Fisher Design ED series, Design EAD series Instruction Manual

Page 1
Instruction Manual Form 5032 January 2001
Design ED & EAD Class 125-600
Design ED and EAD easy-eR Valves Class 125 through 600
Contents
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packing Lubrication 4. . . . . . . . . . . . . . . . . . . . . . . . . .
Packing Maintenance 4. . . . . . . . . . . . . . . . . . . . . . . .
Replacing Packing 5. . . . . . . . . . . . . . . . . . . . . . . . . .
Trim Maintenance 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lapping Metal Seats 9. . . . . . . . . . . . . . . . . . . . . . . .
Valve Plug Maintenance 10. . . . . . . . . . . . . . . . . . . .
Assembly 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retrofit: Installing C-seal Trim 11. . . . . . . . . . . . . . . .
Replacement of Installed C-seal Trim 14. . . . . . . . . .
Trim Removal (C-seal Constructions) 14. . . . . . . .
Lapping Metal Seats (C-seal Constructions) 15. . .
Remachining Metal Seats
(C-seal Constructions) 15. . . . . . . . . . . . . . . . . . .
Trim Replacement (C-seal Constructions) 16. . . . .
ENVIRO-SEAL
Replacing a Plain or Extension Bonnet with an
ENVIRO-SEAL Bellows Seal Bonnet
(Stem/Bellows Assembly) 16. . . . . . . . . . . . . . . .
Replacement of an Installed ENVIRO-SEAL
Bellows Seal Bonnet
(Stem/Bellows Assembly) 17. . . . . . . . . . . . . . . .
Purging the ENVIRO-SEAL
Bellows Seal Bonnet 19. . . . . . . . . . . . . . . . . . . . .
R
Bellows Seal Bonnet 16. . . . . . . . .
W1916-2/IL
Figure 1. Design ED Valve with Type 667 Actuator
Introduction
Parts Ordering 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Kits 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for 1- through 8-inch Design ED valves, and 1- through 6-inch Design EAD valves, through Class 600 ratings. Refer to separate manuals for instructions covering the actuator and accessories.
D100390X012
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Design ED & EAD Class 125-600
Table 1. Specifications
End Connection Styles
Shutoff Classifications per ANSI/FCI 70-2 and IEC 60534-4
Cast Iron Valves
Flanged: Class 125 flat-face or 250 raised-face flanges per ASME B16.1 Screwed: Consistent with ASME B16.4
Steel and Stainless Steel Valves
Flanged: Class 150, 300, and 600 raised-face or ring-type joint flanges per ASME B16.5 Screwed or Socket Welding: All available ASME B16.11 schedules that are consistent with Class 600 per ASME B16.34 Buttwelding: 1- through 8-inch Schedules 40 or 80 consistent with ASME B16.25
Standard: Class II Optional: Class III—For valves with graphite piston
ring and 87 mm (3-7/16 inch) or larger port diameter; Class IV—For valves with multiple graphite piston rings and 111 mm (4-3/8 inch) or larger port diameter
C-seal trim: High-temperature, Class V. See table 2
Flow Characteristics
Standard Cages: J Linear, J quick opening, or
J equal percentage
Whisper TrimR and WhisperFlot Cages: Linear
Flow Directions
Maximum Inlet Pressure
(1)
Linear, Quick Opening, or Equal Percentage Cage: Normally down
Cast Iron Valves
Flanged: Consistent with Class 125B or 250B pressure-temperature ratings per ASME B16.1 Screwed: Consistent with Class 125 or 250 pressure-temperature ratings per ASME B16.4
Steel and Stainless Steel Valves
Flanged: Consistent with Class 150, 300, and 600 pressure-temperature ratings per ASME B16.34 Screwed or Welding: Consistent with Class 600 pressure-temperature ratings per ASME B16.34
(2)
Whisper Trim and WhisperFlo Cages: Always up
Approximate Weights
1 & 1-1/4-inch valves: 14 kg (30 lb) 1-1/2 inch valves: 20 kg (45 lb) 2-inch valves: 30 kg (67 lb) 2-1/2 inch valves: 45 kg (100 lb) 3-inch valves: 57 kg (125 lb) 4-inch valves: 77 kg (170 lb) 6-inch valves: 159 kg (350 lb) 8-inch valves: 408 kg (900 lb)
1. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.
2. Some flanged Class 600 valve bodies in 316 stainless steel do not comply with ASME B16.34.
Only persons qualified through training or experience should install, operate, and maintain a Design ED or EAD valve. If you have any questions about these instructions, contact your Fisher sales office before proceeding.
Description
These single-port valves have cage guiding, quick-change trim, and balanced push-down-to-close valve plug action. Valve configurations are as follows:
Design ED—Globe-style valve (figure 1) with metal-to-metal seating for all general applications over a wide variety of pressure drops and temperatures.
Design EAD—Angle version of Design ED, used to facilitate piping or in applications where a self-draining valve is required.
2
C-seal trim is available for Design ED valves, Class 150, 300, and 600, in sizes 2-1/2, 3, 4, 6, and 8. C-seal trim is available for Design EAD valves, Class 150, 300, and 600, in sizes 3, 4, and 6.
With C-seal trim, a balanced valve can achieve high-temperature, Class V shutoff. Because the C-seal plug seal is formed from metal (N07718 nickel alloy, Inconel 718) rather than an elastomer, a valve equipped with the C-seal trim can be applied in processes with a fluid temperature of up to 593_C (1100_F), provided other material limits are not exceeded.
Specifications
Typical specifications for these valves are shown in table 1.
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Design ED & EAD Class 125-600
Installation
WARNING
Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed where service conditions could exceed the limits given in table 1 or on the appropriate nameplates. To avoid such injury or damage, provide a relief valve for over-pressure protection as required by government or accepted industry codes and good engineering practices.
CAUTION
When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature, pressure drop, and controlled fluid conditions. Since some body/trim material combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first contacting your Fisher sales office.
1. Before installing the valve, inspect the valve and associated equipment for any damage and any foreign material.
2. Make certain the valve body interior is clean, that pipelines are free of foreign material, and that the valve is oriented so that pipeline flow is in the same direction as the arrow on the side of the valve.
Note
Depending on valve body materials used, post weld heat treating may be required. If so, damage to internal elastomeric and plastic parts, as well as internal metal parts is possible. Shrink-fit pieces and threaded connections may also loosen. In general, if post weld heat treating is to be performed, all trim parts should be removed. Contact your Fisher sales office for additional information.
5. With a leak-off bonnet construction, remove the pipe plugs (keys 14 and 16, figure 18) to hook up the leak-off piping. If continuous operation is required during inspection or maintenance, install a three-valve bypass around the control valve assembly.
6. If the actuator and valve are shipped separately, refer to the actuator mounting procedure in the appropriate actuator instruction manual.
WARNING
Personal injury could result from packing leakage. Valve packing was tightened before shipment; however, the packing might require some readjustment to meet specific service conditions.
Valves with ENVIRO-SEAL live-loaded packing or HIGH-SEALt live-loaded packing will not require this initial re-adjustment. See the Fisher instruction manuals, ENVIRO-SEAL Packing System for
Sliding-Stem Valves or HIGH-SEAL Live-Loaded Packing System (as appropriate), for packing
instructions. If you wish to convert your present packing arrangement to ENVIRO-SEAL packing, refer to the retrofit kits listed in the Parts Kit sub-section near the end of this manual.
3. The control valve assembly may be installed in any orientation unless limited by seismic criteria. However, the normal method is with the actuator vertical above the valve. Other positions may result in uneven valve plug and cage wear, and improper operation. With some valves, the actuator may also need to be supported when it is not vertical. For more information, consult your Fisher sales office.
4. Use accepted piping and welding practices when installing the valve in the line. For flanged valves, use a suitable gasket between the valve and pipeline flanges.
Maintenance
Valve parts are subject to normal wear and must be inspected and replaced as necessary. Inspection and maintenance frequency depends on the severity of service conditions. This section includes instructions for packing lubrication, packing maintenance, trim maintenance, and ENVIRO-SEAL bellows seal bonnet replacement. All maintenance operations may be performed with the valve in the line.
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Page 4
Design ED & EAD Class 125-600
Equal Percentage, Linear, Whis er I
Design ED
diameters from 27/8
()
g
Table 2. Additional Shutoff Classification
Valve Design (Class) Valve Size, Inches Port Diameter, Inches Cage Style Leakage Class
Design ED
(Class 150-600)
2-1/2 2-7/8
3 3-7/16 3 2-7/8 4 2-7/8
4 4-3/8
5-3/8 Whisper III (A3, B3, D3, D3), Cavitrol III, 2 stage
6
8
7 7 Cavitrol III, 2 stage 8
Equal Percentage, Linear, Whisper I,
Cavitrol III, 1 stage Cavitrol III, 2 stage
Equal Percentage, Linear, Whisper I,
Cavitrol III, 1 stage
Equal Percentage, Linear, Whisper I,
Cavitrol III, 1 stage
Equal Percentage, Linear, Whisper I,
Cavitrol III, 1 stage
,
V (for port
diameters from 2-7/8
through 8-inch with
optional C-seal trim)
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing any maintenance operations:
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal injury.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure from both sides of the valve. Drain the process media from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression.
D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even
when the valve has been removed from the pipeline. Process fluids may spray
out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug.
Note
Whenever a gasket seal is disturbed by removing or shifting gasketed parts,
install a new gasket during reassembly. This ensures a good gasket seal because the used gasket may not seal properly.
Because of the care Fisher takes in meeting all manufacturing requirements (heat treating, dimensional tolerances, etc.), use only replacement parts manufactured or furnished by Fisher.
Packing Lubrication
Note
ENVIRO-SEAL or HIGH-SEAL packing does not require lubrication.
If a lubricator or lubricator/isolating valve (figure 2) is provided for PTFE/composition or other packings that require lubrication, it will be installed in place of the pipe plug (key 14, figure 18). Use a good quality silicon-based lubricant. Do not lubricate packing used in oxygen service or in processes with temperatures over 260_C (500_F). To operate the lubricator, simply turn the cap screw clockwise to force the lubricant into the packing box. The lubricator/isolating valve operates the same way except open the isolating valve before turning the cap screw and then close the isolating valve after lubrication is completed.
Packing Maintenance
Note
For valves with ENVIRO-SEAL packing, see the Fisher instruction manual,
ENVIRO-SEAL Packing System for Sliding-Stem Valves, Form 5306, for
packing instructions.
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LUBRICATOR
Design ED & EAD Class 125-600
Replacing Packing
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve. If using a power actuator, also shut off all pressure lines to the power actuator, and release all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
2. Disconnect the operating lines from the actuator and any leak-off piping from the bonnet. Disconnect the stem connector, then remove the actuator from the valve by unscrewing the yoke locknut (key 15, figure
18) or the hex nuts (key 26, figure 18).
10A9421-A AJ5428-D A0832-2/IL
Figure 2. Lubricator and Lubricator/Isolating Valve (optional)
LUBRICATOR/ISOLATING VALVE
For valves with HIGH-SEAL packing, see the Fisher instruction manual,
HIGH-SEAL Live-Loaded Packing System, Form 5263, for packing
instructions.
Key numbers refer to figure 3 for PTFE V-ring packing and to figure 4 for PTFE/composition packing, unless otherwise indicated.
For spring-loaded single PTFE V-ring packing, the spring (key 8, figure 3) maintains a sealing force on the packing. If leakage is noted around the packing follower (key 13, figure 3), check to be sure the shoulder on the packing follower is touching the bonnet. If the shoulder is not touching the bonnet, tighten the packing flange nuts (key 5, figure 18) until the shoulder is against the bonnet. If leakage cannot be stopped in this manner, proceed to the Replacing Packing procedure.
3. Loosen the packing flange nuts (key 5, figure 18) so that the packing is not tight on the valve stem. Remove any travel indicator parts and stem locknuts from the valve stem threads.
WARNING
To avoid personal injury or property damage caused by uncontrolled movement of the bonnet, loosen the bonnet by following the instructions in the next step. Do not remove a stuck bonnet by pulling on it with equipment that can stretch or store energy in any other manner. The sudden release of stored energy can cause uncontrolled movement of the bonnet.
Note
The following step also provides additional assurance that the valve body fluid pressure has been relieved.
If there is undesirable packing leakage with other than spring-loaded packing, first try to limit the leakage and establish a stem seal by tightening the packing flange nuts.
If the packing is relatively new and tight on the stem, and if tightening the packing flange nuts does not stop the leakage, the valve stem may be worn or nicked so that a seal cannot be made. The surface finish of a new valve stem is critical for making a good packing seal. If the leakage comes from the outside diameter of the packing, the leakage may be caused by nicks or scratches around the packing box wall. If performing any of the following procedures, inspect the valve stem and packing box wall for nicks and scratches.
CAUTION
Avoid damaging the seating surface caused by the valve plug and stem assembly dropping from the bonnet (key 1, figure 18) after being lifted part way out. When lifting the bonnet, temporarily install a valve stem locknut on the valve stem. This locknut will prevent the valve plug and stem assembly from dropping out of the bonnet.
If the cage starts to lift with the bonnet, tap it with a plastic mallet, or other soft material, to be sure it stays in the valve.
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Design ED & EAD Class 125-600
UPPER WIPER (KEY 12)
PACKING FOLLOWER (KEY 13)
WASHER (KEY 10)
SPRING (KEY 8)
PACKING BOX RING (KEY 11)
FOR 316 OR 17-4PH SST
FEMALE ADAPTOR PACKING RING
MALE ADAPTOR
LOWER WIPER
1
1
1
1
1
PACKING RING
1
1
FEMALE ADAPTOR
MALE ADAPTOR
LOWER WIPER
1
FOR ALL OTHER METAL PACKING
METAL PACKING BOX PARTS
12A7837-A
12A8187-C 12A7814-C 12A7839-A
ASSEMBLY 1 (POSITIVE PRESSURES)
ASSEMBLY 2 (VACUUM)
ASSEMBLY 3 (POSITIVE PRESSURES & VACUUM)
ASSEMBLY 1 (POSITIVE PRESSURES)
SINGLE ARRANGEMENTS
ASSEMBLY 2 (VACUUM)
ASSEMBLY 3 (POSITIVE PRESSURES & VACUUM)
ASSEMBLY 1 (POSITIVE PRESSURES)
ASSEMBLY 2 (VACUUM)
9.5 mm (3/8 INCH) STEM 12.7 mm (1/2 INCH) STEM 19.1, 25.4, OR 31.8 mm (3/4, 1, OR 1Ć1/4 INCH) STEM
BOX PART MATERIALS
ASSEMBLY 3 (POSITIVE PRESSURES & VACUUM)
UPPER WIPER (KEY 12)
PACKING FOLLOWER (KEY 13)
SPACER (KEY 8)
PACKING BOX RING (KEY 11)
UPPER WIPER (KEY 12)
PACKING FOLLOWER (KEY 13)
MALE ADAPTOR
PACKING RING (KEY 7) FEMALE
ADAPTOR LANTERN
RING (KEY 8)
1
PACKING BOX RING (KEY 11)
LOW­ER WIPER
1
1
1
1
NOTES:
MALE ADAPTOR, PACKING RING, FEMALE ADAPTOR,
1 AND LOWER WIPER ARE PART OF PACKING SET (KEY 6). 2 REQD FOR DOUBLE ARRANGEMENTS, EXCEPT LOWER WIPER.
C0783 / IL
DOUBLE ARRANGEMENTS
Figure 3. PTFE V-Ring Packing Arrangements for Plain or Extension Bonnets
4. Hex nuts (key 16, figure 19, 20, or 21) or cap screws (not shown) attach the bonnet (key 1, figure
18) to the valve body (key 1, figure 19, 20, or 21). Loosen these nuts or cap screws approximately 3 mm (1/8 inch). Then loosen the body-to-bonnet gasketed joint by either rocking the bonnet or prying between the bonnet and valve. Work the prying tool around the bonnet until the bonnet loosens. If no fluid leaks from the joint, remove the nuts or cap screws completely and carefully lift the bonnet off the valve.
5. Remove the locknut and separate the valve plug and stem from the bonnet. Set the parts on a protective surface to prevent damage to gasket or seating surfaces.
6
6. Remove the bonnet gasket (key 10, figure 19, 20, or 21) and cover the opening in the valve to protect the gasket surface and prevent foreign material from getting into the valve body cavity.
7. Remove the packing flange nuts, packing flange, upper wiper, and packing follower (keys 5, 3, 12, and 13, figure 18). Carefully push out all the remaining packing parts from the valve side of the bonnet using a rounded rod or other tool that will not scratch the packing box wall. Clean the packing box and the metal packing parts.
8. Inspect the valve stem threads and packing box surfaces for any sharp edges which might cut the packing. Scratches or burrs could cause packing box
Page 7
Design ED & EAD Class 125-600
Table 3. Body-to-Bonnet Bolt Torque Guidelines
Valve Size, Inches Bolt Torques
Design ED Design EAD
1-1/4 or less 1 129 95 64 47
1-1/2, 1-1/2 x 1, 2, or 2 x 1 2 or 2 x 1 96 71 45 33
2-1/2 or 2-1/2 x 1-1/2 3 or 3 x 1-1/2 129 95 64 47
3, 3 x 2, or 3 x 2-1/2 4 or 4 x 2 169 125 88 65 4, 4 x 2-1/2, or 4 x 3 6 or 6 x 2-1/2 271 200 156 115
6 - - - 549 405 366 270 8 - - - 746 550 529 390
1. Determined from laboratory tests.
2. SA193-B8M annealed.
SA193-B7 SA193-B8M
NSm LbfSft NSm LbfSft
UPPER WIPER (KEY 12)
PACKING FOLLOWER (KEY 13)
PACKING RING (KEY 7)
LANTERN RING (KEY 8)
PACKING BOX RING (KEY 11)
(1)
(2)
9.5 mm
(3/8ĆINCH)
STEM
12A8088-A 12A7815-A 12A8173-A A5904 / IL
Figure 4. PTFE/Composition Packing Arrangements for Plain or Extension Bonnets
12.7 mm
(1/2ĆINCH)
STEM
TYPICAL (DOUBLE) ARRANGEMENT
leakage or damage to the new packing. If the surface condition cannot be improved by light sanding, replace the damaged parts by following the appropriate steps in the Trim Maintenance procedure.
9. Remove the cover protecting the valve body cavity and install a new bonnet gasket (key 10, figure 19 through 21), making sure the gasket seating surfaces are clean and smooth. Place the valve plug and stem into the valve body, making sure it is properly centered on the seat ring. Then slide the bonnet over the stem and onto the stud bolts (key 16, figure 19, 20, or 21) or onto the valve body cavity if cap screws (not shown) will be used instead.
Note
Proper performance of the bolting procedures in step 10 compresses the spiral wound gasket (key 12, figure 19 or
20) or load ring (key 26, figure 21) enough to both load and seal the seat ring gasket (key 13, figure 19, 20, or 21). It also compresses the outer edge of the bonnet gasket (key 10, figure 19 through
19.1, 25.4, & 31.8 mm (3/4, 1 & 1Ć1/4 INCH)
STEM
21) enough to seal the body-to-bonnet joint.
The bolting procedures in step 10 includebut are not limited toensuring that bolting threads are clean, and evenly tightening the cap screws, or the nuts onto the studs, in a crisscross pattern. Tightening one cap screw or nut may loosen an adjacent cap screw or nut. Repeat the crisscross tightening pattern several times until each cap screw or nut is tight and the body-to-bonnet seal is made. When the operating temperature has been reached, perform the torquing procedure once again.
10. Install bolting, using accepted bolting procedures during tightening, so that the body-to-bonnet joint will withstand test pressures and application service conditions. Use the bolt torques in table 3 as guidelines.
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Design ED & EAD Class 125-600
PACKING FOLLOWER (KEY 13)
GRAPHITE RIBBON
1
1
14A3411-C 13A9775-E 13A9776-D
9.5 mm
(3/8ĆINCH)
STEM
(1/2ĆINCH)
12.7 mm
STEM
1
19.1, 25.4, OR
31.8 mm
(3/4, 1, OR
1Ć1/4 INCH)
STEM
SINGLE ARRANGEMENTS DOUBLE ARRANGEMENTS
NOTES:
1
0.102 mm (0.004 INCH) THICK SACRIFICIAL ZINC WASHERS;
USE ONLY ONE BELOW EACH GRAPHITE RIBBON RING.
B2350 / IL
Figure 5. Graphite Ribbon/Filament Packing for Plain or Extension Bonnets
PACKING RING (KEY 7) GRAPHITE
FILAMENT PACKING RING (KEY 7)
LANTERN RING (KEY 8) PACKING BOX
RING (KEY 11)
1
14A2153-D 14A1849-E 14A1780-D
9.5 mm
(3/8ĆINCH)
STEM
1
(1/2ĆINCH)
12.7 mm
STEM
1
1
19.1, 25.4, OR
(3/4, 1, OR
1Ć1/4 INCH)
31.8 mm
STEM
PACKING FOLLOWER (KEY 13)
GRAPHITE RIBBON PACKING RING (KEY 7)
GRAPHITE FILAMENT PACKING RING (KEY 7)
LANTERN RING (KEY 8) PACKING BOX
RING (KEY 11)
11. Install new packing and the metal packing box parts according to the appropriate arrangement in figure 3, 4, or 5. Place a smooth-edged pipe over the valve stem and gently tap each soft packing part into the packing box.
12. Slide the packing follower, upper wiper, and packing flange (keys 13, 12, and 3, figure 18) into position. Lubricate the packing flange studs (key 4, figure 18) and the faces of the packing flange nuts (key 5, figure 18). Install the packing flange nuts.
13. For spring-loaded PTFE V-ring packing, tighten the packing flange nuts until the shoulder on the packing follower (key 13, figure 18) contacts the bonnet.
For graphite packing, tighten the packing flange nuts to the maximum recommended torque shown in table 4. Then, loosen the packing flange nuts, and retighten them to the recommended minimum torque shown in table 4.
For other packing types, tighten the packing flange nuts alternately in small equal increments until one of the nuts reaches the minimum recommended torque shown in table 4. Then, tighten the remaining flange nut until the packing flange is level and at a 90-degree angle to the valve stem.
For ENVIRO-SEAL or HIGH-SEAL live-loaded packing, refer to the note at the beginning of Packing
Maintenance.
14. Mount the actuator on the valve assembly and reconnect the actuator and valve stem according to the procedure in the appropriate actuator instruction manual.
Trim Maintenance
For C-seal construction, see the appropriate C-seal sections in this instruction manual.
Except where indicated, key numbers in this section are referenced in figure 19 for standard 1-through 6-inch constructions, figure 20 for Whisper Trim III cage detail, figure 21 for the 8-inch Design ED valve, and figures 22 and 23 for WhisperFlo trim. Some valve plug constructions require three piston rings (key 6).
Disassembly
1. Remove the actuator and the bonnet according to steps 1 through 5 of the Replacing Packing procedure in the Maintenance section.
WARNING
To avoid personal injury due to leaking fluid, avoid damaging gasket sealing surfaces. The graphite piston rings in a Design ED or EAD valve are brittle and in two pieces. Use care to avoid damage to the piston rings caused by dropping or rough handling.
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Page 9
VALVE STEM DIAMETER
9.5
3/8
12.7
1/2
19.1
3/4
mm Inches
9.5 3/8
12.7 1/2
19.1 3/4
25.4 1
31.8 1-1/4
Design ED & EAD Class 125-600
Table 4. Recommended Torque for Packing Flange Nuts
GRAPHITE TYPE PACKING PTFE TYPE PACKING
CLASS
125, 150 3 27 5 40 1 13 2 19 250, 300 4 36 6 53 2 17 3 26
600 6 49 8 73 3 23 4 35 125, 150 5 44 8 66 2 21 4 31 250, 300 7 59 10 88 3 28 5 42
600 9 81 14 122 4 39 7 58 125, 150 11 99 17 149 5 47 8 70 250, 300 15 133 23 199 7 64 11 95
600 21 182 31 274 10 87 15 131
300 26 226 38 339 12 108 18 162
600 35 310 53 466 17 149 25 223
300 36 318 54 477 17 152 26 228
600 49 437 74 655 24 209 36 314
Minimum
Torque
NSm LbfSin NSm LbfSin NSm LbfSin NSm LbfSin
Maximum
Torque
Minimum
Torque
Maximum
Torque
The surface finish of the valve stem (key 7) is critical for making a good packing seal. The inside surface of the cage or cage/baffle assembly (key 3), or cage retainer (key 31), is critical for smooth operation of the valve plug and for making a seal with the piston rings (key 6). The seating surfaces of the valve plug (key 2) and seat ring (key 9) are critical for proper shutoff. Unless inspection reveals otherwise, assume all these parts are in good condition and protect them accordingly.
2. Remove the packing flange nuts, packing flange, upper wiper, and packing follower (keys 5, 3, 12, and 13, figure 18). Carefully push out all the remaining packing parts from the valve side of the bonnet using a rounded rod or other tool that will not scratch the packing box wall. Clean the packing box and the metal packing parts.
3. Inspect the valve stem threads and packing box surfaces for any sharp edges which might cut the packing. Scratches or burrs could cause packing box leakage or damage to the new packing. If the surface condition cannot be improved by light sanding, replace the damaged parts.
4. Remove the load ring (key 26) from an 8-inch Design ED valve, or the cage adaptor (key 4) from any restricted-trim valve through 4 inches, and wrap it for protection.
5. On a 6-inch Design ED valve with a Whisper Trim III cage or WhisperFlo trim, remove the bonnet spacer (key 32) and bonnet gasket (key 10) on top of the spacer. Then on any construction with a cage retainer (key 31), remove the cage retainer and its associated gaskets. A Whisper Trim III and WhisperFlo cage
retainer has two 3/8-inch-16 NPT tappings in which screws or bolts can be installed for lifting.
6. Remove the cage or cage/baffle assembly (key 3) and the associated gaskets (keys 10, 11, and 12), and shim (key 51 for the Design ED valve, key 27 for the Design EAD valve). If the cage is stuck in the valve, use a rubber mallet to strike the exposed portion of the cage at several points around its circumference.
7. Remove the seat ring or liner (key 9), seat ring gasket (key 13), and the seat ring adaptor (key 5) and adaptor gasket (key 14) where used in a restricted-trim seat ring construction.
8. Inspect parts for wear or damage which would prevent proper operation of the valve. Replace or repair trim parts according to the following procedure for Lapping Metal Seats or other valve plug maintenance procedures as appropriate.
Lapping Metal Seats
CAUTION
To avoid damaging the ENVIRO-SEAL bellows seal bonnet assembly, do not attempt to lap the metal seating surfaces. The design of the assembly prevents rotation of the stem and any forced lapping rotation will damage internal components of the ENVIRO-SEAL Bellows Seal bonnet.
With metal-seat constructions, seating surfaces of the valve plug and seat ring or liner (keys 2 and 9, figure 19, 20, or 21) can be lapped for improved shutoff. (Deep nicks should be machined out rather than ground out.) Use a good quality lapping compound of a mixture of 280 to 600-grit. Apply compound to the bottom of the valve plug.
9
Page 10
Design ED & EAD Class 125-600
Assemble the valve to the extent that the cage and the cage retainer and bonnet spacer (if used) are in place and the bonnet is bolted to the valve. A simple handle can be made from a piece of strap iron locked to the valve plug stem with nuts. Rotate the handle alternately in each direction to lap the seats. After lapping, remove the bonnet and clean the seat surfaces. Completely assemble as described in the Assembly portion of the Trim Maintenance procedure and test the valve for shutoff. Repeat the lapping procedure if leakage is still excessive.
Valve Plug Maintenance
Except where indicated, key numbers in this section are referenced in figure 19 for standard 1- through 6-inch constructions, figure 20 for Whisper Trim III detail, figure 21 for the 8-inch Design ED valve, and figures 22 and 23 for WhisperFlo trim. Some valve plug constructions require three piston rings (key 6).
CAUTION
To avoid the piston ring (key 6) not sealing properly, be careful not to scratch the surfaces of the ring groove in the valve plug or any of the surfaces of the replacement ring.
1. With the valve plug (key 2) removed according to the Disassembly portion of the Trim Maintenance procedure, proceed as appropriate:
For the carbon-filled PTFE piston ring, The ring is split in one place. If there is visible damage, spread the ring slightly and remove it from the groove in the valve plug.
To install a carbon-filled PTFE piston ring, Spread the ring apart slightly at the split and install it over the stem and into the groove in the valve plug. The open side must face along the stem, depending on flow directions, as shown in view A of figure 19.
For the graphite piston ring, The ring can be easily removed since it is in two pieces. A new graphite piston ring is furnished as a complete ring. Use a vise with smooth or taped jaws to break this replacement ring into halves. Place the new ring in the vise so that the jaws will compress the ring into an oval. Slowly compress the ring until it snaps on both sides. If one side snaps first, do not try to tear or cut the other side. Instead, keep compressing the ring until the other side snaps. Be sure to match the broken ends when installing the ring in the valve plug groove.
CAUTION
Never reuse an old stem or adaptor with a new valve plug. Using an old stem or adaptor with a new plug requires drilling a new pin hole in the stem (or adaptor in case an ENVIRO-SEAL bellows seal bonnet is being used). This drilling weakens the stem or adaptor and may cause failure in service. However, a used valve plug may be reused with a new stem or adaptor.
Note
For plain bonnets and style 1 extension bonnets, the valve plug (key 2), valve stem (key 7), and pin (key 8) are available completely assembled. Refer to the Key 2, 7, and 8 Valve Plug and Stem Assembly tables in the Parts List.
2. To replace the valve stem (key 7), drive out the pin (key 8). Unscrew the valve plug from the stem or adaptor.
3. To replace the adaptor (key 24, figure 18) on ENVIRO-SEAL bellows seal bonnets, place the plug stem assembly and valve plug in a soft-jaw chuck or other type of vise so that the jaws grip a portion of the valve plug that is not a seating surface. Drive out the pin (key 36, figure 18). Reverse the plug stem assembly and valve plug in the soft-jaw chuck or vise. Grip the flat areas on the valve stem just below the threads for the actuator/stem connection. Unscrew the valve plug/adaptor assembly (key 24, figure 18) from the valve stem assembly (key 20, figure 18).
4. Screw the new stem or adaptor into the valve plug. Tighten to the torque value given in table 5. Refer to table 5 to select the proper drill size. Drill through the stem or adaptor, using the hole in the valve plug as a guide. Remove any chips or burrs and drive in a new pin to lock the assembly.
5. For ENVIRO-SEAL bellows seal bonnets, grip the flats of the stem extending out of the top of the bellows shroud with a soft-jaw chuck or other type of vise. Screw the valve plug/adaptor assembly onto the valve stem. Tighten as necessary to align the pin hole in the stem with one of the holes in the adaptor. Secure the adaptor to the stem with a new pin.
Assembly
Except where indicated, key numbers are referenced in figure 19 for standard 1-through 6-inch constructions, figure 20 for Whisper Trim III detail, figure 21 for the 8-inch Design ED valve, and figures 22 and 23 for WhisperFlo trim.
10
Page 11
Design ED & EAD Class 125-600
Table 5. Valve Stem Connection Torque and
VALVE STEM
CONNECTION (VSC)
mm Inch
9.5
12.7
19.1
25.4
31.8
Pin Replacement
3/8 1/2 3/4
1
1-1/4
TORQUE,
MINIMUM TO MAXIMUM
NSm LbfSft
40 to 47
81 to 115 237 to 339 420 to 481 827 to 908
25 to 35
60 to 85 175 to 250 310 to 355 610 to 670
DRILL
SIZE, INCH
3/32
1/8
3/16
1/4 1/4
1. With a restricted-trim seat ring construction, install the adaptor gasket (key 14) and seat ring adaptor (key 5).
2. Install the seat ring gasket (key 13), seat ring or liner (key 9).
3. Install the cage or cage/baffle assembly (key 3). Any rotational orientation of the cage or assembly with respect to the valve is acceptable. A Whisper Trim III cage designated by level A3, B3, or C3 may be installed with either end up. The level D3 cage/baffle assembly, however, must be installed with the hole pattern end next to the seat ring. If a cage retainer (key 31) is to be used, place it on top of the cage.
8. Mount the bonnet on the valve and complete assembly according to steps 10 through 14 of the Replacing Packing procedure. Be sure to observe the note prior to step 10.
Retrofit: Installing C-seal Trim
Note
Additional actuator thrust is required for a valve with C-seal trim. When installing C-seal trim in an existing valve, contact your Fisher sales office for assistance in determining new actuator thrust requirements.
Assemble the new valve plug/retainer assembly (with C-seal plug seal) using the following instructions:
4. Slide the valve plug (key 2) and stem assembly, or valve plug and ENVIRO-SEAL bellows seal assembly, into the cage until the piston ring(s) is level with the top of the cage (key 3) or cage retainer (key 31).
5. Installing piston rings (key 6): a. For valve plugs with a single piston ring:
Make sure the piston ring is evenly engaged into the entrance chamfer at the top of the cage or cage retainer ring. Carefully press the piston ring into the cage or cage retainer ring.
b. For valve plugs with multiple piston rings: As each piston ring is slid into the cage, make sure the ring is evenly engaged in the entrance chamfer at the top of the cage or cage retainer. Also, make sure to offset the fracture in the rings to minimize leakage. Carefully press each piston ring into the cage or cage retainer ring.
6. Place the gaskets (keys 12, 11 or 14 if used,
and 10) and the shim (key 27 or 51) if used on top of the cage or cage retainer. If there is a cage adaptor (key 4) or a bonnet spacer (key 32), set it on the cage or cage retainer gaskets and place another flat sheet gasket (key 10) on top of the adaptor or spacer. If there is only a cage retainer, place another flat sheet gasket on the retainer.
7. With an 8-inch Design ED valve, install the load
ring (key 26).
CAUTION
To avoid leakage when the valve is returned to service, use appropriate methods and materials to protect all sealing surfaces of the new trim parts while assembling the individual parts and during installation in the valve body.
1. Apply a suitable high-temperature lubricant to the inside diameter of the C-seal plug seal. Also, lubricate the outside diameter of the valve plug where the C-seal plug seal must be pressed into the proper sealing position (figure 6).
2. Orient the C-seal plug seal for correct sealing action based on the process fluid flow direction through the valve.
D The open interior of the C-seal plug seal must
face up in a valve with flow-up construction (figure 6).
D The open interior of the C-seal plug seal must face down in a valve with flow-down construction (figure 6).
11
Page 12
Design ED & EAD Class 125-600
FLOW DOWN FLOW UP
VIEW A
3
6
6
37B1045-A / DOC
Figure 6. Design ED with C-seal Trim
Note
An installation tool must be used to properly position the C-seal plug seal on the valve plug. A tool is available as a spare part from Fisher or a tool could be manufactured following the dimensions given in Figure 7.
3. Place the C-seal plug seal over the top of the valve plug and press the C-seal plug seal onto the plug using the C-seal installation tool. Carefully press the C-seal plug seal onto the plug until the installation tool contacts the horizontal reference surface of the valve plug (figure 8).
4. Apply a suitable high-temperature lubricant to the threads on the plug. Then, place the C-seal retainer onto the plug and tighten the retainer using an appropriate tool such as a strap wrench.
5. Using an appropriate tool such as a center punch, stake the threads on top of the plug in one place (figure 9) to secure the C-seal retainer.
6. Install the new plug/retainer assembly with C-seal plug seal on the new stem following the appropriate instructions in the Trim Replacement section of this manual.
7. Install piston rings by following instructions in the Trim Replacement section of this manual.
37B1397-A / DOC
CAVITROL III 2ĆSTAGE
8. Remove the existing valve actuator and bonnet following the appropriate instructions in the Replacing Packing section of this manual.
CAUTION
Do not remove the existing valve stem from the valve plug unless you are planning to replace the valve stem.
Never reuse an old valve stem with a new plug or reinstall a valve stem after it has been removed. Replacing a valve stem requires drilling a new pin hole in the stem. This drilling weakens the stem and may cause failure in service. However, a used valve plug may be reused with a new valve stem.
9. Remove the existing valve stem and plug, cage, and seat ring from the valve body following the appropriate instructions in the Trim Removal section of this manual.
10. Replace all gaskets according to appropriate instructions in the Trim Replacement section of this manual.
12
Page 13
Design ED & EAD Class 125-600
FITTING
FOR VALVE
PLUGS
FITTING
PORT SIZE
(Inches)
2-7/8 3.25 2.060 - 2.070 0.196 - 0.198 0.146 - 0.148 1.62 2.074 - 2.078 2.170 - 2.190 2.791 - 2.797 24B9816X012
3-7/16 4.00 2.310 - 2.320 0.196 - 0.198 0.146 - 0.148 2.00 2.402 - 2.406 2.498 - 2.518 3.353 - 3.359 24B5612X012
3-5/8 4.11 2.560 - 2.570 0.196 - 0.198 0.146 - 0.148 2.00 2.714 - 2.718 2.810 - 2.830 3.541 - 3.547 24B3630X012 4-3/8 4.96 3.285 - 3.295 0.196 - 0.198 0.146 - 0.148 2.00 3.439 - 3.443 3.535 - 3.555 4.291 - 4.297 24B3635X012 5-3/8 5.62 3.940 - 3.950 0.196 - 0.198 0.146 - 0.148 1.81 4.088 - 4.092 4.184 - 4.204 5.048 - 5.054 23B9193X012
7 7.25 5.566 - 5.576 0.196 - 0.198 0.146 - 0.148 2.37 5.714 - 5.718 5.810 - 5.830 6.674 - 6.680 23B9180X012 8 8.25 6.566 - 6.576 0.196 - 0.198 0.146 - 0.148 2.20 6.714 - 6.718 6.810 - 6.830 7.674 - 7.680 24B9856X012
45° X 0.06
C
D
A B C D E F G H
8° Ć 9°
DIMENSIONS, INCHES
(See Drawing Below)
A
B
PART NUMBER (To Order
A Tool)
E
A6777 / IL
Figure 7. C-seal Plug Seal Installation Tool
11. Install the new seat ring, cage, valve plug/retainer assembly, and stem into the valve body and completely reassemble the valve package following the appropriate instructions in the Trim Replacement section of this manual.
CAUTION
To avoid excessive leakage and seat erosion, the valve plug must be initially seated with sufficient force to overcome the resistance of the C-seal plug seal and contact the seat ring. You can
F
G
H
45° X 0.02
BREAK SHARP CORNER 45° X 0.01 MAX
correctly seat the valve plug by applying the full actuator load. This force will adequately drive the valve plug to the seat ring, thus giving the C-seal plug seal a predetermined permanent set. Once this is done, the plug/retainer assembly, the cage, and the seat ring become a matched set.
With full actuator force applied and the valve plug fully seated, align the actuator travel indicator scale with the lower end of valve travel. Refer to the appropriate actuator instruction manual for information on this procedure.
13
Page 14
Design ED & EAD Class 125-600
INSTALLATION TOOL
PISTON RING
RETAINER
CĆSEAL METAL PLUG SEAL
HORIZONTAL REFERENCE SURFACE
VALVE PLUG
CĆSEAL METAL PLUG SEAL
DEFORM THREAD TO STAKE CĆSEAL RETAINER
VALVE PLUG
NOTE: PRESS INSTALLATION TOOL OVER VALVE PLUG UNTIL THE TOOL CONTACTS THE HORIZONTAL REFERENCE SUR­FACE OF THE VALVE PLUG.
A6778 / IL
Figure 8. Installing the C-seal Plug Seal Using the
FLOW DOWN
Installation Tool
Replacement of Installed C-seal Trim
Trim Removal (C-seal Constructions)
1. Remove the valve actuator and bonnet following the appropriate instructions in the Replacing Packing section of this manual.
CAUTION
To avoid leakage when the valve is returned to service, use appropriate methods and materials to protect all sealing surfaces of the trim parts during maintenance.
Use caution when removing piston ring(s) and C-seal plug seal to avoid scratching any sealing surface.
CAUTION
Do not remove the valve stem from the plug/retainer assembly unless you are planning to replace the valve stem.
Never reuse an old valve stem with a new plug or reinstall a valve stem after it has been removed. Replacing a valve
A6779 / IL
Figure 9. Stake the Threads of the C-seal Retainer
FLOW DOWN
stem requires drilling a new pin hole in the stem. This drilling weakens the stem and may cause failure in service. However, a used valve plug may be reused with a new valve stem.
2. Remove the plug/retainer assembly (with C-seal plug seal), cage, and seat ring from the valve body following the appropriate instructions in the Trim Removal section of this manual.
3. Locate the staked thread on top of the valve plug (figure 9). The staked thread secures the retainer. Use a drill with a 1/8-inch bit to drill out the staked area of the thread. Drill approximately 1/8-inch into the metal to remove the staking.
4. Locate the break between sections of the piston ring(s). Using an appropriate tool such as a flat-blade screwdriver, carefully pry out the piston ring(s) from the groove(s) in the C-seal retainer.
5. After removing the piston ring(s), locate the
0.25-inch diameter hole in the groove. In a retainer with two piston ring grooves, the hole will be found in the upper groove.
6. Select an appropriate tool such as a punch and place the tip of the tool into the hole with the body of the tool held tangent to the outside diameter of the retainer. Strike the tool with a hammer to rotate the retainer and free it from the valve plug. Remove the retainer from the plug.
14
Page 15
Design ED & EAD Class 125-600
RETAINER
C-seal METAL PLUG SEAL
1
VALVE PLUG
CAGE
UPPER SEATING SURFACE
CAGE
PLUG
SEAT RING
LOWER SEATING SURFACE
NOTE:
1
UPPER SEATING SURFACE IS THE AREA OF CONTACT BETWEEN THE C-seal METAL PLUG SEAL AND THE CAGE.
A6780 / IL
Figure 10. Lower (Valve Plug to Seat Ring) and Upper
(C-seal Plug Seal to Cage) Seating Surfaces
NOTE:
MUST EQUAL
A6781 / IL
CĆseal RETAINER
0.020 INCH
MACHINING OF THE UPPER SEATING SURFACE MUST EQUAL THE TOTAL MACHINING OF THE LOWER SEATING SURFACE (PLUG PLUS SEAT RING). IF NOT, THE RETAINER MAY STRIKE THE UPPER SEATING SURFACE BEFORE THE VALVE PLUG PROPERLY SEATS ON THE LOWER SEATING SURFACE.
CAGE
SEAT RING
(4)
0.010 INCH
2
1
PLUG
0.010 INCH
(4)
LOWER SEATING SURFACE
REMOVAL OF 0.010 INCH FROM THE VALVE PLUG
1
REMOVAL OF 0.010 INCH FROM THE SEAT RING
PLUS
2 3
REMOVAL OF 0.020 INCH FROM THE UPPER SEATING SURFACE IN THE CAGE
4. THESE VALUES ARE FOR EXAMPLE ONLY. REMOVE ONLY THE MINIMUM AMOUNT OF MATERIAL REQUIRED TO REFURBISH THE SEATS.
UPPER SEATING SURFACE
(4)
3
7. Use an appropriate tool such as a flat-blade screwdriver to pry the C-seal plug seal off the plug. Use caution to avoid scratches or other damage to the sealing surfaces where the C-seal plug seal makes contact with the valve plug (figure 10).
8. Inspect the lower seating surface where the valve plug contacts the seat ring for wear or damage which would prevent proper operation of the valve. Also, inspect the upper seating surface inside the cage where the C-seal plug seal contacts the cage, and inspect the sealing surface where the C-seal plug seal makes contact with the plug (figure 10).
9. Replace or repair trim parts according to the following procedure for Lapping Metal Seats, Remachining Metal Seats, or other valve plug maintenance procedures as appropriate.
Lapping Metal Seats (C-seal Constructions)
Before installing a new C-seal plug seal, lap the lower seating surface (valve plug to seat ring, figure 10) following appropriate procedures in the Lapping Metal
Seats section of this manual.
Figure 11. Example of Machining the Lower
(Valve Plug to Seat Ring) and Upper (C-seal Plug Seal to
Cage) Seating Surfaces
Remachining Metal Seats (C-seal Constructions)
See figure 11. A valve plug with a C-seal metal plug seal features two seating surfaces. One seating surface is found where the valve plug contacts the seat ring. The second seating surface is found where the C-seal plug seal contacts the upper seating surface in the cage. If you machine the seats on the seat ring and/or plug, you must machine an equal dimension from the seating area in the cage.
CAUTION
If metal is removed from the seat ring and plug and a corresponding amount is not removed from the cage seating area, the C-seal plug seal will be crushed as
15
Page 16
Design ED & EAD Class 125-600
the valve closes and the C-seal retainer will strike the seating area of the cage, preventing the valve from closing.
Trim Replacement (C-seal Constructions)
1. Apply a suitable high-temperature lubricant to the inside diameter of the C-seal plug seal. Also, lubricate the outside diameter of the valve plug where the C-seal plug seal must be pressed into the proper sealing position (figure 6).
2. Orient the C-seal plug seal for correct sealing action based on the process fluid flow direction through the valve.
D The open interior of the C-seal plug seal must
face up in a valve with flow-up construction (figure 6).
D The open interior of the C-seal plug seal must face down in a valve with flow-down construction (figure 6).
CAUTION
To avoid excessive leakage and seat erosion, the valve plug must be initially seated with sufficient force to overcome the resistance of the C-seal plug seal and contact the seat ring. You can correctly seat the valve plug by applying the full actuator load. This force will adequately drive the valve plug to the seat ring, thus giving the C-seal plug seal a predetermined permanent set. Once this is done, the plug/retainer assembly, the cage, and the seat ring become a matched set.
With full actuator force applied and the valve plug fully seated, align the actuator travel indicator scale with the lower end of valve travel. Refer to the appropriate actuator instruction manual for information on this procedure.
ENVIRO-SEAL Bellows Seal Bonnet
Note
An installation tool must be used to properly position the C-seal plug seal on the valve plug. A tool is available as a spare part from Fisher or a tool could be manufactured following the dimensions given in Figure 7.
3. Place the C-seal plug seal over the top of the valve plug and press it onto the plug using the installation tool. Carefully press the C-seal plug seal onto the plug until the installation tool contacts the horizontal reference surface of the valve plug (figure 8).
4. Apply a suitable high-temperature lubricant to the threads on the plug. Then, place the C-seal retainer onto the plug and tighten the retainer using an appropriate tool such as a strap wrench.
5. Using an appropriate tool such as a center punch, stake the threads on top of the plug in one place (figure 9) to secure the C-seal retainer.
6. Replace the piston ring(s) following instructions in the Trim Replacement section of this manual.
7. Return the seat ring, cage, plug/retainer assembly, and stem to the valve body and completely reassemble the valve package following the appropriate instructions in the Trim Replacement section of this manual.
Replacing a Plain or Extension Bonnet with an ENVIRO-SEAL Bellows Seal Bonnet (Stem/Bellows Assembly)
1. Remove the actuator and bonnet according to steps 1 through 5 of the Replacing Packing procedure in the Maintenance section.
2. Lift out the cage.
3. Remove and discard the existing bonnet gasket. Cover the valve body opening to protect sealing surfaces and to prevent foreign material from entering the valve body cavity.
Note
The ENVIRO-SEAL stem/bellows assembly for Design E valves is available only with a threaded and drilled plug/adaptor/stem connection. The existing valve plug can be reused with the new stem/bellows assembly or a new plug can be installed.
4. Inspect the existing valve plug. If the plug is in good condition, it can be reused with the new ENVIRO-SEAL stem/bellows assembly. To remove the existing valve plug from the stem, first, place the existing plug stem assembly in a soft-jaw chuck or other type of vise so that the jaws grip a portion of the valve plug that is not a seating surface. Drive out or drill out the pin (key 8).
16
Page 17
Design ED & EAD Class 125-600
SIZE
DIAMETER
5. Then, reverse the plug stem assembly in the soft-jaw chuck or vise. Grip the valve stem in an appropriate place and unscrew the existing plug from the valve stem.
CAUTION
When installing a valve plug on the ENVIRO-SEAL stem/bellows assembly, the valve stem must not be rotated. Damage to the bellows may result.
Do not grip the bellows shroud or other parts of the stem/bellows assembly. Grip only the flat areas on the stem where it extends out of the top of the bellows shroud.
Note
The ENVIRO-SEAL stem/bellows assembly has a one-piece stem.
6. To attach the valve plug to the stem of the new ENVIRO-SEAL stem/bellows assembly, it is necessary to first attach the plug to the adaptor (key 24). Locate the adaptor. Notice that a hole has not been drilled in the threads where the plug screws onto the adaptor. Secure the valve plug in a soft-jaw chuck or other type of vise. Do not grip the plug on any seating surface. Position the plug in the chuck or vise for easy threading of the adaptor. Thread the adaptor into the valve plug and tighten to the appropriate torque value.
7. Select the proper size of drill bit and drill through the adaptor using the hole in the valve plug as a guide. Remove any metal chips or burrs and drive in a new pin (key 8, figures 19, 20, and 21) to lock the plug/adaptor assembly together.
8. Attach the plug/adaptor assembly to the ENVIRO-SEAL stem/bellows assembly by first securing the stem/bellows assembly in a soft-jaw chuck or other type of vise so that the jaws of the chuck or vise grip the flats of the stem extending out of the top of the bellows shroud. Screw the valve plug/adaptor assembly onto the valve stem. Tighten the plug/adaptor assembly until it is snug. Then turn the plug/adaptor assembly to the next pin hole in the valve stem. Drive in new pin (key 36, figure 18) to lock the assembly.
9. Inspect the seat ring (key 9). Replace, if necessary.
Table 6. Recommended Torque for ENVIRO-SEAL
Bellows Seal Bonnet Packing Flange Nuts
,
VALVE
STEM DIAMETER THROUGH
PACKING
VALVE
SIZE,
INCHES
1/2 - 2 1/2 2 22 4 33
3 - 8 1 5 44 8 67
MINIMUM TORQUE
NSm LbfSin NSm LbfSin
MAXIMUM
TORQUE
11. Place a new gasket (key 22) over the stem/bellows assembly. Place the new ENVIRO-SEAL bonnet over the stem/bellows assembly.
12. Properly lubricate the bonnet stud bolts. Install and tighten the bonnet hex nuts to the proper torque.
13. Install the new packing and the metal packing box parts according to the appropriate arrangement in figure 12 or 13.
14. Install the packing flange. Properly lubricate the packing flange stud bolts and the faces of the packing flange nuts.
For graphite packing, tighten the packing flange nuts to the maximum recommended torque shown in table 6. Then, loosen the packing flange nuts, and retighten them to the recommended minimum torque shown in table 6.
For other packing types, tighten the packing flange nuts alternately in small equal increments until one of the nuts reaches the minimum recommended torque shown in table 6. Then, tighten the remaining flange nut until the packing flange is level and at a 90-degree angle to the valve stem.
15. Install the travel indicator parts and stem locknuts; mount the actuator on the valve body according to the procedure in the appropriate actuator instruction manual.
Replacement of an Installed ENVIRO-SEAL Bellows Seal Bonnet (Stem/Bellows Assembly)
1. Remove the actuator and bonnet according to steps 1 through 5 of the Replacing Packing procedure of the Maintenance section.
10. Place a new gasket (key 10) into the valve body in place of the bonnet gasket. Install the new stem/bellows assembly with valve plug/adaptor by placing it into the valve body on top of the new bellows gasket.
2. Lift out the cage. Remove and discard the existing bonnet gasket and bellows gasket. Cover the valve body opening to protect sealing surfaces and to prevent foreign material from entering the valve body cavity.
17
Page 18
Design ED & EAD Class 125-600
THRUST RING (KEY 39)
12B4182-A
9.5 mm
(3/8ĆINCH) STEM
FOR S31603 (316 SST) PACKING
A5885 / IL
SPRING (KEY 8)
THRUST RING (KEY 39)
BOX PARTS
12B4185-A SHT 1
12.7 mm
(1/2ĆINCH)
STEM
12B4182-A SHT 2 12B4185-A SHT 2
9.5 mm
(3/8ĆINCH)
STEM FOR ALL PACKING BOX MATERIALS
SINGLE ARRANGEMENTS
SPACER (KEY 8)
EXCEPT S31603
12.7 mm
(1/2ĆINCH)
STEM
UPPER WIPER (KEY 12)
BUSHING (KEY 13)
FEMALE ADAPTOR PACKING RING MALE ADAPTOR SPACER (KEY 8) SPACER (KEY 8)
PACKING SET (KEY 6)
BUSHING (KEY 13)
THRUST RING
12B4183-A
9.5 mm
(3/8ĆINCH)
STEM
(KEY 39)
18A0906-C
12.7 mm
(1/2ĆINCH)
STEM, 2ĆINCH
VALVES
A5886 / IL
DOUBLE ARRANGEMENTS
Figure 12. PTFE Packing Arrangement for Use in ENVIRO-SEAL Bellows Seal Bonnets
Note
The ENVIRO-SEAL stem/bellows assembly for Design E valves is available only with a threaded and pinned plug/adaptor/stem connection. The existing valve plug can be reused with the new stem/bellows assembly or a new plug can be installed. If the existing valve plug is reused, and the adaptor is in good condition, it may be reused also. However, never reuse an old adaptor
UPPER WIPER BUSHING (KEY 13)
SPACER (KEY 8)
18A5338-A
12.7 mm
(KEY 12)
BUSHING (KEY 13)
FEMALE ADAPTOR
PACKING RING MALE ADAPTOR
SPACER (KEY 8)
PACKING SET (KEY 6)
(1/2ĆINCH)
STEM, 3Ć AND 4ĆINCH
VALVES
with a new valve plug. Using an old adaptor with a new valve plug requires drilling a new pin hole in the adaptor. This drilling weakens the adaptor and may cause failure in service. However, a used valve plug may be reused with a new adaptor.
3. Inspect the existing valve plug and adaptor. If they are in good condition, they can be reused with the new stem/bellows assembly and they do not need to be separated.
18
Page 19
Design ED & EAD Class 125-600
BUSHING (KEY 13)
1
1
1
12B4181-A 18A0909-D 12B6102-
1
NOTES:
0.102 mm (0.004 INCH) THICK SACRIFICIAL ZINC WASHERS;
1
USE ONLY ONE BELOW EACH GRAPHITE RIBBON RING.
A5887 / IL
9.5 mm
(3/8ĆINCH)
STEM
Figure 13. Double Graphite Ribbon/Filament Arrangements for
Use in ENVIRO-SEAL Bellows Seal Bonnets
CAUTION
When removing/installing a valve plug on the ENVIRO-SEAL stem/bellows assembly, the valve stem must not be rotated. Damage to the bellows may result.
Do not grip the bellows shroud or other parts of the stem/bellows assembly. Grip only the flat areas on the stem where it extends out of the top of the bellows shroud.
12.7 mm
(1/2ĆINCH)
STEM, 2ĆINCH
VALVES
1
GRAPHITE FILAMENT PACKING RING (KEY 7)
GRAPHITE RIBBON PACKING RING (KEY 7)
SPACER (KEY 8)
1
A
12.7 mm
(1/2ĆINCH)
STEM, 3Ć AND 4ĆINCH
VALVES
assembly from the stem/bellows assembly. Unscrew the valve plug from the adaptor.
6. To attach either the existing or a new valve plug to the stem of the new ENVIRO-SEAL stem/bellows assembly, first attach the plug to the adaptor (if the valve plug was removed from the adaptor) as follows:
D Locate the adaptor. Notice that a hole has not been drilled in the new adaptor threads where the plug screws onto the adaptor.
D Secure the valve plug in a soft-jaw chuck or other type of vise. Do not grip the plug on any seating surface. Position the plug in the chuck or vise for easy threading of the adaptor.
Note
The ENVIRO-SEAL stem/bellows assembly has a one-piece stem.
4. If the valve plug and adaptor are not in good condition and must be replaced, the valve plug/adaptor assembly must first be removed from the stem/bellows assembly and then the valve plug removed from the adaptor. First, place the stem/bellows assembly and valve plug in a soft-jaw chuck or other type of vise so that the jaws grip a portion of the valve plug that is not a seating surface. Drive out or drill out the pin (key 8, figure 19, 20, or 21). Drive out the pin (key 36, figure
18).
5. Then, reverse the stem/bellows and plug/adaptor assembly in the soft-jaw chuck or vise. Grip the flat areas on the valve stem just below the threads for the actuator/stem connection. Unscrew the plug/adaptor
D Thread the adaptor into the valve plug and tighten to the appropriate torque value.
7. Complete the installation by following steps 7 through 15 of the ENVIRO-SEAL Bellows Seal Bonnet installation instructions given above.
Purging the ENVIRO-SEAL Bellows Seal Bonnet
The ENVIRO-SEAL bellows seal bonnet has been designed so that it can be purged or leak tested. Refer to figure 18 for an illustration of an ENVIRO-SEAL bellows seal bonnet. Perform the following steps for purging or leak testing.
1. Remove the two diametrically opposed pipe plugs (key 16).
2. Connect a purging fluid to one of the pipe plug connections.
19
Page 20
Design ED & EAD Class 125-600
3. Install appropriate piping or tubing in the other pipe plug connection to pipe away the purging fluid or to make a connection to an analyzer for leak testing.
4. When purging or leak testing has been completed, remove the piping or tubing and reinstall the pipe plugs (key 16).
Parts Kits
Note
Kits do not apply to Hastelloy, alloy 20, or Monel trims.
Gasket Kits
Gasket Kits (includes keys 10, 12, 13, and 51; plus 11, 14, and 20 on some restricted capacity valves)
DESCRIPTION PART NUMBER
Full Capacity Valves
1 & 1-1/4 inch (1-inch EAD) 1-1/2 inch (2-inch EAD) 2-inch 2-1/2 inch (3-inch EAD) 3-inch (4-inch EAD) 4-inch (6-inch EAD) 6-inch 8-inch
Restricted Capacity Valves
1-1/2 x 1-inch (2 x 1-inch EAD) 2 x 1-inch 2-1/2 x 1-1/2 inch (3 x 1-1/2 inch EAD) 3 x 2-inch (4 x 2-inch EAD) 4 x 2-1/2 inch (6 x 2-1/2 inch EAD)
Parts Ordering
Each valve body-bonnet assembly is assigned a serial number which can be found on the valve. This same number also appears on the actuator nameplate when the valve is shipped from the factory as part of a control valve assembly. Refer to the serial number when contacting your Fisher representative for technical assistance. When ordering replacement parts, refer to the serial number and to the eleven-character part number for each part required from the following Parts Kit or Parts List information.
–198_ to 593_C
(–325_ to 1100_F)
RGASKETX162 RGASKETX172 RGASKETX182 RGASKETX192 RGASKETX202 RGASKETX212 RGASKETX222 RGASKETX232
RGASKETX242 RGASKETX252 RGASKETX262 RGASKETX272 RGASKETX282
Packing Kits
Standard Packing Repair Kits (Non Live-Loaded)
Stem Diameter, mm (Inches)
Yoke Boss Diameter, mm (Inches)
PTFE (Contains keys 6, 8, 10, 11, and 12) RPACKX00012 RPACKX00022 RPACKX00032 Double PTFE (Contains keys 6, 8, 11, and 12) RPACKX00042 RPACKX00052 RPACKX00062 PTFE/Composition (Contains keys 7, 8, 11, and 12) RPACKX00072 RPACKX00082 RPACKX00092 Single Graphite Ribbon/Filament [Contains keys 7 (ribbon ring), 7 (filament ring), 8, and 11] RPACKX00102 RPACKX00112 RPACKX00122 Double Graphite Ribbon/Filament [Contains keys 7 (ribbon ring), 7 (filament ring), 8, and 11] RPACKX00162 RPACKX00172 RPACKX00182
20
9.5 (3/8)
54 (2-1/8)
12.7 (1/2)
71 (2-13/16)
19.1 (3/4)
90 (3-9/16)
Page 21
STUD (KEY 200)
HEX NUT (KEY 212)
PACKING FLANGE (KEY 201)
SPRING (KEY 202)
PACKING RING (KEY 209)
GRAPHITE RIBBON PACKING RING (KEY 210)
PACKING BOX RING (KEY 211)
A6138 / IL
Figure 14. Typical HIGH-SEAL Packing System
Design ED & EAD Class 125-600
HEX NUT (KEY 212)
STUD (KEY 200)
SPRING PACK ASSEMBLY (KEY 217)
PACKING RING (KEY 209)
PACKING RING (KEY 210)
PACKING RING (KEY 209)
PACKING BOX RING (KEY 211)
SCREW (KEY 204)
LOAD SCALE (KEY 205)
INDICATOR DISK (KEY 206)
PACKING FOLLOWER (KEY 203)
GUIDE BUSHING (KEY 207)
GUIDE BUSHING (KEY 208)
PACKING FLANGE (KEY 201)
GUIDE BUSHING (KEY 207)
PACKING WASHERS (KEY 214)
GUIDE BUSHING (KEY 207)
GUIDE BUSHING (KEY 208)
A6298 / IL
Figure 16. Typical ENVIRO-SEAL Packing System
with Graphite Packing
A6297-1 / IL
Figure 15. Typical ENVIRO-SEAL Packing System
with PTFE Packing
200
212
201
215
216
207
209 211
A6722 / IL
Figure 17. Typical ENVIRO-SEAL Packing System
with Duplex Packing
213
217
207
207
214
207
21
Page 22
Design ED & EAD Class 125-600
ENVIRO-SEAL Packing Retrofit Kits
include keys 200, 201, 207, 209, 211, 212, 214, 215, 216, 217, tag, and cable tie.
Retrofit kits include parts to convert valves with existing standard bonnets to the ENVIRO-SEAL packing box construction. Refer to figure 15 for key numbers for PTFE packing, figure 16 for key numbers for graphite packing, and figure 17 for key numbers for
Stems and packing box constructions that do not meet Fisher stem finish specifications, dimensional tolerances, and design specifications, may adversely alter the performance of this packing kit.
duplex packing. PTFE kits include keys 200, 201, 211, 212, 214, 215, 217, 218, tag, and cable tie. Graphite kits include keys 200, 201, 207,208, 209, 210, 211, 212, 214, 216, 217, tag, and cable tie. Duplex kits
ENVIRO-SEAL Packing Retrofit Kits
PACKING
MATERIAL
Double PTFE RPACKXRT012 RPACKXRT022 RPACKXRT032 RPACKXRT042 RPACKXRT052 Single Graphite RPACKXRT062 RPACKXRT072 RPACKXRT082 RPACKXRT092 RPACKXRT102 Duplex RPACKXRT212 RPACKXRT222 RPACKXRT232 RPACKXRT242 RPACKXRT252
9.5 (3/8)
54 (2-1/8)
STEM DIAMETER AND YOKE BOSS DIAMETER, mm (INCH)
12.7 (1/2)
71 (2-13/16)
ENVIRO-SEAL Packing Repair Kits
For part numbers of individual components, refer to instruction manual ENVIRO-SEAL Packing System for
Sliding-Stem Valves, Form 5306.
19.1 (3/4)
90 (3-9/16)
25.4 (1) 127 (5)
31.8 (1-1/4) 127 (5, 5H)
include keys 207, 208, 209, 210, and 214. Duplex repair kits include keys 207, 209, 214, and 215.
Repair kits include parts to replace the ‘‘soft’’ packing materials in valves that already have ENVIRO-SEAL packing arrangements installed or in valves that have been upgraded with ENVIRO-SEAL retrofit kits. Refer
Stems and packing box constructions that do not meet Fisher stem finish specifications, dimensional tolerances, and design specifications, may adversely alter the performance of this packing kit.
to figure 15 for key numbers for PTFE packing, figure 16 for key numbers for graphite packing, and figure 17 for key numbers for duplex packing. PTFE repair kits include keys 214, 215, and 218. Graphite repair kits
For part numbers of individual components, refer to instruction manual ENVIRO-SEAL Packing System for
Sliding-Stem Valves, Form 5306.
ENVIRO-SEAL Packing Repair Kits
PACKING
MATERIAL
Double PTFE (contains keys 214, 215, & 218) RPACKX00192 RPACKX00202 RPACKX00212 RPACKX00222 RPACKX00232 Single Graphite (contains keys 207, 208, 209, 210, and 214) RPACKX00242 RPACKX00252 RPACKX00262 RPACKX00272 RPACKX00282 Duplex (contains keys 207, 209, 214, and 215) RPACKX00292 RPACKX00302 RPACKX00312 RPACKX00322 RPACKX00332
Parts List
Note
Most part numbers appear in tables following the individual key-numbered listings.
Bonnet (figure 18)
Key Description Part Number
1 Bonnet
If you need a bonnet and/or an ENVIRO-SEAL
bellows seal bonnet as a replacement part, order by valve size and stem diameter, serial number, and desired
material. 2 Extension Bonnet Baffle 3 Packing Flange 3 ENVIRO-SEAL bellows seal packing flange
STEM DIAMETER AND YOKE BOSS DIAMETER, mm (INCH)
9.5 (3/8)
54 (2-1/8)
12.7 (1/2)
71 (2-13/16)
Key Description Part Number
4 Packing Flange Stud 4 ENVIRO-SEAL bellows seal stud bolt 5 Packing Flange Nut 5 ENVIRO-SEAL bellows seal packing flange nut 6* Packing set, PTFE See following table 6* ENVIRO-SEAL bellows seal packing set
PTFE (1 reqd for single, 2 reqd for
double)
9.5 mm (3/8-inch) stem 12A9016X012 Size 2 w/ 12.7 mm (1/2-inch) stem 12A9016X012 Sizes 3 & 4 w/ 12.7 mm (1/2-inch) stem
(For double PTFE only)(2 reqd) 12A8832X012 7* Packing Ring, PTFE See following table 7* ENVIRO-SEAL bellows seal packing ring
Double packing graphite filament
(4 reqd)
9.5 mm (3/8-inch) stem 1P3905X0172 Size 2 w/ 12.7 mm (1/2-inch) stem 1P3905X0172 Sizes 3 & 4 w/ 12.7 mm (1/2-inch) stem 14A0915X042
19.1 (3/4)
90 (3-9/16)
25.4 (1) 127 (5)
31.8 (1-1/4) 127 (5, 5H)
22
*Recommended spare parts
Page 23
AU3910–A/ DOC
Design ED & EAD Class 125-600
30A9425–A/ DOC
DETAIL OF 127 mm (5ĆINCH) YOKE
BOSS ACTUATOR BOLTING
PLAIN BONNET
APPLY LUB
42B3947–A/ DOC
ENVIRO-SEAL
NOTE:
1
PIPE PLUG (KEY 14) INCLUDED ONLY IF BONNET IS DRILLED AND TAPPED FOR PACKING LUBRICATOR AND LUBRICATOR IS NOT INSTALLED.
BELLOWS SEAL BONNET
Figure 18. Typical Bonnets
CU3911–C/ DOC
STYLE 1 OR 2
EXTENSION BONNET
23
Page 24
Design ED & EAD Class 125-600
Key Description Part Number
7* ENVIRO-SEAL bellows seal packing ring
Double packing graphite ribbon
(4 reqd)
9.5 mm (3/8-inch) stem 18A0908X012 Size 2 w/ 12.7 mm (1/2-inch) stem 18A0908X012
Sizes 3 & 4 w/ 12.7 mm (1/2-inch) stem 18A0918X012 8 Spring 8 Lantern Ring 8 ENVIRO-SEAL bellows seal spring 8 ENVIRO-SEAL bellows seal spacer
10 Special Washer 11* Packing Box Ring
9.5 mm (3/8-inch) stem, 316 stainless steel 1J873135072
12.7 mm (1/2-inch) stem,
316 stainless steel 1J873235072
19.1 mm (3/4-inch) stem,
316 stainless steel 1J873335072
25.4 mm (1-inch) stem,
17-4PH stainless steel 1J873435072
31.8 mm (1-1/4inch) stem,
17-4PH stainless steel 1J873535072
12* Upper Wiper, felt
9.5 mm (3/8-inch) stem 1J872606332
12.7 mm (1/2-inch) stem 1J872706332
19.1 mm (3/4-inch) stem 1J872806332
25.4 mm (1-inch) stem 1J872906332
31.8 mm (1-1/4 inch) stem 1J873006332
12* ENVIRO-SEAL bellows seal upper wiper, felt
9.5 mm (3/8-inch) stem 18A0868X012 Size 2 w/ 12.7 mm (1/2-inch) stem 18A0868X012 Sizes 3 & 4 w/ 12.7 mm (1/2-inch) stem 18A0870X012
13 Packing Follower 13* ENVIRO-SEAL bellows seal bushing
For 9.5 mm (3/8-inch) stem (1 reqd),
size 2 w/ 12.7 mm (1/2-inch) stem
(2 reqd)
S31600 (316 SST) 18A0820X012 R30006 (alloy 6) 18A0819X012 S31600 chrome coated 11B1155X012
For size 3 & 4 w/ 12.7 mm (1/2-inch) stem
(1 reqd)
S31600 (316 SST) 18A0824X012 R30006 (alloy 6) 18A0823X012 S31600 chrome coated 11B1157X012
13* ENVIRO-SEAL bellows seal bushing/liner
For 9.5 mm (3/8-inch) stem (1 reqd),
size 2 w/ 12.7 mm (1/2-inch) stem
(2 reqd)
N10276 bushing, PTFE/glass liner 12B2713X012 N10276 bushing, PTFE/carbon liner 12B2713X042
For size 3 & 4 w/ 12.7 mm (1/2-inch) stem
(1 reqd)
N10276 bushing, PTFE/glass liner 12B2715X012
N10276 bushing, PTFE/carbon liner 12B2715X042 14 Pipe Plug, for 1/4-inch NPT tapping in packing box 14 Lubricator 14 Lubricator/Isolating Valve 15 Yoke Locknut 15 ENVIRO-SEAL bellows seal yoke locknut 16 Pipe Plug for 1/2-inch NPT tapped extension bonnets
Key Description Part Number
16 ENVIRO-SEAL bellows seal pipe plug 20* ENVIRO-SEAL bellows seal stem/bellows
assembly
1 ply bellows
S31603 (316L SST) trim, N06625 (Inconel
625) bellows 1 or 1-1/4 inch valve w/ 9.5 mm
(3/8-inch) stem 32B4224X012
1-1/2 inch valve w/ 9.5 mm (3/8-inch)
stem 32B4225X012 Size 2 w/ 12.7 mm (1/2-inch) stem 32B4226X012 Size 3 w/ 12.7 mm (1/2-inch) stem 32B4227X012 Size 4 w/ 12.7 mm (1/2-inch) stem 32B4228X012
N06022 (Hastelloy C22) trim, N06022
bellows
1 or 1-1/4 inch valve w/ 9.5 mm
(3/8-inch) stem 32B4224X022 1-1/2 inch valve w/ 9.5 mm (3/8-inch)
stem 32B4225X022 Size 2 w/ 12.7 mm (1/2-inch) stem 32B4226X022 Size 3 w/ 12.7 mm (1/2-inch) stem 32B4227X022 Size 4 w/ 12.7 mm (1/2-inch) stem 32B4228X022
2 ply bellows
S31603 (316L SST) trim, N06625 (Inconel
625) bellows 1 or 1-1/4 inch valve w/ 9.5 mm
(3/8-inch) stem 32B4224X032
1-1/2 inch valve w/ 9.5 mm (3/8-inch)
stem 32B4225X032 Size 2 w/ 12.7 mm (1/2-inch) stem 32B4226X032 Size 3 w/ 12.7 mm (1/2-inch) stem 32B4227X032 Size 4 w/ 12.7 mm (1/2-inch) stem 32B4228X032
N06022 (Hastelloy C22) trim, N06022
bellows
1 or 1-1/4 inch valve w/ 9.5 mm
(3/8-inch) stem 32B4224X042 1-1/2 inch valve w/ 9.5 mm (3/8-inch)
stem 32B4225X042 Size 2 w/ 12.7 mm (1/2-inch) stem 32B4226X042 Size 3 w/ 12.7 mm (1/2-inch) stem 32B4227X042 Size 4 w/ 12.7 mm (1/2-inch) stem 32B4228X042
22* ENVIRO-SEAL bellows seal bonnet gasket,
graphite/laminate
1 or 1-1/4 inch valve 12B6316X022 1-1/2 inch valve 12B6317X022 2-inch valve 12B6318X022 3-inch valve 12B6319X022
4-inch valve 12B6320X022 24 ENVIRO-SEAL bellows seal adaptor 25 Cap Screw 26 Hex Nut 27 Pipe Nipple for lubricator/isolating valve 28 Warning Nameplate for ENVIRO-SEAL bellows 29 Drive Screw for ENVIRO-SEAL bellows 34 Lubricant, Never Seez Nickel Special
(not furnished with valve)
36* ENVIRO-SEAL bellows seal pin, N06022
(Hastelloy C22) 12B3951X012 37 Warning Tag for ENVIRO-SEAL bellows 38 Tie for ENVIRO-SEAL bellows 39 ENVIRO-SEAL bellows seal thrust ring
24
*Recommended spare parts
Page 25
Design ED & EAD Class 125-600
KEY
VRing Packing
PTFE/Com osition Gra hite
Ribbon/
Keys 6*, 7*, 8, and 10 Packing Box Parts
DESCRIPTION
Packing Set, PTFE (1 reqd for single, 2 reqd for double)
Spring, Stainless Steel (for single only) 8 1F125437012 1F125537012 1F125637012 1D582937012 1D387437012
PTFE V-Ring Packing
PTFE/Composition Packing
Graphite Ribbon/ Filament
1. Key 6 for double construction contains one extra packing ring for the 9.5 mm (3/8-inch) stem and one extra lower wiper for all sizes. Discard upon assembly.
Lantern Ring, Stainless Steel (for double only)
Quantity required Double - - - 1 2 1 1 1 Special Washer, Stainless Steel
(for single only) Packing Ring, PTFE composition 7 1F3370X0012 1E319001042 1E319101042 1D7518X0012 1D7520X0012 Quantity required Double - - - 7 10 8 8 8 Lantern Ring, Stainless Steel
(1 required) Graphite Ribbon Ring 7 1V3160X0022 1V3802X0022 1V2396X0022 1U6768X0022 1V5666X0022
Quantity Required Graphite Filament Ring 7 1F3370X0322 1E3190X0222 1E3191X0282 1D7518X0132 1D7520X0162 Quantity Required Lantern Ring 8 1F364135072 1J962335072 0N028435072 0U099735072 0W087135072 Quantity Required
(1)
Single - - - 2 2 2 2 2 Double - - - 3 3 3 3 3
Single - - - 2 2 3 3 3 Double - - - 4 4 5 5 5
Single - - - 2 3 2 2 2 Double - - - 1 2 1 1 1
KEY
NO.
9.5 (3/8) 12.7 (1/2) 19.1 (3/4) 25.4 (1) 31.8 (1-1/4)
6 1R290001012 1R290201012 1R290401012 1R290601012 1R290801012
8 1F364135072 1J962335072 0N028435072 0U099735072 0W087135072
10 1F125236042 1F125136042 1F125036042 1H982236042 1H995936042
8 1F364135072 1J962335072 0N028435072 0U099735072 0W087135072
STEM DIAMETER, mm (INCHES)
Key Description Part Number
Valve Body (figures 19-24)
1 Valve Body
If you need a valve body as a replacement
part, order by valve size, serial number,
and desired material. 2* Valve Plug See following tables 3* Cage See following tables 4 Cage Adaptor 5 Seat Ring Adaptor 6* Piston Ring(s) See following table 7* Valve Plug Stem See following tables 8* Pin, 316 stainless steel
9.5 mm (3/8-inch) stem 1V322635072
12.7 mm (1/2-inch) stem 1V322735072
19.1 mm (3/4-inch) stem 1V326035072
25.4 mm (1-inch) or 31.8 mm (1-1/4 inch) stem 1V334035072
9* Seat Ring See following table
9* Design EAD liner See following table 10* Bonnet Gasket See following table 11* Cage Gasket See following table 12* Spiral Wound Gasket See following table 13* Seat Ring Gasket See following table 14* Adaptor Gasket See following table 15 Cap Screw 15 Stud Bolt 16 Hex Nut 17 Pipe Plug, for use in valves with drain tapping only 18 Flow Direction Arrow 19 Drive Screw 20* Adaptor Gasket See following table 26 Load Ring
Key Description Part Number
27* Shim See following table 31* Whisper Trim III Cage Retainer for
Levels A3, B3 & C3 (6 inch Design ED only)
410 stainless steel 22A3255X012 WCC steel (ENC) 22A3256X012 316 stainless steel (ENC) 22A3256X022 316 stainless steel w/CoCr-A bore 22A3257X012 316 stainless steel (electrolized) 31A9792X012
31* Whisper Trim III Cage Retainer & Baffle
Assy for Level D3 (6 inch Design ED only)
410 stainless steel retainer & steel
baffle 22A3258X012 WCC steel (ENC) retainer & steel baffle 22A3258X022 316 stainless steel (ENC) retainer
& steel baffle 22A3258X052 316 stainless steel w/CoCr-A
retainer & steel baffle 22A3258X032 316 stainless steel (ENC) retainer & 316
stainless steel baffle 22A3258X042 316 stainless steel (electrolized)
retainer & 316 stainless steel baffle 22A3258X062
32 Whisper Trim III Bonnet Spacer 51* Shim See following table 54 Wire
C-seal Trim (figure 6)
2* Valve Plug/Retainer see following table 3* Cage see following table 6* Piston Ring, graphite see following table 7* Valve Plug Stem, Nitronic 50 see following table 9* Seat Ring see following table 64* C-seal, Inconel see following table
*Recommended spare parts
25
Page 26
Design ED & EAD Class 125-600
DIAMETER
STAINLESS
316
(1)
STAINLESS
STAINLESS STEEL
HARDENED
STEEL
(1)
A
ON SEAT &
ON SEAT & GUIDE
DIAMETER
STAINLESS
316
(1)
STAINLESS
STAINLESS STEEL
HARDENED
STEEL
(1)
A
ON SEAT &
ON SEAT & GUIDE
Keys 2*, 7*, and 8* Valve Plug and Stem Assembly for Plain Bonnet
VALVE SIZE, INCHES
STEM DIAMETER & VSC SIZE
Design ED Design EAD
1 or 1-1/4 1
1-1/2 2
1-1/2 x 1 2 x 1
2 or 3 x 2 4 x 2 2 x 1 - - - 12.7 1/2 1V6572X0022 1V6572X0062 11A5316X022 11A5318X042 11A5320X022 2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 2-1/2 x 1-1/2 3 x 1-1/2 12.7 1/2 1V6574X0012 1V6574X0032 - - - 10A4611X042 11A5323X022
3 4 12.7 1/2 1V6579X0092 1V6579X0112 11A5336X032 11A5337X082 11A5339X022 4 6 6 - - - 19.1 3/4 1V6584X0042 1V6584X0062 11A5350X032 21A5351X062 21A5353X042
8 - - - 19.1 3/4 21A5356X052 21A5356X132 - - - 21A5362X062 21A5365X052
1. Not for use with 17-4PH stainless steel cages above 210_C (410_F) or CoCr-A cages above 427_C (800_F); use high temperature valve plugs for these applications.
2. For use with 17-4PH stainless steel cages between 210_C (410_F) and 427_C (800_F) and with CoCr-A cages over 427_C (800_F) (the letter “H” is stamped on top for identification).
mm Inches
9.5
3/8
12.7
1/2
9.5
3/8
12.7
1/2
9.5
3/8
12.7
1/2
12.7
1/2
19.1
3/4
12.7
1/2
19.1
3/4
12.7
1/2
19.1
3/4
416
STAINLESS
STEEL
(STD)
1V6571X0032 1V6572X0022
1V6573X0042 1V6574X0012
1V6571X0042 1V6572X0042
1V6575X0052 1V6576X0012
1V6577X0042 1V6578X0012
1V6581X0042 1V6582X0022
316
STAINLESS
1V6571X0052 1V6572X0062
1V6573X0052 1V6574X0032
1V6571X0092
- - -
1V6575X0062
- - -
1V6577X0062 1V6578X0022
1V6581X0052 1V6582X0072
316
STAINLESS
STEEL
w/CoCr-
-
ON SEAT
11A5315X032 11A5316X022
11A5321X022
11A5324X022
11A5330X022 11A5331X022
11A5341X032
(1)
- - -
- - -
- - -
- - -
- - -
316
STAINLESS STEEL
w/CoCr-A
(1)
GUIDE
11A5317X042 11A5318X042
10A4438X022 10A4611X042
11A5317X072 11A5318X032
11A5326X022 11A5327X032
11A5332X022
- - -
11A5344X022 11A5345X042
316
STAINLESS STEEL
w/CoCr-A
ON SEAT & GUIDE
HIGH
TEMPERATURE
11A5319X022 11A5320X022
11A5322X022 11A5323X022
- - -
- - -
11A5328X022
- - -
11A5334X042 11A5335X022
11A5347X022 11A5348X092
(2)
Keys 2*, 7*, and 8* Valve Plug and Stem Assembly for Style 1 Extension Bonnet
VALVE SIZE, INCHES
STEM DIAMETER & VSC SIZE
Design ED Design EAD
1 or 1-1/4 1
1-1/2 2
1-1/2 x 1 2 x 1 2 or 3 x 2 4 x 2 12.7 1/2 1V6575X0182 1V6575X0122 11A5324X042 11A5326X062 11A5328X032
2 x 1 - - - 12.7 1/2 1V6572X0032 - - - 11A5316X032 - - - 11A5320X032 2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 12.7 1/2 1V6577X0052 - - - - - - 11A5332X202 11A5334X062 2-1/2 x 1-1/2 3 x 1-1/2 12.7 1/2 1V6574X0052 - - - - - - 10A4611X112 - - ­3 4 12.7 1/2 1V6579X0082 1V6579X0072 - - - 11A5337X062 11A5339X032 4 6 12.7 1/2 1V6581X0072 1V6581X0062 - - - 11A5344X052 11A5347X032 6 - - - 19.1 3/4 1V6584X0052 1V6584X0112 - - - 21A5351X052 21A5353X032 8 - - - 19.1 3/4 21A5356X082 21A5356X262 - - - - - - 21A5365X022
1. Not for use with 17-4PH stainless steel cages above 210_C (410_F) or CoCr-A cages above 427_C (800_F); use high temperature valve plugs for these applications.
2. For use with 17-4PH stainless steel cages between 210_C (410_F) and 427_C (800_F) and with CoCr-A cages over 427_C (800_F) (the letter “H” is stamped on top for identification).
mm Inches
9.5
3/8
12.7
1/2
9.5
3/8
12.7
1/2
9.5
3/8
12.7
1/2
416
STAINLESS
STEEL
(STD)
1V6571X0072 1V6572X0032
1V6573X0072 1V6574X0052
1V6571X0102 1V6572X0152
316
STAINLESS
1V6571X0062
- - -
- - -
- - -
- - -
- - -
316
STAINLESS
STEEL
w/CoCr-
-
ON SEAT
11A5316X032 11A5321X042
(1)
- - -
- - -
- - -
- - -
316
STAINLESS STEEL
w/CoCr-A
(1)
GUIDE
11A5317X082
- - -
10A4438X032 10A4611X112
11A5317X052
- - -
316
STAINLESS STEEL
w/CoCr-A
ON SEAT & GUIDE
HIGH
TEMPERATURE
- - -
11A5320X032 11A5322X032
- - -
11A5319X072
- - -
(2)
26
*Recommended spare parts
Page 27
Design ED & EAD Class 125-600
DIAMETER
STAINLESS
316
(1)
STAINLESS
STAINLESS STEEL
HARDENED
STEEL
(1)
A
ON SEAT &
ON SEAT & GUIDE
VALVE SIZE
416 STAINLESS STEEL
316 STAINLESS STEEL W/CoCr A
STAINLESS STEEL
STAINLESS
w/ CoCr A ON
w/ CoCr A ON
Key 2* Standard Valve Plug
VALVE SIZE, INCHES
STEM DIAMETER & VSC SIZE
Design ED Design EAD
1 or 1-1/4 or 1-1/2 x 1
1-1/2 2
2 or 3 x 2 4 x 2 2 x 1 - - - 12.7 1/2 1V657246172 1V657235072 11A5316X012 11A5318X012 11A5320X012 2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 2-1/2 x 1-1/2 3 x 1-1/2 12.7 1/2 1V657446172 1V657435072 10A4439X012 10A4611X012 11A5323X012 3 4
4 6
6 - - -
8 - - -
1. Not for use with 17-4PH stainless steel cages above 210_C (410_F) or CoCr-A cages above 427_C (800_F); use high temperature valve plugs for these applications.
2. For use with 17-4PH stainless steel cages between 210_C (410_F) and 427_C (800_F) and with CoCr-A cages over 427_C (800_F) (the letter “H” is stamped on top for identification).
1 or 2 x 1
mm Inches
9.5
3/8
12.7
1/2
9.5
3/8
12.7
1/2
12.7
1/2
19.1
3/4
12.7
1/2
19.1
3/4
12.7
1/2
19.1
3/4
12.7
1/2
19.1
3/4
25.4
19.1
25.4
31.8
19.1
25.4
31.8
1
3/4
1
1-1/4
3/4
1
1-1/4
416
STAINLESS
STEEL
(STD)
1V657146172 1V657246172
1V657346172 1V657446172
1V657546172 1V657646172
1V657746172 1V657846172
1V657946172 1V658046172
1V658146172 1V658246172 1V658346172
1V658446172 1V658546172 1V658646172
21A5356X012 21A5357X012 21A5358X012
316
STAINLESS
1V657135072 1V657235072
1V637335072 1V657435072
1V657535072 1V657635072
1V657735072 1V657835072
1V657935072 1V658035072
1V658135072 1V658235072 1V658335072
1V658435072 1V658535072 1V658635072
21A5356X022 21A5357X022 21A5358X022
316
STAINLESS
STEEL
w/CoCr-
-
ON SEAT
11A5315X012 11A5316X012
11A5321X012 10A4439X012
11A5324X012 11A5325X012
11A5330X012 11A5331X012
11A5336X012 10A5104X012
11A5341X012 11A5342X012 11A5343X012
11A5350X012 10A5107X012 10A5108X012
21A5359X012 21A5360X012 21A5361X012
(1)
316
STAINLESS STEEL
w/CoCr-A
(1)
GUIDE
11A5317X012 11A5318X012
10A4438X012 10A4611X012
11A5326X012 11A5327X012
11A5332X012 11A5333X012
11A5337X012 11A5338X012
11A5344X012 11A5345X012 11A5346X012
21A5351X012 20A0103X012 20A4608X012
21A5362X012 21A5363X012 21A5364X012
316
STAINLESS STEEL
w/CoCr-A
ON SEAT & GUIDE
HIGH
TEMPERATURE
11A5319X012 11A5320X012
11A5322X012 11A5323X012
11A5328X012 11A5329X012
11A5334X012 11A5335X012
11A5339X012 11A5340X012
11A5347X012 11A5348X012 11A5349X012
21A5353X012 21A5354X012 21A5355X012
21A5365X012 21A5366X012 21A5367X012
(2)
Key 2* Valve Plug (Multiple Piston Rings) for Class IV Shutoff (Design ED Only)
VALVE SIZE,
,
INCHES
4
6
8
1. Not for use with 17-4PH stainless steel cages above 210_C (410_F) or CoCr-A cages above 427_C (800_F); use high temperature valve plugs for these applications.
2. For use with 17-4PH stainless steel cages between 210_C (410_F) and 427_C (800_F) and with CoCr-A cages over 427_C (800_F) (the letter “H” is stamped on top for identification).
STEM DIAMETER & VSC SIZE
mm Inches
12.7
19.1
19.1
25.4
19.1
25.4
1/2 3/4
3/4
1
3/4
1
416 STAINLESS STEEL 316 STAINLESS STEEL W/CoCr-A
HARDENED (STD)
27A3932X012 27A3933X012
27A3944X012 27A3945X012
27A3956X012 27A3957X012
ON SEAT & GUIDE HIGH TEMPERATURE
27A3941X012 27A3942X012
27A3953X012 27A3954X012
27A3965X012 27A3966X012
Key 2* Whisper Trim III Valve Plug (6-Inch Design ED Only)
STEM DIAMETER
& VSC SIZE
mm Inches
19.1
25.4
1. High temperature.
3/4
1
17-4PH
STAINLESS STEEL
(HARDENED)
22A3259X012 22A3262X012
316
STAINLESS
STEEL
22A3259X022 22A3262X022
316 STAINLESS STEEL
w/ CoCr-A ON SEAT
22A3260X012 22A3263X012
316 STAINLESS STEEL
w/ CoCr-A ON
SEAT & GUIDE
22A3261X012 22A3264X012
316 STAINLESS STEEL
w/ CoCr-A ON
SEAT & GUIDE
22A3267X012 22A3268X012
(1)
(2)
*Recommended spare parts
27
Page 28
Design ED & EAD Class 125-600
CHARACTER
(4)
(Design
1
(1/2)
27B2795X012
21B3687X012
24B3621X012
14B3620X012
10A8840XU22
(4)
ED)
(4)
37H
(3/4)
27B4524X022
21B3687X012
24B3621X012
14B3620X012
1K5880X0262
(4) (4)
(1/2)
34B9832X012
23B6127X012
23B9196X012
13B9199X012
1U2306X0192
(4) (4)
(Design
(3/4)
34B9832X032
23B6127X012
23B9196X012
13B9199X012
1K5880X0262
(4)
ED)
(4)
(1/2)
34B5615X022
23B6127X022
23B9196X012
13B9199X012
1U2306X0192
(4) (4)
(3/4)
34B5615X012
23B6127X022
23B9196X012
13B9199X012
1K5880X0262
(4) (4)
(1/2)
37B2279X012
23B6128X012
23B9197X012
14B5341X012
1U2306X0192
(4) (4)
1
(3/4)
37B2279X022
23B6128X012
23B9197X012
14B5341X012
1U4446X0102
(4) (4)
(1)
37B2279X032
23B6128X012
23B9197X012
14B5341X012
1K7891X0242
(4) (4)
(1/2)
34B5345X032
23B6128X022
23B9197X012
14B5341X012
1U2306X0192
(4)
4
(g
(4)
(
43/823H
(3/4)
34B5345X012
23B6128X022
23B9197X012
14B5341X012
1U4446X0102
(4)
(Design
EAD)
(4)
(1)
34B5345X022
23B6128X022
23B9197X012
14B5341X012
1K7891X0242
(4) (4)
(1/2)
34B5345X032
23B6128X022
23B9197X012
14B5341X012
1U2306X0192
(4) (4)
37H
(3/4)
34B5345X012
23B6128X022
23B9197X012
14B5341X012
1U4446X0102
(4) (4)
(1)
34B5345X022
23B6128X022
23B9197X012
14B5341X012
1K7891X0242
(4)
C-seal Parts for Design ED Valve (Keys 3*, 2*, 9*, 64*, 6*, and 7*)
VALVE
PORT
DIA
TRAVEL
SIZE Inch Inch Inch
2-1/2
ED)
2-7/8 1-1/2
and 3
(Design
EAD)
3
ED)
3-7/16 1-1/2
and 4
(Design
EAD)
4
(Design
ED)
4-3/8 2 3H
and 6
Design
EAD)
4-3/8 2 37H
4
(Design
ED)
2-7/8 4 76
1. Plug/retainer/stem assembly used.
2. Requires bonnet spacer 34B9846X012.
3. For Standard Bonnet.
4. For Style 1 Extension Bonnet.
5. Requires bonnet spacer 34B1369X012.
TRIM
1
37H
1
37H
1
37H
STEM
DIA mm
(Inch)
12.7
19.1
12.7
19.1
12.7
19.1
12.7
19.1
25.4
12.7
19.1
25.4
12.7
19.1
25.4
19.1
(3/4)
19.1
(3/4)
CHARACTER-
ISTIC
CAGE
Key 3 Key 2 Key 9 Key 64 Key 6 Key 7
Linear 37B9140X012
Equal % 37B3920X012
Whisper I 37B2792X012
Linear 37B9140X012
Equal % 37B3920X012
Whisper I 37B2792X012
Linear 34B5616X012
Equal % 34B9857X012
Whisper I 37B2277X012
Linear 34B5616X012
Equal % 34B9857X012
Whisper I 37B2277X012
Linear 34B5616X012
Equal % 34B9857X012
Whisper I 37B2277X012
Linear 34B5616X012
Equal % 34B9857X012
Whisper I 37B2277X012
Linear 34B5346X022
Equal % 37B3194X012
Whisper I 34B9852X012
Linear 34B5346X022
Equal % 37B3194X012
Whisper I 34B9852X012
Linear 34B5346X022
Equal % 37B3194X012
Whisper I 34B9852X012
Linear 34B5346X012
Equal % 37B3194X022
Whisper I - - -
Linear 34B5346X012
Equal % 37B3194X022
Whisper I - - -
Linear 34B5346X012
Equal % 37B3194X022
Whisper I - - -
Linear 34B5346X022
Equal % 37B3194X012
Whisper I 34B9852X012
Linear 34B5346X022
Equal % 37B3194X012
Whisper I 34B9852X012
Linear 34B5346X022
Equal % 37B3194X012
Whisper I 34B9852X012
Cavitrol III
1-Stage
Cavitrol III
2-Stage
34B1847X012 34B8993X012 24B8994X012 23B9197X012 14B5341X012 1K5877X0132
34B8990X012 24B8988X032 24B8995X012 24B3621X012
PLUG/
RETAINER
27B2795X012 21B3687X012 24B3621X012 14B3620X012
27B4524X022 21B3687X012 24B3621X012 14B3620X012
34B9832X012 23B6127X012 23B9196X012 13B9199X012
34B9832X032 23B6127X012 23B9196X012 13B9199X012
34B5615X022 23B6127X022 23B9196X012 13B9199X012
34B5615X012 23B6127X022 23B9196X012 13B9199X012
37B2279X012 23B6128X012 23B9197X012 14B5341X012
37B2279X022 23B6128X012 23B9197X012 14B5341X012
37B2279X032 23B6128X012 23B9197X012 14B5341X012
34B5345X032 23B6128X022 23B9197X012 14B5341X012
34B5345X012 23B6128X022 23B9197X012 14B5341X012
34B5345X022 23B6128X022 23B9197X012 14B5341X012
34B5345X032 23B6128X022 23B9197X012 14B5341X012
34B5345X012 23B6128X022 23B9197X012 14B5341X012
34B5345X022 23B6128X022 23B9197X012 14B5341X012
-continued-
SEAT RING C-seal PISTON RING STEM
1U3891X0102
1U3894X0022
1K5869X0102
1U3894X0022
1K5869X0102
1U3894X0022
1U2305X0142
1K5877X0132
1K7796X0062
1U2305X0142
1K5877X0132
1K7796X0062
1U2305X0142
1K5877X0132
1K7796X0062
14B3620X012
(2 reqd)
(1)(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
28
*Recommended spare parts
Page 29
Design ED & EAD Class 125-600
CHARACTER
(4)
(3/4)
33B9195X012
29A9703X012
23B9182X012
13B9176X012
1U4446X0102
(4)
(4)
(1)
33B9195X022
29A9703X012
23B9182X012
13B9176X012
1L8776X0032
(4) (4)
(3/4)
34B7699X022
29A9703X022
23B9182X012
13B9176X012
1U4446X0102
(4)
(Desi
)
(4)
ED)
(1)
34B7699X012
29A9703X022
23B9182X012
13B9176X012
1L8776X0032
(4) (4)
(3/4)
34B7699X022
29A9703X022
23B9182X012
13B9176X012
1U4446X0102
(4) (4)
(1)
34B7699X012
29A9703X022
23B9182X012
13B9176X012
1L8776X0032
(4)
19.1
(3)
25.4
(4)
31.8
(4)
25.4
31.8
19.1
(3)
25.4
(4)
31.8
(4)
ED)
25.4
31.8
19.1
(3)
25.4
(4)
31.8
(4)
25.4
31.8
C-seal Parts for Design ED Valve (Keys 3*, 2*, 9*, 64*, 6*, and 7*) (continued)
VALVE
PORT
DIA
TRAVEL
SIZE Inch Inch Inch
7 2 3H
6
gn
ED
5-3/8 4 76
3 1
2
(5)
3.5 2
(5)
3.5
3 3H
8
(Design
ED
8
2
(5)
3.5 2
(5)
3.5
3 37H
2
(5)
3.5 2
(5)
3.5
8
(Design
8 4
(2)
ED)
1. Plug/retainer/stem assembly used.
2. Requires bonnet spacer 34B9846X012.
3. For Standard Bonnet.
4. For Style 1 Extension Bonnet.
5. Requires bonnet spacer 34B1369X012.
TRIM
1
37H
1
3H
37H
318
STEM
DIA mm
(Inch)
19.1
CHARACTER-
ISTIC
Linear 33B9178X012
Equal % 34B3628X012
CAGE
RETAINER
Key 3 Key 2 Key 9 Key 64 Key 6 Key 7
33B9195X012 29A9703X012 23B9182X012 13B9176X012
Whisper I 34B9828X022
25.4
Linear 33B9178X012
Equal % 34B3628X012
33B9195X022 29A9703X012 23B9182X012 13B9176X012
Whisper I 34B9828X022
19.1
Linear 33B9178X022
Equal % 34B3628X022
34B7699X022 29A9703X022 23B9182X012 13B9176X012
Whisper I 34B9828X012
25.4
Linear 33B9178X022
Equal % 34B3628X022
34B7699X012 29A9703X022 23B9182X012 13B9176X012
Whisper I 34B9828X012
19.1
Linear 33B9178X012
Equal % 34B3628X012
34B7699X022 29A9703X022 23B9182X012 13B9176X012
Whisper I 34B9828X022
25.4
Linear 33B9178X012
Equal % 34B3628X012
34B7699X012 29A9703X022 23B9182X012 13B9176X012
Whisper I 34B9828X022
25.4
19.1
(3/4)
25.4
31.8
(1-1/4)
25.4
31.8
(1-1/4)
19.1
(3/4)
25.4
31.8
(1-1/4)
25.4
31.8
(1-1/4)
19.1
(3/4)
25.4
31.8
(1-1/4)
25.4
31.8
(1-1/4)
25.4
(1)
(1)
Cavitrol III
2-Stage
Linear 37B1663X022
Equal % 37B5635X022
Linear 37B1663X022
Equal % 37B5635X022
33B9185X012 37B1413X0A2 24B9858X012 24B2191X012
37B6392X022 29A9704X012 34B9827X012 24B9826X012 1K5880X0262
37B6392X012 29A9704X012 34B9827X012 24B9826X012 10A3282X222
Linear 37B1663X022
Equal % 37B5635X022
Whisper I 47B6378X012
(1)
Whisper I 47B5214X012 Whisper I 47B6378X012 Whisper I 47B5214X012
Linear 37B1663X012
Equal % 37B5635X012
Linear 37B1663X012
(1)
Equal % 37B5635X012
Linear 37B1663X022
Equal % 37B5635X022
Whisper I - - -
(1)
Whisper I - - -
37B6389X012 29A9704X012 34B9827X012 24B9826X012
37B6379X012 29A9704X012 34B9827X012 24B9826X012
37B1665X032 29A9704X022 34B9827X012 24B9826X012 1K5880X0262
37B1665X012 29A9704X022 34B9827X012 24B9826X012 10A3282X222
37B1665X022 29A9704X012 34B9827X012 24B9826X012 1L2298X0202
34B9848X012 29A9704X012 34B9827X012 24B9826X012
Whisper I - - ­Whisper I - - -
Linear 37B1663X022
Equal % 37B5635X022
Linear 37B1663X022
(1)
Equal % 37B5635X022
Linear 37B1663X022
Equal % 37B5635X022
Whisper I 47B6378X012
(1)
Whisper I 47B5214X012
37B1665X032 29A9704X022 34B9827X012 24B9826X012 1K5880X0262
37B1665X012 29A9704X022 34B9827X012 24B9826X012 10A3282X222
37B1665X022 29A9704X012 34B9827X012 24B9826X012 1L2298X0202
34B9848X012 29A9704X012 34B9827X012 24B9826X012
Whisper I 47B6378X012 Whisper I 47B5214X012
Whisper III-A1 44B9847X012 34B9848X012 29A9704X022 34B9827X012 24B9826X012 10A3282X222
(1)
PLUG/
SEAT RING C-seal PISTON RING STEM
1K5877X0132
1N7047X0052
1K5877X0132
1N7047X0052
1K5877X0132
1N7047X0052
13B9186X012
(2 reqd)
(1)(3)
- - - 29A9704X012 34B9827X012 24B9826X012 1L2298X0202 10A3282X222
1K7783X0032 10A6073X072
- - -
10A3282X222 1K7783X0032
- - - 29A9704X012 34B9827X012 24B9826X012
10A6073X072
- - -
10A3282X222 1K7783X0032
- - - 29A9704X012 34B9827X012 24B9826X012
10A6073X072
- - -
(3)
(3)
(3)
(3)
(3)
(3)
(4) (4) (4)
(4)
(4) (4) (4)
(4)
(4) (4) (4)
(4)
(4)
*Recommended spare parts
29
Page 30
Design ED & EAD Class 125-600
17 4PH
17 4PH
17 4PH
Key 3* Quick Opening Cage
VALVE SIZE, INCHES
Design ED Design EAD
1, 1-1/4, 1-1/2 x 1, or 2 x 1 1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 2 2-1/2 or 4 x 2-1/2 3 4 6 8
Key 3* Linear Cage
VALVE SIZE, INCHES
Design ED Design EAD
1, 1-1/4, 1-1/2 x 1, or 2 x 1 1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 2 2-1/2 or 4 x 2-1/2 3 4 6 8
Key 3* Equal Percentage Cage
VALVE SIZE, INCHES
Design ED Design EAD
1, 1-1/4, 1-1/2 x 1, or 2 x 1 1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 2 2-1/2 or 4 x 2-1/2 3 4 6 8
1 or 2 x 1 2 or 3 x 1-1/2 4 x 2 3 or 6 x 2-1/2 4 6
- - -
- - -
1 or 2 x 1 2 or 3 x 1-1/2 4 x 2 3 or 6 x 2-1/2 4 6
- - -
- - -
1 or 2 x 1 2 or 3 x 1-1/2 4 x 2 3 or 6 x 2-1/2 4 6
- - -
- - -
17-4PH
STAINLESS STEEL
(HARDENED)
2U215033272 2U219233272 2U223433272 2U227633272 2U231833272 2U236033272 2U506333272 20A3249X012
17-4PH
STAINLESS STEEL
(HARDENED)
2U215633272 2U219833272 2U224033272 2U228233272 2U232433272 2U236633272 2U506133272 20A3247X012
17-4PH
STAINLESS STEEL
(HARDENED)
2U215333272 2U219533272 2U223733272 2U227933272 2U232133272 2U236333272 2U505933272 20A3245X012
316 STAINLESS STEEL
Chrome
Plated
2U691146102 2U691846102 2U692146102 2U692446102 2U692746102 2U693046102 2U693546102 20A4350X012
316 STAINLESS STEEL
Chrome
Plated
2U691746102 2U692046102 2U692346102 2U692646102 2U692946102 2U693346102 2U693846102 20A4349X012
316 STAINLESS STEEL
Chrome
Plated
2U691346102 2U691946102 2U692246102 2U692546102 2U692846102 2U693146102 2U693746102 20A4348X012
Nickel
Coated
2U740348932 2U725448932 2U740448932 2U740548932 2U740648932 2U740748932 2U806948932 20A5469X012
Nickel
Coated
2U741448932 2U741548932 2U741648932 2U741748932 2U741848932 2U741948932 2U806848932 20A5468X012
Nickel
Coated
2U740848932 2U740948932 2U741048932 2U741148932 2U741248932 2U741348932 2U806748932 20A5467X012
Alloy 6
2U215039102 2U219239102 2U223439102 2U227639102 2U231839102 2U236039102 2U506339102 20A3249X092
Alloy 6
2U215639102 2U219839102 2U224039102 2U228239102 2U232439102 2U236639102 2U506139102 20A3247X092
Alloy 6
2U215339102 2U219539102 2U223739102 2U227939102 2U232139102 2U236339102 2U505939102 20A3245X092
Key 3* Whisper Trim I Cage, 17-4PH stainless steel (hardened)
VALVE SIZE, INCHES
Design ED Design EAD
1, 1-1/4, 1-1/2 x 1, or 2 x 1 1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 2 2-1/2 or 4 x 2-1/2 3 4 6
1 or 2 x 1 2 or 3 x 1-1/2 4 x 2 3 or 6 x 2-1/2 4 6
- - -
Key 3* Whisper Trim III Cage (6-Inch Design ED only)
416
LEVEL
STAINLESS
STEEL
A3 B3 C3 D3
32A3248X012 32A3249X012 32A3250X012 32A6217X012
316
STAINLESS
STEEL
(NICKEL COATED)
32A3251X012 32A3252X012 32A3253X012 32A6220X012
PART NUMBER
2V502333272 2V502433272 2V502533272 2V502633272 2V502733272 23A8915X032 23A8913X032
316
STAINLESS
STEEL
(ELECTROLIZED)
32A3336X012 32A3337X012 32A3338X012 32A6741X012
30
*Recommended spare parts
Page 31
Design ED & EAD Class 125-600
STEM
VALVE
DIAMETER &
Numb
Part
STEM
DIAMETER &
Numb
Part
Part
Key 6* Standard Piston Ring
VALVE SIZE, INCHES
Design ED Design EAD
1, 1-1/4, 1-1/2 x 1, or 2 x 1
1-1/2 or 2-1/2 x 1-1/2
2 or 3 x 2 2-1/2 or 4 x 2-1/2 3 4 6 8
1 or 2 x 1 1U2174X0012 1U2174X0022
2 or 3 x 1-1/2 1U2216X0012 1U2216X0022 4 x 2
3 or 6 x 2-1/2 4 6
- - -
- - -
Key 6* Multiple Piston Rings for Class IV Shutoff (Design ED Only)
VALVE SIZE, INCHES
4 3 17A3988X012 17A3988X022 6 3 17A3990X012 17A3990X022 8 2 17A3991X012 17A3991X022
NUMBER REQUIRED
Key 6* Whisper Trim III Piston Ring (6-Inch Design ED only)
TO 427_C (800_F) (OXIDIZING)
TO 482_C (900_F) (NON-OXIDIZING)
11A9727X022 11A9727X032
TO 427_C (800_F) (OXIDIZING)
_
TO 482_C (900_F) (NON-OXIDIZING)
_
GRAPHITE
1U2258X0012 1U2300X0012 1U2342X0012 1U2392X0012 1U5069X0012 10A3262X022
TO 427_C (800_F) (OXIDIZING)
TO 482_C (900_F) (NON-OXIDIZING)
GRAPHITE
GRAPHITE
482 TO 593_C (901 TO 1100_F)
482 TO 593_C
(901 TO 1100_F)
_
GRAPHITE
1U2258X0022 1U2300X0022 1U2342X0022 1U2392X0022 1U5069X0022 10A3262X032
482 TO 593_C
(901 TO 1100_F)
GRAPHITE
Key 7* Design ED Valve Plug Stem for Class IV Shutoff (Design ED only)
PLAIN BONNET EXTENSION BONNET
Part
er
Stem Length
mm Inches
Style 1
Part
Number
VALVE
SIZE, INCHES
4
6
1. Type 667 actuator only.
STEM
DIAMETER &
VSC SIZE
Stem Length
mm Inches mm Inches
12.7 1/2 318 12-1/2 1U230535162 421 16-9/16 1U230635162
19.1 3/4 394 15-1/2 1K587735162 502 19-3/4 1U444635162
19.1 3/4 394 15-1/2 1K587735162 502 19-3/4 1U444635162
25.4
(1)
(1)
1
260 10-1/4 1K7119X0012 - - - - - - - - -
Key 7* Whisper Trim III Valve Stem, 316 Stainless Steel (6-inch Design ED Only)
STEM
DIAMETER &
VSC SIZE
mm Inches mm Inches
19.1 3/4 443 17-7/16 1U294135162 533 21 1U928235162 616 24-1/4 1U6276X0012
25.4 1 505 19-7/8 1P847635162 635 25 1U627735162 - - - - - - - - -
PLAIN BONNET EXTENSION BONNET
Stem Length
Part
er
Stem Length
mm Inches
Style 1 Style 2
Part
Number
Stem Length
mm Inches
Part
Number
*Recommended spare parts
31
Page 32
Design ED & EAD Class 125-600
STEM
VALVE
DIAMETER &
Numb
Part
Part
Restricted
STEM
VALVE
DIAMETER &
Numb
Part
Part
Full
Key 7* Design ED Valve Plug Stem, 316 Stainless Steel (not for Whisper Trim III cage)
STEM
VALVE
SIZE, INCHES
DIAMETER &
VSC SIZE
Stem Length
mm Inches mm Inches
1, 1-1/4, or 1-1/2
2
2-1/2 or 3
Full Capacity
Restricted Capacity
1. Type 667 actuator.
2. Type 657 or 585C size 60-130 actuator.
3. Plain bonnet is standard for 8-inch cast iron and WCC valve bodies.
4. Style 1 is standard for 8-inch 316 SST valve bodies.
4
6
8
1-1/2 x 1 2 x 1 or
2-1/2 x 1-1/2 3 x 2
4 x 2-1/2
9.5
3/8
12.7
1/2
12.7
1/2
19.1
3/4
12.7
1/2
19.1
3/4
12.7
1/2
19.1
3/4
(1)
25.4
1
(2)
25.4
1
19.1
3/4
25.4
1
31.8
1-1/4
19.1
3/4
25.4
1
31.8
1-1/4
9.5
3/8
12.7
1/2
12.7 1/2 300 11-13/16 1U389035162 402 15-13/16 1U217935162 605 23-13/16 1U389335162
12.7
1/2
19.1
3/4
12.7
1/2
19.1
3/4
225 300
311 372
321 381
321 394
(1)
464
(2)
489 403
499 508
492 614 705
241 311
311 372
321 381
PLAIN BONNET
8-7/8 11-13/16
12-1/4 14-5/8
12-5/8151U230535162
12-5/8 15-1/2 18-1/4 19-1/4
15-7/8 19-5/8 20
19-3/8 24-3/16 27-7/16
9-3/8 12-1/4
12-1/4 14-5/8
12-5/8151U230535162
(3)
Part
er
1U388835162 1U389035162
1K586935162 1U226535162
1U230835162 1U230535162
1K587735162 1K759035162 1U217535162
1K588035162 1N704735162 1K415435162
1K588035162 1K7891X0012 1L268835162
1U223635162 1K586935162
1K586935162 1U226535162
1U230835162
Stem Length
mm Inches
311 402
413 483
421 502
421 502
- - -
- - ­511
630 656
533 614 705
324 413
413 483
421 502
Style 1
12-1/4 15-13/16
16-1/4 19
16-9/16 19-3/4
16-9/16 19-3/4
- - -
- - ­20-1/8
24-13/16 25-13/16
21 24-3/16 29-7/16
12-3/4 16-1/4
16-1/4 19
16-9/16 19-3/4
EXTENSION BONNET
(4)
Part
Number
1U217735162 1U217935162
1U226335162 1L400135162
1U230635162 1U444635162
1U230635162 1U444635162
- - -
- - ­1U507135162
1K7891X0012 1L268835162
1U928235162 1K7891X0012 1L268835162
1U227035162 1U226335162
1U226335162 1L400135162
1U230635162 1U444635162
Stem Length
mm Inches
405
15-15/16
473
18-5/8
614
24-3/16
- - -
- - -
624
24-9/16
- - -
- - -
624
24-9/16
694
27-5/16
- - -
- - -
- - -
- - -
699
27-1/2
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
418
16-7/16
486
19-1/8
614
24-3/16
- - -
- - -
624
24-9/16
681
26-13/16
Style 2
Part
Number
10A8823X022 1U218035162
1U226435162
- - ­1U230735162
- - ­1U230735162
1U240035162
- - -
- - ­1U524435162
- - -
- - -
- - -
- - -
- - ­1U227235162
1U227335162
1U226435162
- - ­1U230735162
1U232335162
Key 7* Design EAD Valve Plug Stem for Plain and Extension Bonnets
PLAIN BONNET EXTENSION BONNET
Stem Length
VALVE
SIZE, INCHES
STEM
DIAMETER &
VSC SIZE
mm Inches mm Inches
9.5
1 or 2
Full Capacity
Restricted Capacity
1. Type 667 actuator.
2. Type 657 or 585C size 60-130 actuator.
3 or 4
6
2 x 1 3 x 1-1/2 12.7 1/2 300 11-13/16 1U389035162 402 15-13/16 1U217935162 605 23-13/16 1U389335162 4 x 2
6 x 2-1/2
12.7
12.7
19.1
12.7
19.1
25.4
25.4
9.5
12.7
12.7
19.1
12.7
19.1
3/8 1/2
1/2 3/4
1/2 3/4
(1)
1
(2)
1 3/8
1/2
1/2 3/4
1/2 3/4
225
8-7/8
300
11-13/16
321
12-5/8151U230535162
381 321
12-5/8
394
(1) (2)
15-1/2
464
18-1/4
489
19-1/4
241
9-3/8
311
12-1/4
311
12-1/4
372
14-1/2
321
12-5/8151U230535162
381
1U388835162 1U389035162
1U230835162 1U230535162
1K587735162 1K759035162 1U217535162
1U223635162 1K586935162
1K586935162 1U226535162
1U230835162
Part
er
Stem Length
mm Inches
311
12-1/4
402
15-13/16
421
16-9/16
502
19-3/4
421
16-9/16
502
19-3/4
- - -
- - -
- - -
- - -
324
12-3/4
413
16-1/4
413
16-1/4
483
19
421
16-9/16
502
19-3/4
Style 1 Style 2
Part
Number
1U217735162 1U217935162
1U230635162 1U444635162
1U230635162 1U444635162
- - -
- - ­1U227035162
1U226335162
1U226335162 1L400135162
1U230635162 1U444635162
Stem Length
mm Inches
405 4731618-5/8
624
24-9/16
- - -
- - -
624
24-9/16
694
27-5/16
- - -
- - -
- - -
- - -
418
16-1/2
486
19-1/8
614
24-3/16
- - -
- - -
624
24-9/16
681
26-13/16
Part
Number
1U217835162 1U218035162
1U230735162
- - ­1U230735162
1U240035162
- - -
- - ­1U227235162
1U227335162
1U226435162
- - ­1U230735162
1U232335162
32
*Recommended spare parts
Page 33
Design ED & EAD Class 125-600
416 STAINLESS STEEL
Key 9* Seat Ring (not for Whisper Trim III cage)
VALVE SIZE, INCHES
Design ED Design EAD
1, 1-1/4, or 2 x 1 1 1U222546172 1U222535072 1U222539102 1-1/2 x 1 2 x 1 1U222046172 1U222035072 1U222039102 1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 1U221946172 1U221935072 1U221939102 2 or 3 x 2 4 x 2 1U222646172 1U222635072 1U222639102 2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 1U222746172 1U222735072 1U222739102 3
4 6
8 - - - 20A3260X012 20A3260X022 20A3260X152
4 6
- - -
Key 9* Design EAD Liner
LINER
MATERIAL
416 stainless steel (hardened)
316 stainless steel
VALVE
SIZE, INCHES
1 2 2 x 1 3 3 x 1-1/2 4 4 x 2 6 6 x 2-1/2
1 2 2 x 1 3 3 x 1-1/2 4 4 x 2 6 6 x 2-1/2
CLASS 150
RF VALVE
1V560146172 1V560346172 1V560646172 2V561346172 2V560946172 2V562246172 2V561846172 2V563146172 2V562646172
1V560135072 1V560335072 1V560635072 2V561335072 2V560935072 2V562235072 2V561835072 2V563135072 2V562635072
416 STAINLESS STEEL
(HARDENED)
1U222846172 1U222946172 1U508046172
CLASS 300
RF VALVE
1U384246172 1U384346172 1U385146172 2U384546172 2U385346172 2U384746172 2U385546172 2U384946172 2U385746172
1U384235072 1U384335072 1U385135072 2U384535072 2U385335072 2U384735072 2U385535072 2U384935072 2U385735072
316 STAINLESS STEEL R30006
1U222835072 1U222933092 1U508033092
CLASS 600
RF VALVE
1V560246172 1V560546172 1V387646172 2V561646172 2V545946172 2V561946172 2V561246172 2V562846172 2V562346172
1V560235072 1V560535072 1V387635072 2V561635072 2V545935072 2V561935072 2V561235072 2V562835072 2V562335072
SOCKET
WELD VALVE
1V560146172 1V560346172 1V560646172
- - -
- - -
- - -
- - -
- - -
- - -
1V560135072 1V560335072 1V560635072
- - -
- - -
- - -
- - -
- - -
- - -
1U222839102 1U222939102 1U508039102
SCHEDULE
BUTT WELD
1V560146172 1V560346172 1V560646172 2V561346172 2V560946172 2V562246172 2V561846172 2U384946172 2U385746172
1V560135072 1V560335072 1V560635072 2V561335072 2V560935072 2V562235072 2V561835072 2U384935072 2U385735072
40 OR 80
VALVE
Key 9* Whisper Trim III Seat Ring (6-Inch Design ED only)
410 SST
21A9794X012 21A9794X022 21A9795X012
316 SST
Gasket Descriptions
KEY NUMBER DESCRIPTION
10 Bonnet Gasket 11 Cage Gasket 13 Seat Ring or Liner Gasket 14 or 20 Adapter Gasket 12 Spiral-Wound Gasket N06600 (Inconel 600)/Graphite 27 or 51 Shim S31600 (316 SST)
p
Graphite/S31600
316 SST w/
CoCr-A
MATERIAL
FGM
–198_ to 593_C (–325_ to 1100_F)
*Recommended spare parts
33
Page 34
Design ED & EAD Class 125-600
Keys 10*, 11*, 12*, 13*, 14*, 20*, 27*, and 51* Gaskets and Shims
VALVE SIZE, INCHES
Design
ED
1 or 1-1/4 1
1-1/2 2
1-1/2 x 1 2 x 1
2 - - -
2 x 1 - - -
2-1/2 3
2-1/2 x
1-1/2
1. Set number good for both Design ED and EAD valve.
2. Whisper Trim III construction requires 2 bonnet gaskets (key 10) so order a set plus 1 extra bonnet gasket for that construction.
Design
EAD
3 x 1-1/2
KEY
NUMBER
(1)
Set
10 12 13
27 or 51
(1)
Set
10 12 13
27 or 51
(1)
Set
10 11 12 13 20
27 or 51
Set
10 12 13 51
Set
10 11 12 13 14 51
(1)
Set
10 12 13
27 or 51
(1)
Set
10 11 12 13 14
27 or 51
To 593_C (1100_F)
RGASKETX162
1R2859X0042 1R286099442 1R2862X0062 16A1936X012
RGASKETX172
1R3101X0032 1R309999442 1R3098X0052 16A1937X012
RGASKETX242
1R3101X0032 1R2861X0042 1R286099442 1R3098X0052 1U2152X0042 16A1936X012
RGASKETX182
1R3299X0042 1R329799442 1R3296X0042 16A1938X012
RGASKETX252
1R3299X0042 1R2861X0042 1R286099442 1R2862X0062 1R3296X0042 16A1936X012
RGASKETX192
1R3847X0032 1R384599442 1R3844X0052 16A1939X012
RGASKETX262
1R3847X0032 1R3100X0032 1R309999442 1R3098X0052 1R3844X0052 16A1937X012
VALVE SIZE, INCHES
Design
ED
3 4
3 x 2 4 x 2
4 6
4 x 2-1/ 2 6 x 2-1/2
6 - - -
8 - - -
Design
EAD
KEY
NUMBER
(1)
Set
10 12 13
27 or 51
(1)
Set
10 11 12 13 14
27 or 51
(1)
Set
10 12 13
27 or 51
(1)
Set
10 11 12 13 14
27 or 51
(2)
Set
10 12 13 51
Set
10 13
To 593_C (1100_F)
RGASKETX202
1R3484X0042 1R348299442 1R3481X0052 16A1940X012
RGASKETX272
1R3484X0042 1R3298X0032 1R329799442 1R3296X0042 1R3481X0052 16A1938X012
RGASKETX212
1R3724X0042 1R372299442
1J5047X0062
16A1941X012
RGASKETX282
1R3724X0042 1R3846X0042 1R384599442 1R3844X0052
1J5047X0062
16A1939X012
RGASKETX222
1U5081X0052 1U508599442 1U5086X0032 16A1942X012
RGASKETX232
10A3265X112 10A3266X082
34
*Recommended spare parts
Page 35
Design ED & EAD Class 125-600
Actuator Groups (by Type Number)
Group 1
54 mm (2-1/8 inches),
71 mm (2-13/16 inches)
or 90 mm (3-9/16 inches) Yoke Boss
35071.4 mm (2-13/16 inches) yoke boss 350 585C 422 & 424 585C 1008 585C 657 585 & 585R 1008 603 & 1B 618 610 & 688
611 644 & 645
655 657 & 667—76.2 mm (3 inches) travel 100871.4 mm (2-13/16 inches) yoke boss 667
127 mm (5 inches) Yoke Boss
127 mm (5 inches) Yoke Boss
Group 100
Group 101
90.5 mm (3-9/16 inches) Yoke
Group 403
Boss
35
Page 36
Design ED & EAD Class 125-600
FLOW DIRECTION
WHISPER TRIM
STD TRIM
CAVITROL
TRIM
30A9542-F
40A9082-E
NOTE: KEY 54 NOT SHOWN
FULLĆCAPACITY DESIGN ED
VIEW A
40A9083-F
DETAIL OF LINERĆSTYLE DESIGN EAD
SEATĆRING STYLE DESIGN EAD
WITH RESTRICTED TRIM
Figure 19. Standard 1- Through 6-Inch Design ED and EAD Valves
36
Page 37
Design ED & EAD Class 125-600
52A3328-C / DOC
Figure 20. Whisper Trim III Detail
40A3290-D / DOC
SINGLE PISTON RING ASSEMBLY TYPICAL MULTIPLE PISTON RING ASSEMBLY
Figure 21. 8-Inch Design ED Valve with Graphite Piston Ring
47A3995-A / DOC
37
Page 38
Design ED & EAD Class 125-600
58B2082-A
Figure 22. Design ED Valve Assembly with WhisperFlo Cage
38
Page 39
Design ED & EAD Class 125-600
58B2344-A
Figure 23. 8-Inch Design ED Valve Assembly with WhisperFlo Cage
39
Page 40
Design ED & EAD Class 125-600
16A1943-A / DOC
RESTRICTEDĆTRIM DETAIL
30A9542-F / DOC
FULLĆCAPACITYĆTRIM DETAIL
C-seal is a mark owned by Pressure Science, Inc. easy-e, ENVIRO-SEAL, Fisher, Fisher-Rosemount, HIGH-SEAL, WhisperFlo, and Whisper Trim are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc. All other marks are the property of their respective owners. This product may be covered by one or more of the following patents: 5,129,625; 5,131,666; 5,056,757; 5,230,498; and 5,299,812 or under pending patents.
EFisher Controls International, Inc. 1973, 2001; All Rights Reserved
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
For information, contact Fisher:
Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461
40
Printed in U.S.A.
Figure 24. Gasket Set Detail
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