GE Industrial Solutions FLTR75V05 User Manual

Data Sheet
October 2009
FLTR75V05 Filter Module
75 Vdc Input Maximum, 5 A Maximum

Features

RoHS Compliant

Applications

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Common-mode and differential-mode filtering of power supply dc input and output lines
n
n
Telecom
n
Datacom
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Compatible with RoHS EU Directive 200295/EC
n
Compatible in Pb- free or SnPb reflow environment
n
Small size: 25.4 mm x 25.4 mm x 10.2 mm
(1.0 in. x 1.0 in. x 0.4 in.)
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Optimized for use with high-frequency switching dc-to-dc power modules
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Printed-circuit board mountable
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Operating case temperature range: –40 °C to +100 °C

Options

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Choice of pin lengths

Description

The FLTR75V05 Filter Module is designed to reduce the conducted common-mode and differential-mode noise on input or output lines of high-frequency switching power supplies. The module has a maximum current rating of 5 A. It provides high insertion loss throughout the frequency range regulated by the U.S. Federal Communi­cations Commission (FCC) and the International Special Committee on Radio Interference (CISPR) for con­ducted emissions.
The module is 25.4 mm long, 25.4 mm wide, and 10.2 mm high (1.0 in. x 1.0 in. x 0.4 in.) and mounts on a PC board in a natural convection or forced-air environment.
FLTR75V05 Filter Module 75 Vdc Input Maximum, 5 A Maximum
Data Sheet
October 2009

Introduction

High-density power modules are usually designed to operate at a high switching frequency to reduce the size of the internal filter components. The small EMI filters internal to the modules are often inadequate to meet stringent international EMI requirements. Many high-density electronic packaging techniques can increase the noise con­ducted onto the modules’ input and output lines. For example, the close proximity of switching components to the input pins increases internal noise coupling; and planar transformers, designed to handle high-power levels in low­profile packages, have high interwinding capacitance that can increase common-mode current levels. Also, metal substrates used to facilitate heat transfer from the power train components to an external heat sink add to com­mon-mode noise because of the large capacitance between switching components and the metal substrate.
Many international agencies specify conducted and radiated emissions limits for electronic products. Included among these are CISPR, FCC, VCCI, and the new CE specifications. Most agency-conducted noise limits apply only to noise currents induced onto the ac power lines in finished products. European Telecommunication Standard Instructions (ETSI) are an exception, applying CE requirements to dc supplies with cables over three meters long. Although not required to do so by agency standards, some system designers apply the conducted emissions requirements to subassemblies within the product to reduce internal interference between subsystems and to reduce the difficulty of meeting overall system requirements.
To meet these requirements, external filtering of the power module is often required. When used in conjunction with the recommended external components and layout, the Lineage Power filter module will significantly reduce the conducted differential and common-mode noise returned to the power source. CISPR and FCC class B require­ments can be met by using the filter as described in the following sections.

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are abso­lute stress ratings only. Functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability.
Parameter Symbol Min Max Unit
Input Voltage:
Continuous Transient (100 ms)
Voltage from GND to Either Input Lead 1500 Vdc
Operating Case Temperature T
Storage Temperature T
I
V
VI, trans
C –40 100 °C
stg –55 125 °C
— —
75
100
Vdc
V
2 Lineage Power
Data Sheet
October 2009
75 Vdc Input Maximum, 5 A Maximum
FLTR75V05 Filter Module

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage and temperature conditions.
Parameter Symbol Min Typ Max Unit
Resistance per Leg R 20 mΩ
Maximum Average Current
(T
A = 60 °C, 2.03 m/s (400 lfm) air)
Maximum Average Current
A = 60 °C, natural convection)
(T
Common-mode Insertion Loss
(50 Ω circuit, 500 kHz)
Differential-mode Insertion Loss
(50 Ω circuit, 500 kHz)
I
max —— 5 A
I
max ——3.3A
——28—dB
——25—dB
Lineage Power 3
FLTR75V05 Filter Module
6
75 Vdc Input Maximum, 5 A Maximum
Data Sheet
October 2009

Characteristics

30
0 m/s (0 ft./min.)
20
10
RISE, ΔT (˚C)
TEMPERATURE
0
12345
Figure 1. Typical Case Temperature Rise vs.
0
-10
-20
-30
-40
-50
-60
COMMON MODE
-70
INSERTION LOSS (dB)
-80 10E+3 100E+3 1E+6 10E+6 100E+6
1.0 m/s (200 ft./min.)
2.0 m/s (400 ft./min.)
CURRENT (A)
Average Current (Case Temperature Must Be Kept Below 100 °C)
FREQUENCY (Hz)
1-0352
20 10
0
-10
-20
-30
-40
-50
-60
DIFFERENTIAL MODE
INSERTION LOSS (dB)
-70 10E+3 100E+3 1E+6 10E+6 100E+
FREQUENCY (Hz)
1-0319
Figure 3. Typical Differential-Mode Insertion Loss
in a 50 Ω Circuit

Internal Schematics

IN
GND
OUT
8-1324 (F).b
1-0320

Figure 4. Internal Schematic

Figure 2. Typical Common-Mode Insertion Loss in
a 50 Ω Circuit
44 Lineage Power
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