GE Industrial Solutions AF-60 LP User Manual

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GE Consumer & Industrial Electrical Distribution

AF-60 LP

Operating Instructions

Micro Drive

Contents

AF-60 LP™ Micro Drive Operating Instructions

1 Safety

Safety Instructions 5

Software Version and Approvals 6

General Warning 7

Avoid unintended Start 7

Before Commencing Repair Work 8

2 Mechanical Installation

Before Starting 9

Mechanical Dimensions 10

3 Electrical Installation

How to Connect 11

Electrical Installation in General 11

Fuses 12

EMC-Correct Installation 13

Mains Connection 13

Motor Connection 14

Control Terminals 15

Connecting to Control Terminals 16

Switches 16

Power Circuit - Overview 17

Load sharing/Brake 18

4 Programming

How to Programme 19

Programming with DCT-10 Set-up Software 19

Programming with the Keypad 19

Status Menu 21

Quick Menu 21

Quick Menu Parameters 22

Main Menu 25

5 Modbus RTU

Modbus RTU Overview 27

Modbus RTU Message Framing Structure 28

Remote Terminal Unit 28

Modbus RTU Message Structure 28

Start/Stop Field 28

Address Field 29

Function Field 29

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AF-60 LP™ Micro Drive Operating Instructions

Data Field 29

CRC Check Field 29

Coil/Register Addressing 29

How to Control the frequency converter 31

Function Codes Supported by Modbus RTU 31

Exception and Error Codes 31

How to Access Parameters 32

Parameter Handling 32

Storage of Data 32

IND 32

Text Blocks 32

Conversion Factor 32

Parameter Values 32

Examples 33

Read Coil Status (01

Force/Write Single Coil (05

Force/Write Multiple Coils (0F

Read Holding Registers (03

Preset Single Register (06

Preset Multiple Registers (10

HEX

)

HEX

)

HEX

)

HEX

)

HEX

)

HEX

GE Drive Control Profile 37

Control Word According to GE Drive Control Profile 37

Explanation of the Control Bits 37

Status Word According to GE Drive Control Profile (STW) 39

Explanation of the Status Bits 40

Bus Speed Reference Value 41

6 Parameter Overview

Conversion Index 48

Change during operation 48

2-Set-up 48

Type 48

0-** Operation/Display 49

1-** Load/Motor 49

2-** Brakes 49

3-** Reference/Ramps 50

4-** Limits/Warnings 50

5-** Digital In/Out 50

6-** Analog In/Out 51

7-** Controllers 51

8-** Comm. and Options 51

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AF-60 LP™ Micro Drive Operating Instructions

13-** Logic Controller 52

14-** Special Functions 52

15-** Drive Information 52

16-** Data Readouts 53

7 Troubleshooting

Alarm, Warning and Extended Status Word 57

8 Specifications

Mains Supply 59

Other Specifications 62

Special Conditions 65

The Purpose of Derating 65

Derating for Ambient Temperature 65

Derating for Low Air Pressure 65

Derating for Running at Low Speeds 65

Options for AF-60 LP™ Micro Drive 66

Index

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AF-60 LP™ Micro Drive Operating Instructions

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AF-60 LP™ Micro Drive Operating Instructions

1 Safety

1.1.1 High Voltage Warning

The voltage of the frequency converter is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency

converter may cause damage to the equipment, serious injury or death. Consequently, it is essential to comply with the instructions in this

manual as well as local and national rules and safety regulations.

1.1.2 Safety Instructions

Prior to using functions directly or indirectly influencing personal safety (e.g. Fire Mode or other functions either forcing the motor to stop or

attempting to keep it functioning) a thorough risk analysis and system test must be carried through. The system tests must include testing

failure modes regarding the control signalling (analog and digital signals and serial communication.

• Make sure the frequency converter is properly connected to earth.

• Do not remove mains connections, motor connections or other power connections while the frequency converter is connected to power.

• Protect users against supply voltage.

• Protect the motor against overloading according to national and local regulations.

• The earth leakage current exceeds 3.5 mA.

• The [OFF] key is not a safety switch. It does not disconnect the frequency converter from mains.

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1.1.3 Software Version and Approvals

Operating Instructions

AF-60 LP™ Micro Drive

AF-60 LP™ Micro Drive Operating Instructions

Software Version

Series

This Operating Instructions can be used for all AF-60 LP™ Micro

Drive frequency converters

with software version 2.1x.

The software version number

can be read in

parameter 15-43.

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1.1.4 General Warning

AF-60 LP™ Micro Drive Operating Instructions

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected (such as external DC bus power supplies).

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

Before touching any potentially live parts of the frequency converter, wait at least 4 minutes for all sizes.

Shorter time is allowed only if indicated on the nameplate for the specific unit.

Leakage Current

The earth leakage current from the frequency converter exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced Protective Earth connection

must be ensured by means of a min. 10mm² Cu or an addtional PE wire - with the same cable cross section as the Mains wiring - must be

terminated separately.

Residual Current Device

This product can cause a DC current in the protective conductor. Where a residual current device (RCD) is used for extra protection, only an

RCD of Type B (time delayed) shall be used on the supply side of this product.

Protective earthing of the frequency converter and the use of RCDs must always follow national and local regulations.

Motor overload protection is possible by setting Parameter 1-90 Motor thermal protection to the value Electronic overload trip. For the North

American market: Electronic overload functions provide class 20 motor overload protection, in accordance with NEC.

Installation in high altitudes:

For altitudes above 2 km, please contact GE .

1.1.5 IT Mains

IT Mains

Installation on isolated mains source, i.e. IT mains.

Max. supply voltage allowed when connected to mains: 440 V.

As an option, GE offers line filters for improved harmonics performance.

1.1.6 Avoid unintended Start

While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the drive

Keypad.

• Disconnect the frequency converter from mains whenever personal safety considerations make it necessary to avoid unintended start of any motors.

• To avoid unintended start, always activate the [OFF] key before changing parameters.

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1.1.7 Disposal Instruction

1.1.8 Before Commencing Repair Work

Disconnect AF-60 LP™ Micro Drive from mains (and external DC supply, if present.)

2. Wait for 4 minutes (M1, M2 and M3) and 15 minutes (M4 and M5) for discharge of the DC-link.

3. Disconnect DC bus terminals and brake terminals (if present)

4. Remove motor cable

AF-60 LP™ Micro Drive Operating Instructions

Equipment containing electrical components must not be disposed of together with domestic waste.

It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

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2 Mechanical Installation

2.1 Before Starting

AF-60 LP™ Micro Drive Operating Instructions

2.1.1 Checklist

When unpacking the frequen cy converter, make sure that the unit is undam-

aged and complete. Check that the packaging contains the following:

•

AF-60 LP™ Micro Drive

•Quick Guide

2.2 Side-by-Side Installation

Illustration 2.1: Content of box.

The frequency converter can be mounted side-by-side for IP 20 rating units and requires 100 mm or 3.94 inclearance above and below for cooling. Regarding

surroundings in general, please see chapter 7. Specifications.

Illustration 2.2: Side-by-side installation.

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2.3.1 Mechanical Dimensions

A template for drilling can be found on the flap of the packaging.

Illustration 2.3: Mechanical dimensions.

AF-60 LP™ Micro Drive Operating Instructions

Unit

1 X 200-240 V 3 X 200 -240 V 3 X 380-480 V A A (incl. decoupling plate) a B b C Kg

Size

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 150 205 140.4 70 55 148 1.1 M2 1.5 1.5 1.5 - 2.2 176 230 166.4 75 59 168 1.6 M3 2.2 2.2 -3.7 3.0 - 7.5 239 294 226 90 69 194 3.0 M4 11.0-15.0 292 347.5 272.4 125 97 241 6.0 M5 18.5-22.0 335 387.5 315 165 140 248 9.5

For Keypad with potentiometer, please add 7.6 mm.

Table 2.1: Mechanical Dimensions

Power (kW) Height (mm) Width (mm)

Depth

(mm)

Max. Weight

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3 Electrical Installation

3.1 How to Connect

3.1.1 Electrical Installation in General

AF-60 LP™ Micro Drive Operating Instructions

NB!

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conductors required, (60-75° C) recom-

mended.

Details of terminal tightening torques.

Power (kW) Torque (Nm) Unit Size 1 x 200-240 V 3 x 200-240 V 3 x 380-480 V Line Motor DC connection/Brake Control Terminals Earth Relay

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 1.4 0.7 M2 1.5 1.5 1.5 - 2.2 1.4 0.7 M3 2.2 2.2 - 3.7 3.0 - 7.5 1.4 0.7 M4 11.0-15.0 1.3 1.3 1.3 0.15 3 0.5 M5 18.5-22.0 1.3 1.3 1.3 0.15 3 0.5

Spade connectors (6.3 mm Faston plugs)

Table 3.1: Tightening of terminals.

Spade Spade Spade

0.15 3 0.5

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AF-60 LP™ Micro Drive Operating Instructions

3.1.2 Fuses

Branch circuit protection:

In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuited and

overcurrent protected according to national/international regulations.

Short circuit protection:

GE Drive is suitable for a circuit capable of supplying a maximum of 100,000 A

(symmetrical), 480 V maximum.

rms

Overcurrent protection:

Provide overload protection to avoid overheating of the cables in the installation. Overcurrent protection must always be carried out according to national

regulations.

Non UL compliance:

If UL/cUL is not to be complied with, GE recommends using the fuses mentioned in the below table, which will ensure compliance with EN50178/IEC61800-5-1:

In case of malfunction, not following the fuse recommendation may result in damage to the frequency converter.

Max. fuses UL

Bussmann Bussmann Bussmann Littel fuse

1 X 200-240 V

Type RK1 Type J Type T Type RK1 Type CC Type RK1 Type gG 1/4 - 1/2 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A 1 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A 2 KTN-R35 JKS-35 JJN-35 KLN-R35 - A2K-35R 35A 3 KTN-R50 JKS-50 JJN-50 KLN-R50 - A2K-50R 50A

3 x 200-240 V

1/3 KTN-R10 JKS-10 JJN-10 KLN-R10 ATM-R10 A2K-10R 10A 1/2 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A 1 KTN-R20 JKS-20 JJN-20 KLN-R20 ATM-R20 A2K-20R 20A 2 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A 3 KTN-R40 JKS-40 JJN-40 KLN-R40 ATM-R40 A2K-40R 40A 5 KTN-R40 JKS-40 JJN-40 KLN-R40 - A2K-40R 40A

3 x 380-480 V

1/2 - 1 KTS-R10 JKS-10 JJS-10 KLS-R10 ATM-R10 A6K-10R 10A 2 KTS-R15 JKS-15 JJS-15 KLS-R15 ATM-R15 A2K-15R 16A 3 KTS-R20 JKS-20 JJS-20 KLS-R20 ATM-R20 A6K-20R 20A 4 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K405R 40A 5 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K-40R 40A

7.5 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A 10 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A 15 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A 20 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A 25 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A 30 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A

Table 3.2: Fuses

Ferraz-

Shawmut

Ferraz-

Shawmut

Max. fuses non UL

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AF-60 LP™ Micro Drive Operating Instructions

3.1.3 EMC-Correct Installation

Following these guidelines is advised, where compliance with EN 61000-6-3/4, EN 55011 or EN 61800-3 First environment is required. If the installation is in EN

61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended.

Good engineering practice to ensure EMC-correct electrical installation:

• Use only braided screened/armoured motor cables and control cables.

The screen should provide a minimum coverage of 80%.The screen material must be metal, not limited to but typically copper, aluminium, steel or lead.

There are no special requirements for the mains cable.

• Installations using rigid metal conduits are not required to use screened cable, but the motor cable must be installed in conduit separate from the control

and mains cables. Full connection of the conduit from the drive to the motor is required. The EMC performance of flexible conduits varies a lot and

information from the manufacturer must be obtained.

• Connect the screen/armour/conduit to earth at both ends for motor cables and control cables.

• Avoid terminating the screen/armour with twisted ends (pigtails). Such a termination increases the high frequency impedance of the screen, which

reduces its effectiveness at high frequencies. Use low impedance cable clamps or glands instead.

• Ensure good electrical contact between the de-coupling plate and the metal chassis of the frequency converter, see Instruction

• Avoid using unscreened/unarmoured motor or control cables inside cabinets housing the drive(s), where possible.

3.2 Mains Connection

3.2.1 Connecting to Mains

Step 1: First mount earth cable.

Step 2: Mount wires in terminals L1/L, L2 and L3/N and tighten.

For 3-phase connection, connect wires to all three terminals.

For single-phase connection, connect wires to terminals L1/L and L3/N.

Illustration 3.1: Mounting of earth cable and mains wires.

Illustration 3.2: Three-phase and single-phase wire connec-

tions.

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3.3 Motor Connection

3.3.1 How to Connect the Motor

See the chapter Specifications for correct dimensioning of motor cable cross-section and length.

• Use a shielded/armored motor cable to comply with EMC emission specifications, and connect this cable to both the decoupling plate and the motor

metal.

• Keep motor cable as short as possible to reduce the noise level and leakage currents.

All types of three-phased asynchronous standard motors can be connected

to the frequency converter. Normally, small motors are star-connected

(230/400 V, Δ/Y). Large motors are delta-connected (400/690 V, Δ/Y). Refer to

motor nameplate for correct connection and voltage.

AF-60 LP™ Micro Drive Operating Instructions

Step 1: First, mount the earth cable.

Step 2: Connect wires to terminals either in star or delta-connection. See mo-

tor nameplate for further information.

Illustration 3.3: Star and delta connections.

Illustration 3.4: Mounting of earth cable and motor wires.

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For EMC correct installation, use optional de-coupling plate, see chapter Op-

tions for frequency converter.

3.4 Control Terminals

3.4.1 Access to Control Terminals

All control cable terminals are located underneath the terminal cover in front

of the frequency converter. Remove the terminal cover using a screwdriver.

AF-60 LP™ Micro Drive Operating Instructions

Illustration 3.5: Frequency converter with de-coupling plate

NB!

See back of terminal cover for outlines of control terminals and switches.

Illustration 3.6: Removing terminal cover.

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AF-60 LP™ Micro Drive Operating Instructions

3.4.2 Connecting to Control Terminals

This illustration shows all control terminals of the frequency converter. Applying Start (term. 18) and an analog reference (term. 53 or 60) make the frequency

converter run.

Illustration 3.7: Overview of control terminals in PNP-configuration and factory setting.

3.5 Switches

NB!

Do not operate switches with power on the frequency converter.

Bus termination:

Switch BUS TER pos. ON terminates the RS485 port, terminals 68, 69. See

power circuit drawing.

Default setting = Off.

S200 Switches 1-4:

Switch 1: *OFF = PNP terminals 29

ON = NPN terminals 29

Switch 2: *OFF = PNP terminal 18, 19, 27 and 33

ON = NPN terminal 18, 19, 27 and 33

Switch 3: No function

Switch 4: *OFF = Terminal 53 0 - 10 V

ON = Terminal 53 0/4 - 20 mA

* = default setting

Table 3.3: Settings for S200 Switches 1-4

Illustration 3.8: S640 Bus termination.

Illustration 3.9: S200 Switches 1-4.

NB!

Parameter 6-19 must be set according to Switch 4 position.

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3.6 Power Circuit - Overview

3.6.1 Power Circuit - Overview

AF-60 LP™ Micro Drive Operating Instructions

Illustration 3.10: Diagram showing all electrical terminals.

* Brake (BR+ and BR-) are not applicable for Unit Size M1.

Brake resistors are available from GE.

Improved power factor and EMC performance can be achieved by installing optional GE line filters.

GE power filters can also be used for load sharing.

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3.6.2 Load sharing/Brake

Use 6.3 mm insulated Faston Plugs designed for high voltage for DC (Load Sharing and brake).

Load sharing: Connect terminals UDC- and UDC/BR+.

Brake: Connect terminals BR- and UDC/BR+ (Not applicable for Unit Size M1).

AF-60 LP™ Micro Drive Operating Instructions

Note that voltage levels of up to 850 V DC may occur between terminals

UDC+/BR+ and UDC-. Not short circuit protected.

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AF-60 LP™ Micro Drive Operating Instructions

4 Programming

4.1 How to Programme

4.1.1 Programming with DCT-10 Set-up Software

The frequency converter can be programmed from a PC via RS485 com-port by installing the DCT-10 Set-up Software.

This software can be downloaded from the GE Web site: www.geelectrical.com/drives

4.1.2 Programming with the Keypad

The Keypad is divided into four functional groups:

1. Numeric display.

2. Menu key.

3. Navigation keys.

4. Operation keys and indicator lights (LEDs).

NB!

Parameters should be changed in numerical order. Certain parameter values are affected by preceding changes.

Illustration 4.1: Keypad with potentiometer

The display:

A number of information can be read from the display.

Set-up number shows the active set-up and the edit set-up. If the same set-

up acts as both active and edit set-up, only that set-up number is shown

(factory setting).

When active and edit set-up differ, both numbers are shown in the display

(Setup 12). The number flashing, indicates the edit set-up.

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Illustration 4.2: Indicating Set-up

The small digits to the left are the selected parameter number.

The large digits in the middle of the display show the value of the selected

parameter.

The right side of the display shows the unit of the selected parameter. This

can be either Hz, A, V, kW, HP, %, s or RPM.

AF-60 LP™ Micro Drive Operating Instructions

Illustration 4.3: Indicating selected par. no.

Illustration 4.4: Indicating value of selected par.

Illustration 4.5: Indicating unit of selected par.

Motor direction is shown to the bottom left of the display - indicated by a

small arrow pointing either clockwise or counterclockwise.

Illustration 4.6: Indicating motor direction

Use the [MENU] key to select one of the following menus:

Status Menu:

The Status Menu is either in Readout Mode or Hand Mode. In Readout Mode the value of the currently selected readout parameter is shown in the display.

In Hand Mode the local Keypad reference is displayed.

Quick Menu:

Displays Quick Menu parameters and their settings. Parameters in the Quick Menu can be accessed and edited from here. Most applications can be run by setting

the parameters in the Quick Menus.

Main Menu:

Displays Main Menu parameters and their settings. All parameters can be accessed and edited here. A parameter overview is found later in this manual.

Indicator lights:

• Green LED: The frequency converter is on.

• Yellow LED: Indicates a warning. Please see section Troubleshooting

• Flashing red LED: Indicates an alarm. Please see section Troubleshooting

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AF-60 LP™ Micro Drive Operating Instructions

Navigation Keys:

[Back]: For moving to the previous step or layer in the navigation structure.

Arrows [

[OK]: For selecting a parameter and for accepting changes to parameter settings.

Operation Keys:

A yellow light above the operation keys indicates the active key.

[Hand ]: Starts the motor and enables control of the frequency converter via the Keypad.

[Off/Reset]: The motor stops except in alarm mode. In that case the motor will be reset.

[Auto ]: The frequency converter is controlled either via control terminals or serial communication.

[Potentiometer] Keypad: The potentiometer works in two ways depending on the mode in which the frequency converter is running.

In Auto Mode the potentiometer acts as an extra programmable analog input.

In Hand Mode the potentiometer controls local reference.

] [▼]: For maneuvering between parameter groups, parameters and within parameters.

▲

4.2 Status Menu

After power up the Status Menu is active. Use the [MENU] key to toggle be-

tween Status, Quick Menu and Main Menu.

Arrows [

The display indicates the status mode with a small arrow above “Status”.

] and [▼] toggles between the choices in each menu.

▲

4.3 Quick Menu

The Quick Menu gives easy access to the most frequently used parameters.

1. To enter the Quick Menu, press [MENU] key until indicator in display

is placed above Quick Menu.

4. Press [OK] to select a parameter.

6. Press [OK] to accept the change.

7. To exit, press either [Back] twice to enter Status, or press [Menu]

] [▼] to select either QM1 or QM2, then press [OK].

Use [

▲

Use [

] [▼] to browse through the parameters in the Quick Menu.

▲

] [▼] to change the value of a parameter setting.

Use [

▲

once to enter Main Menu.

Illustration 4.7: Indicating Status mode

Illustration 4.8: Indicating Quick Menu mode

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4.4 Quick Menu Parameters

4.4.1 Quick Menu Parameters - Basic Settings QM1

Below are descriptions of all parameters found in the Quick Menu.

＊ = Factory setting.

AF-60 LP™ Micro Drive Operating Instructions

1-20 Motor Power [kW]/[HP] (P

m.n

)

Option: Function:

Enter motor power from nameplate data.

Two sizes down, one size up from nominal AF-60 LP™ rating.

[1] 0.09 kW/0.12 HP

[2] 0.12 kW/0.16 HP

[3] 0.18kW/0.25 HP

[4] 0.25 kW/0.33 HP

[5] 0.37kW/0.50 HP

[6] 0.55 kW/0.75 HP

[7] 0.75 kW/1.00 HP

[8] 1.10 kW/1.50 HP

[9] 1.50 kW/2.00 HP

[10] 2.20 kW/3.00 HP

[11] 3.00 kW/4.00 HP

[12] 3.70 kW/5.00 HP

[13] 4.00 kW/5.40 HP

[14] 5.50 kW/7.50 HP

[15] 7.50 kW/10.0 HP

[16] 11.00 kW/15.00 HP

[17] 15.00 kW/20.00 HP

[18] 18.50 kW/25.00 HP

[19] 22.00 kW/29.50 HP

[20] 30.00 kW/40.00 HP

NB!

Changing this parameter affects par. 1-22 to 1-25, 1-30, 1-33 and 1-35.

1-22 Motor Voltage (U

m.n

)

Range: Function:

230/400 V [50 - 999 V] Enter motor voltage from nameplate data.

1-23 Motor Frequency (f

m.n

)

Range: Function:

60 Hz* [20-400 Hz] Enter motor frequency from nameplate data.

1-24 Motor Current (I

m.n

)

Range: Function:

M-type de-

pendent*

[0.01 - 100.00 A] Enter motor current from nameplate data.

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AF-60 LP™ Micro Drive Operating Instructions

1-25 Motor Nominal Speed (n

m.n

)

Range: Function:

M-type De-

pendent*

[100 - 9999 RPM] Enter motor nominal speed from nameplate data.

1-29 Auto Tune

Option: Function:

Use Auto Tune to optimize motor performance.

NB!

This parameter cannot be changed while motor runs.

1. Stop the frequency converter – make sure motor is at standstill

2. Choose [2] Enable Auto Tune

3. Apply start signal

– Via Keypad: Press Hand

- Or in Remote On mode: Apply start signal on terminal 18

[0] * Off Auto Tune function is disabled.

[2] Enable Auto Tune Auto Tune function starts running.

NB!

To gain optimum tuning of frequency converter, run Auto Tune on a cold motor.

3-02 Minimum Reference

Range: Function:

0.00* [-4999 - 4999] Enter value for minimum reference.

The sum of all internal and external references are clamped (limited) to the minimum reference value,

par. 3-02.

3-03 Maximum Reference

Range: Function:

Maximum Reference is adjustable in the range Minimum Reference - 4999.

50.00* [-4999 - 4999] Enter value for Maximum Reference.

The sum of all internal and external references are clamped (limited) to the maximum reference value,

par. 3-03.

3-41 Accel Time 1

Range: Function:

3.00 s* [0.05 - 3600.00 s ] Enter accel time from 0 Hz to rated motor frequency (f

Choose a accel time ensuring that torque limit is not exceeded, see par. 4-16.

) set in par. 1-23.

M,N

3-42 Decel Time 1

Range: Function:

3.00* [0.05 - 3600.00 s] Enter decel time from rated motor frequency (f

Choose a decel time that does not cause over-voltage in due to regenerative operation of motor. Fur-

thermore, regenerative torque must not exceed limit set in par. 4-17.

) in par. 1-23 to 0 Hz.

M,N

4.4.2 Quick Menu Parameters - PI Basic Settings QM2

The following is a brief description of the parameters for the PI Basic Settings. For a more detailed description, please see AF-60 LP™ Micro Drive Programming

Guide.

1-00 Configuration Mode

Range: Function:

[] Choose [3] Process Closed Loop

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AF-60 LP™ Micro Drive Operating Instructions

3-02 Min. Reference

Range: Function:

[-4999 - 4999] Sets limits for set-point and feedback.

3-03 Max. Reference

Range: Function:

[-4999 - 4999] Sets limits for set-point and feedback.

3-10 Preset Reference

Range: Function:

[-100.00 - 100.00] Preset [0] works as set-point.

4-12 Motor Speed Low Limit

Range: Function:

[0.0 - 400 Hz] Lowest possible output frequency.

4-14 Motor Speed High Limit

Range: Function:

[0.0 - 400.00 Hz] Highest possible output frequency.

6-22 Terminal 60 Low Current

Range: Function:

[0.00 - 19.99 mA] Normally set to 0 or 4 mA.

6-23 Terminal 60 High Current

Range: Function:

[0.01 - 20.00 mA] Normally (default) set to 20 mA.

6-24 Terminal 60 Low Feedback Value

Range: Function:

[-4999 - 4999] Value corresponding to P. 6-22 setting.

6-25 Terminal 60 High Feedback Value

Range: Function:

[-4999 - 4999] Value corresponding to P. 6-23 setting.

6-26 Terminal 60 Filter Time Constant

Range: Function:

[0.01 - 10.00 s] Filter for suppressing electrical noise.

7-20 Process CL Feedback Resource

Range: Function:

[] Choose [2] analog input 60.

7-30 Process PI Normal/Inverse

Range: Function:

[] Most PI controllers are “Normal”.

7-31 Process PI Anti Windup

Range: Function:

[] Leave Enabled normally.

7-32 Process PI Start Speed

Range: Function:

[0.0 - 200.0 Hz] Choose expected normal running speed.

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7-33 Process PI Proportional Gain

Range: Function:

[0.00 - 10.00] Enter the P-factor.

7-34 Process PI Integral Time

Range: Function:

[0.10 - 9999.00 s] Enter the I-factor.

7-38 Process Feed Forward Factor

Range: Function:

[0 - 400%] Only applicable with changing set-points.

4.5 Main Menu

The Main Menu gives access to all parameters.

1. To enter the Main Menu, press [MENU] key until indicator in display

is placed above Main Menu.

Use [

] [▼] to browse through the parameter groups.

▲

3. Press [OK] to select a parameter group.

5. Press [OK] to select the parameter.

7. Press [OK] to accept the value.

8. To exit, press either [Back] twice to enter Quick Menu, or press

] [▼] to browse through the parameters in the specific group.

Use [

▲

] [▼] to set/change the parameter value.

Use [

▲

[Menu] once to enter Status.

AF-60 LP™ Micro Drive Operating Instructions

Illustration 4.9: Indicating Main Menu mode

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AF-60 LP™ Micro Drive Operating Instructions

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AF-60 LP™ Micro Drive Operating Instructions

5 Modbus RTU

5.1 Modbus RTU Overview

5.1.1 Assumptions

These operating instructions assume that the installed controller supports the interfaces in this document and that all the requirements stipulated in the controller,

as well as the frequency converter, are strictly observed, along with all limitations therein.

5.1.2 What the User Should Already Know

The Modbus RTU (Remote Terminal Unit) is designed to communicate with any controller that supports the interfaces defined in this document. It is assumed that

the user has full knowledge of the capabilities and limitations of the controller.

5.1.3 Modbus RTU Overview

Regardless of the type of physical communication networks, the Modbus RTU Overview describes the process a controller uses to request access to another

device. This includes how it will respond to requests from another device, and how errors will be detected and reported. It also establishes a common format for

the layout and contents of message fields.

During communications over a Modbus RTU network, the protocol determines how each controller will learn its device address, recognise a message addressed

to it, determine the kind of action to be taken, and extract any data or other information contained in the message. If a reply is required, the controller will construct

the reply message and send it.

Controllers communicate using a master-slave technique in which only one device (the master) can initiate transactions (called queries). The other devices (slaves)

respond by supplying the requested data to the master, or by taking the action requested in the query.

The master can address individual slaves, or can initiate a broadcast message to all slaves. Slaves return a message (called a response) to queries that are

addressed to them individually. No responses are returned to broadcast queries from the master. The Modbus RTU protocol establishes the format for the master’s

query by placing into it the device (or broadcast) address, a function code defining the requested action, any data to be sent, and an error-checking field. The

slave’s response message is also constructed using Modbus protocol. It contains fields confirming the action taken, any data to be returned, and an error- checking

field. If an error occurs in receipt of the message, or if the slave is unable to perform the requested action, the slave will construct an error message and send it

in response, or a time-out will occur.

5.1.4 Frequency Converter with Modbus RTU

The frequency converter communicates in Modbus RTU format over the built-in RS-485 interface. Modbus RTU provides access to the Control Word and Bus

Reference of the frequency converter.

The Control Word allows the Modbus master to control several important functions of the frequency converter:

•Start

• Stop of the frequency converter in various ways:

Coast stop

Quick stop

DC Brake stop

Normal (accel/decel) stop

• Reset after a fault trip

• Run at a variety of preset speeds

• Run in reverse

• Change the active set-up

• Control the frequency converter’s built-in relay

The Bus Reference is commonly used for speed control. It is also possible to access the parameters, read their values, and where possible, write values to them.

This permits a range of control options, including controlling the setpoint of the frequency converter when its internal PI controller is used.

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AF-60 LP™ Micro Drive Operating Instructions

5.2 Modbus RTU Message Framing Structure

5.2.1 Remote Terminal Unit

The controllers are set up to communicate on the Modbus network using RTU (Remote Terminal Unit) mode, with each 8-bit byte in a message containing two 4-

bit hexadecimal characters.

The format for each byte is shown below.

Start bit Data bit Stop/parity Stop

Coding system: 8-bit binary, hexadecimal 0-9, A-F. Two hexadecimal characters contained in each 8-bit field of the

message.

Bits per byte: 1 start bit

8 data bits, least significant bit sent first

Parity: 1 bit for even/odd parity is used; 1 or 2 stop bits if no parity is selected (see par. 8-33).

Error Check Field: Cyclical Redundancy Check (CRC).

5.2.2 Modbus RTU Message Structure

The transmitting device places a Modbus RTU message into a frame with a known beginning and ending point. This allows receiving devices to begin at the start

of the message, read the address portion, determine which device is addressed (or all devices, if the message is broadcast), and to recognise when the message

is completed. Partial messages are detected and errors set as a result - or timeouts occur. Characters for transmission must be in hexadecimal 00 to FF format

in each field.

The frequency converter continuously monitors the network bus, also during “silent” intervals. When the first field (the address field) is received, each frequency

converter or device decodes it to determine which device is being addressed. Modbus RTU messages addressed to zero are broadcast messages. No response

is permitted for boradcast messages. A typical message frame is shown below.

Start Address Function Data CRC check End

T1-T2-T3-T4 1 byte 1 byte N x 1 byte 2 bytes T1-T2-T3-T4

Table 5.1: Typical Modbus RTU Message Structure

5.2.3 Start/Stop Field

Messages start with a silent period of at least 3.5 character intervals. This is implemented as a multiple of character intervals at the selected network baud rate

(shown as Start T1-T2-T3-T4). The first field to be transmitted is the device address. Following the last transmitted character, a similar period of at least 3.5 character

intervals marks the end of the message. A new message can begin after this period.

The entire message frame must be transmitted as a continuous stream. If a silent period of more than 1.5 character intervals occurs before completion of the

frame, the receiving device flushes the incomplete message and assumes that the next byte will be the address field of a new message. Similarly, if a new message

begins prior to 3.5 character intervals after a previous message, the receiving device will ignore both messages. This will cause a time-out (no response from the

slave).

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AF-60 LP™ Micro Drive Operating Instructions

5.2.4 Address Field

The address field of a message frame contains 1 byte. Valid slave device addresses are in the range of 0 - 247 decimal. The individual slave devices are assigned

addresses in the range of 1 - 247 (0 is reserved for broadcast mode, which all slaves recognise). A master addresses a slave by placing the slave address in the

address field of the message.

When the slave sends its response, it places its own address in this address field to let the master know which slave is responding.

5.2.5 Function Field

The function field of a message frame contains 1 byte. Function fields are used to send messages between master and slave. When a message is sent from a

master to a slave device, the function code field tells the slave what kind of action to perform. When the slave responds to the master, it uses the function code

field to indicate either a normal (error-free) response, or that some kind of error occurred (called an exception response).

For a normal response, the slave simply echoes the original function code. For an exception response, the slave returns a code that is equivalent to the original

code with its most significant bit set to logic 1. In addition, the slave places a unique code into the data field of the response message. This tells the master what

kind of error occurred, or the reason for the exception. Please also refer to the sections Function Codes Supported by Modbus RTU and Exception Codes.

5.2.6 Data Field

The data field is constructed using sets of two hexidecimal digits in the range of 00 to FF hexidecimal. These are made up of one RTU character. The data field of

messages sent from a master to a slave device contains additional information which the slave must use to take the action defined by the function code. This

can include items such as addresses of coils or registers, the quantity of items to be handled. and the count of actual data bytes in the field.

5.2.7 CRC Check Field

Messages include an error-checking field, operating on the basis of a Cyclical Redundancy Check (CRC) method. The CRC field checks the content of the entire

message. It is applied regardless of any parity check method used for the individual characters of the message.

The CRC value is calculated by the transmitting device, which appends the CRC as the last field in the message. The receiving device recalculates a CRC during

receipt of the message and compares the calculated value to the actual value received in the CRC field. If the two values are unequal, a bus time-out occurs. The

error-checking field contains a 16-bit binary value implemented as two 8-bit bytes. When this is done, the low-order byte of the field is appended first, followed

by the high-order byte. The CRC high-order byte is the last byte sent in the message.

5.2.8 Coil/Register Addressing

In Modbus, all data are organised in coils and holding registers. Coils hold a single bit, whereas holding registers hold a 2-byte word (i.e. 16 bits). All data addresses

in Modbus messages are referenced to zero. The first occurrence of a data item is addressed as item number zero.

Example:

The coil known as “coil 1” in programmable controller is addressed as coil 0000 in the data address field of a Modbus message. Coil 127 decimal is addressed as

coil 007E

Holding register 40001 is addressed as register 0000 in the data address field of the message. The function code field already specifies a “holding register”

operation. Therefore, the “4XXXX” reference is implicit. Holding register 40108 is addressed as register 006B

(126 decimal).

HEX

DET-579A

(107 decimal).

HEX

AF-60 LP™ Micro Drive Operating Instructions

Coil number Description Signal direction

1 - 16 Frequency converter control word (see table below) Master to slave

17 - 32 Frequency converter speed or set-point reference

Range 0x0 - 0xFFFF (-200% ... ~ 200%)

33 - 48 Frequency converter status word (see table below) Slave to master

49 - 64 Open loop mode: Frequency converter output fre-

quency

Closed loop mode: Frequency converter feedback sig-

nal

65 Parameter write control (master to slave)

0 = Parameter changes are written to the RAM of the

frequency converter

1 = Parameter changes are written to the RAM and

EEPROM of the frequency converter

66 - 65536 Reserved

Master to slave

Slave to master

Master to slave

Coil 0 1

01 Preset reference LSB

02 Preset reference MSB

03 DC brake No DC brake

04 Coast stop No coast stop

05 Quick stop No quick stop

06 Freeze outp No freeze outp

07 Ramp stop Start

08 No function Reset

09 No jog Jog

10 Ramp 1 Ramp 2

11 Data not valid Data valid

12 Relay 1 off Relay 1 on

13 Not used Not used

14 Setup 1 Setup 2

15 Not used Not used

16 No reversing Reversing

Frequency converter control word (GE Drive profile)

00001 – 00006 Reserved

00007 Last error code. See sectionException and Error Codes.

00008 Reserved

00009 Parameter index*

00100 – 00999 000 parameter group (parameters 001 through 099)

01000 – 01999 100 parameter group (parameters 100 through 199)

02000 – 02999 200 parameter group (parameters 200 through 299)

03000 – 03999 300 parameter group (parameters 300 through 399)

04000 – 04999 400 parameter group (parameters 400 through 499)

……

49000 – 49999 4900 parameter group (parameters 4900 through 4999)

50000 Input data: Frequency converter control word register (CTW).

50010 Input data: Bus reference register (REF).

……

50200 Output data: Frequency converter status word register (STW).

50210 Output data: Frequency converter main actual value register (MAV).

Coil 0 1

33 Control not ready Control ready

34 Unit not ready Unit ready

35 Coasted Not coasted

36 Error, tripped

37 Error, no trip

38 Not used Not used

39 Error, trip locked

40 No warning Warning

41 Not on reference On reference

42 Hand mode Auto mode

43 Out of freq. range In frequency range

44 Not running Running

45 No res. brake fault Resistor brake fault

46 No voltage warning Voltage warning

47 Not in current limit Current limit

48 No thermal warning Thermal warning

Frequency converter status word (GE Drive profile)

Table 5.2: Holding Registers

* Used to specify the index number to be used when accessing an indexed parameter

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AF-60 LP™ Micro Drive Operating Instructions

5.3 How to Control the frequency converter

This section describes codes which can be used in the function and data fields of a Modbus RTU message. For a complete description of all the message fields

please refer to the section Modbus RTU Message Framing Structure.

5.3.1 Function Codes Supported by Modbus RTU

Modbus RTU supports use of the following function codes in the function field of a message:

Function Function Code

Read coils 1 hex

Read holding registers 3 hex

Write single coil 5 hex

Write single register 6 hex

Write multiple coils F hex

Write multiple registers 10 hex

Get comm. event counter B hex

Report slave ID 11 hex

Function Function code Sub-function code Sub-function

Diagnostics 8 1 Restart communication

2 Return diagnostic register

10 Clear counters and diagnostic register

11 Return bus message count

12 Return bus communication error count

13 Return bus exception error count

14 Return slave message count

5.3.2 Exception and Error Codes

In the event of an error, the following exception codes may appear in the data field of a response message. For a full explanation of the structure of an exception

(i.e. error) response, please refer to Function Field in section Modbus RTU Message Framing Structure.

MODBUS Exception Codes

Code Name Meaning

1 Illegal function The function code received in the query is not an allowable action for the server (or slave). This may be because the function

code is only applicable to newer devices, and was not implemented in the unit selected. It could also indicate that the server (or

slave) is in the wrong state to process a request of this type, for example it is not configured and is being asked to return register

values.

2 Illegal data address The data address received in the query is not an allowable address for the server (or slave). More specifically, the combination

of reference number and transfer length is invalid. For a controller with 100 registers, a register with offset 96 and length 4 would

succeed, a request with offset 96 and length 5 will generate exception 02.

3 Illegal data value A value contained in the query data field is not an allowable value for server (or slave). This indicates a fault in the structure of

the remainder of a complex request, such as an incorrect implied length. It specifically does NOT mean that a data item submitted

for storage in a register has a value outside the expectation of the application program, since the MODBUS protocol is unaware

of the significance of any particular value of any particular register.

4 Slave device failure An unrecoverable error occurred while the server (or slave) was attempting to perform the requested action

In case of an exception code 4 while accessing parameter values in the drive, detailed information about the latest exception can be read from the drives Holding

Register 0007. This register may contain one of the following, detailed error codes regarding the latest occurring MODBUS Exception.

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AF-60 LP™ Micro Drive Operating Instructions

Error code in holding register 0007 Description

00 The parameter number does not exist

01 There is no write access to the parameter

02 The data value exceeds the parameter limits

03 The sub-index in use does not exist

05 The data type does not match the parameter called

17 Data change in the parameter called is not possible in the present mode

18 Other error

130 There is no bus access to the parameter called

5.4 How to Access Parameters

5.4.1 Parameter Handling

The PNU (Parameter Number) is translated from the register address contained in the Modbus read or write message. The parameter number is translated to

Modbus register address as (10 x parameter number -1)

5.4.2 Storage of Data

The Coil 65 decimal determines whether data written to the frequency converter are stored in EEPROM and RAM (coil 65 = 1) or only in RAM (coil 65 = 0).

DECIMAL

5.4.3 IND

The array index is set in Holding Register 9 and used when accessing array parameters.

5.4.4 Text Blocks

Parameters stored as text strings are accessed in the same way as the other parameters. The maximum text block size is 20 characters. If a read request for a

parameters is for more characters than the parameter stores, the response is truncated. If the read request for a parameter is for fewer characters than the

parameter stores, the response is space filled.

5.4.5 Conversion Factor

The different attributes for each parameter can be seen in the section on factory settings. Since a parameter value can only be transferred as a whole number,

a conversion factor must be used to transfer decimals. Please refer to the section Conversion Index.

5.4.6 Parameter Values

Standard Data Type

Standard data types are int16, int32, uint8, uint16 and uint32. They are stored as 4x registers (40001 - 4FFFF). The parameters are read using function 03

Holding Registers”. Parameters are writtein using the function 6

for 2 registers (32 bits). Readable sizes range from 1 register (16 bits) up to 10 registers (20 characters).

Non Standard Data Types

Non standard data types are text strings and are stored as 4x registers (40001 - 4FFFF). The parameters are read using function 03

and written using function 10

“Preset Multiple Registers”. Readable sizes range from 1 register (2 characters) up to 10 registers (20 characters).

HEX

“Preset Single Register” for 1 register (16 bits), and the function 10

HEX

“Preset Multiple Registers”

HEX

“Read Holding Registers”

HEX

“Read

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AF-60 LP™ Micro Drive Operating Instructions

5.5 Examples

The following examples illustrate various Modbus RTU commands. If an error occurs, please refer to the Exception Codes section.

5.5.1 Read Coil Status (01

Description

This function reads the ON/OFF status of discrete outputs (coils) in the frequency converter. Broadcast is never supported for reads.

Query

The query messages specifies the staring coil and quantity of coils to be read. Coil addresses start at zero, i.e. coil 33 is addressed as 32.

Example of a request to read coils 33-48 (Status Word) from slave device 01:

Field Name Example (HEX)

Slave address 01 (frequency converter address)

Function 01 (read address)

Starting Address HI 00

Starting Address LO 20 (32 decimal)

No. of Points HI 00

No. of Points LO 10 (16 decimal)

Error Check (CRC) -

Response

The coil status in the response message is packed as one coil per bit of the data field. Status is indicated as: 1 = ON; 0 = OFF.

The LSB of the first data byte contains the coil addressed in the query. The other coils follow toward the high order end of this byte, and from “low order to high

order” in subsequent bytes.

If the returned coil quantity is not a multiple of eight, the remaining bits in the final data byte will padded with zeros (toward the high order and of the byte). The

Byte Count field specifies the number of complete bytes of data.

HEX

)

Field Name Example (HEX)

Slave address 01 (frequency converter address)

Function 01 (read coils)

Byte count 02 (2 bytes of data)

Data (Coils 40-33) 07

Data (Coils 48-41) 06 (STW = 0607hex)

Error Check (CRC) -

5.5.2 Force/Write Single Coil (05

Description

This function forces a coil to either ON or OFF. When broadcast the function forces the same coil references in all attached slaves.

Query

The query message specifies the coil 65 (parameter write control) to be forced. Coil addresses start at zero, i.e. coil 65 is addressed as 64. Force Data = 00 00HEX

(OFF) or FF 00HEX (ON).

Field Name Example (HEX)

Slave address 01 (frequency converter address)

Function 05 (write single coil)

Coil Address HI 00

Coil Address LO 40 (coil no. 65)

Force Data HI FF

Force Data LO 00 (FF 00 = ON)

Error Check (CRC) -

HEX

)

DET-579A

Response

The normal response is an echo of the query, returned after the coil state has been forced.

Field Name Example (HEX)

Slave address 01

Function 05

Coil Address HI 00

Coil Address LO 40

Data HI FF

Data LO 00

Error Check (CRC) -

AF-60 LP™ Micro Drive Operating Instructions

5.5.3 Force/Write Multiple Coils (0F

HEX

)

Description

This function forces each coil in a sequence of coils to either ON or OFF. When broadcast the function forces the same coil references in all attached slaves.

Query

The query message specifies the coils 17 to 32 (speed set-point) to be forced. Coil addresses start at zero, i.e. coil 17 is addressed as 16.

Field Name Example (HEX)

Slave address 01 (frequency converter address)

Function 0F (write multiple coil)

Coil Address HI 00

Coil Address LO 10 (coil address 17)

Quantity of coils HI 00

Quantity of coils LO 10 (16 coils)

Byte count 02

Force Data HI (coils 8-1) 20

Force Data LO (coils 10-9) 00 (ref. = 2000hex)

Error Check (CRC) -

Response

The normal response returns the slave address, function code, starting address, and quantity of coils forced.

Field Name Example (HEX)

Slave address 01 (frequency converter address)

Function 0F (write multiple coils)

Coil Address HI 00

Coil Address LO 10 (coil address 17)

Quantity of coils HI 00

Quantity of coils LO 10 (16 coils)

Error Check (CRC) -

5.5.4 Read Holding Registers (03

Description

This function reads the content of holding registers in the slave.

Query

The query message specifies the starting register and quantity to be read. Register addresses start at zero, i.e. registers 1-4 are addressed as 0-3.

HEX

)

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AF-60 LP™ Micro Drive Operating Instructions

Example

Read PNU 342 which is mapped to register 0x0D5B(RegAdr = 342 x 10 - 1)

Field Name Example (HEX)

Slave address 01

Function 03

Starting Address HI 0D

Starting Address LO 5B

No. of Points HI 00

No. of Points LO 02

Error Check (CRC) -

Table 5.3: Request frame

Response

The register data in the response message are packed as two bytes per register, with the binary contents right justified within each byte. For each register, the

first byte contains the high order bits and the second contains the low order bits.

Field Name Example (HEX)

Slave address 01

Function 03

Byte count 04

Data HI (Register 3419) 00

Data LO (Register 3419) 00

Data HI (Register 3420) 00

Data LO (Register 3420) 03

Error Check (CRC) -

Table 5.4: Normal response frame

5.5.5 Preset Single Register (06

Description

This function presets a value into a single holding register.

Query

The query message specifies the register reference to be preset. Register addresses start at zero, i.e. register 1 is addressed as 0.

Example

Write 1 to PNU3 which is mapped to register 0x001D (3 x 10-1 = 29 = 001DHex)

Field Name Example (HEX)

Slave address 01

Function 06

Starting Address HI 00

Starting Address LO 1D

No. of Points HI 00

No. of Points LO 01

Error Check (CRC) -

Table 5.5: Request frame

HEX

)

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AF-60 LP™ Micro Drive Operating Instructions

Response

The normal response is an echo of the query, returned after the register contents have been passed.

Field Name Example (HEX)

Slave address 01

Function 06

Starting Address HI 00

Starting Address LO 1D

No. of Points HI 00

No. of Points LO 01

Error Check (CRC) -

Table 5.6: Normal response frame

5.5.6 Preset Multiple Registers (10

Description

This function presets a value into a sequence of holding registers.

Query

The query message specifies the register references to be preset. Register addresses start at zero, i.e. register 1 is addressed as 0.

Example Write 65535 (655.35s) to PNU734 (4-bytes) mapped to 0 x 1CAB

HEX

)

Field Name Example (HEX)

Slave address 01

Function 10

Starting Address HI 1C

Starting Address LO AB

No. of Registers HI 00

No. of Registers LO 02

Byte count 04

Write Data HI (Register 7339) 00

Write Data LO (Register 7339) 00

Write Data HI (Register 7340) FF

Write Data LO (Register 7340) FF

Error Check (CRC) -

Table 5.7: Request frame

Response

The normal response returns the slave address, function code, starting address, and quantity of registers preset.

Field Name Example (HEX)

Slave address 01

Function 10

Starting Address HI 1C

Starting Address LO AB

No. of Registers HI 00

No. of Registers LO 02

Error Check (CRC) -

Table 5.8: Normal response frame

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5.6 GE Drive Control Profile

5.6.1 Control Word According to GE Drive Control Profile

AF-60 LP™ Micro Drive Operating Instructions

Bit Bit value = 0 Bit value = 1

00 Preset reference select - lsb Preset reference select - lsb

01 Preset reference select - msb Preset reference select - msb

02 DC brake Ramp

03 Coasting No coasting

04 Quick stop Ramp

05 Freeze output No freeze output

06 Ramp stop Start

07 No function Reset

08 No function Jog

09 Ramp 1 Ramp 2

10 Data invalid Data valid

11 No function Relay 01 active

12 No function No function

13 Setup 1 Setup 2

14 No function No function

15 No function Reverse

5.6.2 Explanation of the Control Bits

Bits 00/01

Bits 00 and 01 are used to choose between the four reference values, which are pre-programmed in par. 3-10 Preset Reference according to the following table:

Programmed ref. value Parameter Bit 01 Bit 02

1 3-10 [0] 0 0

2 3-10 [1] 0 1

3 3-10 [2] 1 0

4 3-10 [3] 1 1

NB!

In par. 8-56 Preset reference a selection is made to define how Bit 00/01 gates with the corresponding function on the digital inputs.

Bit 02, DC brake:

Bit 02 = “0” leads to DC braking and stop. Braking current and duration are set in par. 2-01 DC Brake current and 2-02 Braking time.

Bit 02 = “1” leads to ramping.

Bit 03, Coasting:

Bit 03 = “0” shuts off the output transistors causing the motor to coast to a standstill.

Bit 03 = “1” enables the frequency converter to start the motor if the other starting conditions have been fulfilled.

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NB!

In par. 8-50 Coasting select a selection is made to define how Bit 03 gates with the corresponding function on a digital input.

Bit 04, Quick stop:

Bit 04 = “0” causes a stop, in which the motor speed is ramped down to stop via 9ar. 3-81 Quick stop ramp time.

Bit 05, Hold output frequency:

Bit 05 = “0” causes the present output frequency (in Hz) to freeze. The frozen output frequency can then be changed only by means of the digital inputs (par. 5-10

to 5-15) programmed to Speed up and Speed down.

NB!

If Freeze output is active, the frequency converter can only be stopped by the following:

• Bit 03 Coasting stop

• Bit 02 DC braking

• Digital input (par. 5-10 to 5-15) programmed to DC braking, Coasting stop or Reset and coasting stop.

Bit 06, Ramp stop/start:

Bit 06 = “0” causes a stop, in which the motor speed is ramped down to stop via the selected ramp down parameter.

Bit 06 = “1” permits the frequency converter to start the motor, if the other starting conditions have been fulfilled.

NB!

In par. 8-53 Start select a selection is made to define how Bit 06 Ramp stop/start gates with the corresponding function on a digital input.

Bit 07, Reset:

Bit 07 = “0” does not cause a reset.

Bit 07 = “1” causes the reset of a trip. Reset is activated on the signal's leading edge, i.e. when changing from logic “0” to logic “1”.

Bit 08, Jog:

Bit 08 = “1” causes the output frequency to be determined by par. 3-19 Jog speed.

Bit 09, Selection of ramp 1/2:

Bit 09 = “0” means the ramp 1 is active (par. 3-40 to 3-47).

Bit 09 = ”1” means that ramp 2 (par. 3-50 to 3-57) is active.

Bit 10, Data not valid/Data valid:

Is used to tell the frequency converter whether the control word is to be used or ignored.

Bit 10 = “0” causes the control word to be ignored.

Bit 10 =”1” causes the control word to be used.

Bit 11, Relay 01:

Bit 11 = “0” Relay 01 not activated

Bit 11 = “1” Relay 01 is activated, provided Control word Bit 11 has been chosen in par. 5-40 Function relay.

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AF-60 LP™ Micro Drive Operating Instructions

Bit 12:

Not used.

Bit 13, Selection of set-up:

Bit 13 = is used to choose the active set-up. The function is only possible when Multi set-ups is selected in par. 0-10 Active Set-up.

NB!

In par. 8-55 Set-up select a selection is made to define how Bit 13 gates with the corresponding function on the digital inputs.

Bit 14:

Not used.

Bit 15, Reverse:

Bit 15 = “0” causes no reversing.

Bit 15 = “1” causes reversing.

NB!

Depends on par. 8-54 Reversing select.

5.6.3 Status Word According to GE Drive Control Profile (STW)

Bit Bit value = 0 Bit value = 1

00 Control not ready Control ready

01 Unit not ready Unit ready

02 Coasting Enable

03 No error Error, trip

04 No error Error (no trip)

05 Reserved -

06 Not trip locked Trip locked

07 No warning Warning

09 Local operation Bus control

10 Out of frequency limit Frequency limit OK

11 Not running Running

12 No resistor brake fault Resistor brake fault

13 Voltage OK Voltage exceeded

14 Torque OK Torque exceeded

15 No thermal warning Thermal warning

Speed ≠ reference

Speed = reference

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AF-60 LP™ Micro Drive Operating Instructions

5.6.4 Explanation of the Status Bits

Bit 00, Control not ready/ready:

Bit 00 = “0” means that the frequency converter has tripped.

Bit 00 = “1” means that the frequency converter controls are ready, but that the power component is not necessarily receiving any power supply (in case of external

24 V supply to controls).

Bit 01, Frequency converter ready:

Bit 01 = “1”. The frequency converter is ready for operation, but there is an active coasting command via the digital inputs or via serial communication.

Bit 02, Coasting stop:

Bit 02 = “0”. The frequency converter released the motor.

Bit 02 = “1”. The frequency converter can start the motor when a start command is given.

Bit 03, No error/trip:

Bit 03 = “0” means that the frequency converter is not in fault mode.

Bit 03 = “1” means that the frequency converter is tripped, and that a reset signal is required to re-establish operation.

Bit 04, No error/error (trip):

Bit 04 = “0” means that the frequency converter is not in fault mode.

Bit 04 = “1” means that there is a frequency converter error but no trip.

Bit 05:

Not used.

Bit 06, No error/trip lock:

Bit 06 = “0” means that the frequency converter is not in fault mode.

Bit 06 = “1” means that the frequency converter is tripped and locked.

Bit 07, No warning/warning:

Bit 07 = “0” means that there are no warnings.

Bit 07 = “1” means that a warning has occurred.

Bit 08, Speed ≠ reference/speed = reference:

Bit 08 = “0” means that the motor is running, but that the present speed is di fferent from the preset speed reference. For example, this might occur while the speed

is being ramped up/down during start/stop.

Bit 08 = “1” means that the present motor speed matches the preset speed reference.

Bit 09, Local operation/bus control:

Bit 09 = “0” means that [Stop/Reset] is activated on the control unit. It is not possible to control the frequency converter via serial communication.

Bit 09 = “1” means that it is possible to control the frequency converter via serial communication.

Bit 10, Out of frequency limit:

Bit 10 = “0”, if the output frequency has reached the value in par. 4-12 Motor speed low limit or par . 4-13 Motor speed high limit.

Bit 10 = “1” means that the output frequency is within the defined limits.

Bit 11, Running:

Bit 11 = “0” means that the motor is not running.

Bit 11 = “1” means that the frequency converter has a start signal or that the output frequency is higher than 0 Hz.

Bit 12, Resistor brake fault:

Bit 12 = “0” means that there is no resistor brake fault.

Bit 12 = “1” means that there is a resistor brake fault.

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

Bit 13, Voltage OK/limit exceeded:

Bit 13 = “0” means that there are no voltage warnings.

Bit 13 = “1” means that the DC voltage in the frequency converter's intermediate circuit is too low or too high.

Bit 14, Torque OK/limit exceeded:

Bit 14 = “0” means that there are no current/torque warnings or errors.

Bit 14 = “1” means that there is a current/torque warning or error.

Bit 15, Thermal warning:

Bit 15 = “0” means that there is no thermal warning or error.

Bit 15 = “1” means that one of the thermal limits has been exceeded.

5.6.5 Bus Speed Reference Value

The speed reference value is transmitted to the frequency converter in a rel-

ative value in %.

The value is transmitted in the form of a 16-bit word; in integers (0-32767) the

value 16384 (4000 Hex) corresponds to 100%. Negative figures are formatted

by means of 2's complement.

The Actual Output Frequency (MAV) is scaled in the same way as the bus

reference.

The reference and MAV are scaled as follows:

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

DET-579A

6 Parameter Overview

AF-60 LP™ Micro Drive Operating Instructions

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

[1] Analog input 53

[6] Digital input 29

2-XX Brakes

2-0XDC-Brake

2-00 DC Hold Current

0 - 150 % * 50 %

2-01 DC Brake Current

0 - 150 % * 50 %

2-02 DC Braking Time

0.0 - 60.0 s * 10.0 s

2-04 DC Brake Cut In Speed

0.0 - 400.0 Hz * 0.0 Hz

2-1X Brake Energy Funct.

2-10 Brake Function

*[0] Off

[1] Resistor brake

[2] AC brake

2-11 Brake Resistor (ohm)

5 - 5000 * 5

2-16 AC Brake, Max current

0 - 150 % * 100 %

2-17 Over-voltage Control

*[0] Disabled

[1] Enabled (not at stop)

[2] Enabled

2-2* Mechanical Brake

2-20 Release Brake Current

0.00 - 100.0 A * 0.00 A

2-22 Activate Brake Speed [Hz]

0.0 - 400.0 Hz * 0.0 Hz

3-XX Reference / Ramps

3-0X Reference Limits

3-00 Reference Range

*[0] Min - Max

[1] -Max - +Max

3-02 Minimum Reference

-4999 - 4999 * 0.000

3-03 Maximum Reference

-4999 - 4999 * 50.00

3-1X References

3-10 Preset Reference

-100.0 - 100.0 % * 0.00 %

3-11 Jog Speed [Hz]

0.0 - 400.0 Hz * 5.0 Hz

3-12 Catch up/slow Down Value

0.00 - 100.0 % * 0.00 %

1-33 Stator Leakage Reactance (X1)

[Ohm] * Dep. on motor data

Parameter Overwiev

1-XX Load/Motor

1-0X General Settings

1-35 Main Reactance (Xh)

[Ohm] * Dep. on motor data

1-5X Load Indep. Setting

1-50 Motor Magnetisation at 0 Speed

0 - 300 % * 100 %

1-52 Min Speed Norm. Magnet. [Hz]

1-00 Configuration Mode

*[0] Speed open loop

[3] Process

1-01 Motor Control Principle

[0] U/f

*[1] Adv.Vector Control

0.0 - 10.0 Hz * 0.0 Hz

1-03 Torque Characteristics

1-55 U/f Characteristic - U

0 - 999.9 V

*[0] Constant torque

[2] Energy Saving

1-56 U/f Characteristic - F

1-05 Local Mode Configuration

0 - 400 Hz

1-6X Load Depen. Setting

[0] Speed Open Loop

*[2] As config in param. 1-00

1-60 Low Speed Load Compensation

0 - 199 % * 100 %

1-2X Motor Data

1-20 Motor Power [kW] [HP]

1-61 High Speed Load Compensation

[1] 0.09 kW/0.12 HP

0 - 199 % * 100 %

1-62 Slip Compensation

-400 - 399 % * 100 %

1-63 Slip Compensation Time Constant

0.05 - 5.00 s * 0.10 s

1-7X Start Adjustments

1-71 Holding Time

0.0 - 10.0 s * 0.0 s

1-72 Start Function

[0] DC hold / delay time

[1] DC brake / delay time

*[2] Coast / delay time

1-73 Start Mode

*[0] Disabled

[1] Enable - Catch Spinning Load

1-8X Stop Adjustments

1-80 Function at Stop

*[0] Coast

[1] DC hold

1-82 Min Speed for Funct. at Stop [Hz]

0.0 - 20.0 Hz * 0.0 Hz

1-9XMotor Temperature

1-90 Motor Thermal Protection

*[0] No protection

[1] Termistor warning

[2] Thermistor trip

[3] Electronic Overload warning

[4] Electronic Overload trip

1-93 Thermistor Resource

*[0] None

[2] 0.12 kW/0.16 HP

[3] 0.18 kW/0.25 HP

[4] 0.25 kW/0.33 HP

[5] 0.37 kW/0.50 HP

[6] 0.55 kW/0.75 HP

[7] 0.75 kW/1.00 HP

[8] 1.10 kW/1.50 HP

[9] 1.50 kW/2.00 HP

[10] 2.20 kW/3.00 HP

[11] 3.00 kW/4.00 HP

[12] 3.70 kW/5.00 HP

[13] 4.00 kW/5.40 HP

[14] 5.50 kW/7.50 HP

[15] 7.50 kW/10.00 HP

[16] 11.00 kW/15.00 HP

[17] 15.00 kW/20.00 HP

[18] 18.50 kW/25.00 HP

[19] 22.00 kW/29.50 HP

[20] 30.00 kW/40.00 HP

1-22 Motor Voltage

50 - 999 V * 230 - 400 V

1-23 Motor Frequency

20 - 400 Hz * 60 Hz

1-24 Motor Current

0.01 - 100.00 A * Motortype dep.

1-25 Motor Nominal Speed

100 - 9999 rpm * Motortype dep.

1-29 Auto Tune

*[0] Off

[2] Enable Auto Tune

1-3X Adv. Motor Data

1-30 Stator Resistance (Rs)

[Ohm] * Dep. on motor data

0-XX Operation/Display

0-0X Basic Settings

0-03 Regional Settings

[0] International

*[1] US

0-04 Oper. State at Power-up (Hand)

[0] Resume

[1] Forced stop, ref = old

[2] Forced stop, ref = 0

0-1X Set-up Handling

0-10 Active Set-up

*[1] Setup 1

[2] Setup 2

[9] Multi Setup

0-11 Edit Set-up

*[1] Setup 1

[2] Setup 2

[9] Active Setup

0-12 Link Setups

[0] Not Linked

*[20] Linked

0-31 Custom Readout Min Scale

0.00 – 9999.00

*0.00

0-32 Custom Readout Max Scale

0.00 – 9999.00

*100.0

0-4X Keypad

0-40 [Hand] Key on Keypad

[0] Disabled

*[1] Enabled

0-41 [Off / Reset] Key on Keypad

[0] Disable All

*[1] Enable All

[2] Enable Reset Only

0-42 [Auto] Key on Keypad

[0] Disabled

*[1] Enabled

0-5X Copy/Save

0-50 Keypad Copy

*[0] No copy

[1] All to Keypad

[2] All from Keypad

[3] Size indep. from Keypad

0-51 Set-up Copy

*[0] No copy

[1] Copy from setup 1

[2] Copy from setup 2

[9] Copy from Factory setup

0-6X Password

0-60 (Main) Menu Password

0 - 999 * 0

DET-579A

[25] Reverse

[26] Bus ok

[28] Brake,NoWarn

[29] Brake ready/NoFault

AF-60 LP™ Micro Drive Operating Instructions

[30] BrakeFault (IGBT)

[32] Mech.brake control

[36] Control word bit 11

[51] Local ref. active

[52] Remote ref. active

[53] No alarm

[54] Start cmd active

[55] Running reverse

[56] Drive in hand mode

[57] Drive in auto mode

[60-63] Comparator 0-3

[70-73] Logic rule 0-3

[81] Logic Controller digital output B

5-5X Pulse Input

5-55 Terminal 33 Low Frequency

20 - 4999 Hz * 20 Hz

5-56 Terminal 33 High Frequency

21 - 5000 Hz * 5000 Hz

5-57 Term. 33 Low Ref./Feedb. Value

-4999 - 4999 * 0.000

5-58 Term. 33 High Ref./Feedb. Value

-4999 - 4999 * 50.000

6-XX Analog In/Out

6-0X Analog I/O Mode

6-00 Live Zero Timeout Time

1 - 99 s * 10 s

6-01 Live Zero TimeoutFunction

*[0] Off

[1] Freeze output

[2] Stop

[3] Jogging

[4] Max speed

[5] Stop and trip

6-1X Analog Input 1

6-10 Terminal 53 Low Voltage

0.00 - 9.99 V * 0.07 V

6-11 Terminal 53 High Voltage

0.01 - 10.00 V * 10.00 V

6-12 Terminal 53 Low Current

0.00 - 19.99 mA * 0.14 mA

[16-18] Preset ref bit 0-2

[19] Freeze reference

)

3-80 Jog Accel and Decel Time

0.05 - 3600 s * 3.00 s (10.00 s

[20] Freeze output

[21] Speed up

[22] Speed down

[23] Setup select bit 0

)

3-81 Quick Stop Decel Time

0.05 - 3600 s * 3.00 s(10.00 s

4-XX Limits / Warnings

4-1X Motor Limits

[28] Catch up

[29] Slow down

4-10 Reverse Lock

[0] Reverse Lock

[34] Ramp bit 0

[60] Counter A (up)

[61] Counter A (down)

[62] Reset counter A

[63] Counter B (up)

[1] Reverse

*[2] Both

4-12 Motor Speed Low Limit [Hz]

0.0 - 400.0 Hz * 0.0 Hz

4-14 Motor Speed High Limit [Hz]

[64] Counter B (down)

[65] ResetCounter B

0.1 - 400.0 Hz * 65.0 Hz

4-16 Torque Limit Motor Mode

5-11 Terminal 19 Digital Input

0 - 400 % * 150 %

See par. 5-10. * [10] Reversing

5-12 Terminal 27 Digital Input

4-17 Torque Limit Generator Mode

0 - 400 % * 100 %

See par. 5-10. * [1] Reset

5-13 Terminal 29 Digital Input

See par. 5-10. * [14] Jog

5-15 Terminal 33 Digital Input

See par. 5-10. * [16] Preset ref bit 0

[26] Precise Stop Inverse

4-5X Adj. Warnings

4-50 Warning Current Low

0.00 - 100.00 A * 0.00 A

4-51 Warning Current High

0.00 - 100.00 A * 100.00 A

4-58 Missing Motor Phase Function

[27] Start, Precise Stop

[0] Off

[32] Pulse Input

5-4X Relays

*[1] On

4-6X Jump Frequencies

5-40 Function Relay

4-61 Jump Frequency From [Hz]

*[0] No opreation

[1] Control ready

0.0 - 400.0 Hz * 0.0 Hz

4-63 Jump FrequencyTo [Hz]

[2] Drive ready

[3] Drive ready, Remote

[4] Enable / No warning

0.0 - 400.0 Hz * 0.0 Hz

5-1X Digital Inputs

5-10 Terminal 18 Digital Input

[5] Drive running

[6] Running / No warning

[7] Run in range / No warning

[0] No function

[1] Reset

[2] Coast inverse

)

[8] Run on ref / No warning

[9] Alarm

[10] Alarm or warning

[3] Coast and reset inv.

[4] Quick stop inverse

[5] DC-brake inv.

)

[12] Out of current range

[13] Below current, low

[14] Above current, high

[6] Stop inv

*[8] Start

[9] Latched start

[21] Thermal warning

[22] Ready, No thermal warning

[23] Remote ready, No thermal warning

[24] Ready, Voltage ok

[10] Reversing

[11] Start reversing

[12] Enable start forward

[13] Enable start reverse

)

[14] Jog

3-42 Decel Time 1

3-14 Preset Relative Reference

-100.0 - 100.0 % * 0.00 %

3-15 Reference Resource 1

[0] No function

*[1] Analog Input 53

[2] Analog input 60

[8] Pulse input 33

[11] Local bus ref

[21] Keypad Potentiometer

3-16 Reference Resource 2

[0] No function

[1] Analog Input 53

*[2] Analog input 60

[8] Pulse input 33

*[11] Local bus ref

[21] Keypad Potentiometer

3-17 Reference Resource 3

[0] No function

[1] Analog Input 53

[2] Analog input 60

[8] Pulse input 33

*[11] Local bus ref

[21] Keypad Potentiometer

3-18 Relative Scaling Ref. Resource

*[0] No function

[1] Analog Input 53

[2] Analog input 60

[8] Pulse input 33

[11] Local bus ref

[21] Keypad Potentiometer

3-4X Accel/Decel 1

3-40 Accel/Decel 1 Pattern

*[0] Linear

[2] S-Shape

DET-579A

3-41 Accel Time 1

0.05 - 3600 s * 3.00 s (10.00 s

3-5X Accel/Decel 2

3-50 Accel/Decel 2 Pattern

*[0] Linear

[2] S-Shape

3-51 Accel Time 2

0.05 - 3600 s * 3.00 s (10.00 s

M4 and M5 only

3-8X Other Ramps

3-52 Decel Time 2

0.05 - 3600 s * 3.00 s (10.00 s

AF-60 LP™ Micro Drive Operating Instructions

8-9X Bus Jog / Feedback

8-94 Bus feedback 1

0x8000 - 0x7FFF * 0

13-XX Controller Logic

13-0X Logic Controller Settings

13-00 Logic Controller Mode

*[0] Off

[1] On

13-01 Start Event

[0] False

[1] True

[2] Running

[3] InRange

[4] OnReference

[7] OutOfCurrentRange

[8] BelowILow

[9] AboveIHigh

[16] ThermalWarning

[17] MainOutOfRange

[18] Reversing

[19] Warning

[20] Alarm_Trip

[21] Alarm_TripLock

[22-25] Comparator 0-3

[26-29] LogicRule0-3

[33] DigitalInput_18

[34] DigitalInput_19

[35] DigitalInput_27

[36] DigitalInput_29

[38] DigitalInput_33

*[39] StartCommand

[40] DriveStopped

13-02 Stop Event

See par. 13-01 * [40] DriveStopped

13-03 Reset Logic Controller

*[0] Do not reset

[1] Reset Logic Controller

13-1X Comparators

[4] Max. Speed

[5] Stop and trip

8-06 Reset Control Word Timeout

*[0] No Function

[1] Do reset

6-93 Terminal 42 Output Min Scale

0.00 - 200.0 % * 0.00 %

6-94 Terminal 42 Output Max Scale

0.00 - 200.0 % * 100.0 %

7-XX Controllers

8-3X GE Drive Port Settings

8-30 Protocol

*[0] GE Drive

[2] Modbus RTU

8-31 Address

1 - 247 * 1

8-32 GE Drive Port Baud Rate

[0] 2400 Baud

[1] 4800 Baud

*[2] 9600 Baud

[3] 19200 Baud

*[4] 38400 Baud

8-33 GE Drive Port Parity

*[0] Even Parity, 1 Stop Bit

[1] Odd Parity, 1 Stop Bit

[2] No Parity, 1 Stop Bit

[3] No Parity, 2 Stop Bits

8-35 Minimum Response Delay

0.001-0.5 * 0.010 s

8-36 Max Response Delay

0.100 - 10.00 s * 5.000 s

8-5X Digital/Bus

8-50 Coasting Select

[0] DigitalInput

[1] Bus

[2] LogicAnd

*[3] LogicOr

8-51 Quick Stop Select

See par. 8-50 * [3] LogicOr

8-52 DC Brake Select

See par. 8-50 * [3] LogicOr

8-53 Start Select

See par. 8-50 * [3] LogicOr

8-54 Reversing Select

See par. 8-50 * [3] LogicOr

8-55 Set-up Select

See par. 8-50 * [3] LogicOr

8-56 Preset Reference Select

See par. 8-50 * [3] LogicOr

7-2X Process Ctrl. Feedb

7-20 Process CL Feedback 1 Resource

*[0] NoFunction

[1] Analog Input 53

[2] Analog input 60

[8] PulseInput33

[11] LocalBusRef

7-3X Process PI

Ctrl. 7-30 Process PI Normal/ Inverse Ctrl

*[0] Normal

[1] Inverse

7-31 Process PI Anti Windup

[0] Disable

*[1] Enable

7-32 Process PI Start Speed

0.0 - 200.0 Hz * 0.0 Hz

7-33 Process PI Proportional Gain

0.00 - 10.00 * 0.01

7-34 Process PI Integral Time

0.10 - 9999 s * 9999 s

7-38 Process PI Feed Forward Factor

0 - 400 % * 0 %

7-39 On Reference Bandwidth

0 - 200 % * 5 %

8-XX Comm. and Options

8-0X General Settings

8-01 Control Site

*[0] Digital and ControlWord

[1] Digital only

[2] ControlWord only

8-02 Control Word Source

[0] None

*[1] GE Drive RS485

8-03 Control Word Timeout Time

0.1 - 6500 s * 1.0 s

8-04 Control Word Timeout Function

*[0] Off

[1] Freeze Output

[2] Stop

[3] Jogging

6-13 Terminal 53 High Current

0.01 - 20.00 mA * 20.00 mA

6-14 Term. 53 Low Ref./Feedb. Value

-4999 - 4999 * 0.000

6-15 Term. 53 High Ref./Feedb. Value

-4999 - 4999 * 50.000

6-16 Terminal 53 Filter Time Constant

0.01 - 10.00 s * 0.01 s

6-19 Terminal 53 mode

*[0] Voltage mode

[1] Current mode

6-2X Analog Input 2

6-22 Terminal 60 Low Current

0.00 - 19.99 mA * 0.14 mA

6-23 Terminal 60 High Current

0.01 - 20.00 mA * 20.00 mA

6-24 Term. 60 Low Ref./Feedb. Value

-4999 - 4999 * 0.000

6-25 Term. 60 High Ref./Feedb. Value

-4999 - 4999 * 50.00

6-26 Terminal 60 Filter Time Constant

0.01 - 10.00 s * 0.01 s

6-8X Keypad potentiometer

6-81 Keypad potm. Low Reference

-4999 - 4999 * 0.000

6-82 Keypad potm. High Reference

-4999 - 4999 * 50.00

6-9X Analog Output xx

6-90 Terminal 42 Mode

*[0] 0-20 mA

[1] 4-20 mA

[2] Digital Output

6-91 Terminal 42 Analog Output

*[0] No operation

[10] Output Frequency

[11] Reference

[12] Feedback

[13] Motor Current

[16] Power

[20] Bus Reference

6-92 Terminal 42 Digital Output

See par. 5-40

*[0] No Operation

[80] Logic Controller Digital Output A

DET-579A

16-1X Motor Status

16-10 Power [kW]

16-11 Power [hp]

16-12 Motor Voltage [V]

16-13 Frequency [Hz]

AF-60 LP™ Micro Drive Operating Instructions

16-14 Motor Current [A]

16-15 Frequency [%]

16-18 Motor Thermal [%]

16-3X Drive Status

16-30 DC Link Voltage

16-34 Heatsink Temp.

16-35 Inverter Thermal

16-36 Drive Nominal current

16-37 Drive Maximum Current

16-38 Logic Controller State

16-5X Ref. / Feedb.

16-50 External Reference

16-51 Pulse Reference

16-52 Feedback [Unit]

16-6X Inputs / Outputs

16-60 Digital Input 18,19,27,33

0 - 1111

16-61 Digital Input 29

0 - 1

16-62 Analog Input 53 (volt)

16-63 Analog Input 53 (current)

16-64 Analog Input 60

16-65 Analog Output 42 [mA]

16-68 Pulse Input [Hz]

16-71 Relay Output [bin]

16-72 Counter A

16-73 Counter B

16-8X Fieldbus / GE Drive Port

16-86 GE Drive Port REF 1

0x8000 - 0x7FFFF

16-9X Diagnosis Readouts

16-90 Alarm Word

0 - 0XFFFFFFFF

16-92 Warning Word

0 - 0XFFFFFFFF

16-94 Ext. Status Word

0 - 0XFFFFFFFF18-XX Extended Motor Data

18-8X Motor Resistors

18-80 Stator Resistance (High resolution)

0.000 - 99.990 ohm * 0.000 ohm

18-81 Stator Leakage Reactance(High resolution)

0.000 - 99.990 ohm * 0.000 ohm

14-22 Restore Factory Settings

[1] NoAction

*[0] Normal Operation

[2] Restore Factory Settings

[2] SelectSetup1

[3] SelectSetup2

14-26 Action At Drive Fault

*[0] Trip

[10-17] SelectPresetRef0-7

[18] Select Accel/Decel 1.

[1] Warning

14-4X Energy Savings

14-41 Energy Savings Minimum Magnetisation

[19] Select Accel/Decel 2.

[22] Run

[23] RunReverse

40 - 75 % * 66 %

15-XX Drive Information

[24] Stop

[25] Qstop

15-0X Operating Data

15-00 Operating Days

15-01 Running Hours

[26] DCstop

[27] Coast

[28] FreezeOutput

15-02 kWh Counter

15-03 Power Ups

15-04 Over Temps

[29] StartTimer0

[30] StartTimer1

[31] StartTimer2

15-05 Over Volts

15-06 Reset kWh Counter

[32] Set Digital Output A Low

[33] Set Digital Output B Low

*[0] Do not reset

[1] Reset counter

15-07 Reset Running Hours Counter

*[0] Do not reset

[38] Set Digital Output A High

[39] Set Digital Output B High

[60] ResetCounterA

[61] ResetCounterB

[1] Reset counter

15-3X Fault Log

14-XX Special Functions

14-0X Carrier Frequency

15-30 Fault Log: Error Code

15-4X Drive Identification

15-40 GE Drive Type

15-41 Power Section

15-42 Voltage

15-43 Software Version

15-46 Frequency Converter Order. No

15-48 Keypad Id No

15-51 Frequency Converter Serial No

16-XX Data Readouts

16-0X General Status

16-00 Control Word

0 - 0XFFFF

16-01 Reference [Unit]

-4999 - 4999

16-02 Reference %

-200.0 - 200.0 %

16-03 Status Word

0 - 0XFFFF

16-05 Main Actual Value [%]

-200.0 - 200.0 %

16-09 Custom Readout

Dep. on par. 0-31, 0-32 and 4-14

14-01 Motor Noise

(Carrier Frequency)

[0] 2 kHz

*[1] 4 kHz

[2] 8 kHz

[4] 16 kHz

14-03 Overmodulation

[0] Off

*[1] On

14-1X Mains monitoring

14-12 Function at mains imbalance

*[0] Trip

[1] Warning

[2] Disabled

14-2X Trip Reset

14-20 Reset Mode

*[0] Manual reset

[1-9] AutoReset 1-9

[10] AutoReset 10

[11] AutoReset 15

[12] AutoReset 20

[13] Infinite auto reset

14-21 Automatic Restart Time

0 - 600 s * 10 s

13-10 Comparator Operand

*[0] Disabled

[1] Reference

[2] Feedback

[3] MotorSpeed

[4] MotorCurrent

[6] MotorPower

[7] MotorVoltage

[8] DCLinkVoltage

[12] AnalogInput53

[13] AnalogInput60

[18] PulseInput33

[20] AlarmNumber

[30] CounterA

[31] CounterB

13-11 Comparator Operator

[0] Less Than

*[1] Approximately equals

[2] Greater Than

13-12 Comparator Value

-9999 - 9999 * 0.0

13-2X Timers

13-20 LC Controller Timer

0.0 - 3600 s * 0.0 s

13-4X Logic Rules

13-40 Logic Rule Boolean 1

See par. 13-01 * [0] False

[30] - [32] LC Time-out 0-2

13-41 Logic Rule Operator 1

*[0] Disabled

[1] And

[2] Or

[3] And not

[4] Or not

[5] Not and

[6] Not or

[7] Not and not

[8] Not or not

13-42 Logic Rule Boolean 2

See par. 13-40

13-43 Logic Rule Operator 2

See par. 13-41 * [0] Disabled

13-44 Logic Rule Boolean 3

See par. 13-40

13-5X States

13-51 LC Controller Event

See par. 13-40

13-52 LC Controller Action

*[0] Disabled

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

6.2.1 Conversion Index

The various attributes of each parameter are displayed in the section Factory Settings. Parameter values are transferred as whole numbers only. Conversion

factors are therefore used to transfer decimals according to the table below.

Example:

Par. 1-24 Motor Current has a conversion index of -2 (i.e. conversion factor of 0.01 according to the table below). To set the parameter to 2.25 A, transfer the value

225 via Modbus. The Conversion Factor of 0.01 means that the value transferred is multiplied by 0.01 in the drive. The vale 225 transferred on the bus is thus

perceived as 2.25 A in the drive.

Conversion index Conversion factor

2 10

1100

0 1

-1 0.1

-2 0.01

-3 0.001

-4 0.0001

-5 0.00001

Table 6.1: Conversion table

6.2.2 Change during operation

“TRUE” means that the parameter can be changed while the frequency converter is in operation and “FALSE” means that the frequency converter must be stopped

before a change can be made.

6.2.3 2-Set-up

“All set-up”: The parameter can be set individually in each of the two set-ups, i.e. one single parameter can have two different data values.

”1 set-up”: Data value will be the same in both set-ups.

6.2.4 Type

Data Type Description Type

2Integer 8Int8

3 Integer 16 Int16

4 Integer 32 Int32

5 Unsigned 8 Uint8

6 Unsigned 16 Uint16

7 Unsigned 32 Uint32

9 Visible string VisibleString

DET-579A

6.2.5 0-** Operation/Display

AF-60 LP™ Micro Drive Operating Instructions

Parameter Number

0 - 03 Regional Settings [1] US 1 set-up FALSE - Uint8 0 - 04 Operating State at Power-up (Hand) [1] Forced stop ref=old All set-ups TRUE - Uint8 0 - 10 Active Set-up [1] Set-up 1 1 set-up TRUE - Uint8 0 - 11 Edit Set-up [1] Set-up 1 1 set-up TRUE - Uint8 0 - 12 Link Setups [20] Linked All set-ups FALSE - Uint8 0 - 31 Custom Readout Min Scale 0 1 set-up TRUE -2 Int32 0 - 32 Custom Readout Max Scale 0 1 set-up TRUE -2 Int32 0 - 40 [Hand ] Key on Keypad [1] Enabled All set-ups TRUE - Uint8 0 - 41 [Off / Reset] Key on Keypad [1] Enable All All set-ups TRUE - Uint8 0 - 42 [Auto ] Key on Keypad [1] Enabled All set-ups TRUE - Uint8 0 - 50 Keypad Copy [0] No copy 1 set-up FALSE - Uint8 0 - 51 Set-up Copy [0] No copy 1 set-up FALSE - Uint8 0 - 60 Main Menu Password 0 1 set-up TRUE 0 Uint16

Parameter Description Default Value 2 Setup Change During

Operation

Conver-

sion

Index

6.2.6 1-** Load/Motor

Parameter Number

1 - 00 Configuration Mode [0] Speed open loop All set-ups TRUE - Uint8 1 - 01 Motor Control Principle [1] Adv. Vector Control All set-ups FALSE - Uint8 1 - 03 Torque Characteristics [0] Constant torque All set-ups TRUE - Uint8 1 - 05 Hand Mode Configuration [2] As mode par 1-00 All set-ups TRUE - Uint8 1 - 20 Motor Power All set-ups FALSE - Uint8 1 - 22 Motor Voltage All set-ups FALSE 0 Uint16 1 - 23 Motor Frequency All set-ups FALSE 0 Uint16 1 - 24 Motor Current All set-ups FALSE -2 Uint16 1 - 25 Motor Nominal Speed All set-ups FALSE 0 Uint16 1 - 29 Auto Tune [0] Off 1 set-up FALSE - Uint8 1 - 30 Stator Resistance (Rs) All set-ups FALSE -2 Uint16 1 - 33 Stator Leakage Reactance (X1) All set-ups FALSE -2 Uint32 1 - 35 Main Reactance (Xh) All set-ups FALSE -2 Uint32 1 - 50 Motor Magnetisation at Zero Speed 100% All set-ups TRUE 0 Uint16 1 - 52 Min Speed Normal Magnetising [Hz] 0 Hz All set-ups TRUE -1 Uint16 1 - 55 U/f Characteristic - U All set-ups TRUE 0 Uint16 1 - 56 U/f Characteristic - F All set-ups TRUE 0 Uint16 1 - 60 Low Speed Load Compensation 100% All set-ups TRUE 0 Uint16 1 - 61 High Speed Load Compensation 100% All set-ups TRUE 0 Uint16 1 - 62 Slip Compensation 100% All set-ups TRUE 0 Int16 1 - 63 Slip Compensation Time Constant 0.1 s All set-ups TRUE -2 Uint16 1 - 71 Holding Time 0 s All set-ups TRUE -1 Uint8 1 - 72 Start Function [2] Coast/delay time All set-ups TRUE - Uint8 1 - 73 Start Mode [0] Disabled All set-ups FALSE - Uint8 1 - 80 Function at Stop [0] Coast All set-ups TRUE - Uint8 1 - 82 Min Speed for Function at Stop [Hz] 0 Hz All set-ups TRUE -1 Uint16 1 - 90 Motor Thermal Protection [0] No protection All set-ups TRUE - Uint8 1 - 93 Thermistor Resource [0] None All set-ups FALSE - Uint8

Parameter Description Default Value 2 Setup Change During

Operation

Conver-

sion

Index

Type

6.2.7 2-** Brakes

Parameter Number

2 - 00 DC Hold Current 50% All set-ups TRUE 0 Uint16 2 - 01 DC Brake Current 50% All set-ups TRUE 0 Uint16 2 - 02 DC Braking Time 10 s All set-ups TRUE -1 Uint16 2 - 04 DC Brake Cut In Speed 0 Hz All set-ups TRUE -1 Uint16 2 - 10 Brake Function [0] Off All set-ups TRUE - Uint8 2 - 11 Brake Resistor (ohm) All set-ups TRUE 0 Uint16 2 - 16 AC Brake, Max current 100% All set-ups TRUE 0 Uint16 2 - 17 Over-voltage Control [0] Disabled All set-ups TRUE - Uint8 2 - 20 Release Brake Current 0 A All set-ups TRUE -2 Uint32 2 - 22 Activate Brake Speed [Hz] 0 Hz All set-ups TRUE -1 Uint16

Parameter Description Default Value 2 Setup Change During

Operation

Conver-

sion

Index

DET-579A

Type

6.2.8 3-** Reference/Ramps

AF-60 LP™ Micro Drive Operating Instructions

Parameter Number

3 - 00 Reference Range [0] Min - Max All set-ups TRUE - Uint8 3 - 02 Minimum Reference 0 All set-ups TRUE -3 Int32 3 - 03 Maximum Reference 50 All set-ups TRUE -3 Int32 3 - 10 Preset Reference 0% All set-ups TRUE -2 Int16 3 - 11 Jog Speed [Hz] 5 Hz All set-ups TRUE -1 Uint16 3 - 12 Catch up/slow Down Value 0% All set-ups TRUE -2 Int16 3 - 14 Preset Relative Reference 0% All set-ups TRUE -2 Int16 3 - 15 Reference Resource 1 [1] Analog in 53 All set-ups TRUE - Uint8 3 - 16 Reference Resource 2 [2] Analog in 60 All set-ups TRUE - Uint8 3 - 17 Reference Resource 3 [11] Local bus reference All set-ups TRUE - Uint8

3 - 18 3 - 40 Accel/Decel 1 Pattern [0] Linear All set-ups TRUE - Uint8 3 - 41 Accel Time 1 3 s All set-ups TRUE -2 Uint32 3 - 42 Decel Time 1 3 s All set-ups TRUE -2 Uint32 3 - 50 Accel/Decel 2 Pattern [0] Linear All set-ups TRUE - Uint8 3 - 51 Accel Time 2 3 s All set-ups TRUE -2 Uint32 3 - 52 Decel Time 2 3 s All set-ups TRUE -2 Uint32 3 - 80 Jog Accel/Decel Time 3 s All set-ups TRUE -2 Uint32 3 - 81 Quick Stop Ramp Time 3 s 1 set-up TRUE -2 Uint32

Parameter Description Default Value 2 Setup Change During

Relative Scaling Reference Resource

6.2.9 4-** Limits/Warnings

Parameter Number

4 - 10 Reverse Lock [2] Both directions All set-ups FALSE - Uint8 4 - 12 Motor Speed Low Limit [Hz] 0 Hz All set-ups FALSE -1 Uint16 4 - 14 Motor Speed High Limit [Hz] 65 Hz All set-ups FALSE -1 Uint16 4 - 16 Torque Limit Motor Mode 150% All set-ups TRUE 0 Uint16 4 - 17 Torque Limit Generator Mode 100% All set-ups TRUE 0 Uint16 4 - 50 Warning Current Low 0 A All set-ups TRUE -2 Uint32 4 - 51 Warning Current High 26 A All set-ups TRUE -2 Uint32 4 - 58 Missing Motor Phase Function [1] On All set-ups FALSE - Uint8 4 - 61 Jump Frequency From [Hz] 0 Hz All set-ups TRUE -1 Uint16 4 - 63 Jump Frequency To [Hz] 0 Hz All set-ups TRUE -1 Uint16

Parameter Description Default Value 2 Setup Change During

Operation

[0] No function All set-ups TRUE - Uint8

Operation

Conver-

sion

Index

Conver-

sion

Index

Type

6.2.10 5-** Digital In/Out

Parameter Number

5 - 10 Terminal 18 Digital Input [8] Start All set-ups TRUE - Uint8 5 - 11 Terminal 19 Digital Input [10] Reversing All set-ups TRUE - Uint8 5 - 12 Terminal 27 Digital Input [1] Reset All set-ups TRUE - Uint8 5 - 13 Terminal 29 Digital Input [14] Jog All set-ups TRUE - Uint8 5 - 15 Terminal 33 Digital Input [16] Preset ref bit 0 All set-ups TRUE - Uint8 5 - 40 Function Relay [0] No operation All set-ups TRUE - Uint8 5 - 55 Terminal 33 Low Frequency 20 Hz All set-ups TRUE 0 Uint16 5 - 56 Terminal 33 High Frequency 5000 Hz All set-ups TRUE 0 Uint16 5 - 57 Terminal 33 Low Ref./Feedb. Value 0 All set-ups TRUE -3 Int32 5 - 58 Terminal 33 High Ref./Feedb. Value 50 All set-ups TRUE -3 Int32

Parameter Description Default Value 2 Setup Change During

Operation

Conver-

sion

Index

Type

DET-579A

6.2.11 6-** Analog In/Out

AF-60 LP™ Micro Drive Operating Instructions

Parameter Number

6 - 00 Live Zero Timeout Time 10 s All set-ups TRUE 0 Uint8 6 - 01 Live Zero TimeoutFunction [0] Off All set-ups TRUE - Uint8 6 - 10 Terminal 53 Low Voltage 0.07 V All set-ups TRUE -2 Uint16 6 - 11 Terminal 53 High Voltage 10 V All set-ups TRUE -2 Uint16 6 - 12 Terminal 53 Low Current 0.14 mA All set-ups TRUE -2 Uint16 6 - 13 Terminal 53 High Current 20 mA All set-ups TRUE -2 Uint16 6 - 14 Terminal 53 Low Ref./Feedb. Value 0 All set-ups TRUE -3 Int32 6 - 15 Terminal 53 High Ref./Feedb. Value 50 All set-ups TRUE -3 Int32 6 - 16 Terminal 53 Filter Time Constant 0.01 s All set-ups TRUE -2 Uint16 6 - 19 Terminal 53 mode [0] Voltage mode 1 set-up TRUE - Uint8 6 - 22 Terminal 60 Low Current 0.14 mA All set-ups TRUE -2 Uint16 6 - 23 Terminal 60 High Current 20 mA All set-ups TRUE -2 Uint16 6 - 24 Terminal 60 Low Ref./Feedb. Value 0 All set-ups TRUE -3 Int32 6 - 25 Terminal 60 High Ref./Feedb. Value 50 All set-ups TRUE -3 Int32 6 - 26 Terminal 60 Filter Time Constant 0.01 s All set-ups TRUE -2 Uint16 6 - 81 Keypad potentiometer Low Ref. 0 All set-ups TRUE -3 Int32 6 - 82 Keypad potentiometer High Ref. 50 All set-ups TRUE -3 Int32 6 - 90 Terminal 42 Mode [0] 0-20 mA All set-ups TRUE - Uint8 6 - 91 Terminal 42 Analog Output [0] No operation All set-ups TRUE - Uint8 6 - 92 Terminal 42 Digital Output [0] No operation All set-ups TRUE - Uint8 6 - 93 Terminal 42 Output Min Scale 0% All set-ups TRUE -2 Uint16 6 - 94 Terminal 42 Output Max Scale 100% All set-ups TRUE -2 Uint16

Parameter Description Default Value 2 Setup Change During

Operation

Conver-

sion

Index

6.2.12 7-** Controllers

Parameter Number

7 - 20 Process CL Feedback 1 Resource [0] No function All set-ups TRUE - Uint8 7 - 30 Process PI Normal/ Inverse Control [0] Normal All set-ups TRUE - Uint8 7 - 31 Process PI Anti Windup [1] Enabled All set-ups TRUE - Uint8 7 - 32 Process PI Start Speed 0 Hz All set-ups TRUE -1 Uint16 7 - 33 Process PI Proportional Gain 0.01 All set-ups TRUE -2 Uint16 7 - 34 Process PI Integral Time 9999 s All set-ups TRUE -2 Uint32 7 - 38 Process PI Feed Forward Factor 0% All set-ups TRUE 0 Uint16 7 - 39 On Reference Bandwidth 5% All set-ups TRUE 0 Uint8

Parameter Description Default Value 2 Setup Change During

Operation

Conver-

sion

Index

Type

6.2.13 8-** Comm. and Options

Parameter Number

8 - 01 Control Site [0] Digital and ctrl.word All set-ups TRUE - Uint8 8 - 02 Control Word Source [1] GE Drive RS485 All set-ups TRUE - Uint8 8 - 03 Control Word Timeout Time 1 s 1 set-up TRUE -1 Uint16 8 - 04 Control Word Timeout Function [0] Off 1 set-up TRUE - Uint8 8 - 06 Reset Control Word Timeout [0] No function 1 set-up TRUE - Uint8 8 - 30 Protocol [0] GE Drive 1 set-up TRUE 0 Uint8 8 - 31 Address 1 1 set-up TRUE 0 Uint8 8 - 32 GE Drive Port Baud Rate [2] 9600 Baud 1 set-up TRUE - Uint8 8 - 33 GE Drive Port Parity [0] Even Parity 1 Stop Bit 1 set-up TRUE - Uint8 8 - 35 Minimum Response Delay 0.01 s 1 set-up TRUE -3 Uint16 8 - 36 Max Response Delay 5 s 1 set-up TRUE -3 Uint16 8 - 50 Coasting Select [3] Logic OR All set-ups TRUE - Uint8 8 - 51 Quick Stop Select [3] Logic OR All set-ups TRUE - Uint8 8 - 52 DC Brake Select [3] Logic OR All set-ups TRUE - Uint8 8 - 53 Start Select [3] Logic OR All set-ups TRUE - Uint8 8 - 54 Reversing Select [3] Logic OR All set-ups TRUE - Uint8 8 - 55 Set-up Select [3] Logic OR All set-ups TRUE - Uint8 8 - 56 Preset Reference Select [3] Logic OR All set-ups TRUE - Uint8 8 - 94 Bus feedback 1 0 All set-ups TRUE 0 Int16

Parameter Description Default Value 2 Setup Change During

Operation

Conver-

sion

Index

Type

DET-579A

6.2.14 13-** Logic Controller

AF-60 LP™ Micro Drive Operating Instructions

Parameter Number

13 - 00 Logic Controller Mode [0] Off 1 set-up TRUE - Uint8 13 - 01 Start Event [39] Start command 1 set-up TRUE - Uint8 13 - 02 Stop Event [40] Drive stopped 1 set-up TRUE - Uint8 13 - 03 Reset Logic Controller [0] Do not reset 1 set-up TRUE - Uint8 13 - 10 Comparator Operand [0] Disabled 1 set-up TRUE - Uint8 13 - 11 Comparator Operator [1] ApproxEqual 1 set-up TRUE - Uint8 13 - 12 Comparator Value 0 1 set-up TRUE -1 Int32 13 - 20 Logic Controller Controller Timer 0 s 1 set-up TRUE -1 Uint32 13 - 40 Logic Rule Boolean 1 [0] False 1 set-up TRUE - Uint8 13 - 41 Logic Rule Operator 1 [0] Disabled 1 set-up TRUE - Uint8 13 - 42 Logic Rule Boolean 2 [0] False 1 set-up TRUE - Uint8 13 - 43 Logic Rule Operator 2 [0] Disabled 1 set-up TRUE - Uint8 13 - 44 Logic Rule Boolean 3 [0] False 1 set-up TRUE - Uint8 13 - 51 Logic Controller Event [0] False 1 set-up TRUE - Uint8 13 - 52 Logic Controller Action [0] Disabled 1 set-up TRUE - Uint8

Parameter Description Default Value 2 Setup Change During

6.2.15 14-** Special Functions

Parameter Number

14 - 01 Motor Noise (Carrier Freq.) [1] 4.0 kHz All set-ups TRUE - Uint8 14 - 03 Overmodulation [1] On All set-ups FALSE - Uint8 14 - 12 Function at Mains Imbalance [0] Trip All set-ups TRUE - Uint8 14 - 20 Reset Mode [0] Manual reset All set-ups TRUE - Uint8 14 - 21 Automatic Restart Time 10 s All set-ups TRUE 0 Uint16 14 - 22 Restore Factory Settings [0] Normal operation 1 set-up TRUE - Uint8 14 - 26 Action At Inverter Fault [0] Trip All set-ups TRUE - Uint8

14 - 41

Parameter Description Default Value 2 Setup Change During

Energy Savings Minimum Magnetisation 66 % All set-ups TRUE 0 Uint8

Operation

Conver-

sion

Index

Conver-

sion

Index

Type

6.2.16 15-** Drive Information

Parameter Number

15 - 00 Operating Time 0 1 set-up TRUE 0 Uint32 15 - 01 Running Hours 0 1 set-up TRUE 0 Uint32 15 - 02 kWh Counter 0 1 set-up TRUE 0 Uint32 15 - 03 Power Up's 0 1 set-up TRUE 0 Uint32 15 - 04 Over Temp's 0 1 set-up TRUE 0 Uint16 15 - 05 Over Volt's 0 1 set-up TRUE 0 Uint16 15 - 06 Reset kWh Counter [0] Do not reset 1 set-up TRUE - Uint8 15 - 07 Reset Running Hours Counter [0] Do not reset 1 set-up TRUE - Uint8 15 - 30 Fault Log: Error Code 0 1 set-up TRUE 0 Uint8

15 - 40 GE Drive Type 1 set-up FALSE 0

15 - 41 Power Section 1 set-up FALSE 0

15 - 42 Voltage 1 set-up FALSE 0

15 - 43 SW ID Control Card 1 set-up FALSE 0

15 - 46 Frequency Converter Ordering No 1 set-up FALSE 0

15 - 48 Keypad Id No 1 set-up FALSE 0

15 - 51 Frequency Converter Serial Number 1 set-up FALSE 0

Parameter Description Default Value 2 Setup Change During

Operation

Conver-

sion

Index

Type

Visible-

String

Visible-

String

Visible-

String

Visible-

String

Visible-

String

Visible-

String

Visible-

String

DET-579A

6.2.17 16-** Data Readouts

AF-60 LP™ Micro Drive Operating Instructions

Parameter Number

16 - 00 Control Word 0 1 set-up TRUE 0 Uint16 16 - 01 Reference [Unit] 0 1 set-up TRUE -3 Int32 16 - 02 Reference % 0 1 set-up TRUE -1 Int16 16 - 03 Status Word 0 1 set-up TRUE 0 Uint16 16 - 05 Main Actual Value [%] 0 1 set-up TRUE -2 Int16 16 - 09 Custom Readout 0 1 set-up TRUE -2 Int32 16 - 10 Power [kW] 0 1 set-up TRUE -3 Uint16 16 - 11 Power [hp] 0 1 set-up TRUE -3 Uint16 16 - 12 Motor Voltage 0 1 set-up TRUE 0 Uint16 16 - 13 Frequency 0 1 set-up TRUE -1 Uint16 16 - 14 Motor Current 0 1 set-up TRUE -2 Uint16 16 - 15 Frequency [%] 0 1 set-up TRUE -1 Uint16 16 - 18 Motor Thermal 0 1 set-up TRUE 0 Uint8 16 - 30 DC Link Voltage 0 1 set-up TRUE 0 Uint16 16 - 34 Heatsink Temp. 0 1 set-up TRUE 0 Uint8 16 - 35 Inverter Thermal 0 1 set-up TRUE 0 Uint8 16 - 36 Inv. Nom. Current 0 1 set-up TRUE -2 Uint16 16 - 37 Inv. Max. Current 0 1 set-up TRUE -2 Uint16 16 - 38 Logic Controller State 0 1 set-up TRUE 0 Uint8 16 - 50 External Reference 0 1 set-up TRUE -1 Int16 16 - 51 Pulse Reference 0 1 set-up TRUE -1 Int16 16 - 52 Feedback [Unit] 0 1 set-up TRUE -3 Int32 16 - 60 Digital input 18,19,27,33 0 1 set-up TRUE 0 Uint16 16 - 61 Digital input 29 0 1 set-up TRUE 0 Uint8 16 - 62 Analog Input 53 (V) 0 1 set-up TRUE -2 Uint16 16 - 63 Analog Input 53 (mA) 0 1 set-up TRUE -2 Uint16 16 - 64 Analog Input 60 0 1 set-up TRUE -2 Uint16 16 - 65 Analog Output 42 [mA] 0 1 set-up TRUE -2 Uint16 16 - 68 Pulse input 33 20 1 set-up TRUE 0 Uint16 16 - 71 Relay Output [bin] 0 1 set-up TRUE 0 Uint8 16 - 72 Counter A 0 1 set-up TRUE 0 Int16 16 - 73 Counter B 0 1 set-up TRUE 0 Int16 16 - 86 GE Drive Port REF 1 0 1 set-up TRUE 0 Int16 16 - 90 Alarm Word 0 1 set-up TRUE 0 Uint32 16 - 92 Warning Word 0 1 set-up TRUE 0 Uint32 16 - 94 Ext. Status Word 0 1 set-up TRUE 0 Uint32

Parameter Description Default Value 2 Setup Change During

Operation

Conver-

sion

Index

Type

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

DET-579A

7 Troubleshooting

AF-60 LP™ Micro Drive Operating Instructions

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

X X X Missing phase on supply side, or too high voltage imbalance. Check supply voltage.

the Keypad.

in software versions.

X Wrong setting for motor voltage and/or motor current.

X X Intermediate circuit voltage exceeds limit.

X X Intermediate circuit voltage drops below “voltage warning low” limit.

X Motor current is too low. Check settings.

nom

and I

nom

X No communication between Keypad and frequency converter

No. Description Warning Alarm Trip Lock Error Cause of Problem

Mains phase loss

DC under voltage

DC over voltage

2 Live zero error X X Signal on terminal 53 or 60 is less than 50% of value set in par. 6-10, 6-12 and 6-22.

9 Driveoverloaded X X More than 100% load for too long.

11 Motor thermistor over temperature X X Thermistor or thermistor connection is disconnected.

13 Over Current X X X Drive current limit is exceeded.

16 Short Circuit X X Short-circuit in motor or on motor terminals.

25 Brake resistor short-circuited X X Brake resistor is short-circuited, thus brake function is disconnected.

28 Brake check X Brake resistor is not connected/working

30 Motor phase U missing X X Motor phase U is missing. Check the phase.

32 Motor phase W missing X X Motor phase W is missing. Check the phase.

40 Earth fault (Desat) X X

51 Auto Tune check U

10 Motor Electronic Overload over temperature X X Motor is too hot due to more than 100% load for too long.

12 Torque limit X Torque exceeds value set in either par. 4-16 or 4-17.

14 Earth fault X X Discharge from output phases to ground.

17 Control word timeout X X No communication to frequency converter.

27 Brake chopper short-circuited X X Brake transistor is short-circuited, thus brake function is disconnected.

29 Power board over temp X X X Heat-sink cut-out temperature has been reached.

31 Motor phase V missing X X Motor phase V is missing. Check the phase.

38 Internal fault X X Contact local GE supplier.

47 Control Voltage Fault X X 24 V DC may be overloaded.

59 Current limit X Drive overload.

52 Auto Tune low I

80 Drive restored to Factory Settings X All parameter settings are restored to factory default settings.

63 Mechanical Brake Low X Actual motor current has not exceeded “release brake” current within “start delay” time window.

84 The connection between drive and Keypad is

DET-579A

lost

85 Button disabled X See parameter group 0-4* Keypad

86 Copy fail X An error occurred while copying from frequency converter to Keypad or vice versa.

87 Keypad data invalid X Occurs when copying from Keypad if the Keypad contains erroneous data - or if no data was uploaded to

88 Keypad data not compatible X Occurs when copying from Keypad if data are moved between frequency converters with major differences

89 Parameter read only X Occurs when trying to write to a read-only parameter.

91 Parameter value is not valid in this mode X Occurs when trying to write an illegal value to a parameter.

90 Parameter database busy X Keypad and RS485 connection are trying to update parameters simultaneously.

92 Parameter value exceeds the min/max limits X Occurs when trying to set a value outside the range.

These faults may be caused by mains distortions. Installing GE Line Filter may rectify this problem.

nw run Not While RUNning X Parameter can only be changed when the motor is stopped.

Table 7.1: Warnings and AlarmsCode list

Err. A wrong password was entered X Occurs when using a wrong password for changing a password-protected parameter.

AF-60 LP™ Micro Drive Operating Instructions

7.1.1 Alarm, Warning and Extended Status Word

Par 1690 Par 1692 Par 1694

Bit Hex Dec AlarmWord WarningWord ExtendedStatusWord

01 1 Brake check Ramping

1 2 2 Pwr.card temp Pwr.card temp

2 4 4 Earth Fault Start CW/CCW

3 8 8 Slow down

4 10 16 Ctrl.word TO Ctrl.word TO Catch up

5 20 32 Over Current Over Current

640 64 Torque limit

7 80 128 Motor Thermistor Over Motor Thermistor Over Output current high

8 100 256 Electronic Overload Over Electronic Overload Over Output current low

9 200 512 Inverter overload Inverter overload

10 400 1024 DC under volt DC under volt

11 800 2048 DC over volt DC over volt

12 1000 4096 Short Circuit

13 2000 8192 Braking

14 4000 16384 Mains ph. loss Mains ph. loss

15 8000 32768 "Auto Tune Not OK" OVC active

16 10000 65536 Live zero error Live zero error AC brake

17 20000 131072 Internal fault

18 40000 262144

19 80000 524288 U phase loss

20 100000 1048576 V phase loss

21 200000 2097152 W phase loss

22 400000 4194304

23 800000 8388608 Control Voltage Fault

24 1000000 16777216

25 2000000 33554432 Current limit

26 4000000 67108864 Brake resistor shortcircuit

27 8000000 134217728 Brake IGBT shortcircuit

28 10000000 268435456 MotorPhaseMissing

29 20000000 536870912 Drive restored

30 40000000 1073741824 Undefined

31 80000000 2147483648 Mech. brake low DatabaseBusy

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

8 Specifications

8.1 Mains Supply

8.1.1 Mains Supply 1 x 200 - 240 VAC

Normal overload 150% for 1 minute

Frequency converter Typical Shaft Output [kW] Typical Shaft Output [HP] 0.25 0.5 1 2 3

IP 20 Output current

Continuous (1 x 200-240 V ) [A] 1.2 2.2 4.2 6.8 9.6 Intermittent (1 x 200-240 V ) [A] 1.8 3.3 6.3 10.2 14.4 Max. cable size: (mains, motor) [mm

/AWG]

0.18 0.37 0.75 1.5 2.2

Unit SizeM1Unit Size M1 Unit SizeM1Unit SizeM2Unit Size

4/10

Max. input current

Table 8.1: Mains supply 1 x 200 - 240 VAC

1. At rated load conditions.

Continuous (1 x 200-240 V ) [A] 3.3 6.1 11.6 18.7 26.4 Intermittent (1 x 200-240 V ) [A] 4.5 8.3 15.6 26.4 37.0 Max. mains fuses [A] See Section Fuses Environment Estimated power loss [W], Best case/Typ-

ical Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 3.0

Efficiency [%], Best case/Typical

12.5/

15.5

95.6/

94.5

20.0/

25.0

96.5/

95.6

36.5/

44.0

96.6/

96.0

61.0/

67.0

97.0/

96.7

81.0/

85.1

96.9/

97.1

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

8.1.2 Mains Supply 3 x 200 - 240 VAC

Normal overload 150% for 1 minute

Frequency converter Typical Shaft Output [kW] Typical Shaft Output [HP] 0.33 0.5 1 2 3 5

IP 20 Output current

Continuous (3 x 200-240 V ) [A] 1.5 2.2 4.2 6.8 9.6 15.2 Intermittent (3 x 200-240 V ) [A] 2.3 3.3 6.3 10.2 14.4 22.8 Max. cable size:

0.25 0.37 0.75 1.5 2.2 3.7

Unit SizeM1Unit SizeM1Unit SizeM1Unit SizeM2Unit SizeM3Unit Size

Max. input current

Table 8.2: Mains supply 3 x 200 - 240 VAC

1. At rated load conditions.

8.1.3 Mains Supply 3 x 380 - 480 VAC

Normal overload 150% for 1 minute

Frequency converter Typical Shaft Output [kW] Typical Shaft Output [HP] 0.5 1 2 3 4 5

IP 20

Output current

Max. input current

Continuous (3 x 380-440 V) [A] 1.2 2.2 3.7 5.3 7.2 9.0 Intermittent (3 x 380-440 V) [A] 1.8 3.3 5.6 8.0 10.8 13.7 Continuous (3 x 440-480 V) [A] 1.1 2.1 3.4 4.8 6.3 8.2 Intermittent (3 x 440-480 V) [A] 1.7 3.2 5.1 7.2 9.5 12.3 Max. cable size: (mains, motor) [mm

Continuous (3 x 380-440 V ) [A] 1.9 3.5 5.9 8.5 11.5 14.4 Intermittent (3 x 380-440 V ) [A] 2.6 4.7 8.7 12.6 16.8 20.2 Continuous (3 x 440-480 V ) [A] 1.7 3.0 5.1 7.3 9.9 12.4 Intermittent (3 x 440-480 V ) [A] 2.3 4.0 7.5 10.8 14.4 17.5 Max. mains fuses [A] See Section Fuses Environment Estimated power loss [W], Best case/

Typical Weight enclosure IP20 [kg] 1.1 1.1 1.6 1.6 3.0 3.0

Efficiency [%], Best case/

Typical

(mains, motor) [mm

Continuous (3 x 200-240 V ) [A] 2.4 3.5 6.7 10.9 15.4 24.3 Intermittent (3 x 200-240 V ) [A] 3.2 4.6 8.3 14.4 23.4 35.3 Max.mains fuses [A] See Section Fuses Environment Estimated power loss [W], Best case/

Typical Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 3.0 3.0

Efficiency [%], Best case/Typical

/AWG]

14.0/

20.0

96.4/

94.9

19.0/

24.0

96.7/

95.8

31.5/

39.5

97.1/

96.3

4/10

51.0/

57.0

97.4/

97.2

72.0/

77.1

97.2/

97.4

115.0/

122.8

97.3/

97.4

0.37 0.75 1.5 2.2 3.0 4.0

Unit SizeM1Unit SizeM1Unit SizeM2Unit SizeM2Unit SizeM3Unit Size

/ AWG]

18.5/

25.5

96.8/

95.5

28.5/

43.5

97.4/

96.0

41.5/

56.5

98.0/

97.2

4/10

57.5/

81.5

97.9/

97.1

75.0/

101.6

98.0/

97.2

98.5/

133.5

98.0/

97.3

Table 8.3: Mains supply 3 x 380 - 480 VAC

1. At rated load conditions.

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

Normal overload 150% for 1 minute

Frequency converter Typical Shaft Output [kW] Typical Shaft Output [HP] 7.5 10 15 20 25 30

IP 20

Output current

Max. input current

Continuous (3 x 380-440 V) [A] 12.0 15.5 23.0 31.0 37.0 43.0 Intermittent (3 x 380-440 V) [A] 18.0 23.5 34.5 46.5 55.5 64.5 Continuous (3 x 440-480 V) [A] 11.0 14.0 21.0 27.0 34.0 40.0

Intermittent (3 x 440-480 V) [A] Max. cable size: (mains, motor) [mm

Continuous (3 x 380-440 V ) [A] 19.2 24.8 33.0 42.0 34.7 41.2 Intermittent (3 x 380-440 V ) [A] 27.4 36.3 47.5 60.0 49.0 57.6 Continuous (3 x 440-480 V ) [A] 16.6 21.4 29.0 36.0 31.5 37.5 Intermittent (3 x 440-480 V ) [A] 23.6 30.1 41.0 52.0 44.0 53.0 Max. mains fuses [A] See Section Fuses Environment Estimated power loss [W], Best case/

Typical Weight enclosure IP20 [kg] 3.0 3.0 Efficiency [%], Best case/

Typical

/ AWG]

5.5 7.5 11 15 18.5 22

Unit SizeM3Unit Size

16.5 21.3 31.5 40.5 51.0 60.0

131.0/

166.8

98.0/

97.5

4/10 16/6

175.0/

217.5

98.0/

97.5

290.0/

342.0

97.8/

97.4

387.0/

454.0

97.7/

97.4

395.0/

428.0

98.1/

98.0

467.0/

520.0

98.1/

97.9

Table 8.4: Mains supply 3 x 380 - 480 VAC

1. At rated load conditions.

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

8.2 Other Specifications

Protection and Features:

• Electronic thermal motor protection against overload.

• Temperature monitoring of the heatsink ensures that the frequency converter trips in case of overtemperature

• The frequency converter is protected against short-circuits on motor terminals U, V, W.

• If a motor phase is missing, the frequency trips and issues an alarm.

• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).

• Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high.

• The frequency converter is protected against earth faults on motor terminals U, V, W.

Mains supply (L1/L, L2, L3/N):

Supply voltage 200-240 V ±10%

Supply voltage 380-480 V ±10%

Supply frequency 50/60 Hz

Max. imbalance temporary between mains phases 3.0 % of rated supply voltage

True Power Factor (λ) ≥ 0.4 nominal at rated load

Displacement Power Factor (cosφ) near unity (> 0.98)

Switching on input supply L1/L, L2, L3/N (power-ups) maximum 2 times/min.

Environment according to EN60664-1 overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 240/480 V maximum.

Motor output (U, V, W):

Output voltage 0 - 100% of supply voltage

Output frequency 0-200 Hz (Advanced Vector Control), 0-400 Hz (u/f)

Switching on output Unlimited

Ramp times 0.05 - 3600 sec.

Cable lengths and cross sections:

Max. motor cable length, screened/armoured (EMC correct installation) 15 m

Max. motor cable length, unscreened/unarmoured 50 m

Max. cross section to motor, mains*

Connection to load sharing/brake (M1, M2, M3) 6.3 mm insulated Faston Plugs

Max. cross section to load sharing/brake (M4, M5) 16 mm2/6AWG

Maximum cross section to control terminals, rigid wire 1.5 mm2/16 AWG (2 x 0.75 mm2)

Maximum cross section to control terminals, flexible cable 1 mm2/18 AWG

Maximum cross section to control terminals, cable with enclosed core 0.5 mm2/20 AWG

Minimum cross section to control terminals 0.25 mm

* See tables for mains supply for more information!

Digital inputs (Pulse/enocder inputs):

Programmable digital inputs (Pulse/encoder) 5 (1)

Terminal number 18, 19, 27, 29, 33,

Logic PNP or NPN

Voltage level 0 - 24 V DC

Voltage level, logic'0' PNP < 5 V DC

Voltage level, logic'1' PNP > 10 V DC

Voltage level, logic '0' NPN > 19 V DC

Voltage level, logic '1' NPN < 14 V DC

Maximum voltage on input 28 V DC

Input resistance, R

Max. pulse frequency at terminal 33 5000 Hz

Min. pulse frequency at terminal 33 20 Hz

approx. 4 k

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

Analog inputs:

Number of analog inputs 2

Terminal number 53, 60

Voltage mode (Terminal 53) Switch S200=OFF(U)

Current mode (Terminal 53 and 60) Switch S200=ON(I)

Voltage level 0 -10 V

Input resistance, R

Max. voltage 20 V

Current level 0/4 to 20 mA (scaleable)

Input resistance, R

Max. current 30 mA

Analog output:

Number of programmable analog outputs 1

Terminal number 42

Current range at analog output 0/4 - 20 mA

Max. resistor load to common at analog output 500 Ω

Accuracy on analog output Max. error: 0.8 % of full scale

Resolution on analog output 8 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, RS-485 serial communication:

Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)

Terminal number 61 Common for terminals 68 and 69

The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply voltage (PELV).

Control card, 24 V DC output:

Terminal number 12

Max. load (M1 and M2) 160 mA

Max. load (M3) 30 mA

Max. load (M4 and M5) 200 mA

Relay output:

Programmable relay output 1

Relay 01 Terminal number 01-03 (break), 01-02(make)

Max. terminal load (AC-1)1) on 01-02 (NO) (Resistive load) 250 V AC, 2 A

Max. terminal load (AC-15)1) on 01-02 (NO) (Inductive load @ cosφ 0.4) 250 V AC, 0.2 A

Max. terminal load (DC-1)1) on 01-02 (NO) (Resistive load) 30 V DC, 2 A

Max. terminal load (DC-13)1) on 01-02 (NO) (Inductive load) 24 V DC, 0.1A

Max. terminal load (AC-1)1) on 01-03 (NC) (Resistive load) 250 V AC, 2 A

Max. terminal load (AC-15)1) on 01-03 (NC) (Inductive load @ cosφ 0.4) 250 V AC, 0.2A

Max. terminal load (DC-1)1) on 01-03 (NC) (Resistive load) 30 V DC, 2 A

Min. terminal load on 01-03 (NC), 01-02 (NO) 24 V DC 10 mA, 24 V AC 20 mA

Environment according to EN 60664-1 overvoltage category III/pollution degree 2

1) IEC 60947 part 4 and 5

approx. 10 kΩ

approx. 200 Ω

Control card, 10 V DC output:

Terminal number 50

Output voltage 10.5 V ±0.5 V

Max. load 25 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Surroundings:

Enclosure IP 20

Enclosure kit available IP 21

Enclosure kit available TYPE 1

Vibration test 1.0 g

Max. relative humidity 5% - 95%(IEC 60721-3-3; Class 3K3 (non-condensing) during operation

Aggressive environment (IEC 60721-3-3), coated class 3C3

Test method according to IEC 60068-2-43 H2S (10 days)

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

Ambient temperature Max. 40 °C

Derating for high ambient temperature, see section on special conditions

Minimum ambient temperature during full-scale operation 0 °C

Minimum ambient temperature at reduced performance - 10 °C

Temperature during storage/transport -25 - +65/70 °C

Maximum altitude above sea level without derating 1000 m

Maximum altitude above sea level with derating 3000 m

Derating for high altitude, see section on special conditions

EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3

EN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3,

EMC standards, Immunity

See section on special conditions

EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

8.3 Special Conditions

8.3.1 The Purpose of Derating

Derating must be taken into account when using the frequency converter at low air pressure (heights), at low speeds or at high ambient temperature. The required

action is described in this section.

8.3.2 Derating for Ambient Temperature

The ambient temperature measured over 24 hours should be at least 5 °C lower than the max. ambient temperature.

If the frequency converter is operated at high ambient temperature, the continuous output current should be decreased.

The frequency converter has been designed for operation at max 50 °C ambient temperature with one motor size smaller than nominal. Continuous operation

at full load at 50 °C ambient temperature will reduce the lifetime of the frequency converter.

8.3.3 Derating for Low Air Pressure

The cooling capability of air is decreased at low air pressure.

For altitudes above 2000 m, please contact GE .

Below 1000 m altitude no de-rating is necessary but above 1000 m the ambient temperature or the maximum output current should be decreased.

Decrease the output by 1% per 100 m altitude above 1000 m or reduce the max. ambient temperature by 1 degree per 200 m

8.3.4 Derating for Running at Low Speeds

When a motor is connected to at frequency converter, it is necessary to check that the cooling of the motor is adequate.

A problem may occur at low speeds in constant torque applications. Running continuously at low speeds – below half the nominal motor speed – may require

additional air cooling. Alternatively, choose a larger motor (one size up).

DET-579A

8.4

Options for AF-60 LP™ Micro Drive

Catalog No Description

KYPDACLP1 Keypad with

potentiometer

RMKYPDACLP1 Remote Mounting Kit for Keypad incl.

3 m cable, , IP21 rated.

AF-60 LP™ Micro Drive Operating Instructions

DEPLTACLP1

DEPLTACLP2

DEPLTACLP3

NEMA1ACLP1 NEMA Type 1 Kit for M1 Unit Size

NEMA1ACLP2 NEMA Type 1 Kit for M2 Unit Size

NEMA1ACLP3 NEMA Type 1 Kit for M3 Unit Size

NEMA1ACLP4 NEMA Type 1 Kit for M4 Unit Size

De-coupling plate kit for M1 and M2 Unit Sizes

De-coupling plate kit for M3 Unit Size

De-coupling plate kit for M4 and M5 Unit Size

NEMA1ACLP5 NEMA Type 1 Kit for M5 Unit Size

RMACLP1 DIN rail mounting kit for M1 Unit Size

GE Line Filters and brake resistors are available upon request.

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

Index

Active Set-up 19

Active Set-up 44, 49

Alarm, Warning And Extended Status Word 57

Ambient Temperature 64

Analog In/out 51

Analog Inputs 63

Analog Inputs: 63

Analog Output 63

Brake Resistor 49

Brake Resistor (ohm) 44

Brake Resistor Short-circuited 56

Brakes 49

Bus Termination 16

Cable Lengths And Cross Sections 62

Clearance 9

Comm. And Options 51

Configuration Mode 23

Control Card, 10 V Dc Output 63

Control Card, 24 V Dc Output 63

Control Card, Rs-485 Serial Communication: 63

Control Terminals 16

Control Word According To Fc Profile 37

Controllers 51

Conversion Index 48

Danfoss Fc Control Profile 37

Data Readouts 53

Dc-brake 45

Dc-brake 44

De-coupling Plate Kit 66

Derating For Ambient Temperature 65

Derating For Low Air Pressure 65

Derating For Running At Low Speeds 65

Digital In/out 50

Digital Inputs (pulse/enocder Inputs): 62

Digital Inputs: 62

Din Rail Mounting Kit 66

Display 19

Disposal Instruction 8

Drive Information 52

Earth Leakage Current 5, 7

Edit Set-up 19

Edit Set-up 44, 49

Electronic Waste 8

Emc-correct Installation 13

Explanation Of The Control Bits 37

Explanation Of The Status Bits 40

Frequency Converter With Modbus Rtu 27

Function Codes Supported By Modbus Rtu 31

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

Hand Mode 45

Hand Mode 49

How To Connect 11

Indicator Lights 20

Isolated Mains Source 7

It Mains 7

Lcp 11 19

Lcp 12 19

Leakage Current 7

Limits/warnings 50

Load Compensation 44, 49

Load Sharing/brake 18

Load/motor 49

Main Menu 20, 25

Mains Connection 13

Mains Supply 59, 60

Mains Supply (l1/l, L2, L3/n) 62

Mains Supply 1 X 200 - 240 Vac 59

Mains Supply 3 X 200 - 240 Vac 60

Mains Supply 3 X 380 - 480 Vac 60

Max. Reference 24

Maximum Reference 23

Mechanical Dimensions 10

Mechanical Installation 9

Min. Reference 23

Minimum Reference 23

Modbus Rtu 27

Modbus Rtu Message Framing Structure 28

Modbus Rtu Overview 27

Motor Connection 14

Motor Current 22

Motor Direction 20

Motor Frequency 22

Motor Nominal Speed 22

Motor Output (u, V, W): 62

Motor Overload Protection 7

Motor Phase 45, 50

Motor Power 22

Motor Protection 62

Motor Speed High Limit 24

Motor Speed Low Limit 24

Motor Temperature 44

Motor Voltage 22

Navigation Keys 21

Operation Keys 21

Operation/display 49

Options 66

Options For Vlt Micro Drive Fc 51 66

Other Specifications 62

Output Performance (u, V, W) 62

Overcurrent Protection 12

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

Over-voltage Control 44, 49

Parameter Number 20

Parameter Overview 43

Power Circuit - Overview 17

Preset Reference 24

Process Cl Feedback Resource 24

Process Feed Forward Factor 25

Process Pi Anti Windup 24

Process Pi Integral Time 25

Process Pi Normal/inverse 24

Process Pi Proportional Gain 24

Process Pi Start Speed 24

Protection 12

Protection And Features 62

Quick Menu 20, 21

Quick Menu Parameters 22

Readout Mode 20

Reference/ramps 50

Relay Output 63

Remote Mounting Kit 66

Residual Current Device 7

S200 Switches 1-4 16

Serial Communication 21

Set-up Number 19

Set-up Software 19

Side-by-side Installation 9

Slip Compensation 44, 49

Smart Logic 52

Special Conditions 65

Special Functions 52

Specifications 59

Status Menu 20, 21

Status Word According To Fc Profile (stw) 39

Surroundings 63

Switches 16

Terminal 60 Filter Time Constant 24

Terminal 60 High Current 24

Terminal 60 High Feedback Value 24

Terminal 60 Low Current 24

Terminal 60 Low Feedback Value 24

Thermistor 44

Thermistor Resource 49

Troubleshooting 55

Ul Compliance 12

Unit 20

Value 20

Voltage Level 62

DET-579A

AF-60 LP™ Micro Drive Operating Instructions

Warnings And Alarms 55, 56

DET-579A

The instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered suﬃciently for the purchaser’s purposes, the matter should be referred to the GE company.

AF-60 LP is a trademark of the General Electric Company.

GE Consumer & Industrial 41 Woodford Avenue Plainville, CT 06062

www.geelectrical.com/drives

132R0040

DET-579A

*MG02G202*

GE Industrial Solutions AF-60 LP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual