GE Industrial Solutions FB100, FC100, FE250, FG600 User Manual

DEH40324 Installation Instructions
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Record Plus™
Molded Case Circuit Breaker Accessories
Auxiliary and Bell Alarm Switches
Congratulations and thank you for choosing the
Record Plus™ circuit breakers are designed with a full line of integrated accessories. All units use the latest in integrated modular circuit breaker technology for flexibility in application and maximizing the product’s utilization and capabilities.
Record Plus™ circuit breakers are all listed by
Underwriters Laboratories to the UL489 standard
and may be listed to CSA Standard C22.2, No. 5
and IEC60947-2.
They can also be used with our molded case switches, which are listed per Underwriters Laboratories to the UL489 standard.
Record Plus™ circuit breakers and their accessories are designed and manufactured to exceed our global customers’ high standards for reliability and quality.
WARNING: DANGER of electrical shock or injury. Ensure that ALL electrical power supplies are OFF before installing or removing any devices. The breaker, trip unit, or accessories MUST ONLY be installed and serviced by QUALIFIED personnel. See NEMA publication AB4.
AVERTISSEMENT: Danger contre les risques d'électrocutions. S'assurer avant TOUTES manipulations du disjoncteur que les différentes sources d'alimentation sont en position OFF. Les disjoncteurs, unités de protection, ou accessoires doivent être installés par des personnes qualifiées et habilitées. Lira NEMA publication AB4.
circuit breaker
Figure 1. Bell alarm and auxiliary switches.
CAUTION: This product is NOT suitable for use in equipment not specifically design to accept it. Contact the equipment manufacturer for possible equipment modifications.
ATTENTION: Cet appareil nedoit pas etre employe dans un equipement non effet. Contactez le constructeur concernant les possibles modifications a apporter a l'equipement.
Product Description
The auxiliary and bell alarm switches covered by these instructions are illustrated in Figure 1. A key for the different symbols used in these instructions is found in Table 1. Catalog numbers for the various switch configurations are listed in Table 2.
Note that contact position for the auxiliary switch is shown with the breaker in the open position. Bell alarm contact position is shown with the breaker in the untripped position.
Mechanical-trip bell alarms are activated by the trip unit (overcurrent or short circuit), undervoltage release, shunt trip, or push-to-trip button. Overcurrent/short­circuit trip bell alarms are activated by the trip unit on and are not available for FB and FC breakers.
Symbol Description
Right-hand pocket auxiliary switch
Left-hand pocket auxiliary switch
Mechanical-trip bell alarm (all tripping functions)
Overcurrent / short-circuit trip bell alarm (not available on FC breakers)
specialement adapte a cet
ly
Table 1. Key to symbols.
Bell Alarm Switches Auxiliary Switches Switch Symbols
IEC UL/CSA
FABAM10 FABAT10 FAS10L FAS10R
FABAM01 FABAT01 FAS01L FAS01R
FABAM11 FABAT11 FAS11L FAS11R
Table 2. Catalog numbers for Record Plus™ auxiliary and bell alarm switches.
Step 1 – Unpack and Inspect
Unpack the bell alarm or auxiliary switch kit and inspect it for shipping damage. Read the circuit breaker installation instructions carefully. Insure that the circuit breaker and the accessory have the proper rating current, voltage, interruption, and contact duty; wire routing; installation; and operation for the application.
Form C switches are factory installed with #18 AWG wires, 36 inches long. All other switches with the catalog number suffix W ar
e factory installed with #16 AWG
wire, 36 inches long. Wire colors for each switch catalog number are listed in
Table 3. Contact ratings for Form C switches are listed in Table 4. Contact ratings for Form A and B switches are listed in Table 5.
Commo
Cat. No.
FAS01L White Brown/White FAS10L White Red
FAS11L White Brown/White Red FAS01R White Brown/White FAS10R White Red FAS11R White Brown/White Red
FABAT01 Orange Pink FABAT10 Orange Grey
FABAT11 Orange Pink Grey FABAM01 Yellow Purple FABAM10 Yellow Brown FABAM11 Yellow Purple Brown
n 1
NC
2 4
Table 3. Wire colors for auxiliary and bell alarm switches.
Vac A Vdc A
Low-energy gold-plated contacts,
catalog number suffix G
5 1 5 1 12 1 12 1 24 1 24 1 30 1 30 1
Standard contacts 48 5 48 0.3 60 5 60 0.3
120 5 110 0.3 220 5 125 0.3 240 5 277 5
s for
NO
4
Form A
Vac A Vdc A
A600/AC15 Q300/DC13 12 10* 12 2.5 24 10* 24 2.5 48 10* 48 1.1 60 10* 60 1
110 6* 110 0.55 120 6* 125 0.55 220 3 220 0.27 240 3 250 0.27
380
480 1.5
500
600 1.2
Maximum VA:
Making – 7200 VA Breaking – 720 VA
Maximum Thermal
Current = 10 A
* 5 A for screw-type
terminals
Minimum low-energy switching: IEC609747-5-4
12 5 mA 12 5 mA
1.9 (2.0
for AC15)
1.4 (1.5
for AC15)
Form B
Form C
300
Maximum VA = 69 VA
Maximum Thermal
Current = 69 VA
0.2 for DC13
Table 5. Contact ratings for Form A and B switches; cat. nos.
FA/FEBAT10/01, FABAM10/01, FAS10L/01L, FAS10R/01R.
Step 2 – Breaker Status
Either trip the circuit breaker by activating the red trip button on the front of the breaker or move the breaker handle to the
Figure 2. (a) Tripping the breaker or (b) turning it OFF.
OFF position, both shown in Figure 2.
(a)
(b)
Table 4. Contact ratings for Form C switches; cat. nos. FA/FEBAT11,
FABAM11, FAS11L, FAS11R.
Step 3 – Installation
-
1. Loosen, but do not remove, the captive screws holding the accessory cover on the breaker, as shown in Figure 3. Remove the cover.
2. Each switch snaps into place in its designated pocket, as shown in Figure 4(a). It can also be easily removed with the aid of a small screwdriver, as shown. The proper pockets for each illustrated in
Figure 5 for FB/FC breakers 6 for FE breakers and in Figure 7 for FG beake rs. Each breaker pocket is clearly marked with the symbol for the device that it accepts.
3. If the accessory was not factory wired, connect the wires to the lugs on the accessory, as shown in Figure 4
(b). For screw-type terminals, the
recommended wire size is #24–16 AWG (0.4–2.5
2
), with 600-V insulation, and a maximum
mm diameter of 0.100 in. (2.54 mm). Tighten the terminals to 11 lb-in (1.2 Nm).
device are
, in Fig
ure
Figure 5. Accessory locations in FB/FC circuit breakers.
Figure 3. Removing the accessory cover.
0.4–2.5 mm 24–16 AWG
1.0 Nm 9 lb-in
(a)
(b)
Figure 4. (a) Installing and removing a snap-fit accessory.
(b
) Atta
g the wiring to the a
chin
ccessory.
FE Breaker with
Electronic Trip Unit
FE Breaker with Thermal
Magnetic Trip
2
Figure 6. Accessory locations in FE circuit breakers.
FG 400
FAS...L
0 - 3 max
FABAM...
mechanism
FAS...R
0 - 2 max
FABAT...
trip
FG 600
L 0
0 4 0
3 A
A T FG
mxr l
%
=
5 0
l
1 =
t
> .
S
.
5. 9% = >
t
A4
S
0 0
6
5
0
r l
8
04 A
4
10
5.
80
8
.
3
0
R M1
S
2
r
1
l
L 0
0 4 3
et
9 .
Ts
0
RS
7
E
.
5.
F
0 5
2
3 1
2
A0 0
4
m I
7 . 0
9
A
.
0
05 5 2
5
1
.60
A 5 20
M
A0 0
4
Figure 7. Accessory locations in FG circuit breakers.
Step 4 – Wire Routing, Cover Knockouts, and Port Wiring
Determine the wire routing, as shown in Figure 8, as follows:
• For an FB/FC breaker, use ports B, F, D, and H.
• For an FE/FG breaker, use a sharp knife or wire cutter to remove the knockouts in the breaker accessory cover.
Route the accessory wiring out of the breaker through the exit ports, being careful to dress the wiring from the accessory without pinching the insulation.
Table 6 lists the maximum number of wires allowed per port. The maximum number of wires per port is based on an insulation outside diameter of 0.100 in. (2.54 mm). Scale the given number of wires up or down for wires with a different diameter.
Port FB/FC Breaker FE/FG Breaker
A, E N/A 8
B, F B: 5; F: 9 5 C, G N/A 3 D/ H 4 6
Table 6. Maximum number of accessory wires allowed per port.
WARNING: It is important that the cover is installed correctly to ensure proper circuit breaker operation.
AVERTISSEMENT: Il es important de verifier que tout cuvercle ou cache de protection est correctement installe afin d’assurer le bon fonctionnement de l’appareil.
Step 5 – Attach the Label and Replace the Breaker Cover
Attach the accessory label to the side of the breaker, as illustrated in Figure 8, for each internal accessory installed.
Replace the breaker cover, as illustrated in Figure 3. Tighten the mounting screws to 11 lb-in (1.2 Nm). Complete the installation by performing an operational check.
Figure 8. Wire routing and port knockouts.
These instructions do not cover all details or variations in equipment nor do they provide for every possible contingency that may be met in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise that are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the GE Company. The circuit breaker is a sealed unit that contains no user-serviceable parts. Tampering with the seal will void the warranty.
GE Industrial Systems
General Electric Company 41 Woodford Ave., Plainville, CT 06062 www.geindustrial.com
DEH40324 R03 0808 © 2003 General Electric Company
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