GE Industrial Solutions Entellisys Device Replacement Guide User Manual
GE
Entellisys™ Low Voltage Switchgear
Device Replacement Guide
DEH-234
Warnings, Cautions, and Notes as used in this publication
Warnings
WARNING! Warning notices are used in this publication to emphasize that hazardous voltages,
currents, or other conditions that could cause personal injury exist in this equipment or may be
associated with its use.
Warning notices are also used for situations in which inattention or lack of equipment knowledge
could cause either personal injury or damage to equipment.
Cautions
CAUTION: Caution notices are used for situations in which equipment might be damaged if care is
not taken.
Notes
NOTE: Notes call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts have been
made to ensure accuracy, the information contained herein does not cover all details or variations in
hardware and software, nor does it provide for every possible contingency in connection with
installation, operation, and maintenance. Features may be described in here that are not present in all
hardware and software systems. GE Consumer & Industrial assumes no obligation of notice to holders
of this document with respect to changes subsequently made.
GE Consumer & Industrial makes no representation or warranty, expressed, implied, or statutory, with
respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of
the information contained herein. No warrantees of merchantability or fitness for purpose shall apply.
Entellisys™, EntelliGuard™, and FlexLogic™ are trademarks of the General Electric Company.
Modbus RTU is a registered trademark of AEG Schneider Automation.
©Copyright 2005 General Electric
All Rights Reserved
How to contact us
Please have your Entellisys System Summary # and Sub # ready when calling. This information can be
found on the Entellisys HMI on the System Health screen by clicking the Job Info button.
Post Sales Service
GE Switchgear
510 Agency Road
West Burlington, IA 52655
Phone (toll free): 1-888-437-3765
Additional information:
www.entellisys.com/support
Contents
1 Replacing a CPU chassis
1.1 Removing the side and horizontal-mount chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Installing the side and horizontal-mount chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Removing the rear-mount front-most chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Installing the rear-mount front-most chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.5 Removing the rear-mount rear-most chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.6 Installing the rear-mount rear-most chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 Replacing an EntelliGuard™ Messenger
2.1 Removing the Messenger from the switchgear compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 Replacing the Messenger faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3 Installing the Messenger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3 Replacing an HMI
3.1 Removing the HMI: standard compartment door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Installing the HMI: standard compartment door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4 Replacing a switch
4.1 Before you begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Removing the 8-port and 16-port mounting plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3 Installing the 8-port and 16-port mounting plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4 Removing the 8-port and 16-port switches from DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.5 Installing the 8-port and 16-port switches from DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.6 Removing the 8-port switch from the mounting bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.7 Installing the 8-port switch to the mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.8 Removing the 24-port switch from the mounting bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.9 Installing the 24-port switch to the mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5 Replacing a VPN
5.1 Removing the VPN device and bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Installing the VPN and bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6 Replacing an RS-232 to RS-485 converter
6.1 Removing the RS232/485 converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Installing the RS232/485 converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7 Replacing a UPS
7.1 Removing the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.2 Installing the UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Contents 5
6 Contents
1 Replacing a CPU chassis
1.1 Removing the side and horizontal-mount chassis
1. Prepare for the shut down of the CPU by setting the remaining CPU in the system as the
default. (On the Main Menu, click User Settings, and then click HMI Preferences.)
WARNING! Voltages hazardous to personnel are present.
2. Open the instrument compartment. On the chassis to be removed, turn the power off using
the switch located at the rear of the chassis. When the chassis is powered off, the CPU
indicators do not light.
Figure 1-1 CPU rear
1
3. On the CPU to be removed, disconnect the two Ethernet cables from ETH0 and ETH1 and one
synch clock cable from PORT 1 or COM 2, making note to which port each is connected.
Figure 1-2 CPU front
4. At the rear of the chassis, remove the 2-pin connector plug by depressing the tab and sliding
the plug out of the socket.
5. Remove the four mounting bolts and star washers at the front of the chassis.
6. Slide the chassis outward 1 to 2 inches.
7. Remove the 120 Vac power cable at the rear of the chassis by pulling it out of its socket.
8. Remove the chassis from the mounting bracket.
WARNING! Voltages hazardous to personnel and equipment are present—be careful not to
contact the energized terminal blocks on the compartment walls.
Removing the side and horizontal-mount chassis 7
Figure 1-3 Side-mounted chassis
1
Figure 1-4 Horizontally mounted chassis
Replacing a CPU chassis8
1.2 Installing the side and horizontal-mount chassis
1. Make sure the power switch at the rear of the chassis is in the OFF position.
2. Locate the 120 Vac power socket and 2-pin 12 Vdc socket at the rear of the chassis.
3. Partially insert the chassis into the mounting bracket.
WARNING! Voltages hazardous to personnel and equipment are present—be careful not to
contact the energized terminal blocks on the compartment walls.
4. Install the 120 Vac power cable by pushing it firmly into the socket.
5. Connect the 2-pin plug by inserting it into the socket until it clicks into place.
6. Slide the chassis into the mounting bracket until the chassis mounting ears contact the
bracket tabs.
7. Install four mounting bolts and star washers into the mounting ears and bracket tabs.
8. Reconnect the two Ethernet cables into the CPU card according to the markings on the cable
ends and as noted in the removal process above.
9. Reconnect the synch clock cable to PORT 0 (CPU A) or to COM 2 (CPU B).
10. Turn on power to the CPU and chassis using the power switch. The indicators at the front of
the CPU should light.
1
11. Close the instrument compartment.
12. When the CPU has completed booting, verify its operation from the HMI's System Health
screen. At this time it may be desired to set the replaced CPU as the system default. (From
the Main Menu, click User Settings, and then click HMI Preferences.)
1.3 Removing the rear-mount front-most chassis
1. Prepare for the shut down of the CPU by setting the remaining CPU in the system as the
default. (From the Main Menu, click User Settings, and then click HMI Preferences.)
WARNING! Voltages hazardous to personnel are present.
2. Open the instrument compartment. Turn off power using the switch at the rear of the frontmost chassis. When the chassis is powered off, the CPU indicators do not light.
3. Disconnect the two Ethernet cables and one synch clock cable from the CPU, making note to
which port each is connected.
4. At the rear of the chassis, remove the 2-pin connector plug by depressing the tab and sliding
the plug out and away from the chassis.
Installing the side and horizontal-mount chassis 9
Figure 1-5 Rear-mounted chassis
1
5. Remove the mounting bolts and star washers from the front-most chassis.
NOTE: Do not remove any mounting hardware from the rear chassis.
6. Remove the 120 Vac power cable by pulling it out of its socket.
7. Pull the chassis out of the mounting bracket.
WARNING! Voltages hazardous to personnel and equipment are present—be careful not to
contact the energized terminal blocks on the compartment walls.
Replacing a CPU chassis10
Figure 1-6 Rear-mounted chassis, tilted forward
1
Removing the rear-mount front-most chassis 11
1
1.4 Installing the rear-mount front-most chassis
1. Make sure that the power switch at the rear of the chassis is in the OFF position.
2. Locate the 120 Vac power socket and the 2-pin 12 Vdc socket at the rear of the chassis.
3. Insert the replacement chassis into the mounting bracket.
NOTE: Do not remove any mounting hardware from the rear chassis.
WARNING! Voltages hazardous to personnel and equipment are present—be careful not to
contact the energized terminal blocks on the compartment walls.
4. Install the 120 Vac power cable by pushing it firmly into the socket.
5. Connect the 2-pin plug by inserting it into the socket until it clicks into place.
6. Install four mounting bolts and star washers into the chassis tab holes. Make sure they are
fully tightened.
7. Re-connect the two Ethernet cables into the CPU card according to the markings on the
cable ends.
8. Reconnect the synch clock cable to PORT 0 (CPU A) or to COM 2 (CPU B).
9. Turn on power to the CPU and chassis using the power switch. The indicators at the front of
the CPU should light.
10. Close the instrument compartment.
When the CPU has completed booting, verify its operation from the HMI's System Health screen.
At this time it may be desired to set the replaced CPU as the system default. (From the Main
Menu, click User Settings, and then click HMI Preferences.)
1.5 Removing the rear-mount rear-most chassis
1. Prepare for the shut down of the CPU by setting the remaining CPU in the system as the
default. (From the Main Menu, click User Settings, and then click HMI Preferences.)
WARNING! Voltages hazardous to personnel are present.
2. Open the instrument compartment. Turn off power using the switch at the rear of the rearmost chassis. When the chassis is powered off, the CPU indicators do not light.
3. Disconnect the two Ethernet cables and one synch clock cable from the CPU, making note to
which port each is connected.
4. At the rear of the chassis, remove the 2-pin connector plug by depressing the tab and sliding
the plug out and away from the chassis.
5. Remove the four mounting bolts and star washers at the tops of both chassis.
Replacing a CPU chassis12
6. Tip each chassis outward, pivoting on the hinge at the bottom of the mounting bracket. Do
not allow the wiring to support the chassis.
7. Remove the remaining two mounting bolts and star washers from the rear-most chassis.
8. Remove the 120 Vac power cable by pulling it out of its socket.
9. Pull the rear-most chassis out of the mounting bracket.
WARNING! Voltages hazardous to personnel and equipment are present. Be careful not to
contact the energized terminal blocks on the compartment walls.
1.6 Installing the rear-mount rear-most chassis
1. Make sure that the power switch at the rear of the chassis is in the OFF position.
2. Locate the 120 Vac power socket and the 2-pin 12 Vdc socket at the rear of the chassis.
3. Tip the front-most chassis outward, pivoting on the hinge at the bottom of the mounting
bracket. Do not allow the wiring to support the chassis.
4. Insert the replacement chassis into the mounting bracket.
1
WARNING! Voltages hazardous to personnel and equipment are present—be careful not to
contact the energized terminal blocks on the compartment walls.
5. Install the 120 Vac power cable by pushing it firmly into the socket.
6. Connect the 2-pin plug by inserting it into the socket until it clicks into place.
7. Install two mounting bolts and star washers into the replacement chassis tabs nearest the
bracket hinge.
8. Tip the chassis back into the vertical position. Hold down the cables at the rear of each
chassis to avoid snagging them on the stationary portion of the mounting bracket.
9. Install four mounting bolts and star washers into the chassis tab holes opposite the bracket
hinge. Make sure they are fully tightened.
10. Reconnect the two Ethernet cables into the CPU card according to the markings on the
cable ends.
11. Reconnect the synch clock cable to PORT 0 (CPU A) or to COM 2 (CPU B).
12. Turn on power to the CPU and chassis using the power switch. The indicators at the front of
the CPU should light.
13. Close the instrument compartment.
14. When the CPU has completed booting, verify its operation from the HMI's System Health
screen. At this time it may be desired to set the replaced CPU as the system default. (From
the Main Menu, click User Settings, and then click HMI Preferences.)
Installing the rear-mount rear-most chassis 13
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