GE Industrial Solutions FC100 User Manual

DEH40920 Installation Instructions
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Motor Operator, Type FCEMF3, FCEMF6, FCEMFF, FCEMFG
Congratulations and thank you for choosing the
Record Plus™
breakers. The UL-listed type motor operator kit for catalogs shown in Table 1 is suitable for use with the FC100 circuit breaker series.
Record Plus™
a full line of integrated accessories. All units use the latest in integrated modular circuit breaker technology for flexibility in application and maximizing the product’s utilization and capabilities.
All
Record Plus™
Underwriters Laboratories to the UL489 standard and the CSA Standard C22.2, No. 5. These circuit breakers are certified to IEC60947-2.
family of current-limiting circuit
circuit breakers are designed with
circuit breakers are listed by
Record Plus
Molded Case Circuit Breaker Accessories
These accessories are also for use with our MAG­BREAK® instantaneous trip-only circuit breakers, which meet the same standards and are UL­recognized components for use in motor applications. They can also be used with our molded case switches, which are listed per Underwriters Laboratories to the UL489 standard.
Record Plus™
accessories are designed and manufactured to exceed our global customers’ high standards for reliability and quality.
WARNING
injury. Ensure that ALL electrical power supplies are OFF before installing or removing any devices. The breaker, trip unit, or accessories MUST ONLY be installed and serviced by QUALIFIED personnel. See NEMA publication AB4.
AVERTISSEMENT: Danger contre les risques d'électrocutions. S'assurer avant TOUTES manipulations du disjoncteur que les différentes sources d'alimentation sont en position OFF. Les disjoncteurs, unités de protection, ou accessories doivent être installés par des personnes qualifiées et habilitées. Lira NEMA publication AB4.
: DANGER of electrical shock or
circuit breakers and their
CAUTION:
use in equipment not specifically design to accept it. Contact the equipment manufacturer for possible equipment modifications.
ATTENTION:
employe dans un equipement non specialement adapte a cet effet. Contactez le constructeur concernant les possibles modifications a apporter a l'equipement.
Figure 1. Motor operating Mechanism mounted on
5HFRUG3OXV FC100 circuit breaker.
Catalog Rating FCEMF3 120V AC/ 125V DC FCEMF6 240V AC/ 250V DC FCEMFF 24V DC
FCEMFG 48V DC
Table 1. Catalog Details
This product is NOT suitable for
Cet appareil nedoit pas etre
[9]
[4,5]
[8]
[7]
[1]
[2]
[3,5]
[1]
[2]
[3]
[6]
Product Description
These instructions describe the installation procedures for the Motor Operator Mechanism accessory on
Record Plus™
circuit breakers, as
illustrated in Figure 1. The complete kits are available in the catalog
numbers mentioned in Table 1. The kit is common to all the catalogs, providing
the necessary parts for mounting the motor operator mechanism on the breaker as shown in Figure 2.
Step 1 – Unpack and Inspect
Unpack the Motor operating mechanism kit and inspect the parts for any shipping damage. Verify that all parts are supplied, as listed in parts are illustrated in Figure 2.
Note that the numbers in brackets in the following figures and installation instructions refer to the item numbers in Table 2.
Item Description Qty.
1 Top Bolting Plate 1 2 Mounting Screw 2 3 Screw, #8-32 x 3.50" 2 4 Screw, #8-32 x 0.375" 2 5 Lock Washer 4 6 Nut, Hex #8-32 4 7 Wing Screw #10-24 1 8 Grounding Wire 1 9 Motor Operator
Mechanism
Table 2. List of parts included in the Motor operator
Mechanism kit.
Table 2. The
1
Figure 2. Parts supplied in the Motor operator kits.
Step 2 – Install the Breaker and Motor Operating Mechanism
1. Move the breaker handle to the OFF position.
2. Mount the breaker with mounting screws[2],
# 8-32 plate[1], as illustrated in Figure 3. Tighten the screws to 16 - 20 in-lb. of the circuit breaker according to installation instructions DEH40463.
3. Position the Mounting bracket of motor
operator assembly on the breaker, as illustrated in Figure 4. Insert two #8-32 x 0.375" screws [4] through the mounting holes in the mounting bracket and into the heads of the breaker mounting screws [1], with the grounding wire [8] attached to one of the screws. Tighten the screws to 16 - 20 in-lb. Secure the other end of the grounding wire to a suitable ground location.
x 3.50" screws [3] and Top bolting
Complete the installation
Figure 3. Mounting the breaker.
4. Align the Mounting brackets parallel to each
A
A
[4,5,8]
[7]
A
other as shown in Figure 5.
Align the breaker handle with the operator
5.
mechanism, by adjusting the mechanism position with the screw as shown in Figure 4 Close the operator and fasten the wing screw [7]
Step 3 – Operation

Description

A motor Operated mechanism is designed to open, close, and reset a circuit breaker by remote control.
In an operating installation, the customer must supply normally open ON and OFF push – buttons, external wiring, a control power source and any control circuitry.
ACCESS TO SCREW, FOR
MECHANISM ADJUSTMENT
‘OFF’ SIDE
LIGN BREAKER
HANDLE TO THIS
REA

Electrical Operation

With the breaker and operating mechanism in their OFF positions, press ON button to energize the motor, closing the breaker. When the breaker handle reaches the ON position, an internal limit switch disconnects the control circuitry.
When the OFF button is pressed, the motor is energized, opening the breaker. After the breaker handle reaches the OFF position, a limit switch de­energizes the control circuit.
When the circuit breaker trips automatically, there is no external trip indication, unless a separate bell alarm accessory is provided to actuate a warning device. It is necessary to press OFF to reset the breaker.

Automatic Reset

For automatic reset, an auxiliary switch, available as an accessory, returns the breaker to the OFF/RESET position after it has tripped. The switch is mounted inside the breaker and wired in parallel with the OFF button. When the breaker trips, the switch closes, moving the breaker handle to OFF/RESET position. After the motor-operated mechanism has reset the breaker, the limit switch again opens the circuit. To use automatic reset, the ON push – button must be SPDT type and wired as in Figure 7. (The Auto/ Reset scheme applies to AC devices only and is not applicable to DC applications).
MOUNTING
BRACKET
Figure 4. Mounting of Motor Operating Mechanism on
Breaker
PARALLEL
LIGNMENT

Manual Operation

Unscrew the wing nut and lift the operator to disengage the handle and operate the breaker handle. To return to electrical operation, align the breaker handle with the operator mechanism and close the operator and fasten the wing screw.
Figure 6 is the outline view of completed installations with dimensions.

Figure 5. Alignment of mounting brackets

Electrical Data
Table 3 contains the electrical specifications for the motor operated mechanism.
Catalog
No.
FCEMF3
FCEMF6
FCEMFF 24V AC 31.0 15.5
FCEMFG 48V DC 20.0 7.0
Volts
120V AC 10.5 5.0
125V DC 13.5 4.0
240V AC 6.5 3.0
250V DC 8.0 2.5
Control Timing (Sec)
In-Rush
Amps
Running
Amps

Table 3. Electrical Specifications

Closing
Opening
.15 .13
Recommended
UL Listed Fuse
1 Amp
Time Delay
2 Amp
Time Delay
Figure 6. Outline view of completed installations with dimensions.
Figure 7. Wiring diagram for the FC100 Motor Operating Mechanism
r
These instructions do not cover all details or variations in equipment nor do they provide for every possible contingency that may be met in connection with installation, operation, or maintenance. Should furthe information be desired or should particular problems arise that are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the GE Company. The circuit breaker is a sealed unit that contains no user-serviceable parts. Tampering with the seal will void the warranty.
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________________________________________________________
General Electric Company 41 Woodford Ave., Plainville, CT 06062 www.geindustrial.com
DEH40920 R01 0704 © 2003 General Electric Company
GE Consumer & Industrial
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