Fetco CBS6000, CBS-61H Installation Manual
User’s Guide
www.fetco.com
CBS-6000 Series Coffee Brewers
Models:
f CBS-61H
f CBS-62H
Table of Contents
Contact Information ................................................ 2
Product Description/Features ................................. 2
Technical Data........................................................ 2
Brewing Specification.......................................... 2
Weights and Capacities ...................................... 2
Electrical Configuration and Brewing Efficiency .3
Dimensions & Utility Connections........................... 4
Installation............................................................... 5
Operating Procedures ............................................ 7
Service .................................................................... 8
FETCO® and LUXUS® are trademarks or trade names of Food Equipment Technologies Company.
© 2006 Food Equipment Technologies Company Part # P005 Revised January 9, 2006
Warranty.............................................................. 8
Principles of Operation........................................ 8
Adjustments ...................................................... 11
Dispenser Parts .................................................... 14
LUXUS TPD- 3.0............................................... 14
Brewer Parts ......................................................... 15
CBS 61H & 62H Parts List ................................ 15
Parts Drawing: CBS 61H & 62H ....................... 17
Troubleshooting.................................................... 18
Contact Information
FETCO
Food Equipment Technologies Company
600 Rose Road
Lake Zurich • IL • 60047-0429 • USA
Internet: www.fetco.com
Phone: (800) 338-2699 (US & Canada)
(847) 719-3000
Fax: (847) 719-3001
Email: sales@fetco.com
techsupport@fetco.com
Product Description/Features
CBS-61H - Single Coffee Brewing System
CBS-62H - Twin Coffee Brewing System
• 3 gallon, thermal, portable, all stainless steel dispensers
• Stainless steel, gourmet size brew baskets • Half batch brewing capability
• Brew basket double safety locks
• Open type, leak free dispense system • Color stainless steel finish
• Fully automatic, with electronic temperature control • Custom and export voltage
• Mercury type power contactor
• Two level tank drain system
• Total serviceability from the front
Optional Features:
(Can be added at any time)
Technical Data
Brewing Specification
Brew Volume: Temperature:
Full Batch 3 gal. (11.4 lit.)
Half Batch 1.5 gal. (5.7 lit.)
Brew Time: Bypass Range: 0 to 33%
Full Batch 5 - 5.5 min.
Half Batch 2.5 – 2.75 min.
(Allow an extra 2-4 minutes for coffee to finish dripping)
Coffee Filter Size: 20” X 8” – standard FETCO # F004
18” X 7½” - optional half batch FETCO # F005
Weights and Capacities
Brewer
Model
CBS-61H 111 lbs. 8 gal. 66.4 lbs. 177 lbs. 18 lbs. 42.5 lbs. 220 lbs.
CBS-62H 195 lbs. 14 gal. 116.2 lbs. 311.2 lbs. 18 lbs. 42.5 lbs. 397 lbs.
Weight
(empty)r
Water tank
Capacity & Weight
Weight
(filled)
Dispenser
Weight, ea.
205°F inside water tank (at sea level)
195°F ± 5° at sprayhead
(Factory set at 0% unless specified)
Water Requirements:
CBS-61H: 20-75 psig, 1 gpm
CBS-62H: 20-75 psig, 2 gpm
Dispenser
Filled, ea.
Total Weight Brewer
& Dispensers, Filled
2
Electrical Configuration and Brewing Efficiency
CBS-61H
Electrical Heater Voltage Maximum Batches per Hour
Code Configuration Connection Phase Wires KW Amp draw Cold Water Hot Water
C61016 2 X 3000 watt 120/208 single 3 + ground 4.6 22.1 3.7 8.6
120/220 single. 3 + ground 5.2 23.4 4.3 9.0
120/240 single. 3 + ground 6.1 25.5 5.0 9.0
C61026 2 X 4000 watt 120/208 single. 3 + ground 6.1 29.3 5.0 9.0
120/220 single. 3 + ground 6.8 31.0 5.8 9.0
120/240 single. 3 + ground 8.1 33.8 6.6 9.0
C61036 3 X 3000 watt 120/208 three. 4 + ground 6.9 19.5 5.6 9.0
120/220 three. 4 + ground 7.7 20.6 6.5 9.0
120/240 three. 4 + ground 9.1 22.4 7.4 9.0
C61046 3 X 4000 watt 120/208 three. 4 + ground 9.1 25.8 7.4 9.0
120/220 three. 4 + ground 10.3 27.3 8.6 9.0
120/240 three. 4 + ground 12.1 29.7 9.0 9.0
C61146
Steam Heated Version
Electrical Maximum Steam Maximum Maximum
Code Steam Demand Pressure Volts Wires Amp draw Batches/Hour
C61986
CBS-62H
Electrical Heater Voltage Maximum Batches per Hour
Code Configuration Connection Phase Wires KW Amp draw Cold Water Hot Water
C62016 3 X 3000 watt 120/208 single. 3 + ground 6.9 33.3 5.6 12.9
120/220 single. 3 + ground 7.7 35.2 6.5 14.9
120/240 single. 3 + ground 9.1 38.3 7.4 17.2
C62026 3 X 4000 watt 120/208 single. 3 + ground 9.1 44.1 7.4 17.2
120/220 single. 3 + ground 10.3 46.6 8.6 18.0
120/240 single. 3 + ground 12.1 50.8 9.9 18.0
C62036 3 X 3000 watt 120/208 three. 4 + ground 6.9 19.5 5.6 12.9
120/220 three. 4 + ground 7.7 20.6 6.5 14.9
120/240 three. 4 + ground 9.1 22.4 7.4 17.2
C62046 3 X 4000 watt 120/208 three. 4 + ground 9.1 25.8 7.4 17.2
120/220 three. 4 + ground 10.3 27.3 8.6 18.0
120/240 three. 4 + ground 12.1 29.7 9.9 18.0
C62056 6 X 3000 watt 120/208 three. 4 + ground 13.6 38.3 11.2 18.0
120/220 three. 4 + ground 15.3 40.5 12.9 18.0
120/240 three. 4 + ground 18.1 44.1 14.9 18.0
C62066 6 X 4000 watt 120/208 three. 4 + ground 18.1 50.8 14.9 18.0
120/220 three. 4 + ground 20.4 53.7 17.3 18.0
120/240 three. 4 + ground 24.1 58.5 18.0 18.0
C62146
C62166
Steam Heated Version
Electrical Maximum Steam Maximum Maximum
Code Steam Demand Pressure Volts Wires Amp draw Batches/Hour
C62986
3 X 4000 W 480 three. 3 + ground 12.1 22.5 9.0 9.0
40 lbs./hr. 10-15 PSI 120 2+ground 0.8 9.0
6 X 3000 W 480 three. 3 + ground 18.1 22.5 14.9 18.0
6 X 4000 W 480 three. 3 + ground 24.1 29.7 18.0 18.0
80 lbs./hr. 10-15 PSI 120 2+ground 0.8 18.0
3
CBS-61H
CBS-62H
Dimensions & Utility Connections
4
Installation
(For Qualified Service Technicians Only)
Keys To A Successful Installation
If not installed correctly by qualified personnel, the brewer may not operate properly and damage may result.
Damages resulting from improper installation are not covered by the warranty.
Here are the key points to consider before installation:
Electrical:
All FETCO brewers require NEUTRAL. Ground is not an acceptable substitute. Installation without neutral
may cause damage to the electronic components.
The power connection to L2 on the terminal block must be at least 105 volts. Less than 105 volts will cause
erratic behavior from the brewer.
The power switch has a built-in circuit breaker. To reset it, turn to the “off” position, and then back to the
“on” position.
The electrical drawing for the brewer is located on the inside of the lower cover.
Plumbing:
This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes.
The water line must be flushed thoroughly prior to connecting it to the brewer to prevent debris from
contaminating the machine.
Verify that the water line will provide at least 1 gallon per minute for the CBS-61H, and 2 gallons per minute
for the CBS-62H before connecting it to the brewer.
General:
Utilize only qualified beverage equipment service technicians for installation. A Service Company Directory
may be found on our web site, http://www.fetco.com.
Installation Instructions
Brewer Setup
1. Review the Dimensions for the unit you are installing. Verify that the brewer will fit in the space intended for
it, and that the counter or table will support the total weight of the brewer and dispensers when filled.
2. The brewer’s legs are shipped inside the brew baskets. Remove the brew basket(s) and the coffee
dispenser(s). Place the brewer on its back and screw in the legs.
3. Place the brewer on the counter or stand.
4. When the brewer is in position, level it front to back
as well as side to side by adjusting the legs.
5. Remove the lower cover to access the water and
electrical connections. Knock-outs are provided in the
back and base of the brewer body for the
connections.
Warning: Legs are to be adjusted for
leveling the brew er only. Do not use
f or hei ght adjustment or extend them
higher than necessary.
Water Connection
1. Water inlet is a 3/8 inch male flare fitting.
2. The brewer can be connected to a cold or hot water line. Cold water is preferred for best coffee flavor, but
hot water will allow for faster recovery times.
3. Install a water shut off valve near the brewer to facilitate service. If an in-line water filter is used, it should
be installed after the water shut off valve and in a position to facilitate filter replacement.
4. Flush the water supply line and filter before connecting it to the brewer.
5. Verify that the water line will provide at least 1 gallons per minute for the CBS-61H, and 2 gallons per
minute for the CBS-62H, and that the water pressure is between 20 and 75 psig.
6. Use a wrench on the factory fitting when connecting the incoming water line. This will reduce stress on the
internal connections and reduce the possibility of leaks developing after the install has been completed.
5
Electrical Connections
1. Verify that the actual voltage at the electrical service connection is compatible with the specifications on the
brewer’s serial number label. Make sure the electrical service includes neutral.
2. The temperature and water tank fill level are pre-set at the factory. There is no need to turn off the heaters
during the installation process. The heaters are disabled by the control board until the tank is full of water.
The heating process will start automatically when the tank has filled.
3. Only 120vac powered units are shipped from the factory with power cords and plugs attached. For other
voltages, a terminal block is provided for connecting the incoming power wires. Consult local codes to
determine if a cord and plug can be installed, or if the unit must be hard wired.
4. A fused disconnect switch or circuit breaker on the incoming power line must be conveniently located near
the brewer, and its location and markings known to the operators.
5. The body of the brewer must be grounded to a suitable building
ground. A ground lug is provided in the brewer next to the power
terminal block. Use only 10 gauge copper wire for grounding.
6. Electrical connections must be secured in-place within the unit to
meet national and local standards.
SINGLE PHASE
TERMINAL BLOCK
L1L2N
120V 120V
N
208-240V
GROUND LUG
GROUND
WIRE
TERMINAL BLOCK
3 PHASE
Warning : To prevent
electrical shock, t his
unit must be properly
gro un ded.
L1L2L3
208-240V 208-240V
208-240V
N
120V
GROUND LUG
N
GROUND
WIRE
Domestic Electrical Configurations
7. Finally, connect the incoming power wires to the terminal block in accordance with applicable codes.
Final Setup
1. Turn on the incoming water supply line and inspect both inside and outside of the brewer for leaks in all
fittings and tubes
2. Turn on the incoming power.
3. Turn on the brewer’s main power switch.
4. Within 6 seconds, the hot water tank will begin filling until the water is sensed by the probe at the top of the
tank.
5. The heaters will be disabled by the control board until the tank is full.
6. The brewer will be ready for operation as soon as the ready light comes on to show that the water tank is
up to temperature. The time required to reach brewing temperature will vary according to the electrical
configuration ordered.
7. Review the Operating Instructions. Brew one full batch (water only) on each side to confirm proper fill
levels. The brewer is factory set with water only (no coffee) to dispense the correct amount of water.
8. Re-attach the covers after one final inspection for leaks. Look closely in the top of the brewer at the
Operating Training
Review the operating procedures with whoever will be using the brewer. Pay particular attention to the following
areas:
dispense fittings during this inspection.
1. Always pre-heat the dispensers before the first use of each day by filling them half way with hot water, and
letting them stand for at least 15 minutes.
2. Don't remove the brew basket until it has stopped dripping.
3. Make sure the dispenser is empty before brewing into it.
4. Show how to attach covers, close, and or secure the thermal dispensers for transporting.
5. Show the location and operation of the water shut off valve as well as the circuit breaker for the brewer.
6. Steam from the tank will form condensation in the vent tubes. This condensation will drip into and then out
of the brew baskets. 1/4 cup discharging overnight is possible. Place an appropriate container under each
brew basket when not in use.
7. We recommend leaving the power to the brewer on overnight. The water tank is well insulated and will use
very little electricity to keep the tank hot. Leaving the brewer in the on position will also avoid delays at the
beginning of shifts for the brewer to reach operating temperature.
6
Operating Procedures
W
MAKE SURE
1. Turn brewer on/off switch (
• The power switch will illuminate to indicate that the brewer has
power and is operating.
• When the ready light
temperature. The amount of time required to gain full operating
temperature will vary depending on the electrical configuration
that was ordered, and the temperature of the incoming water.
2. Pre-heat the dispensers.
This step is very important to the overall success of the brewing
operation. FETCO avoids the damaging affects of heat on fresh brewed
coffee by using highly insulated dispensers. The dispenser must be preheated with hot water from the brewer. This preheating process ensures
that the coffee in the first brew starts out hot. Significant heat loss will
occur when brewing coffee into a cold dispenser. Preheating is not
required for subsequent brews unless the dispenser remains empty for an
extended period of time and has cooled down.
• Slide the empty brew basket(s)
empty dispenser(s) in position under the basket for preheating.
Select the half batch mode,
• When the ready light illuminates, start a brew cycle by rotating the
brew lever
(B) to the brew position. This starts clean hot water
flowing into the brew basket and then into the dispenser.
• Stop the cycle when each dispenser is approximately 1/2 full by moving the brew lever to the off
position. This interrupts the brew cycle and resets the brewer .
• Let the dispensers stand 10-15 minutes, or until use, to allow the heat from the water to be absorbed
by the dispensers.
3. Remove the brew baskets from the brewer when you are certain that the flow of hot water has stopped
from the bottom of the basket.
• H model brewers will have a safety bar
basket a 2-handed operation. This was done to help draw attention to the basket so any residual hot
water or coffee will be noticed by the operator.
• Place a paper filter in each basket to be used. Pour into the paper filter the appropriate amount of pre-
measured, ground coffee. The amount of coffee used will depend on your personal tastes and the
recommendation of your roaster.
• Slide the brew basket back into the rails on the brewer. Insure the latch is outside of the basket.
4. Carefully drain any coffee or preheating water from the dispensers through the faucets before starting
a coffee brewing cycle.
• Overflowing of the dispensers may result if the dispensers are not completely empty when the brew
cycle begins. Verify by opening the faucet over an appropriate container or drain. The last several cups
cannot be seen in the sight gauge tube.
• CAUTION: both the coffee or water may still be hot enough to cause burns, so be careful when
draining the dispensers
5. Place the thermal dispenser(s) in position under the brew baskets.
• Ensure that the brew funnel is in place, the dispenser is empty, the faucet is closed, and the vent cap
on the sight gauge is open.
• The twist lock cover is for transporting the dispenser only. It must be removed before placing the
dispenser under the brew basket.
6. Start the brew cycle in the same manner used to start the water used to preheat the dispensers.
• It will not be necessary to interrupt the cycle while brewing coffee. The brewer will return to the stopped
and ready status automatically.
• It is normal for the ready light to go out after the start of the brew cycle. On twin brewers, there is
enough hot water in the brewer to support a second brew, even if the ready light is off. After brewing on
both sides, you must wait for the ready light to come back on.
• The electrical configuration and the electrical power connected to the brewer will determine how long
before the ready light comes back on for the next brew.
E) to the on position
(F) illuminates, the brewer is fully up to
(D) into their rails and put the
(A) if you have this option.
(C) in front of the brew basket to make removing the brew
G
BREW READY
CAUTION
C
HOT LIQUID
Legend:
Full/half batch switch
A-
Brew lever
BC-Safety bar
D-Brew basket
On/off switch
E-
Ready light
F-
Brew light
G-
Hot water faucet
H-
REMOVE BREW
B
E F
STOP
POWER
BRE
AFTER
A
D
H
7
CAUTION
p
g
p
• Do not remove the brew basket immediately after the brew cycle has finished. Wait until
dripping from the bottom of the brew basket has stopped. Carefully remove the brew basket
while inspecting the inside of the basket for hot coffee that may have been trapped or has not
finished draining.
TPD- 3.0 LUXUS Dispensers:
The LUXUS dispensers are super insulated. They will hold a 195 degree beverage hot for extended periods of
time. A full LUXUS will typically lose only 4 degrees per hour if the dispenser is preheated first with hot water.
Closing a LUXUS dispenser for transportation or storage must be done in the following steps to avoid spraying
beverages from the top of the sight gauge. Failure to follow these steps in order can cause a hydraulic reaction. By
moving the funnel vent cap down on the larger surface area of the main body an upward movement amplified many
times is created in the sight gauge. This forces the fluid out the top of the sight gauge vent.
1. Install the twist lock cover, ensuring that the safety lock
engages.
2. Close the sight gauge vent plug.
3. Close the twist lock cover funnel vent cap.
4. Open the LUXUS by reversing the above order.
Open the funnel vent cap first, then the sight gauge vent
cap.
Because the faucet body is metal, it will dissipate the beverage temperature over time. This temperature loss is
more noticeable with hot beverages than cold. If a dispenser of hot coffee goes unused, the first ounce or two will
be cool and should be discarded. Subsequent cups will be hot.
Cleaning:
Use the same techniques and products as you would use to clean any coffee urn i.e.
a) the sight gauge brush to scrub the gauge
b) urn brush for inside the dispenser
c) urn cleaner to clean the dispenser
d) stainless steel polish for the outside
e) hot water and towels for the faucet parts
Funnel Vent Ca
Twist Cover
Safety Lock
Gau
e Vent Ca
Service
Warranty
All FETCO brewers come with a limited warranty. All warranty service must be pre-authorized by calling the
FETCO Service Department at (800) 338-2699.
Principles of Operation
Fill System
The fill system consists of a liquid level control board, a water level probe at the top of the tank, a fill valve, and a fill
tube. As the water rises and touches the probe, continuity is established between the probe tip and the tank body,
and the fill valve closes.
When water is dispensed, the water level drops below the probe. After a 5 second delay, the fill valve opens until
the water touches the probe again.
The 5 second delay, and the speed that water refills the tank during brewing, results in many short bursts of water.
The sound made by these repetitive bursts will let you know the fill system is functioning normally.
8
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