Fisher N551, N851-10, N851, N851K-10, N551-16 Instruction Manual

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Instruction Manual
September 2015
Types N551 and N851
Types N551 and N851 Snappy Joe™ Emergency Shutoff Valves
WARNING
!
Failure to follow these instructions or to properly install and maintain this equipment
could result in an explosion and/or re
causing property damage and personal injury or death.
Fisher® equipment must be installed, operated and maintained in accordance with federal, state and local codes and Emerson Process Management Regulator Technologies, Inc. (Emerson™) instructions. The installation in most states must also comply with NFPA No. 58 or ANSI K61.1 standards.
Only personnel trained in the proper procedures, codes, standards and regulations of the LPG or anhydrous ammonia (NH3) industries should install and service this equipment.
Figure 1. Type N551 in Closed Position
Introduction
Scope of the Manual
This manual provides installation and maintenance instruction for the Types N551 and N851 Emergency Shutoff Valves and Accessories.
Description
Type N551 Snappy Joe (Figure 1) emergency shutoff valve is
UL® Listed for service in Propane or Anhydrous Ammonia (NH3).
Type N851 emergency shutoff valve is intended for all other compressed gas service. Reference to Type N551 also refers to
Type N851 unless otherwise specied.
UL® is a mark owned by Underwriters Laboratories.
www.fisherregulators.com
The valves may be installed on both ends of transfer hoses where the hose connects the bulk plant piping to the bobtail, transport or tank car. They provide a quick way of shutting
off gas ow in the event of a hose rupture and meet the
requirements for such service when correctly installed with a remote release and proper piping support. The Type N551 valve is lever operated, latch-open and quick closing valve. A fusible element in the latch melts if the temperature reaches 212°F / 100°C, allowing the valve to close.
The following accessories are also covered: Type P164B – Cable Release Assembly
Type P327D – Remote Pneumatic Release Assembly
D450343T012
Types N551 and N851
Specifications
The Specifications table lists specifications for the Types N551 and N851 valve which is designed for butane, propane or NH
service at ambient temperatures. Contact your local Sales Office if the valve is to be used on any other service,
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fluid, compressed gas or temperature condition.
TYPE BODY SIZES, NPS*
N551-10, N851-10, N851K-10
N551-16, N851-16, N851K-16
N551-24, N851-24, N851K-24
Maximum Inlet Pressure: 400 psig / 27.6 bar
1. FFKM (Kalrez®) gasket and seals.
2. The pressure limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded. * Nominal Pipe Size.
Operation
(1)
(1)
(1)
CAUTION
1-1/4 FNPT 150 / 568
2 FNPT 295 / 1117
3 FNPT 850 / 3127
(2)
Temperature Capabilities: -20 to 160°F / -29 to 71°C
Installation
Shutoff Direction
The valves shall be installed in the fixed piping between a
The Type N551 handle and shaft may break if
the valve is forced open against the gas ow
and before pressure is equalized on each side of the main valve disc.
storage tank and the transfer hose connection at the truck or tank car loading/unloading area. They can be placed in a line used either for filling or withdrawing from the storage tank (or both). The valve shall be installed to shutoff flow from the tank towards the hose, enabling the valve to control product
To Open a Closed Valve:
loss in case of a hose break.
Close a shutoff valve downstream of the Type N551. Pull the Type N551 handle counterclockwise. There will be an opening as inlet pressure helps hold the valve disc closed against the seat. The initial opening force on the handle opens a pilot valve in the main valve disc, permitting pressure to build-up downstream. When differential pressure across the main disc has been reduced, the Type N551 can be opened without further difficulty by continuing to lift the handle to the open position. When the handle is fully open (handle perpendicular to the pipe) the latch engages to hold the valve open.
The Type N551 valve is a spring closed (aided
by pressure) and shutoff ow in one direction
only. THE NAMEPLATE FLOW ARROW SHOWS FLOW DIRECTION FOR VALVE SHUTOFF (see Figure 6). The arrow shall point to the hose
connection. Improper ow direction will not shutoff ow through the line.
When installed in horizontal piping, install with the nameplate up. The valve can be installed in vertical piping with the flow
CAUTION
arrow pointing to the desired flow direction for valve shutoff. In some cases the normal flow through the valve may be
Because the valve is spring closed (aided by
opposite the shutoff direction (like a back check valve).
pressure), the handle can snap down with considerable force when closing. Keep hands
and ngers away from the handle as it closes.
To Close an Open Valve:
Pushing the handle down (handle parallel to the pipe) will close the valve.
From a remote location, pulling on the remote cable or exhausting pneumatic pressure from the Type P327D will retract the plunger allowing the Type N551 to close. If emergency conditions cause the fusible element to reach a temperature of 212°F / 100°C, the element, which attaches the handle to the shaft, pulls apart and allows the valve to close.
Bulkhead Protection
The valve should be installed near the hose connection, but shall be positioned so that any undue strain resulting from a hose pull cannot shear the valve or its inlet piping from the storage area piping. The piping shall always be firmly supported and anchored to be sure of meeting the requirement.
One preferred method of installation is shown in Figure 2 where the pipe connection to the valve and to the hose coupling is securely anchored in a solid bulkhead.
A bobtail truck can provide enough pull on the hose connection to cause a break in the system. That break must not occur between the Type N551 and the storage tank.
PROPANE FLOW AT 2 psi / 0.14 bar
DIFFERENTIAL, GPM / l/min
WARNING
!
®
Kalrez
is a mark owned by E.I. Du Pont de Nemours and Co..
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HOSE CONNECTION
Types N551 and N851
12 / 305
OR MORE
HOSE CONNECTION
T20874
Figure 2. Typical Installation of Type N551 Using Remote Cable Release
Fusible Element Location
A fusible element that will close the Type N551 shall be located within five feet of the hose connection. If the Type N551 is placed within five feet of the hose connection, this requirement is met. If not, an additional fusible element must be provided near the hose coupling which will activate a remote release.
Remote Release Installation
In all installations a remote release shall be connected to the latch on all emergency valves at the bulkhead. The remote release has to extend to a place where it can be easily reached to close the Type N551 valve(s) in the event that an emergency makes the valve(s) inaccessible. The remote release shall shutdown all emergency valves when activated. Remote release activation may be by cable or pneumatic hook-up.
Cable Hook-Ups
WARNING
!
Remote release cables shall be installed so that they will close the Type N551 valve(s) when pulled from the farthest remote location. Cable shall operate smoothly, over pulleys and/or through conduit. Do not kink cable or run cable around sharp corners. If installed in conduit, keep water out of conduit. Frozen water, dirt or dried mud in the conduit will render the remote release inoperable.
Remote releases used on Type N551 valve shall not:
(a) be made from plastic or ber rope;
(b) have any kind of fusible link which could
melt and prevent the cable from pulling the Type N551 latch.
NAMEPLATE UP
EMERGENCY SHUTOFF VALVE TYPE N551
REMOTE CABLE TO SAFE LOCATION
FIXED PIPING
In. / mm
To provide a remote release, aircraft cable can be connected to the short looped cable on the valve and run to the remote release point over pulleys or through conduit. Adjust the cable so that minimal pull is required to close the emergency valves.
Type P164B Cable Installation
To connect a Type P164B remote release assembly, which is supplied with 50 ft. / 15 m of cable:
1. Run the inner cable and housing assembly to the remote release point. Leave enough slack on each end for a smooth, flowing path, without sharp bends in the cable, between the Type N551 latch block and remote release handle.
2. If it is necessary to cut the cable to a shorter length, pull about one foot of inner cable from the Type N551 latch block cable end (end with the 3/16 x 1/2 in. / 4.8 x 13 mm long cylindrical cast fitting, see Figure 3) from the housing.
At the remote release end (other end of inner
cablehousing assembly), cut the housing and inner cable at desired length. Push the excess inner cable back through the housing so that the bare cable extends from the remote release end.
3. Close the Type N551 valve. Handle parallel to pipe.
4. If necessary for additional working space, remove the long end of the external spring from under the latch block. DO NOT REMOVE SPRING FROM HANDLE.
5. Loosen the slotted screw, Figure 3, on the Type N551 valve’s latch block until the plunger can be pulled from the latch block.
6. Disconnect the short looped cable and remove it.
7. Insert the Type P164B inner cable end cylindrical cast fitting through the latch block rear conical hole and connect the cylindrical cast fitting into the side slot in the plunger.
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