Fisher & Paykel OR30SDBMX User Manual

GAS RANGE

for residential use only

R

Models: OR30SDBMX

USERS OPERATING INSTRUCTIONS
IMPORTANT - PLEASE READ AND FOLLOW

• Before beginning, please read these instructions completely and carefully.

• Do not remove permanently affi xed labels, warnings, or plates from the product. This may
void the warranty.

• Please observe all local and national codes and ordinances.

• Please ensure that this product is properly grounded.

• The electrical plug should always be accessible.

• The installer should leave these instructions with the consumer who should retain
for local inspector’s use and for future reference.

Installation must conform with local codes or in the absence of codes, the National Fuel Gas
Code ANSI Z223.1/NFPA 54 - Iatest edition. Electrical installation must be in accordance with
the National Electrical Code, ANSI/NFPA70 - latest edition and/or local codes.
IN CANADA: Installation must be in accordance with the current CAN/CGA-B149.1 National
Gas Installation Code or CAN/CGA-B149.2, Propane Installation Code and/or local codes.
Electrical installation must be in accordance with the current CSA C22.1 Canadian Electrical
Codes Part 1 and/or local codes.

INSTALLATION IN MANUFACTURED (MOBILE) HOME: The installation must conform with
the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 [formerly
the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD (Part 280)]
or, when such standard is not applicable, the Standard for Manufactured Home Installations,
ANSI/NCSBCS A225.1, or with local codes where applicable.

INSTALLATION IN RECREATIONAL PARK TRAILERS: The installation must conform with
state or other codes or, in the absence of such codes, with the Standard for Recreational Park
Trailers, ANSI A1 19.5.

Installation of any gas-fi red equipment should be made by a licensed plumber . A manual shut-
off valve must be installed in an accessible location in the gas line external to the appliance
for the purpose of turning on or shutting off gas to the appliance (In Massachusetts such shu­toff devices should be approved by the Board of State Examiners of Plumbers & Gas Fitters).

If an external electrical source is utilized, the appliance, when installed, must be electrically
grounded in accordance with local codes or, in the absence of local codes, with the national
Electrical Code, ANSI/NFPA 70.

Some models are supplied with a protective fi lm on steel and aluminium
parts. This fi lm must be removed before installing/using the appliance.

FOR INSTALLER ONLY

THIS RANGE IS FOR RESIDENTIAL USE ONLY

590599B 1104419-ß2 04.14

2

WARNING !

T o reduce the risk of tipping the appliance,
the appliance must be secured by properly
installed anti-tip device packed with the
appliance.

• ALL RANGES CAN TIP

• INJURY TO PERSONS COULD RESULT

• INSTALL ANTI-TIP DEVICE PACKED
WITH RANGE

• SEE INSTALLATION INSTRUCTIONS

WARNING !

If the information in this manual is not followed exactly,
a fi re or explosion may result causing property damage,
personal injury, or death.

– Do not store or use gasoline or other fl ammable vapors and

liquids in the vicinity of this or any other appliance.

– NEVER use this appliance as a space heater to heat or warm

the room. Doing so may result in carbon monoxide poiso­ning and overheating of the appliance.

– WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• lmmediately call your gas supplier from a neighbor’s

phone. Follow the gas supplier’s instructions.

• lf you cannot reach your gas supplier, call the fi re de-

partment.

– Installation and service must be performed by a qualifi ed

installer, service agency, or the gas supplier.

2

3

DATA PLATE

CONVERSION LABEL

The product data plate is
located on the outside of
the drawer on the left hand
side.

The Governor of California is required to publish a list of substances known to the state of Califor­nia to cause cancer or reproductive harm and requires businesses to warn customers of potential
exposures to such substances.
WARNING!: Gas appliances contain or produce substances which can cause death or serious
illness and which are known to the State of California to cause cancer, birth defects or other repro­ductive harm. To reduce the risk from substances in fuel or from fuel combustion, make sure this
appliance is installed, operated, and maintained according to the manufacturer’s instructions.

This appliance is designed and manufactured solely for the cooking of domestic (household) food
and is not suitable for any non-domestic application and therefore should not be used in a commer­cial environment.
The appliance warranty will be void if the appliance is used within a non-domestic environment i.e.
a semi commercial, commercial or communal environment.

3

4

INSTALLATION INSTRUCTIONS

WARNING!

THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER.
Improper installation, adjustment, alteration, services, or maintenance can cause injury or property damage. Consult a quali­fi ed installer, service agent, or the gas supplier.

IMPORTANT: The use of suitable protective clothing/gloves is
recommended when handling, installing of this appliance.

TOOLS NEEDED FOR INSTALLATION (NOT SUPPLIED WITH THE APPLIANCE)

Screwdriver 2 - Wrench

Suitable protective

gloves

Hammer

T-handle

wrench

Adjustable

wrench

Adjustable

pliers

Tape

measurePencil

Drill

4

5

GENERAL INFORMATION

1. Installation must conform with local codes or, in the absen­ce of local codes, with the National Fuel Gas Code, ANSI

Z223.1/NFPA 54
CGA-B149.2.

2. Installation in manufactured (mobile) home: installation must
conform with the Manufactured Home Construction and

Safety Standard, Title 24 CFR, Part 3280 [formerly the
Federal Standard for Mobile Home Construction and Sa­fety, Title 24, HUD (Part 280)] or, when such standard is
not applicable, the Standard for Manufactured Home Instal­lations, ANSI/NCSBCS A225.1, or with local codes where

applicable.

- Latest Edition, CAN/CGA-B149.1 or CAN/

16. When installing or removing the range for service, a rolling lift
jack should be used. Do not push against any of the edges of
the range in an attempt to slide it into or out of the installation.
Pushing or pulling a range (rather than using a lift jack) also
increases the possibility of bending the leg spindles or the
internal coupling connectors.

WARNING!!

3. Installation in Recreational Park Trailers: installation must
conform with state or other codes or, in the absence of such
codes, with the Standard for Recreational Park Trailers,

ANSI A119.5.

4. To eliminate risk of burns or fi re by reaching over heated sur-
face units, cabinet storage located above the surface units
should be avoided.

5. Air curtain or other overhead range hoods, which operate by
blowing a downward air fl ow on to a range, shall not be used
in conjunction with gas ranges other than when the hood and
range have been designed, tested and listed by an indepen­dent test laboratory for use in combination.

6.

This appliance shall not be used for space heating. This

information is based on safety considerations.

7. AlI openings in the wall behind the appliance and in the fl oor
under the appliance shall be sealed.

8. Keep appliance area clear and free from combustible mate­rials, gasoline, and other fl ammable vapors.

9. Do not obstruct the fl ow of combustion and ventilation air.

10. Disconnect the electrical supply to the appliance before ser­vicing.

11. When removing appliance for cleaning and/or service;
A. Shut off gas at main supply.
B. Disconnect AC power supply.
C. Disconnect gas line to the inlet pipe.
D. Carefully remove the range by pulling outward.

CAUTION: Range is heavy; use care in handling.

WARNING!!

ELECTRICAL GROUNDING INSTRUCTIONS

The range must be electrically grounded in accordance with
local codes or, in the absence of local codes, with the Natio­nal Electrical Code, ANSI/NFPA No. 70-latest edition, in Cana­da Canadian Electrical Code.

Installation should be made by a Iicensed electrician.
FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE PRO-

PERLY GROUNDED.

If an external electrical source is utilized, the installation must be
electrically grounded in accordance with local codes or, in the
absence of local codes, with the national Electrical Code, ANSI/
NFPA 70.

This appliance is equipped with a three-prong grounding plug
(NEMA 5-15P) for your protection against shock hazard and
should be plugged directly into a properly grounded socket.

Do not under any circumstances cut or remove the third
(ground) prong from the power plug.

REPLACEMENT PARTS

Only authorized replacement parts may be used in performing ser­vice on the range. Replacement parts are available from factory
authorized parts distributors. Contact the nearest parts distributor
in your area.

Electrical Requirement

12.
Electrical installation should comply with national and local
codes.

13.

Air Supply and Ventilation

The installer must refers to local/national codes.

14.

Gas Manifold Pressure

Natural gas - 4.0” W.C.P.
LP/Propane - 11.0” W.C.P.

15. The misuse of oven door (e.g. stepping, sitting, or leaning on
them) can result in potential hazards and/or injuries.

5

6

1

3”

(76 mm)

MAX 36” 11/32 (923 mm)

MIN 35” 21/32 (905.5 mm)

24” 3/16

(615 mm)

Fig. 1.1

29” 7/8

(759 mm)

installation

PROXIMITY TO SIDE CABINETS

1. This range may be installed directly adjacent to existing 36” (914 mm)
high base cabinets.

Range dimensions:

• width: 29” 7/8 (759 mm)

• depth: 24” 13/64 (614.9 mm)

• height (without backguard): MIN 35” 21/32 (905.5 mm) - MAX 36”
11/32 (923 mm)

• backguard (height): 3” (76 mm)

Gas line opening: Wall - 37/64” (14.5 mm) from the right side to centre

of range; from 5” 7/16 (138 mm) to 6” 1/8 (155.5 mm) [depending on feet
regulation] from the fl oor.

Grounded outlet: The electric cord with 3-prong ground plug (NEMA

5-15P) has a length of 72” (1830 mm). Grounded outlet should be loca­ted 37/64” (14.5 mm) from the left side to centre of range; from 5” 7/16
(138 mm) to 6” 1/8 (155.5 mm) [depending on feet regulation] from the
fl oor.

2. The range CANNOT be installed directly adjacent to sidewalls, tall cabi­nets, tall appliances, or other side vertical surfaces above 36” (914 mm)
high.

There must be a minimum of 1 1” 13/16 (300 mm) side clearance from the

range to such combustible surfaces TO THE LEFT or TO THE RIGHT
above the 36” (914 mm) high countertop.

IMPORTANT: One side (left or right) above the 36” (914 mm) high

countertop must always be kept clear.

Island installation: There must be a minimum of 12” (305 mm) clearan-

ce from the rear of the backguard to such combustible surface on the
back of the range above the 36” (914 mm) high countertop.

3. The maximum upper cabinet depth recommended is 13” (330 mm). Wall
cabinet above the range must be a minimum of 30” (762 mm) above the
countertop for a width of minimum 30” (762 mm): it has to be centered
with the range. Side wall cabinets above the range must be a minimum
of 18” (457 mm) above the countertop.

6

7

Dotted line showing the position

of the range when installed

1

GAS AND ELECTRIC CONNECTION

Ref. inch mm

A 5” 7/16 - 6” 1/8 (*) 138 - 155.5 (*)
B 14” 3/8 365

C 37/64” 14.5

(*) : Depending on feet regulation

Area for

ELECTRICAL

connection

C

B

A

Area for

GAS connection

B

C

Fig. 1.2

ASSEMBLING THE BACKGUARD
It is mandatory to install the backguard.

Assemble the backguard as shown in fi gure 1.3:

• Screw the 2 screws “A” interposing the spacers.

• Screw the central screw “B”.

A

A

B

Fig. 1.3

7

8

1

PROXIMITY TO SIDE CABINETS

STANDARD INSTALLATION

Fig. 1.4a

F

E

D

G

B

A

C

A

Ref. inch mm

A 0” 0
B 36” 914

C 11” 13/16 300
D 30” minimum 762 minimum
E 18” minimum 457 minimum
F 13” maximum 330 maximum
G 20” minimum 500 minimum

F

Fig. 1.4b

OVEN VENT

OVEN VENT

C

A

D

E

G

B

A

8

9

PROXIMITY TO SIDE CABINETS

ISLAND INSTALLATION

1

Fig. 1.5a

F

D

H

E

G

B

A

C

A

Ref. inch mm

A 0” 0
B 36” 914

C 11” 13/16 300
D 30” minimum 762 minimum
E 18” minimum 457 minimum
F 13” maximum 330 maximum
G 20” minimum 500 minimum

H 12” minimum 305 minimum

F

Fig. 1.5b

OVEN VENT

OVEN VENT

C

D

A

H

E

G

B

A

9

10

1

Fig. 1.6

LEVELLING THE RANGE

The range is equipped with 4 LEVELLING FEET and may be levelled by screwing or
unscrewing the feet (fi gs. 1.6 - 1.7).
It is important to observe the directions in fi gures 1.6, 1.8a, 1.8b.

Fig. 1.7

YOU MUST USE STABILITY
ANTI TIP BRACKET TO
PREVENT UNIT FROM
TIPPING.

Supplied with the range
in a separate kit

0”

0 mm

+ 5/16”

+ 8 mm

Supplied with the range
in a separate kit

+ 5/16”

+ 8 mm

+ 11/16”

+ 17.5 mm

Fig. 1.8bFig. 1.8a

ANTI-TIP STABILITY DEVICE INSTALLATION INSTRUCTIONS

1. The anti-tip bracket has to be attached as shown on fi gure below (only rear left side),
it has to be fi xed on the fl oor OR on the rear wall by no. 4 (four) suitable screws (not
supplied). Alternatively the anti-tip bracket can also be fi xed on the fl oor AND on the
rear wall by no. 8 (eight) suitable screws (not supplied).

2. After fi xing the anti-tip bracket, slide range into place. Be sure the rear left foot slides
under the anti-tip bracket attached.

Dotted line showing the position
of the range when installed

ANTI-TIP STABILITY
DEVICE FIXING

10

Anti-tip stability

device

Rear left
feet of range

=

11”

11/16

(297 mm)

=

Fig. 1.9

11

1

INSTALLING THE COOKTOP FRONT GUARD

To increase the clearance between the front edge of the cooktop and the burners it is possible to install the cooktop front guard supplied
with the appliance.

IMPORTANT: To install/remove the guard it is necessary to remove the cooktop.
Attempting to install/remove the guard without disassembling the cooktop will result in permanent damage to the appliance.

Install the front guard as shown in fi gure 1.10:

1. Remove the backguard.

2. Remove the pan supports, the burner caps and the fl ame spreaders.

3. Unscrew cooktop fi xing screws (“A” in fi gure below).

4. Remove the dual burner inner fl ame spreader (“B” in fi gure below).

5. Remove the cooktop (keep attention not to damage the gaskets fi tted above the burner cups - below the cooktop).

6. Install the front guard “C” by inserting the wire terminals into the proper holes above the control panel (“D” in fi gure below).

7. Reassemble the cooktop and the other components (steps from 5 to 1).
Pay special attention to the gaskets fi tted above the burner cups
(below the cooktop); if they are damaged they shall be replaced.

A

A

D

A

A

A

A

B

B

D

C

Fig. 1.10

11

12

2

All gas connections must be made according to national and local codes. This gas supply
(service) line must be the same size or greater than the inlet line of the appliance. Sea­lant on all pipe joints must be resistant to the action of LP/Propane gas.

The range is equipped for the use with NA TURAL gas. It is design-certifi ed by CSA Inter-
national for NATURAL and L.P. gases with appropriate conversion.

The model/serial rating plate, located inside the bottom pivoting panel, has information
on the type of gas that can be used. If this information does not agree with the type of
gas available, check with the local gas supplier. See page from 16 to 23 for L.P. gas
conversion instructions.

gas connection

1. Manual Shut-off Valve (fi g: 2.1):

A manual shut-off valve must be installed in an accessible location in the gas line external
to the appliance for the purpose of turning on or shutting off gas to the appliance (In Mas­sachusetts such shutoff devices should be approved by the Board of State Examiners of
Plumbers & Gas Fitters).
This valve should be located in the same room as the range and should be in a location
that allows ease of opening and closing (in a position where it can be reached quickly in
the event of an emergency).
Do not block access to the shutoff valve. The valve is for turning on or shutting off gas
to the appliance.

Shuto valve

“open” position

To range

Explosion Hazard

Use a new CSA or UL approved
gas supply line.

Install a shut-off valve.
Securely tighten all gas connec-

tions.
If connected to LP, have a quali-

fied person make sure gas pres­sure does not exceed 14" water
column.

Examples of a qualified person
include licensed heating per­sonnel, authorized gas compa­ny personnel, and authorized
service personnel.

Failure to do so can result in
death, explosion, or fire.

Gas supply line

Fig. 2.1

2. Pressure Regulator:

a. All heavy duty, commercial type cooking equipment must have a pressure regulator

on the incoming service line for safe and effi cient operation, since service pressure
may fl uctuate with local demand.

Before installing the regulator mount the 1/2” NPT (conical) male connector to the

regulator (see picture 2.2).

Gasket supplied has to be placed between 1/2” NPT (conical) connector/extension

pipe male pipe fi tting (see picture 2.3).

The regulator supplied with this range must be installed before any gas connections

are made.

Use supplied pressure regulator only.

12

13

PRESSURE REGULATOR INSTALLATION

STEP 1

Mount the 1/2” NPT (conical) male connector to the pressure regulator and
tighten by using a wrench.
Do not over tighten the connector.
Over tightening may crack regulator.

2

LOCK

Arrow

STEP 2

Assemble the 1/2” NPT connector + pressure regulator group to the extension pipe interposing the gasket supplied.
The regulator cover must be oriented toward the front side of the range.
IMPORTANT: use two wrenches to tighten the connection.

Fig. 2.2

Gasket

Regulator cover

Fig. 2.3

13

14

2

GAS CONNECTION SPECIFICATION

Range

manifold

Manifold male pipe fi tting

1/2” G cylindrical

(ISO 228-1) male

Gasket

Extension

pipe female

pipe fi tting

Extension

pipe male

pipe fi tting

Gasket

1/2” NPT (conical)

male

1/2” G cylindrical
(ISO 228-1) female

Extension

pipe

1/2” G cylindrical
(ISO 228-1) male

1/2” G cylindrical
(ISO 228-1) female

Connector

1/2” NPT
female

To range

To mains

connection

14

Pressure
regulator

Fig. 2.4

1/2” NPT
female

Arrow

WARNING: Check the correct positioning of the gas
regulator.
The arrow on the back of the gas regulator must be
oriented toward the connector.

15

TEST POINT ADAPTER
The Test Point adapter is available from the
After-Sales Service.

2

b. Any conversion required must be performed by your dealer or a qualifi ed licen-

sed technician or gas service company. Please provide the service person with
this manual before work is started on the range. (Gas conversions are the re­sponsibility of the dealer or end user.)

c. This range can be used with NATURAL or LP/PROPANE gas. It is shipped from

the factory adjusted for use with NATURAL gas.

d. Manifold pressure should be checked with a manometer and by operating as

below detailed:

• Remove the injector from the rear left (or rear right) burner and mount the
proper test point adapter which is available from the After-Sales Service
(see side fi gure and the “OPERATIONS TO BE PERFORMED WHEN SUB-
STITUTING THE INJECTORS OF THE COOKTOP BURNERS” chapter).

• Turn the rear left (or rear right) burner control knob to the maximum position.

• Press the knob and keeping it pressed check the manifold pressure with a
manometer; NA TURAL gas requires 4.0” W .C.P. and LP/PROPANE requires

11.0” W.C.P.

• Incoming line pressure upstream from the regulator must be 1” W.C.P. hi­gher than the manifold pressure in order to check the regulator.

• The regulator used on this range can withstand a maximum input pressure
of 1/2 PSI (14.0” W.C.P). If the line pressure is in excess of that amount, a
stepdown regulator will be required.

e. The appliance, its individual shut-off valve, and pressure regulator must be di-

sconnected from the gas supply piping system during any pressure testing of
that system at pressures in excess of 1/2 PSI (3.5 kPa).

f. The appliance must be isolated from the gas supply piping system by closing its

individual manual shut-off valve during any pressure testing of the gas supply
piping system at test pressure equal to or less than 1/2 PSI (3.5 kPa).

Fig. 2.5

3. Flexible Connections:

If local codes permit, CSA or UL design-certifi ed, fl exible metal appliance connector
is recommended for connecting this range to the gas supply line. Do Not kink or da­mage the fl exible connector when moving the range. The pressure regulator has 1/2”
NPT female pipe threads.You will need to determine the fi ttings required, depending
on the size of your gas supply line, fl exible metal connector and shutoff valve.

4. Rigid Pipe Connections:

If rigid pipe is used as a gas supply line, a combination of pipe fi ttings must be used to
obtain an in-line connection to the range. All strains must be removed from the supply
and fuel lines so range will be level and in line.

• Use joint compounds and gaskets that are resistant to action of natural or propa­ne gas on all male pipe threads.

• Do not over tighten gas fi tting when attaching to pressure regulator. Over tighte-
ning may crack regulator.

5. Leak Testing:

IMPORTANT: Leak testing of the appliance shall be conducted as follows:

• After fi nal gas connection is made, turn on manual gas valve and test all con-
nections in gas supply piping and appliance for gas leaks with a soapy water
solution. During this test all appliance gas valves have to be closed.

• In order to avoid property damage or serious personal injury, never use a Iighted
match. If a leak is present, tighten joint or unscrew, apply more joint compound,
tighten again and retest connection for leak.

15

16

2

CONVERSION TO LP/PROPANE GAS (OR CONVERSION BACK TO THE
ORIGINAL GAS - NATURAL GAS)

Every range is provided with a set of orifi ces for the various types of gas.
Select the orifi ces to be replaced according to the “ORIFICES TABLE”.
The nozzle diameters, expressed in hundredths of a millimetre, are marked on the body of each orifi ce.

CAUTION: Save the orifi ces removed from the appliance for future use.

SETTING THE PRESSURE REGULATOR

The pressure regulator is accessible by removing the storage drawer; the pressure regulator is positioned
on the rear right side of the range (fi g. 2.9).

To remove the storage drawer:

1. Open the drawer completely (fi g. 2.6)

2. Move down the lever of left guide (fi g. 2.7) and up the lever of right guide (fi g. 2.8).

3. Remove the drawer holding the levers in the same position (fi g. 2.6).

Fig. 2.7

2

Fig. 2.8

3

2

Fig. 2.6

16