Instr
uctions
Specific to this Dust Collector
Because each shop situation is unique, no list of safety guidelines can ever be
complete. The most important safety feature in any shop is the knowledge and good
judgement of the user. Use common sense and always keep safety considerations, as they apply
to your individual shop situation first and foremost in mind. If you have any doubts about the
safety of an operation you are about to perform: STOP! Do not perform the operation until
you have validated from qualified individuals if the operation is safe to perfor m and
what is the safest method to perform it.
7. Before connecting the machine to the power
source, verify that the voltage of your power sup­ply corresponds with the voltage specified on the motor I.D. nameplate. A power source with greater voltage than needed can result in serious injury to the user as well as damage to the machine. If in doubt, contact a qualified electrician before con­necting to the power source.
8.
The high speed blower fan inside the blower housing
can amputate fingers, grab loose clothes or neckties. DO NOT insert fingers or any foreign object into the blower housing.
9.
The sound level of this machine is rated at approxi­mately 80 db during operation. Make sure that ade­quate hearing protection is used and that the overall sound level within the work environment is taken into consideration.
1. Make sure that the operator has been properly trained and has read, and understands the own­ers manual before operating any machinery.
2. This dust collector is intended for indoor use for dry dust collection only. To limit the risk of electrical shock, do not use this unit outdoors or on or near wet surfaces, and do not use this unit to collect or vacuum liquids, nor wet or damp materials.
3. Always unplug the machine from the power source before servicing, unclogging or cleaning the unit.
4.
Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and wear face, eye, ear, respiratory and body pro­tection devices.
5. Do not operate this dust collector with a damag­ed or malfunctioning switch; replace a damaged or malfunctioning switch immediately.
6. Protect the power cord from damage. Be mindful of the location of the power cord particularly when moving the dust collector. Avoid crushing, rolling over, s tepping on, cutting or in any way kinking or damaging the cord or it’s plug.Avoid power cord contact with oil, grease, hot surfaces or corrosive chemicals or substances. Do not operate this dus t collector with a damaged power cord or plug. Replace a damaged power cord or plug at the first signs of damage.
6
7
ELECTRICAL REQUIREMENTS
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3­prong grounding plug A to fit a grounded type recep­tacle B.Do not remove the 3rd prong (grounding pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used C, it must be attached to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your elec­trical outlet, consult a qualified eletrician before pro­ceeding.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity.However, if an unusual amperage draw does not exist and a power failure still occurs,contact a qualified technician or our service depar tment.
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE,VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3­prong grounding plug and a matching 3-pole recepta­cle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
A
B
C
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
TOTAL LENGTH OF CORD IN FEET
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5
------->
18 16 16 14
6 TO 10
------->
18 16 14 12
10 TO 12
------->
16 16 14 12
12 TO 16
------->
14 12 * NR * NR
* NR = Not Recommended
PORTABLE 2 STAGE DUST COLLECTOR – 1 1/2 HP
10-800CF M1
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
8
N
B
C
D
E
H
F
G
I
L
J
K
O
P
Q
R
S
T
M
A
A- CONTROL PANEL B- FAN HOUSING C-
HOSE INLET
D- CYCLONE SEPARATOR E- UPPER LEGS F- UPPER CROSS BRACES G- 7”FLEXIBLE HOSE H- LOWER LEGS I- CHIP COLLECTION DRUM ASS’Y J- LEG CASTERS
K- COLLECTION DRUM CASTERS L- LOWER CROSS BRACES M- CANISTER FILTER HANGERS N- MOTOR O- 6”MAIN OUTLET P- 6” FLEXIBLE HOSE Q- CANISTER FILTER HANDLE R- CANISTER FILTER S- BAG CLAMP T- COLLECTOR BAG
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