Flowserve 191700 User Manual

Aceptic Valves
Series 191700 / 191800
INDEX
1 Using FLOWSERVE valves, actuators and
accessories correctly 2 Unpacking 3 Technical data 4 Safety 5 Installation 6 Disassembly and assembly
7 Disassembly 8 Assembly
9 Commissioning
10 Maintenance
1 USING FLOWSERVE VALVES, ACTUATORS AND AC-
CESSORIES CORRECTLY
1.1 Using
The following instructions are designed to assist in unpacking, installing and performing maintenance as required on FLOWSERVE products. Product users and maintenance personnel should thoroughly review this bulletin prior to installing, operating or perform­ing any maintenance.
In most cases FLOWSERVE valves, actuators and accessories are designed for specific applications (e.g. with regard to medium, pressure, temperature). For this reason they should not be used in other applications without first contacting the manufac­turer.
1.2 Terms concerning safety
The safety terms DANGER, WARNING, CAUTION and NOTE are used in these instructions to highlight
particular dangers and/or to provide additional infor­mation on aspects that may not be readily apparent. DANGER:
jury and/or substantial property damage will occur if proper precautions are not taken.
WARNING:
STOP!
jury and/or substantial property damage can occur if proper precautions are not taken.
indicates that death, severe personal in-
indicates that death, severe personal in-
CAUTION:
or property damage can occur if proper precautions are not taken.
NOTE:
information, which may not be very obvious even to qualified personnel.
Compliance with other, not particularly emphasised notes, with regard to transport, assembly, operation and maintenance and with regard to technical docu­mentation (e.g. in the operating instruction, product documentation or on the product itself) is essential, in order to avoid faults, which in themselves might directly or indirectly cause severe personal injury or property damage.
1.3 Protective clothing
FLOWSERVE products are often used in problematic applications (e.g. extremely high pressures, danger­ous, toxic or corrosive mediums). In particular valves with bellows seals point to such applications. When performing service, inspection or repair operations always ensure, that the valve and actuator are depres­surised and that the valve has been cleaned and is free from harmful substances. In such cases pay particu­lar attention to personal protection (protective cloth­ing, gloves, glasses etc.).
1.4 Qualified personnel
Qualified personnel are people who, on account of their training, experience and instruction and their knowledge of relevant standards, specifications, acci­dent prevention regulations and operating condi­tions, have been authorised by those responsible for the safety of the plant to perform the necessary work and who can recognise and avoid possible dangers.
indicates that minor personal injury and/
indicates and provides additional technical
KMEIM9104-01 - 02.04
1
1.5 Installation
DANGER:
Before installation check the order-no, se­rial-no. and/or the tag-no. to ensure that the valve/ actuator is correct for the intended application.
Do not insulate extensions that are provided for hot or cold services.
Pipelines must be correctly aligned to ensure that the valve is not fitted under tension.
Fire protection must be provided by the user.
1.6 Spare parts
Use only FLOWSERVE original spare parts. FLOWSERVE cannot accept responsibility for any damages that occur from using spare parts or fastening materials from other manufactures. If FLOWSERVE products (especially sealing materials) have been on store for longer periods check these for corrosion or deterioration before using these products. Fire protection for FLOWSERVE products must be provided by the end user.
1.7 Service / repair
To avoid possible injury to personnel or damage to products, safety terms must be strictly adhered to. Modifying this product, substituting nonfactory parts, or using maintenance procedures other than outlined in this instruction could drastically affect performance and be hazardous to personnel and equipment, and may void existing warranties. Between actuator and valve there are moving parts. To avoid injury FLOWSERVE provides pinch-point-protection in the form of cover plates, especially where side-mounted positioners are fitted. If these plates are removed for inspection, service or repair special attention is required. After completing work the cover plates must be refitted.
1.8 Storage
In most cases FLOWSERVE products are manufactured from stainless steel. Products not manufactured from stainless steel are provided with an epoxy resin coating. This means that FLOWSERVE products are well protected from corrosion. Nevertheless FLOWSERVE products must be stored adequately in a clean, dry environment. Plastic caps are fitted to protect the flange faces to prevent the ingress of foreign materials. These caps should not be removed until the valve is actually mounted into the system.
1.9 Valve and actuator variations
These instructions cannot claim to cover all details of all possible product variations, nor in particular can they provide information for every possible example of installation, operation or maintenance. This means that the instructions normally include only the directions to be followed by qualified personal where the product is being used for is defined purpose. If there are any uncertainties in this respect particularly in the event of missing product-related information, clarification must be obtained via the appropriate FLOWSERVE sales office.
2 UNPACKING
Each delivery includes a packing slip. When unpacking, check all delivered valves and accessories using this packing slip.
Report transport damage to the carrier immediately.
In case of discrepancies, contact your nearest FLOWSERVE location.
STOP!
2
Apart from the operating instructions and the obligatory accident prevention directives valid in the country of use, all recognised regulations for safety and good engineering practices must be followed.
WARNING:
Before products are returned to FLOWSERVE for repair or service FLOWSERVE must be provided previously with a certificate which con­firms that the product has been decontaminated and is clean. FLOWSERVE will not accept deliveries if a certificate has not been provided (a form can be ob­tained from FLOWSERVE).
3 TECHNICAL DATA
M 10
M 38 x 1,5
B
b
A
a
C
A
Figure 1
DN ABC
DIN 11850, Series 2 191700/191800
10 / 3/8˝60 81 10 15 / 1/2˝60 81 16 20 / 3/4˝60 81 20
25 / 1˝ 65 81 26 32 / 1/ 1/4˝70 81 32 40 / 1/ 1/2˝75 82 38
50 / 2˝ 85 84 50
65 / 21/2˝ 100 105 66
80 / 3˝ 110 109 81 100 / 4˝ 120 115 100
3
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