GE Industrial Solutions CAR1612FP User Manual

GE Energy

CAR1612FP series rectifier

Input: 85Vac to 264Vac; Output: 12Vdc @ 1600W; 3.3Vdc or 5 Vdc @ 1A

Features

 Universal input with PFC

 Constant power characteristic

 2 front panel LED 1-input

LED 2-[output, fault, over temp]

 Remote ON/OFF control of the 12Vdc output

 Remote sense on the 12Vdc output

 No minimum load requirements

 Redundant parallel operation

 Active load sharing (single wire)

Applications



12Vdc distributed power architectures

 Datacom applications

 Mid to high-end Servers

 Enterprise Networking

 Network Attached Storage

 Telecom Access Nodes

 Routers/Switches

 Hot Pluggable

 Efficiency: typically 94.5% @ 50% load

 Standby orderable either as 3.3Vdc or 5Vdc

 Auto recoverable OC & OT protection

 Digital status & control: I

 EN/IEC/UL60950-1 2

 EMI: class B FCC docket 20780 part 15, EN55022

 Meets EN6100 immunity and transient standards

 Shock & vibration: NEBS GR-63-CORE, level 3

Data Sheet

C and PMBus serial bus

edition; UL, CSA and VDE

 Broadband Switches

 ATE Equipment

Description

The CAR1612FP series of Front-End rectifiers provide highly efficient isolated power from worldwide input mains in a compact 1U industry standard form factor in an unprecedented power density of 19W/in for datacom applications such as enterprise networking, mid to high-end servers, and storage equipment, where mid to light load efficiency is of key importance given the nature of the power consumption of the end application.

The high-density, front-to-back airflow is designed for minimal space utilization and is highly expandable for future growth. The industry standard PMBus compliant I

C communications buss offers a full range of control and monitoring capabilities. The SMBAlert signal pin alerts customers automatically of any state change within the power supply.

. These rectifiers are ideal

GE Energy

CAR1612FP series rectifier

Input: 85Vac to 264Vac; Output: 12 Vdc @ 1600W; 3.3Vdc or 5 Vdc @ 1A

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.

Parameter Device Symbol Min Max Unit

Input Voltage: Continuous All VIN 0 264 Vac

Operating Ambient Temperature All TA -10 601 °C

Storage Temperature All Tstg -40 85 °C

I/O Isolation voltage to Frame (100% factory Hi-Pot tested) All 1500 Vac

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, load, and temperature conditions.

INPUT

Parameter Device Symbol Min Typ Max Unit

Operational Range All VIN 85 110/230 264 Vac

Frequency Range (ETSI 300-132-1 recommendation) All

Main Output Turn_OFF All

Maximum Input Current VIN= 100Vac

(VO= V

, IO=I

O, set

) VIN= 180Vac

O, max

Cold Start Inrush Current

(Excluding x-caps, 25C, <10ms, per ETSI 300-132)

All I

Efficiency [230Vac / 110Vac] 100% load (T

=25C, V

amb

= 12Vdc, IO=I

out

) [230Vac / 110Vac] 50% load

O, max

All



[230Vac / 110Vac] 20% load Power Factor (Vin=230Vac, I

O=IO, max

) Holdup time2 Vin= 230Vac (Vout= 12V

, Tamb 25C, IO=I

) Vin= 100Vac

O, max

Early warning prior to loss of DC output below regulation

Ride through

Leakage Current (Vin= 250Vac, Fin = 60Hz)

All

PF 0.99

All T

All

2 ms

T 10 ms

Isolation Input/Output

Input/Frame 1500 V

All

Output/Frame 100 V

12Vdc MAIN OUTPUT

Parameter Device Symbol Min Typ Max Unit

Output Power High Line Operation 180 – 264 Vac

Low Line Operation 90 – 132 Vac 0 - 1200 W Set point All Overall regulation (load, temperature, aging) Ripple and noise3 Turn-ON overshoot Turn-ON delay

All W

All All

out

T 2 sec

47 50/60 63 Hz

80 V

14.3

10.5

40 A

Aac

peak

92.5 / 89

94.5 / 91

92.4 / 88

12 15

3 mArms

3000 V

0 - 1600 W

11.9 12.00 12.1 V

-3 +3 % 120 mV

p-p

+3 %

Derated above 50C at 2.5%/C

12V output can decay down to 10.8V

Measured across a 10µf tantalum and a 0.1µf ceramic capacitors in parallel. 20MHz bandwidth

GE Energy

CAR1612FP series rectifier

Input: 85Vac to 264Vac; Output: 12 Vdc @ 1600W; 3.3Vdc or 5 Vdc @ 1A

12Vdc MAIN OUTPUT (continued)

Parameter Device Symbol Min Typ Max Unit

Remote ON/OFF delay time Turn-ON rise time (10 – 90% of V

)

out

Transient response 50% step [10%-60%, 50% - 100%] (dI/dt – 1A/µs, recovery 300µs)

Programmable range (hardware4 & software) 10.8 13.2 Overvoltage protection, latched

All

out

(recovery by cycling OFF/ON via hardware or software) Output current Vin = HL

V Current limit, Hiccup (programmable level) 110 130 % of FL

= LL

out

Active current share -5 +5 % of FL

AUXILIARY OUTPUT

Parameter Device Symbol Min Typ Max Unit

Set point All

Overall regulation (load, temperature, aging) All -5 +5 %

out

Ripple and noise All 50 mVp-p

Output current All Overload protection - Overvoltage protection

out

Isolation Output/Frame All 100

Environmental, Reliability

Parameter Min Typ Max Units Notes

Ambient Temperature Operating Altitude Operating Power Derating

Storage Altitude non-operating

Overload Protection shutdown restart

Humidity Operating Storage

Shock and Vibration acceleration 6 Grms NEBS GR-63-CORE, Level 3, 20 -2000Hz, minimum 30 minutes

Earthquake Rating 4

Reliability 25C

50C

200,000 Hrs Full load, demonstrated MTBF

-10

-40

125

110

320,000

100,000

2250

2.5

8200

%/°C

°C

Air inlet from sea level to 5,000 feet.

7400 ft 51°C to 70C (60C max where TUV/VDE is required)

°C m

30,000 ft

°C

Relative humidity, non-condensing

Zone

NEBS GR-63-CORE, all floors, Seismic Zone 4 Designed and tested to meet NEBS specifications.

Full load, MTBF per Bellcore RPP

Hrs

Full load, MTBF per Bellcore RPP

Hrs

40 ms 50 ms

-5 +5 %V

13.8 14.8 15.8

134 100

3.3 / 5.0 V

0 1 A

1.1 2.6 Adc

out

=10.8 + (V

out

Designed to start at an ambient down to -40°C; meet spec after  30 min warm up period, may not meet operational limits below -10°C.

60C max where TUV/VDE is required

* 0.96) where 0 < V

prog

< 2.5. Unit stays at 13.2V when 2.5 < V

prog

< 3. Unit stays at 12V when V

prog

> 3V or no-connect.

prog

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