GE Industrial Solutions EQW012-020-023-025 User Manual

Data Sheet
p
October 5, 2013
EQW012/020/023/025 Series Eighth-Brick DC-DC Converters:
36 - 75Vdc In
ut; 1.2Vdc to 5Vdc Output; 12A to 25A Output Current
RoHS Compliant
Applications
Distributed power architectures
Wireless Networks
Enterprise Networks
Optical and Access Network Equipment
Latest generation IC’s (DSP, FPGA, ASIC) and
Microprocessor powered applications.
Options
Remote On/Off logic (positive or negative)
Surface Mount (-S Suffix)
Short pins
Alternative output voltage adjustment equations
(1.2V output only, -V Suffix)
Features
Compliant to RoHS EU Directive 2002/95/EC (-Z
versions)
Compliant to ROHS EU Directive 2002/95/EC with
lead solder exemption (non-Z versions)
Delivers up to 25A Output current
High efficiency – 91% at 5.0Vdc full load
(Vin=48Vdc)
Low output ripple and noise
Surface mount or through hole
Industry standard Eight brick footprint
57.9mm x 22.8mm x 8.5mm(MAX)
(2.28in x 0.9in x 0.335in)
Constant switching frequency
Remote On/Off Positive logic (primary referenced)
Remote Sense
Adjustable output voltage ( 10%)
Output overvoltage and overcurrent protection
Input undervoltage lockout
Output overcurrent and overvoltage protection
Over-temperature protection
Wide operating temperature range (-40°C to 85°C)
UL* 60950-1 Recognized, CSA
03 Certified, and VDE
Licensed
ISO** 9001 and ISO14001 certified manufacturing
facilities
Meets the voltage and current requirements for
ETSI 300-132-2 and complies with and licensed for Basic insulation rating per IEC60950 3
0805 (IEC60950, 3rd edition)
C22.2 No. 60950-1-
rd
edition
Description
The EQW series, Eighth-brick power modules are isolated dc-dc converters that can deliver up to 25A of output current and provide a precisely regulated output voltage over a wide range of input voltages (Vi = 36 -75Vdc). The modules achieve full load efficiency of 88% at 3.3V output voltage. The open frame modules construction, available in both surface-mount and through-hole packaging, enable designers to develop cost- and space-efficient solutions. Standard features include remote On/Off, remote sense, output voltage adjustment, overvoltage, overcurrent and overtemperature protection.
* UL is a re gistered trademark of Underwriters Laboratories, Inc.
CSA is a reg istered trademark of Canadian Standards Associat ion.
VDE is a t rademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Or ganization of Standards
Document No: DS03-74 ver. 1.27
PDF name: EQW12-25.pdf
Data Sheet October 5, 2013
EQW012/020/023/025 Series, Eighth-Brick Power Modules:
36 - 75Vdc Input; 1.2Vdc to 5Vdc Output; 12A to 25A Output
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage EQW V
Continuous
Transient (100ms) EQW V
Operating Ambient Temperature All T
(see Thermal Considerations section)
Storage Temperature All T
I/O Isolation Voltage (100% factory Hi-Pot tested) All
IN
IN, trans
A
stg
-0.3 80 Vdc
-0.3 100 Vdc
-40 85 °C
-55 125 °C
1500 Vdc
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 36 48 75 Vdc
Maximum Input Current All I
(VIN=0V to 75V, IO=I
Input No Load Current All I
(Vin = 48Vdc, Io = 0, module enabled)
Input Stand-by Current All I
(Vin = 48Vdc, module disabled)
Inrush Transient All I2t 1 A2s
Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 12μH source impedance; V to 75V, I
Input Ripple Rejection (120Hz) All 50 dB
EMC, EN55022 See EMC Considerations section
= I
O
Omax
)
O, max
=0V
; see Test Configuration section)
IN
All 13 mA
IN,max
IN,No load
IN,stand-by
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 6A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
3 Adc
75 mA
3 mA
p-p
LINEAGE POWER 2
Data Sheet October 5, 2013
EQW012/020/023/025 Series, Eighth-Brick Power Modules:
36 - 75Vdc Input; 1.2Vdc to 5Vdc Output; 12A to 25A Output
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point 1.2 Vdc V
(VIN=V
IN,nom
, IO=I
, T
=25°C) 1.5 Vdc V
O, max
ref
1.8 Vdc V
2.5V dc V
3.3 Vdc V
5.0 Vdc V
Output Voltage 1.2 Vdc VO 1.16
(Over all operating input voltage, resistive load, 1.5 Vdc VO 1.45
and temperature conditions until end of life) 1.8 Vdc VO 1.74
2.5V dc VO 2.42
3.3 Vdc VO 3.2
5.0 Vdc V
Adjustment Range 1.8Vdc V
Selected by external resistor
2.5Vdc V
3.3Vdc V
All others V
1.18 1.2 1.22 V
O, set
1.47 1.5 1.53 V
O, set
1.76 1.8 1.84 V
O, set
2.45 2.5 2.55 V
O, set
3.25 3.3 3.35 V
O, set
O, set
O
O
-10
O
-20
O
O
4.90 5.0 5.10 V
1.24 V
1.55 V
1.86 V
2.57 V
3.4 V
5.15 V
+12 % V
+20 % V
+10 % V
+10 % V
4.85
-10
-10.0
      
 
dc
dc
dc
dc
dc
dc
dc
dc
dc
dc
dc
dc
O, set
O, set
O, set
O, set
Output Regulation
Line (VIN=V
Load (IO=I
Temperature (T
IN, min
O, min
to V
to I
ref=TA, min
) All
IN, max
) All
O, max
to T
) All  0.2
A, max
 
0.1 % V
O, set
10 mV
% V
O, set
Output Ripple and Noise on nominal output measured with 10F Tantalum, 1F ceramic
(VIN=V
IN, nom
and IO=I
O, min
to I
)
O, max
RMS (5Hz to 20MHz bandwidth) 5.0 Vdc
Peak-to-Peak (5Hz to 20MHz bandwidth) 5.0 Vdc
RMS (5Hz to 20MHz bandwidth) All others
Peak-to-Peak (5Hz to 20MHz bandwidth) All others
External Capacitance* 5.0 Vdc C
All others C
Output Current 1.2 Vdc I
1.5 Vdc I
1.8 Vdc I
2.5V dc I
3.3 Vdc I
5.0 Vdc I
Output Current Limit Inception 1.2 Vdc I
(Vo = 90% of V
) 1.5 Vdc I
O, set
1.8 Vdc I
2.5V dc I
3.3 Vdc I
5.0 Vdc I
18 35 mV
50 90 mV
8 20 mV
40 75 mV
 
35
35
35
30
25
15
3000 μF
5000 μF
     
A
A
A
A
A
Adc
rms
pk-pk
rms
pk-pk
dc
dc
dc
dc
dc
O, max
O, max
o
o
o
o
o
o
O, lim
O, lim
O, lim
O, lim
O, lim
O, lim
   
0
0
0 25.0 Adc
0 25.0 Adc
0 25.0 Adc
0 23.0 Adc
0 20.0 Adc
0 12.0 Adc
     
LINEAGE POWER 3
Data Sheet October 5, 2013
EQW012/020/023/025 Series, Eighth-Brick Power Modules:
36 - 75Vdc Input; 1.2Vdc to 5Vdc Output; 12A to 25A Output
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Short-circuit Current 1.2 Vdc
(Vo = 0.25V) 1.5 Vdc
1.8 Vdc
2.5V dc
3.3 Vdc
5.0 Vdc
Io,sc
Io,sc
Io,sc
Io,sc
Io,sc
Io,sc
Efficiency 1.2 Vdc η
VIN=V
IO=I
, TA=25°C 1.5 Vdc η
IN, nom
= V
O, max , VO
1.8 Vdc η
O,set
2.5V dc η
3.3 Vdc η
5.0 Vdc η
Switching Frequency All f
sw
42
  42  
42
  40   37         
25
81.0
81.0
84.0
87.0
88.0
91.0
285
Dynamic Load Response (Io/t=0.1A/s; Vin=Vin,set; TA=25°C)
Load Change from Io= 50% to 75% of Io,max;
10F Tantalum, 1F ceramic external capacitance
All V
pk
200
Peak Deviation
Settling Time (Vo<10% peak deviation)
(Io/t=0.1A/s; Vin=Vin,set; TA=25°C) Load Change from Io= 50% to 25% of Io,max;
10F Tantalum, 1F ceramic external capacitance
All t
All V
s
pk
 
200
200
s
Peak Deviation
Settling Time (Vo<10% peak deviation)
All t
s
200
s
Isolation Specifications
A
dc
A
dc
A
dc
A
dc
A
dc
A
dc
%
%
%
%
%
%
kHz
mV
mV
Parameter Symbol Min Typ Max Unit
Isolation Capacitance
Isolation Resistance
C
ISO
R
ISO
10
1000
pF
M
General Specifications
Parameter Device Min Typ Max Unit
Calculated Reliability Based upon Telcordia SR­332 Issue 2: Method
=40°C, Airflow = 200 lfm), 90% confidence
T
A
I, Case 1, (I
=80%I
O
O, max
Weight
MTBF F-S 3,287,361 Hours
,
FIT F-S 304 109/Hours
15.2 (0.6)
g (oz.)
LINEAGE POWER 4
Data Sheet October 5, 2013
EQW012/020/023/025 Series, Eighth-Brick Power Modules:
36 - 75Vdc Input; 1.2Vdc to 5Vdc Output; 12A to 25A Output
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
Remote On/Off Signal Interface
(VIN=V
Signal referenced to V
Negative Logic: device code suffix “1”
Logic Low = module On, Logic High = module Off
Positive Logic: No device code suffix required
Logic Low = module Off, Logic High = module On
Logic Low Specification
Remote On/Off Current – Logic Low All I
On/Off Voltage:
Logic Low All V
Logic High – (Typ = Open Collector) All V
Logic High maximum allowable leakage current All I
Turn-On Delay and Rise Times
(VI =48Vdc, IO=I Case 1: On/Off input is set to Logic high and then
input power is applied (delay from instant at which VI = VI,min until Vo = 10% of Vo, set)
Case 2: Input power is applied for at least one second and then the On/Off input is set to logic high (delay from instant at which Von/Off = 0.9V until Vo = 10% of Vo, set)
Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set)
Output voltage overshoot (Io = 80% of Io,max, VI = 48Vdc T
Output Voltage Remote Sense
Output Overvoltage Protectionn (Clamp)
1.8 Vdc V
2.5V dc V
3.3 Vdc V
5.0 Vdc V
Overtemperature Protection
(See thermal section)
Input Undervoltage Lockout
Turn-on Threshold All 32 36 Vdc Turn-off Threshold
IN, min
to V
; open collector or equivalent,
IN, max
terminal)
IN-
on/off
on/off
on/off
on/off
to within ±1% of steady state)
O, max , VO
-0.7
 
0.15 1.0 mA
All Tdelay 20 msec
All Tdelay 12 msec
=25°C)
A
All Trise
All
1.2, 1.5,
1.8Vdc
2.5, 3.3,
5.0 Vdc
1.2 Vdc V
1.5 Vdc V
All T
O, limit
O, limit
O, limit
O, limit
O, limit
O, limit
ref
0.9 ― msec
5 %V
      
0.25 Vdc
10 %V
2.0 2.8 V
2.3 3.2 V
2.3 3.2 V
3.1 3.7 V
4.0 4.6 V
6.1 7.0 V
125
All 25 27 ― V
1.2 V
15 V
10 μA
°C
O, set
O, set
dc
dc
dc
dc
dc
dc
dc
LINEAGE POWER 5
Data Sheet
O
OUTPUT
CURRENT
OUTPUT
VOLTAGE
October 5, 2013
EQW012/020/023/025 Series, Eighth-Brick Power Modules:
36 - 75Vdc Input; 1.2Vdc to 5Vdc Output; 12A to 25A Output
Characteristic Curves
The following figures provide typical characteristics for the EQW025A0P1 (1.2V, 25A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic.
86
84
82
80
78
76
74
EFFICIENCY (%)
72
70
0 5 10 15 2 0 2 5
Vin=75V
Vin=48V
Vin=36V
OUTPUT CURRENT, Io (A) AMBIENT TEMPERATURE, TA OC
Figure 1. Typical Converter Efficiency Vs. Output current at Room Temperature.
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1s/div)
Figure 2. Typical Output Ripple and Noise (Vin =48Vdc, Io = 25A).
27
24
21
18
15
NC
12
100 LFM
9
200 LFM
6
300 LFM
3
400 LFM
0
OUTPUT CURRENT, Io (A)
20 30 40 50 60 70 80 90
Figure 4. . Derating Output Current versus Local Ambient Temperature and Airflow
(V) (1V/div)
O
UTPUT VOLTAGE
(V) (20V/div) V
On/off
V
INPUT VOLTAGE
TIME, t (5ms/div)
Figure 5. Typical Start-Up with application of Vin (Vin = 48Vdc, Io = 25A).
(V) (1V/div)
(V) (100mV/div)
O
(A) (10A/div) V
O,
I
TIME, t (100s/div)
Figure 3. Typical Transient Response to Dynamic Load change Load from 50% to 75% to 50% of Full
O
(V) (5V/div) V
On/off
V
ON/OFF VOLTAGE OUTPUT VOLTAGE
TIME, t (5ms/div)
Figure 6. Typical Start-Up Using Remote On/Off, negative logic version shown (Vin = 48Vdc, Io = 25A).
load at 48 Vdc Input.
LINEAGE POWER 6
Data Sheet
O
OUTPUT
CURRENT
OUTPUT
VOLTAGE
October 5, 2013
EQW012/020/023/025 Series, Eighth-Brick Power Modules:
36 - 75Vdc Input; 1.2Vdc to 5Vdc Output; 12A to 25A Output
Characteristic Curves (continued)
The following figures provide typical characteristics for the EQW025A0M (1.5V, 25A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic.
88
86
84
82
80
78
76
74
EFFICIENCY (%)
72
70
0510152025
Vin=75V
Vin=48V
Vin=36V
OUTPUT CURRENT, Io (A) AMBIENT TEMPERATURE, TA OC
Figure 7. Typical Converter Efficiency Vs. Output current at Room Temperature.
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
27
24
21
18
15
NC
12
100 LFM
9
200 LFM
6
300 LFM
3
400 LFM
0
OUTPUT CURRENT, Io (A)
20 30 40 50 60 70 80 90
Figure 10. . Derating Output Current versus Local Ambient Temperature and Airflow
(V) (1V/div)
O
UTPUT VOLTAGE
(V) (20V/div) V
On/off
TIME, t (1s/div)
Figure 8. Typical Output Ripple and Noise (Vin =48Vdc, Io = 25A).
(V) (200mV/div)
O
(A) (5A/div) V
O,
I
TIME, t (100s/div)
Figure 9. Typical Transient Response to Dynamic Load change Load from 50% to 75% to 50% of Full
V
INPUT VOLTAGE
TIME, t (5ms/div)
Figure 11. Typical Start-Up with application of Vin (Vin = 48Vdc, Io = 25A).
(V) (1V/div)
O
(V) (5V/div) V
On/off
V
ON/OFF VOLTAGE OUTPUT VOLTAGE
TIME, t (5ms/div)
Figure 12. Typical Start-Up Using Remote On/Off, negative logic version shown (Vin = 48Vdc, Io = 25A).
load at 48 Vdc Input.
LINEAGE POWER 7
Data Sheet
O
OUTPUT
CURRENT
OUTPUT
VOLTAGE
October 5, 2013
EQW012/020/023/025 Series, Eighth-Brick Power Modules:
36 - 75Vdc Input; 1.2Vdc to 5Vdc Output; 12A to 25A Output
Characteristic Curves (continued)
The following figures provide typical characteristics for the EQW025A0Y (1.8V, 25A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic.
90
88
86
84
82
80
78
76
EFFICIENCY (%)
74
72
0 5 10 15 20 25
Vin=75V
Vin=48V
Vin=36V
OUTPUT CURRENT, Io (A) AMBIENT TEMPERATURE, TA OC
Figure 13. Typical Converter Efficiency Vs. Output current at Room Temperature.
Figure 16. . Derating Output Current versus Local Ambient Temperature and Airflow
27
24
21
18
15
NC
12
10 0 LFM
9
200 LFM
6
300 LFM
3
400 LFM
0
OUTPUT CURRENT, Io (A)
20 30 40 50 60 70 80 90
(V) (1V/div)
O
UTPUT VOLTAGE
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1s/div)
Figure 14. Typical Output Ripple and Noise (Vin =48Vdc, Io = 25A).
(V) (100mV/div)
O
(A) (10A/div) V
O,
I
TIME, t (100s/div)
Figure 15. Typical Transient Response to Dynamic Load change Load from 50% to 75% to 50% of Full
(V) (20V/div) V
On/off
V
INPUT VOLTAGE
TIME, t (5ms/div)
Figure 17. Typical Start-Up with application of Vin (Vin = 48Vdc, Io = 25A).
(V) (1V/div)
O
(V) (5V/div) V
On/off
V
ON/OFF VOLTAGE OUTPUT VOLTAGE
TIME, t (5ms/div)
Figure 18. Typical Start-Up Using Remote On/Off, negative logic version shown (Vin = 48Vdc, Io = 25A).
load at 48 Vdc Input.
LINEAGE POWER 8
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