Fisher & Paykel DE09, DG09, DE60FA, DG60FA Service Manual

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Service Manual

Dryers

Models:

DE09 / DG09

DE60FA / DG60FA

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Fisher & Paykel Appliances Inc

5800 Skylab Rd, Huntington Beach California, CA92647

USA

Telephone: 888 936 7872 E-mail: customer.care@fisherpaykel.com

Fisher & Paykel Appliances Canada Inc

2900 – 595 Burrard Street Vancouver BC, V7X 1J5 Canada Telephone: 888 936 7872 E-mail: customer.care@fisherpaykel.com

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CONTENTS

1 INTRODUCTION......................................................................................................................5

1.1 Overview .............................................................................................................................5

1.2 Air Flow ...............................................................................................................................5

2 INSTALLATION....................................................................................................................... 6

2.1 Electric Model Installation.................................................................................................... 6

2.2 Gas Model Installation....................................................................................................... 11

3 SPECIFICATIONS.................................................................................................................17

3.1 DE09 and DE60FA Specifications..................................................................................... 17

3.2 DG09 and DG60FA Specifications.................................................................................... 18

3.3 Serial Plate Location .........................................................................................................18

4 COMPONENT SERVICING...................................................................................................19

4.1 Top Disassembly............................................................................................................... 19

4.1.1 Timer Replacement .................................................................................................... 20

4.1.2 Selector Switch Replacement..................................................................................... 21

4.1.3 Auto Dry PCB Replacement....................................................................................... 22

4.2 Drum Removal .................................................................................................................. 22

4.2.1 Drum Rear Sleeve And Shaft Replacement ............................................................... 23

4.2.2 Drum Baffle Replacement .......................................................................................... 23

4.2.3 Front Bearing Assembly and Front Panel Component Replacement......................... 23

4.3 Cowl Replacement and Components................................................................................ 24

4.3.1 Electric Model Cowl.................................................................................................... 24

4.3.2 Electric Cowl Wiring Diagram..................................................................................... 24

4.3.3 Gas Model Cowl ......................................................................................................... 25

4.3.4 Gas Cowl Wiring Diagram .......................................................................................... 25

4.4 Gas Valve Assembly Replacement ................................................................................... 26

4.4.1 Flame Detect Thermostat Replacement..................................................................... 26

4.5 Motor, Outlet Thermostat, Jockey Pulley and Belt Switch Replacement........................... 27

4.5.1 Motor and Outlet Thermostat Wiring Diagrams .......................................................... 28

4.6 Power Supply Connections ...............................................................................................29

4.6.1 Electric Terminal Block............................................................................................... 29

4.6.2 Gas and Electric Model Cable.................................................................................... 29

5 OPERATION.......................................................................................................................... 29

5.1 Operating Instructions - Control Panel .............................................................................. 29

5.2 Using the Dryer .................................................................................................................30

5.3 Operational Control Sequence .......................................................................................... 32

5.3.1 Motor Operation.......................................................................................................... 32

5.3.2 Timer Operation.......................................................................................................... 33

5.3.3 Element Operation (Electric Models).......................................................................... 35

5.3.4 Thermostat Operation (Electric Model)....................................................................... 36

5.3.5 Gas Valve & Ignitor Circuit Operation (Gas Models) .................................................. 38

5.3.6 Thermostat Operation (Gas Model)............................................................................ 39

6 FAULT FINDING....................................................................................................................42

6.1 Fault Finding...................................................................................................................... 42

7 FLOW CHARTS .................................................................................................................... 45

7.1 Electric Flow Chart ............................................................................................................ 45

7.2 Gas Flow Chart .................................................................................................................46

8 WIRING DIAGRAMS.............................................................................................................47

8.1 Electric Wiring Diagram..................................................................................................... 47

8.2 Gas Wiring Diagram .......................................................................................................... 48

9 SEQUENCE CHARTS...........................................................................................................49

9.1 Electric Timer Sequence ................................................................................................... 49

9.2 Gas Timer Sequence ........................................................................................................49

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9.3 Electric Selector Sequence................................................................................................49

9.4 Gas Selector Sequence.....................................................................................................50

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1 INTRODUCTION

This service manual is designed to show all components and servicing of the DE/DG09 and DE/DG60FA Dryers.

These dryers are only sold in the USA and Canada.

1.1 Overview

These models are front-loading dryers, which run a semi analogue/electronic control system. All switching for the dryer is carried out by the timer, selector switches, thermostats and motor, but the auto-dry is controlled by the PCB assembly.

The motor is a single phase, single direction motor with a centrifugal start.

The electric models have a coil element design mounted to a cowl on the rear of the drum.

The gas models run a burner, from where the heat is ducted into the cowl. These can be run on natural gas or can be converted to LP gas.

1.2 Air Flow

Air is pulled into the cabinet from the rear by the fan.

In gas models, air pulled through the burner assembly. The heated air then flows through the drum cowl and into the drum.

In electric models, the air pulled from the fan is blown into the elements in the cowl and is heated. It then flows into the drum.

Air from the drum is pulled through the clothes and into the lint filter. The air is then drawn into the fan and them blown out the exhaust system. The blower is mounted directly to the motor shaft.

Air Flow Drum Operation