Flowserve 103 User Manual
USER INSTRUCTIONS
IPS Wireless™ 103 Smart Multi-Port
Installation
Operation
Maintenance
Multiple Sensor Input and Wireless Transmitting Unit
PCN = 26999976 11-13 (E). Original Instructions
These instructions must be read prior to installing,
operating, using and maintaining this equipment.
701-3001-01^
IPS WIRELESS SELD-103 ENGLISH 26999976 11-13
CONTENTS
1 INTRODUCTION AND SAFETY .......................... 3
1.1 GENERAL ......................................................... 3
1.2 CE MARKING AND APPROVALS .......................... 3
1.3 DISCLAIMER ..................................................... 3
1.4 COPYRIGHT ...................................................... 3
1.5 DUTY CONDITIONS ............................................ 3
1.6 SAFETY ............................................................ 4
1.7 SPECIFIC MACHINE PERFORMANCE .................... 4
1.8 SPECIFICATIONS ............................................... 4
2 TRANSPORT AND STORAGE ............................ 5
2.1 CONSIGNMENT RECEIPT AND UNPACKING ............ 5
2.2 HANDLING ......................................................... 5
2.3 STORAGE .......................................................... 5
2.4 RECYCLING AND END OF PRODUCT LIFE .............. 5
2.5 DISPOSAL INSTRUCTIONS ................................... 6
3 DESCRIPTION ..................................................... 6
3.1 OPTIONS AND MODEL NUMBERS ......................... 7
3.2 DEFAULT CONFIGURATION ................................ 7
3.3 PERFORMANCE AND OPERATION LIMITS .............. 8
3.4 VB-103-TAM OPTIONAL ACCESSORY ............... 8
3.5 VISUAL ALERT OPTIONAL ACCESSORY ............... 8
4 MAINTENANCE ................................................... 9
4.1 TOOLS REQUIRED ............................................. 9
4.2 TURNING UNIT ON/OFF ...................................... 9
4.3 BATTERY REPLACEMENT ................................... 9
5 CUSTOM CONFIGURATION
PROGRAMMING ................................................ 10
6 INSTALLATION .................................................. 10
6.1 TOOLS REQUIRED ........................................... 10
6.2 UNPACKING ...................................................... 5
6.3 PRELIMINARY OPERATIONAL CHECK ................. 11
6.4 MOUNTING ..................................................... 11
6.5 CONNECTING SENSORS AND POWER-UP ......... 12
6.6 CONNECTING 103 TAKE AWAY MEMORY .......... 12
6.7 CONNECTING 103 VISUAL ALERT ..................... 12
7 PARTS LIST AND DRAWINGS ......................... 12
7.1 SPARE PARTS ................................................ 12
7.2 DRAWING ....................................................... 12
8 CERTIFICATIONS ............................................. 14
9 TROUBLE-SHOOTING GUIDE ......................... 14
9.1 LOSS OF COMMUNICATIONS ............................ 14
9.2 INACCURATE OR MISSING DATA ....................... 15
9.3 NO DATA RECORDED ON VB-103-TAM ........... 15
9.4 NO LIGHTS ON VB-103-VIS ............................ 15
10 DECLARATION OF CONFORMITY
(TYPICAL)........................................................... 16
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1 INTRODUCTION AND SAFETY
1.1 General
These instructions must always be kept
close to the product's operating location or
directly with the product.
Flowserve products are designed, developed and
manufactured with state-of-the-art technologies in
modern facilities. The unit is produced with great
care and commitment to continuous quality control,
utilizing sophisticated quality techniques, and
safety requirements.
Flowserve is committed to continuous quality
improvement and being at your service for any
further information about the product in its
installation and operation or about its support
products, repair and diagnostic services.
These instructions are intended to facilitate
familiarization with the product and its permitted
use. Operating the product in compliance with
these instructions is important to help ensure
reliability in service and avoid risks. The
instructions may not take into account local
regulations; ensure such regulations are observed
by all, including those installing the product.
Always coordinate repair activity with operations
personnel, and follow all plant safety requirements
and applicable safety and health laws/regulations.
These instructions must be read prior to
stalling, operating, using and maintaining the
equipment in any region worldwide. The
equipment must not be put into service until all
the conditions relating to safety, noted in the
instructions, have been met. Failure to follow
and apply the present user instructions is
considered to be misuse. Personal injury,
product damage, delay or failure caused by
misuse are not covered by the Flowserve
warranty.
1.2 CE Marking and approvals
It is a legal requirement that machinery and
equipment put into service within certain regions of
the world shall conform with the applicable CE
Marking Directives covering Machinery and, where
applicable, Low Voltage Equipment, Electromagnetic
Compatibility (EMC), Pressure Equipment Directive
(PED) and Equipment for Potentially Explosive
Atmospheres (ATEX).
Where applicable, the Directives and any additional
Approvals, cover important safety aspects relating to
machinery and equipment and the satisfactory
provision of technical documents and safety
instructions. Where applicable this document
incorporates information relevant to these Directives
and Approvals.
To confirm the Approvals applying and if the product
is CE marked, check the serial number plate
markings and the Certification. (See Section 8)
1.3 Disclaimer
Information in these User Instructions is believed
to be complete and reliable. However, in spite of
all of the efforts of Flowserve Corporation to
provide comprehensive instructions, good
engineering and safety practice should always be
used.
Flowserve manufactures products to exacting
International Quality Management System Standards
as certified and audited by external Quality Assurance
organizations. Genuine parts and accessories have
been designed, tested and incorporated into the
products to help ensure their continued product
quality and performance in use. As Flowserve cannot
test parts and accessories sourced from other
vendors the incorrect incorporation of such parts and
accessories may adversely affect the performance
and safety features of the products. The failure to
properly select, install or use authorized Flowserve
parts and accessories is considered to be misuse.
Damage or failure caused by misuse is not covered
by the Flowserve warranty. In addition, any
modification of Flowserve products or removal of
original components may impair the safety of these
products in their use.
1.4 Copyright
All rights reserved. No part of these instructions
may be reproduced, stored in a retrieval system or
transmitted in any form or by any means without
prior permission of Flowserve.
1.5 Duty conditions
This product has been selected to meet the
specifications of your purchase order. The
acknowledgement of these conditions has been
sent separately to the Purchaser. A copy should be
kept with these instructions.
The product must not be operated beyond
the parameters specified for the application. If
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IPS WIRELESS SELD-103 ENGLISH 26999976 11-13
there is any doubt as to the suitability of the
product for the application intended, contact
Flowserve for advice.
If the conditions of service on your purchase order are
going to be changed (for example: liquid pumped,
temperature or duty) it is requested that the user
seeks the written agreement of Flowserve before start
up.
1.6 Safety
1.6.1 Summary of safety markings
These User Instructions contain specific safety
markings where non-observance of an instruction
would cause hazards. The specific safety markings
are:
This symbol indicates electrical safety
instructions where non-compliance will involve a
high risk to personal safety or the loss of life.
This symbol indicates safety instructions
where non-compliance would affect personal safety
and could result in loss of life.
This symbol indicates “hazardous and toxic
fluid” safety instructions where non-compliance
would affect personal safety and could result in loss
of life.
This symbol indicates safety
instructions where non-compliance will involve some
risk to safe operation and personal safety and would
damage the equipment or property.
This symbol indicates explosive atmosphere
zone marking according to ATEX. It is used in
safety instructions where non-compliance in the
hazardous area would cause the risk of an
explosion.
This symbol is used in safety instructions to
remind not to rub non-metallic surfaces with a dry
cloth; ensure the cloth is damp. It is used in safety
instructions where non-compliance in the
hazardous area would cause the risk of an
explosion.
This sign is not a safety symbol but
indicates an important instruction in the assembly
process.
1.6.2 Personnel qualification and training
All personnel involved in the operation, installation,
inspection and maintenance of the unit must be
qualified to carry out the work involved. If the
personnel in question do not already possess the
necessary knowledge and skill, appropriate training
and instruction must be provided. If required the
operator may commission the
manufacturer/supplier to provide applicable
training.
Always coordinate repair activity with operations
and health and safety personnel, and follow all
plant safety requirements and applicable safety
and health laws and regulations.
1.6.3 Safety action
This is a summary of conditions and actions to
help prevent injury to personnel and damage to
the environment and to equipment. For
products used in potentially explosive
atmospheres section 1.6.4 also applies.
NEVER DO MAINTENANCE WORK
WHEN THE UNIT IS CONNECTED TO POWER
(Lock out.)
HANDLING COMPONENTS
Many precision parts have sharp corners and the
wearing of appropriate safety gloves and
equipment is required when handling these
components. To lift heavy pieces above 25 kg (55
lb.) use a crane appropriate for the mass and in
accordance with current local regulations.
1.6.4 Products used in potentially explosive
atmospheres
Measures are required to:
Avoid excess temperature
Prevent buildup of explosive mixtures
Prevent the generation of sparks
1.7 Specific machine performance
For performance parameters see section 1.5 Duty
conditions. Where performance data has been
supplied separately to the purchaser these should be
obtained and retained with these User Instructions if
required.
1.8 Specifications
1.8.1 SELD-103 Unit Specifications
Operating frequency: 868 MHz or 900 MHz
Channels: (External) 4-GP, 1-Gas, 2-Inst,
2-DI, 1-RS-485
Channels: (Internal) 1-Battery Voltage,
1-Onboard Temperature
Ports: 5-Sensor ports / 1-Diagnostics port (RS-
485)
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Transmission rates: 5 seconds or higher
Operating temperature: -20°C to +60°C (-40°F to
+185°F)
Humidity: 0-95% noncondensing
Power requirement: 3.6 VDC Battery Pack
(S1-1043)
Base: 316LSS
Base Mounting: Magnetic base, unistrut mount
Sensor Cable Connection: 6 pin amphenol style
1.8.2 Optional add-on sensor specifications
RTD: 1000 or 100 Ohm (Platinum, 2 wire)
Thermocouple: Type: J, K, N, T, etc. (+ Cold
Reference and Polynomial)
Pressure: Vacuum to 10Kpsi (Specific sensor for
each range)
Vibration (Velocity): Single Axis or Tri Axis 0-25
mm/sec (0-1 ips)
Vibration: (Acceleration): 0 - 10G Peak
Discrete: Dry Contact Only
Gas: See test sheet for details
2 TRANSPORT AND STORAGE
Make sure that hazardous substances are
disposed of safely and that the correct personal
protective equipment is used. The safety
specifications must be in accordance with the
current local regulations at all times.
2.1 Consignment receipt and unpacking
Immediately after receipt of the equipment it must
be checked against the delivery/shipping
documents for its completeness and that there has
been no damage in transportation. Any shortage
and/or damage must be reported immediately to
Flowserve and must be received in writing within
ten days of receipt of the equipment. Later claims
cannot be accepted.
Check any crate, boxes or wrappings for any
accessories or spare parts that may be packed
separately with the equipment or attached to side
walls of the box or equipment.
Each product has a unique serial number. Check
that this number corresponds with that advised and
always quote this number in correspondence as
well as when ordering spare parts or further
accessories.
2.1.1 Unpacking
Carefully open package received from
factory and remove protective wrapping from
SELD-103 units and accessories. Inspect all
hardware for damage. Report any damage to
shipping carrier immediately.
Ensure you have received the correct sensors and
mounting accessories for your application. Crosscheck hardware received versus packing slip and
purchase order.
Record unit serial numbers for future reference.
2.1.2 Electrostatic Discharge (ESD) Handling
Procedure
The SELD-103 contains sensitive electronic
components that may be damaged by static
electricity present in work environments. The
following precautions are recommended to reduce
the risk of damage due to electrostatic discharge:
Only wipe exterior of unit with a damp cloth
Use of a grounding wrist strap when removing
outer plastic cover is recommended
2.2 Handling
Boxes, crates, pallets or cartons may be unloaded
using fork lift vehicles or slings dependent on their
size and construction.
2.3 Storage
Store the equipment in a clean, dry
location. The SELD-103 unit should be powereddown prior to storage (see section 4
MAINTENANCE for how to power down unit) to
preserve battery life.
2.3.1 Storage and packaging
All SELD-103 units must be carefully packaged for
transport. Each unit should be boxed individually
with protective packaging (foam, bubble wrap, etc.)
in the box surrounding the unit.
After unpacking, protection will be the responsibility
of the user.
2.4 Recycling and end of product life
At the end of the service life of the product or its
parts, the relevant materials and parts should be
recycled or disposed of using an environmentally
acceptable method and in accordance with local
regulations. If the product contains substances
that are harmful to the environment, these should
be removed and disposed of in accordance with
current local regulations.
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IPS WIRELESS SELD-103 ENGLISH 26999976 11-13
Sensor Input
Connection Ports
Diagnostics
Connection
Port
2.5 Disposal Instructions
At the end of the product’s life, do not
dispose of any electronic component or instrument
in the domestic waste. Disposal should be done in
accordance with applicable regulations, which vary
from state to state and country to country.
Battery Disposal Instructions: Disposal should
be done in accordance with applicable regulations,
which vary from country to country. Batteries
should not be incinerated, unless suitable
procedures are followed and qualified handlers
have taken appropriate precautions. Exposure of
these cells to high temperatures or fire can cause
the cells to vent and/or rupture. These cells do not
contain dangerous substances. The reaction
products are inorganic and do not represent
environmental hazards, once the decomposition or
neutralization process has terminated.
Disposal in Europe
Batteries for disposal should not be transported by
air. For road transport of dangerous goods ADR
special provision 636 and packing instruction 903a
apply.
Disposal in US
Hazardous waste of spent batteries can be disposed
after they are first neutralized through an approved
secondary treatment prior to disposal. Disposal of
spent batteries should be performed by authorized,
professional disposal company, which has the
knowledge in the requirements of the Federal, the
State and the Local authorities regarding hazardous
materials, transportation and waste disposal. In
any case it is recommended to contact the local
EPA office.
Proper Shipping Name: Waste lithium Batteries
UN Number: 3090
Label requirements: Miscellaneous, Hazardous
Waste
Disposal Code: D003
3 DESCRIPTION
The SELD-103-X (where “X” designates a specific
hardware or software configuration custom per the
order) model is a wireless transmitting unit
designed to monitor multiple sensor inputs and
wirelessly transmit the data to a receiver. It has the
option of enabling wireless transmission (to
become part of an IPS Wireless system) or
disabling wireless functionality (to perform as a
local alert or data-logging unit).
Figure 1: Sample SELD-103 unit
The SELD-103 is a self-powered unit that has 5
communication ports to measure up to 7 different
sensor inputs (utilizing combination sensors) per
unit (configuration limitations are detailed in section
3.1 Options and model numbers). Each unit also
has a single diagnostics port (on the back of the
base) for programming and troubleshooting the unit
as well as logging data with the VB-103-TAM
accessory (where collected data is stored).
Programming the unit requires a programming
cable and special software utility (PSP).
Figure 2: SELD-103 unit connection ports
The SELD-103 model has a built-in Omnidirectional wireless antenna, allowing for reliable
signal transmission. Data transmittal can occur at
a customizable time interval, ranging from every 5
seconds to once a day (this time interval is usually
pre-configured at the factory). Transmission rates
can also be varied according to sensor signal
values (see section 5 CUSTOM
CONFIGURATION PROGRAMMING), thereby
prolonging battery life. The SELD-103 unit has a
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