Flowserve 191 000 User Manual

Installation, Operation, Maintenance Instructions

Sanitary and Hygiene Valves

Series 191 000
Series 191 600 Steam Barrier

Flow Control Division

Kammer Control Valves

1 GENERAL INFORMATION

These instructions are designed to support you when
unpacking, installing and performing maintenance
work on the valves. Users and maintenance person­nel should carefully read these instructions before
installing, operating or performing maintenance
work. There is a separate set of instructions for ac­cessories (special seat/plug fittings, diaphragm ac­tuators, handwheels, special seats, etc.).

These instructions do not contain any information
on Kämmer positioners. For this, see correspond­ing instructions for the installation, maintenance,
troubleshooting, adjustment and operation of
Kämmer positioners.

To avoid damage or injury to personnel or equip­ment, always heed all warnings and instructions.
Unprofessional reconditioning, the use of foreign
replacement parts or the performance of other
maintenance steps than those described here, may
cause a loss of efficiency or lead to personnel in­jury or damage to parts, and render the warranty
void

1.1 UNPACKING

1.1.1 Each delivery includes a packing slip. When unpack­ing, check all delivered valves and accessories us­ing this packing slip.

1.1.2 Report transport damage to the carrier immediately.

1.1.3 In case of discrepancies, contact your nearest dealer.

1.2 INSTALLATION

1.2.1 Clean tubing prior to installing.

1.2.2 If possible, install the valve in an upright position (ac­tuator on top), to ease maintenance. An upright in­stallation position is important with low-temperature
applications, in order to keep the distance between
the packing material and the medium as large as pos­sible. The packing material then retains the ambient
temperature as much as possible.

Important: Do not insulate extension bonnets that
are provided for hot or cold services

1.2.3 Make sure that sufficient overhead clearance above
the actuator is maintained, to allow for disassembly
of plug from the valve body (see following table).

Actuator Clearance Actuator Clearance

size (mm) size (mm)

37/47 95 P2 140
38/48 140 P3 140
39/49 140 P4 140

39D/49D 140 P5 140

1.2.4 After installing, check direction of flow again.

1.2.5 If the valve is to be welded into the line, make sure
that the valve is shielded from excessive heat.

1.2.6 Connect supply pressure and signal lines. Control
valves can be supplied with a positioner. The end
connections for supply pressure and signal are clearly
marked. Actuator and positioner are suitable for max.
6 bar (87 psi) supply pressure. If the supply pres­sure exceeds the pressure specified on the name­plate, a pressure reducing station is required. If in­strument air is not available, install an oil separator/
air filter in the air inlet line. All connections must be
free of leaks.

KMEIM9102-00 - 11.00

111.00

Nut

Flow Control Division

Kammer Control Valves

Guide bush

O-Ring

O-Ring

Body

Wiper ring

Packing follower

Plug

Clamp

Guide bush

O-Ring

Typical valve configuration

1.3 QUICK CHECK:

Before operating, check the valve as follows:

1.3.1 Open and close the valve, and observe the movement
of the actuator stem. The movement must be smooth
and linear.

1.3.2 Check for maximum stroke through change of signal
(for pneumatic positioners, 0.2 - 1.0 bar or corre­sponding split-range values; for IP positioners, 4-20
or 0-20 mA).

1.3.3 Check all air connections for leaks.

1.3.4 The packing follower must always be tight to ensure
that the packing kit (guide bush with O-Rings) func­tions correctly.

1.3.5 Check the wiper ring for damage.

1.3.6 Check fail-safe position. To do this, close supply pres­sure and observe whether the valve opens or closes
as prescribed.

Fig. 1

1.3.7 After use at fluctuating temperatures, re-tighten all
bolt connections and check for leaks.

2 MAINTENANCE

Check valves for correct functioning at regular inter­vals (at least once every 6 months) as follows. This
check can be made when installed and in many cases
without interrupting production. If internal defects are
suspected, see section on „Disassembly and Assem­bly of Valve“.

2.1 Examine gaskets for leaks and if necessary re-tighten
bolts (see Fig. 1).

2.2 Check valve for damage caused by corrosive residues
or corrosive vapours.

2.3 Clean valves and if necessary repaint.

2.4 Check that the packing follower is tight.

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Flow Control Division

Kammer Control Valves

2.5 If possible, open and close valve and check for maxi­mum stroke and smooth movement of the plug stem.
Irregular movement of the plug stem may indicate
internal defects.

Note: With graphite packing, irregular movement of
the plug stem is normal.

IMPORTANT: Keep hands, hair, clothing, etc. away
from all moving parts. Failure to do so can lead to
serious injury.

2.7 Check all accessories for firm seating.

2.8 If possible, close supply pressure and check the fail­safe position.

2.9 Check stem boot for wear.

2.10 Check actuator for leaks. To do this, spray housing,
air connections and plug stem guide with leak spray
and note any bubble formation.

2.11 Clean plug stem.

2.12 Check air filter, if present, and if necessary replace
insert.

3.2 Assemble valve

Attention: All worn or damaged parts must be re-

placed. Reusable parts must be clean. All consum­able items such as seals, O-Rings and gaskets must
always be renewed.

3.2.1 Carefully enter the plug into the bonnet.

3.2.2 Replace body/bonnet gasket.

3.2.3 Carefully place the bonnet/plug assembly vertically
onto the body ensuring the body/bonnet gasket is
correctly seated.

3.2.4 Insert the guide bush with O-Rings into the bonnet
using an assembly bushing (see Fig. 2) and tighten
down the packing follower.

3.2.5 Place the clamp around the body an tighten the wing­nut.

3 DISASSEMBLE AND ASSEMBLE VALVE

General Information

We recommend separating the actuator from the
valve before commencing repair work.

However, many maintenance and adjusting opera­tions can be carried out with the valve installed.

Attention: Never turn plug or perform any service
on the valve while the plug is in the seat ring. Do­ing so may cause irreparable damage to the trim
set. To ensure against this, always hold the plug
out of the seat while working on the valve assem­bly.

3.1 Disassemble valve

3.1.1 Disconnect actuator from valve body

3.1.2 Loosen and remove the clamp.

3.1.3 Carefully remove the bonnet complete with plug and
packing kit..

Assembly bushing

Fig. 2 Assembly bushing

3.1.4 Carefully remove the plug from the bonnet.

3.1.5 Unscrew the packing follower and extract the pack­ing kit from the top of the bonnet. Check the wiper
ring and O-Rings for damage.

3.1.6 Remove the body/bonnet gasket.

3.1.7 Clean and inspect all parts.

311.00

Flow Control Division

Kammer Control Valves

Germany

Tel.: (02 01 ) 89 19 5 • Fax: (02 01 ) 89 19 600

Flowserve Essen GmbH Flowserve Essen GmbH Flowserve Essen GmbH Flowserve Essen GmbH

Sales Office Hamburg Sales Office Niederrhein Sales Office West Sales Office Maintal

Hoher Weezer Weg 27a Büdericher Straße 8 Robert-Bosch-Strasse 11

D - 47574 Goch D - 47877 Willich D - 63477 Maintal
Tel.: [phone] Tel.: [phone] Tel.: [phone] Tel.: [phone]
Fax: [phone] Fax: [phone] Fax: [phone] Fax: [phone]

Flowserve Essen GmbH Flowserve Essen GmbH Flowserve Essen GmbH Flowserve Essen GmbH

Sales Office Frankfurt Sales Office Südwest Sales Office Augsburg Sales Office Ost
Steinweg 22 Am Mühlhübel 13 Staatsstraße 10 Oberhasel 18

D - 65824 Schwalbach a. Ts. D - 67686 Mackenbach D - 86450 Altenmünster D - 07407 Kirchhasel
Tel.: [phone] Tel.: [phone] Tel.: [phone] Tel.: [phone]
Fax: [phone] Fax: [phone] Fax: [phone] Fax: [phone]

FRANCE USA / CANADA SWITZERLAND

Flowserve S.A.S. Flowserve (FCD) Flowserve S.A.
SEREG KAMMER VALVES, INC. Kammer Vannes.
12, av. du Québec, BP645 1300 Parkway View Drive Allée du Quartz 1
F- 91965 Courtaboeuf Cedex Pittsburgh, Pa 15205 U.S.A. CH-2300 La Chaux-de-Fonds

Flowserve Essen GmbH

Kammer Ventile

Manderscheidtstrasse 19

D-45141 Essen

Tel.: [phone] Tel.: [phone] - 8803 Tel.: [phone]
Fax : [phone] Fax: [phone] Fax: [phone]

AUSTRALIA AUSTRIA DENMARK FINLAND

Flowserve Australia PTY LTD Flowtec Industrietechnik GmbH Scana Godtkjær & Armatur as KONTRAM OY
14 Dalmore Drive Weinitzstrasse 1 Kong Svends Vej 65 PO. Box 88
Scoresby VlCTORlA 3179 8045 Graz 2765 Smorum 02201 Espoo

AUSTRALIA AUSTRIA DENMARK FINLAND

Tel.: [phone] Tel.: [phone] Tel.: [phone] Tel. [phone]
Fax: [phone] Fax: [phone] Fax: [phone] Fax: [phone]

GREAT BRITAIN IRELAND ISRAEL ITALY

Flowserve Flexachem Manufacturing Ltd TECHNOMAD LTD EUROVALVE S.R.L.
Station Road, Pershore Donnybrook Commercial Centre 19 Hashikma Str. Via Camicie Rosse 11
Worcestershire, WR10 2BZ Douglas, Cork Azor 58009 20090 Opera (Ml)

ENGLAND IRELAND ISRAEL ITALY

Tel.: [phone] Tel.: [phone] Tel.: [phone] Tel.: [phone]
Fax: [phone] Fax: [phone] Fax: [phone] Fax: [phone]

JAPAN NETHERLANDS NORWAY R. O. C.

TOKO VALEX Co., Ltd Conovalve B.V. NOR Instruments A.S. Eagle Process Service Ud.
2-17, 4-chome, Matsushima Postbus 270 Jerikoveien 26 Suite 4, 5th Floor No. 312
Edogawa-Ku, Tokyo 3100 AG Schiedam 1067 Oslo Chung Hsiao E. Road, Sec. 4

JAPAN 132 NETHERLANDS NORWAY TAIWAN

Taipei, Taiwan, R. O. C.

Tel.: [phone] Tel.: [phone] Tel.: [phone] Tel.: [phone]
Fax: [phone] Fax: [phone] Fax: [phone] Fax: [phone]

SINGAPORE SOUTH AFRICA SWEDEN

Valtek Asia Pacific Operations Valtek South Africa (Pty.) Ltd alnab
c/o Durco-Valtek Asia P. O. Box 9279 Ögärdesvägen
12, Tuas Avenue 20 Edenglen 1613 433 86 Partille
Singapore 2263
SINGAPORE SOUTH AFRICA SWEDEN

Tel.: [phone] Tel.: [phone] Tel.: [phone]
Fax: [phone] Fax: [phone] Fax: [phone]

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©09.2000 Flowserve Corporation. Flowserve and Kämmer are trademarks of Flowserve Corporation

All data subject to change without notice