Fanuc 30i MODEL B, 31i MODEL B, 32i MODEL B MAINTENANCE MANUAL

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FANUC Series 30+-MODEL B FANUC Series 31+-MODEL B FANUC Series 32+-MODEL B
MAINTENANCE MANUAL

B-64485EN/02

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No part of this manual may be reproduced in any form.
All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export of Series 30i-B, Series 31i-B5 from Japan is subject to an
export license by the government of Japan. Other models in this manual may also be
subject to export controls.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
The products in this manual are manufactured under strict quality control. However, when
some serious accidents or losses are predicted due to a failure of the product, make
adequate consideration for safety.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as “impossible”.
This manual contains the program names or device names of other companies, some of
which are registered trademarks of respective owners. However, these names are not
followed by ® or ™ in the main body.
Please follow the law and the regulation of your country or local government when
disposing of the control unit, the amplifier, the motor and the peripheral units.
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B-64485EN/02

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified technician. Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before checking the operation of the machine, take time to become familiar with the manuals provided by the machine tool builder and FANUC.
Contents
DEFINITION OF WARNING, CAUTION, AND NOTE ......................................................................... s-1
WARNINGS RELATED TO CHECK OPERATION ............................................................................... s-2
WARNINGS RELATED TO REPLACEMENT ....................................................................................... s-3
WARNINGS RELATED TO PARAMETERS .......................................................................................... s-3
WARNINGS, CAUTIONS, AND NOTES RELATED TO DAILY MAINTENANCE ........................... s-4
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the user) and preventing damage to the machine. Precautions are classified into Warnings and Cautions according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a
danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the
approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and
Caution.
* Read this manual carefully, and store it in a safe place.
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SAFETY PRECAUTIONS
WARNINGS RELATED TO CHECK OPERATION
WARNING
1 When checking the operation of the machine with the cover removed
(1) The user's clothing could become caught in the spindle or other components,
thus presenting a danger of injury. When checking the operation, stand away from the machine to ensure that your clothing does not become tangled in the spindle or other components.
(2) When checking the operation, perform idle operation without workpiece.
When a workpiece is mounted in the machine, a malfunction could cause the workpiece to be dropped or destroy the tool tip, possibly scattering fragments throughout the area. This presents a serious danger of injury. Therefore, stand in a safe location when checking the operation.
2 When checking the machine operation with the power magnetics cabinet door
opened (1) The power magnetics cabinet has a high-voltage section (carrying a
mark). Never touch the high-voltage section. The high-voltage section presents a severe risk of electric shock. Before starting any check of the operation, confirm that the cover is mounted on the high-voltage section. When the high-voltage section itself must be checked, note that touching a terminal presents a severe danger of electric shock.
(2) Within the power magnetics cabinet, internal units present potentially
injurious corners and projections. Be careful when working inside the power magnetics cabinet.
3 Never attempt to machine a workpiece without first checking the operation of the
machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to
the workpiece and/or machine itself, or injury to the user. 4 Before operating the machine, thoroughly check the entered data. Operating the machine with incorrectly specified data may result in the machine
behaving unexpectedly, possibly causing damage to the workpiece and/or
machine itself, or injury to the user. 5 Ensure that the specified feedrate is appropriate for the intended operation.
Generally, for each machine, there is a maximum allowable feedrate. The
appropriate feedrate varies with the intended operation. Refer to the manual
provided with the machine to determine the maximum allowable feedrate. If a
machine is run at other than the correct speed, it may behave unexpectedly,
possibly causing damage to the workpiece and/or machine itself, or injury to the
user. 6 When using a tool compensation function, thoroughly check the direction and
amount of compensation. Operating the machine with incorrectly specified data
may result in the machine behaving unexpectedly, possibly causing damage to
the workpiece and/or machine itself, or injury to the user.
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SAFETY PRECAUTIONS
WARNINGS RELATED TO REPLACEMENT
WARNING
1 Before exchanging, be sure to shut off externally supplied power. Otherwise,
electrical shocks, breakdown, and blowout may occur.
If a control unit is turned off but other units are not, it is likely that power may be
supplied to servo units, resulting in the units being damaged and workers getting
an electrical shock when the units are exchanged. 2 In order to prevent damage that may be caused by static electricity, wear a
grounding wrist strap or take a similar protective measure before starting to
touch a printed-circuit board or unit or attach a cable.
Static electricity from human bodies can damage electrical circuits. 3 Voltage lingers in servo and spindle amplifiers for a while even after power has
been turned off, resulting in workers possibly getting an electrical shock when
the workers touch them. Before starting to exchange these amplifiers, wait for 20
minutes after power has been turned off. 4 When replacing a unit, ensure that the new unit has the same parameters and
settings as the old one. (For details, refer to the manual for the machine.)
Otherwise, unpredictable machine movement could damage the workpiece or
the machine itself or cause injury. 5 If you notice an apparent hardware fault, such as abnormal noise, abnormal
odor, smoke, ignition, or abnormal heat, in the hardware while power is being
supplied to it, shut it off at once. These faults can cause fire, breakdown,
blowout, and malfunction. 6 The radiating fins of control units, servo amplifiers, spindle amplifiers, and other
devices can remain very hot for a while after power has been turned off, making
you get burned if you touch them. Before starting to work on them, wait and
make sure they are cool. 7 When exchanging heavy stuff, you should do so together with two or more
people. If the replacement is attempted by only one person, the old or new unit could slip
and fall, possibly causing injury. 8 Be careful not to damage cables. Otherwise, electrical shocks can occur. 9 When working, wear suitable clothes with safety taken into account. Otherwise,
injury and electrical shocks can occur. 10 Do not work with your hands wet. Otherwise, electrical shocks and damage to
electrical circuits can occur.
WARNINGS RELATED TO PARAMETERS
WARNING
1 When machining a workpiece for the first time after modifying a parameter, close
the machine cover. Never use the automatic operation function immediately after
such a modification. Instead, confirm normal machine operation by using
functions such as the single block function, feedrate override function, and
machine lock function, or by operating the machine without mounting a tool and
workpiece. If the machine is used before confirming that it operates normally, the
machine may move unpredictably, possibly damaging the machine or workpiece,
and presenting a risk of injury.
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SAFETY PRECAUTIONS
WARNING
2 The CNC and PMC parameters are set to their optimal values, so that those
parameters usually need not be modified. When a parameter must be modified
for some reason, ensure that you fully understand the function of that parameter
before attempting to modify it. If a parameter is set incorrectly, the machine may
move unpredictably, possibly damaging the machine or workpiece, and
presenting a risk of injury.
WARNINGS, CAUTIONS, AND NOTES RELATED TO DAILY MAINTENANCE
WARNING
When using the controller unit, display unit, MDI unit, or machine operator's
panel, prevent these units from directly exposing to chips or coolants. Even if
direct exposure to coolants is prevented, coolants containing sulfur or chlorine at
a high activation level, oil-free synthetic-type coolants, or water-soluble coolants
at a high alkali level particularly have large effects on the control unit and
peripheral units, possibly causing the following failures.
Coolants containing sulfur or chlorine at a high activation level
Some coolants containing sulfur or chlorine are at an extremely high activity level. If such a coolant adheres to the CNC or peripheral units, it reacts chemically with a material, such as resin, of equipment, possibly leading to corrosion or deterioration. If it gets in the CNC or peripheral units, it corrodes metals, such as copper and silver, used as component materials, possibly leading to a defective component.
Synthetic-type coolants having a high permeability
Some synthetic-type coolants whose lubricating component is, for example, PAG (polyalkylene glycol) have an extremely high permeability. If such a coolant is used even in equipment having a high closeness, it can readily flow into the CNC or peripheral units through, for example, gaskets. It is likely that, if the coolant gets in the CNC or a peripheral unit, it may deteriorate the insulation and damage the components.
Water-soluble coolants at a high alkali level
Some coolants whose pH is increased using alkanolamine are so strong alkali that its standard dilution will lead to pH10 or higher. If such a coolant spatters over the surface of the CNC or peripheral unit, it reacts chemically with a material, such as resin, possibly leading to corrosion or deterioration.
WARNING
Battery replacement Do not replace batteries unless you have been well informed of maintenance
work and safety. When opening the cabinet and replacing batteries, be careful not to touch any
high-voltage circuit (marked with
prevention cover). When the electric shock prevention cover has been removed, you will get an
electric shock if you touch any high-voltage circuit.
and covered with an electric shock
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SAFETY PRECAUTIONS
WARNING
Fuse replacement Before replacing a blown fuse, it is necessary to remove the cause of the blown
fuse. So, do not replace fuses unless you have been well informed of maintenance
work and safety. When opening the cabinet and replacing fuses, be careful not to touch any
high-voltage circuit (marked with
and covered with an electric shock
prevention cover). When the electric shock prevention cover has been removed, you will get an
electric shock if you touch any high-voltage circuit.
CAUTION
Handle the batteries gently. Do not drop them or give a strong impact to them.
NOTE
Each control unit uses batteries, because it must hold data, such as programs,
offset values, and parameters even when AC power for it is off. Back up the data (programs, offset values, and parameters) regularly. If the battery voltage becomes low, a low battery voltage alarm is displayed on
the machine operator’s panel or screen. Once the battery voltage alarm has been displayed, replace the batteries within
one week. Otherwise, the memory contents may be lost. The time when the
battery for the absolute pulse coder is to be replaced depends on the machine
configuration including the detector type. For details, contact the machine tool
builder. For the battery replacement procedure, see Chapter 3 or 4. Recollect or discard
old batteries in the way your local autonomous community specifies.
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B-64485EN/02

PREFACE

PREFACE
The manual consists of the following chapters:
Description of this manual
1. DISPLAY AND OPERATION
This chapter covers those items, displayed on the screen, that are related to maintenance. A list of all
supported operations is also provided at the end of this chapter.
2. CONTROL UNIT HARDWARE
This chapter describes the hardware configuration, printed circuit boards and their mounting
positions, and LED display and installation of the control unit.
3. REPLACING CONTROL UNIT MAINTENANCE PARTS
This chapter describes the replacement of maintenance parts of the control unit.
4. MAINTENANCE OF THE OTHER UNITS
This chapter describes the basics of maintenance of other units.
5. INPUT AND OUTPUT OF DATA
This chapter describes the input/output of data, including programs, parameters, and tool
compensation data, as well as the input/output procedures for conversational data.
6. INTERFACE BETWEEN CNC AND PMC
This chapter describes the PMC specifications, the system configuration, and the signals used by the
PMC.
7. EMBEDDED ETHERNET FUNCTION
This chapter describes the embedded Ethernet.
8. DIGITAL SERVO
This chapter describes the servo tuning screen and how to adjust the reference position return
position.
9. AC SPINDLE
This chapter describes the spindle tuning screen.
10. TROUBLESHOOTING
This chapter describes the procedures to be followed in the event of certain problems occurring, for
example, if the power cannot be turned on or if manual operation cannot be performed. Countermeasures to be applied in the event of alarms being output are also described.
11. MOTOR/DETECTOR/AMPLIFIER PREVENTIVE MAINTENANCE
This chapter describes the basic information about the preventive maintenance of motors, detectors,
and amplifiers.
APPENDIX
A. ALARM LIST B. LIST OF MAINTENANCE PARTS C. BOOT SYSTEM D. MEMRY CARD SLOT E. LED DISPLAY F. MAINTENANCE OF PERSONAL COMPUTER FUNCTIONS (BOOT-UP AND IPL) G. MAINTENANCE OF STAND-ALONE TYPE UNIT H. ETHERNET DISPLAY FUNCTION J. MEMORY CLEAR
K. USB FUNCTION MAINTENANCE This manual does not provide a parameter list. If necessary, refer to the separate PARAMETER MANUAL.
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PREFACE
B-64485EN/02
Applicable models
This manual can be used with the following models. The abbreviated names may be used.
Model name Abbreviation
FANUC Series 30i–B 30i –B Series 30i
FANUC Series 31i–B5 31i –B5 FANUC Series 31i–B 31i –B
FANUC Series 32i–B 32i –B Series 32i
FANUC Series 30i–LB 30i –B 30i–LB Series 30i
FANUC Series 31i –LB 31i –B 31i–LB Series 31i
FANUC Series 30i –PB 30i –B 30i –PB Series 30i
FANUC Series 31i –PB 31i –B 31i –PB Series 31i
FANUC Series 31i –WB 31i –B 31i –WB Series 31i
Series 31i
NOTE
Some function described in this manual may not be applied to some products.
For details, refer to the DESCRIPTIONS manual (B-64482EN).
Related manuals of Series 30i- MODEL B Series 31i- MODEL B Series 32i- MODEL B
The following table lists the manuals related to Series 30i-B, Series 31i-B, Series 32i-B. This manual is indicated by an asterisk(*).
Table 1 Related manuals
Manual name Specification
DESCRIPTIONS B-64482EN CONNECTION MANUAL (HARDWARE) B-64483EN CONNECTION MANUAL (FUNCTION) B-64483EN-1 OPERATOR’S MANUAL (Common to Lathe System/Machining Center System) B-64484EN OPERATOR’S MANUAL (For Lathe System) B-64484EN-1 OPERATOR’S MANUAL (For Machining Center System) B-64484EN-2 MAINTENANCE MANUAL B-64485EN * PARAMETER MANUAL B-64490EN
Programming
Macro Executor PROGRAMMING MANUAL B-63943EN-2 Macro Compiler PROGRAMMING MANUAL B-66263EN C Language Executor PROGRAMMING MANUAL B-63943EN-3
PMC
PMC PROGRAMMING MANUAL B-64513EN
Network
PROFIBUS-DP Board CONNECTION MANUAL B-63993EN Industrial Ethernet CONNECTION MANUAL B-64013EN Fast Ethernet / Fast Data Server OPERATOR’S MANUAL B-64014EN DeviceNet Board CONNECTION MANUAL B-64043EN FL-net Board CONNECTION MANUAL B-64163EN CC-Link Board CONNECTION MANUAL B-64463EN
Operation guidance function
MANUAL GUIDE i (Common to Lathe System/Machining Center System) OPERATOR’S MANUAL MANUAL GUIDE i (For Machining Center System) OPERATOR’S MANUAL MANUAL GUIDE i (Set-up Guidance Functions) OPERATOR’S MANUAL
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B-63874EN
B-63874EN-2 B-63874EN-1
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B-64485EN/02
Dual Check Safety
Dual Check Safety CONNECTION MANUAL B-64483EN-2
Manual name Specification
PREFACE
Related manuals of SERVO MOTOR series
The following table lists the manuals related to SERVO MOTOR series
Manual name Specification
FANUC AC SERVO MOTOR αi series DESCRIPTIONS
FANUC AC SERVO MOTOR βis series DESCRIPTIONS
FANUC SYNCHROUNOUS BUILT-IN SERVO MOTOR DiS series DESCRIPTIONS
FANUC LINEAR MOTOR LiS series DESCRIPTIONS
FANUC AC SPINDLE MOTOR αi series DESCRIPTIONS
FANUC AC SPINDLE MOTOR βi series DESCRIPTIONS
FANUC BUILT-IN SPINDLE MOTOR BiI series DESCRIPTIONS
FANUC SYNCHROUNOUS BUILT-IN SPINDLE MOTOR BiS series DESCRIPTIONS
FANUC - NSK SPINDLE UNIT series DESCRIPTIONS B-65352EN FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
FANUC SERVO AMPLIFIER βi series DESCRIPTIONS
FANUC AC SERVO MOTOR αi series
FANUC AC SERVO MOTOR βi series
FANUC LINEAR MOTOR LiS series
FANUC SYNCHRONOUS BUILT-IN SERVO MOTOR DiS series PARAMETER MANUAL FANUC AC SPINDLE MOTOR αi/βi series
BUILT-IN SPINDLE MOTOR Bi series PARAMETER MANUAL
FANUC AC SERVO MOTOR αis/αi series
AC SPINDLE MOTOR αi series
SERVO AMPLIFIER αi series MAINTENANCE MANUAL
FANUC AC SERVO MOTOR βis series
AC SPINDLE MOTOR βi series
i
SERVO AMPLIFIER β
FANUC SERVO AMPLIFIER βi series MAINTENANCE MANUAL
FANUC SERVO GUIDE OPERATOR’S MANUAL B-65404EN FANUC AC SERVO MOTOR αis/αi/βis series SERVO TUNING PROCEDURE (BASIC)
series MAINTENANCE MANUAL
B-65262EN
B-65302EN
B-65332EN
B-65382EN
B-65272EN
B-65312EN
B-65292EN
B-65342EN
B-65282EN
B-65322EN
B-65270EN
B-65280EN
B-65285EN
B-65325EN
B-65395EN
B-65264EN
Related manuals of FANUC PANEL i
The following table lists the manuals related to FANUC PANEL i.
Manual name Specification
FANUC PANEL i CONNECTION AND MAINTENANCE MANUAL
B-64223EN
Related manuals of FANUC I/O Unit
The following table lists the manuals related to FANUC I/O Unit.
Manual name Specification
FANUC I/O Unit-MODEL A CONNECTION AND MAINTENANCE MANUAL B-61813E FANUC I/O Unit-MODEL B CONNECTION AND MAINTENANCE MANUAL B-62163E Handy Machine Operator’s Panel CONNECTION MANUAL B-63753EN
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PREFACE
B-64485EN/02
Training
FANUC runs FANUC Training Center to train those who will be involved in the connection,
maintenance, and operation of FANUC products. It is recommended to attend the class so you will
be able to use the products effectively. Visit the following web site for detailed descriptions of its curriculum. http://www.fanuc.co.jp/
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B-64485EN/02

TABLE OF CONTENTS

TABLE OF CONTENTS
SAFETY PRECAUTIONS ............................................................................ s-1
DEFINITION OF WARNING, CAUTION, AND NOTE ............................................. s-1
WARNINGS RELATED TO CHECK OPERATION .................................................. s-2
WARNINGS RELATED TO REPLACEMENT ......................................................... s-3
WARNINGS RELATED TO PARAMETERS ............................................................ s-3
WARNINGS, CAUTIONS, AND NOTES RELATED TO DAILY MAINTENANCE .... s-4
PREFACE ....................................................................................................p-1
1 DISPLAY AND OPERATION .................................................................. 1
1.1 FUNCTION KEYS AND SOFT KEYS ............................................................ 1
1.1.1 Soft Key Structure .................................................................................................... 1
1.1.2 General Screen Operations ....................................................................................... 1
1.1.3 Function Keys .......................................................................................................... 2
1.1.4 Soft Keys .................................................................................................................. 3
1.2 SYSTEM CONFIGURATION SCREEN ....................................................... 11
1.2.1 Display Method ...................................................................................................... 11
1.2.2 Hardware Configuration Screen ............................................................................. 11
1.2.3 Software Configuration Screen .............................................................................. 12
1.2.4 Outputting System Configuration Data .................................................................. 14
1.3 DIAGNOSIS FUNCTION ............................................................................. 15
1.3.1 Displaying Diagnosis Screen .................................................................................. 15
1.3.2 Contents Displayed ................................................................................................. 15
1.4 CNC STATE DISPLAY ................................................................................ 57
1.5 OPERATING MONITOR .............................................................................. 59
1.5.1 Display Method ...................................................................................................... 59
1.5.2 Parameters .............................................................................................................. 60
1.6 WAVEFORM DIAGNOSIS DISPLAY ........................................................... 61
1.6.1 Waveform Diagnosis Graph Screen ....................................................................... 61
1.6.2 Waveform Diagnosis Parameter Screen ................................................................. 62
1.6.3 Tracing Data ........................................................................................................... 71
1.6.4 Outputting Data ...................................................................................................... 72
1.7 COLOR SETTING SCREEN ........................................................................ 78
1.7.1 Screen Display ........................................................................................................ 78
1.7.2 Operations for Color Setting .................................................................................. 78
1.7.3 Parameter ................................................................................................................ 79
1.7.4 Notes ....................................................................................................................... 81
1.8 POWER MATE CNC MANAGER FUNCTION ............................................. 81
1.8.1 Screen Display ........................................................................................................ 82
1.8.2 Inputting and Outputting Parameters ...................................................................... 86
1.8.3 Parameters .............................................................................................................. 88
1.8.4 Notes ....................................................................................................................... 89
1.9 SERVO GUIDE MATE ................................................................................. 90
1.9.1 Wave Display ......................................................................................................... 90
1.9.1.1 Y-time graph ...................................................................................................... 91
1.9.1.2 XY graph ......................................................................................................... 108
1.9.1.3 Circle graph ..................................................................................................... 118
1.9.1.4 Fourier graph ................................................................................................... 127
1.9.1.5 Bode graph ....................................................................................................... 133
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TABLE OF CONTENTS
1.9.1.6 Parameters........................................................................................................ 142
1.10 MAINTENANCE INFORMATION SCREEN ............................................... 144
1.10.1 Displaying the Maintenance Information Screen ................................................. 144
1.10.2 Operating the Maintenance Information Screen ................................................... 145
1.10.3 Half-Size Kana Input on the Maintenance Information Screen ............................ 146
1.10.4 Warnings That Occurs on the Maintenance Information Screen .......................... 147
1.10.5 Parameter .............................................................................................................. 147
1.10.6 Overview of the History Function ........................................................................ 148
1.10.6.1 Alarm history ................................................................................................... 149
1.10.6.2 External operator message history ................................................................... 152
1.10.6.3 Operation history ............................................................................................. 155
1.10.6.4 Operation history signal selection .................................................................... 162
1.10.6.5 Outputting all history data ............................................................................... 167
1.11 FSSB CONNECT STATE SCREEN .......................................................... 177
1.11.1 Display method ..................................................................................................... 177
1.11.2 FSSB Communication Error Diagnosis Display .................................................. 177
1.11.2.1 Current Display ................................................................................................ 178
1.11.2.2 Alarm Display .................................................................................................. 178
1.11.2.3 System Alarm History Display ........................................................................ 179
1.12 MAINTENANCE MONITOR ....................................................................... 180
1.12.1 Fan Monitor Screen .............................................................................................. 180
1.12.2 Leakage Detection Monitor Screen ...................................................................... 181
1.13 SYSTEM ALARM HISTORY SCREEN ...................................................... 182
1.13.1 System Alarm History List Screen ....................................................................... 182
1.13.2 System Alarm History Detail Screen.................................................................... 183
1.13.3 Outputting System Alarm History ........................................................................ 184
1.13.4 Parameter .............................................................................................................. 184
1.14 MACHINE STATE MONITORING FUNCTION .......................................... 185
1.14.1 Overview .............................................................................................................. 185
1.14.2 Machine state monitoring screen .......................................................................... 186
1.14.2.1 Monitoring of PMC signals ............................................................................. 187
1.14.2.2 With Multi-Sensor Unit ................................................................................... 188
1.14.3 Machine state history screen ................................................................................ 191
1.14.3.1 Machine State History List Screen .................................................................. 192
1.14.3.2 Machine State History CNC Data Screen ........................................................ 198
1.14.3.3 Machine State History Operation History Screen ............................................ 199
1.14.3.4 Output CNC Information ................................................................................. 200
1.15 TROUBLE DIAGNOSIS ............................................................................. 203
1.15.1 Outline .................................................................................................................. 203
1.15.2 Investigation procedure of cause of alarm occurrence ......................................... 207
1.15.3 Trouble diagnosis guidance screen ....................................................................... 208
1.15.4 Trouble diagnosis monitor screen ........................................................................ 210
1.15.5 Trouble diagnosis graphic screen ......................................................................... 220
1.15.6 Trouble forecast level setting screen .................................................................... 225
1.15.7 Parameter .............................................................................................................. 227
1.15.8 Signal .................................................................................................................... 228
1.15.9 Restrictions ........................................................................................................... 229
1.16 MACHINE ALARM DIAGNOSIS ................................................................ 230
1.16.1 Outline .................................................................................................................. 230
1.16.2 Additional alarm and operator message ............................................................... 231
1.16.3 Diagnosis Number ................................................................................................ 231
1.16.4 Environment for Making Trouble Diagnosis Message ......................................... 231
1.16.5 Guidance Table for Machine Alarm Diagnosis .................................................... 232
1.16.5.1 Install ............................................................................................................... 232
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1.16.5.2 Uninstall ........................................................................................................... 233
1.16.5.3 Making a file to input trouble diagnosis messages .......................................... 233
1.16.5.4 Structure of the file to input trouble diagnosis messages ................................ 234
TABLE OF CONTENTS
1.16.6 Making Trouble Diagnosis Messages .................................................................. 235
1.16.6.1 Input Guidance Data ........................................................................................ 236
1.16.6.2 Checking input data ......................................................................................... 239
1.16.6.3 Making a memory card format file .................................................................. 240
1.16.6.4 Jump from CNC guidance table to MTB’s guidance table .............................. 241
1.16.7 Making Messages for Multi-languages ................................................................ 242
1.16.7.1 Making sheets for multi-languages .................................................................. 242
1.16.7.2 Inputting data in the sheet for multi-languages................................................ 243
1.16.8 Notice ................................................................................................................... 243
1.16.9 Translating Data Used with the Former Series (Series 0i /0i Mate-B/C,
Series 16i /18i /21i-B) .......................................................................................... 244
2 CONTROL UNIT HARDWARE ........................................................... 246
2.1 EXAMPLE OF HARDWARE CONFIGURATION ....................................... 246
2.1.1 Example of the Hardware Configuration of the LCD-mounted Type Control
Unit ....................................................................................................................... 246
2.1.2 Example of the Hardware Configuration of the Stand-alone Type Control Unit . 247
2.2 HARDWARE OVERVIEW.......................................................................... 248
2.2.1 LCD-mounted Type Control Unit Overview ....................................................... 248
2.2.2 Stand-alone Type Control Unit Overview ............................................................ 249
2.3 TOTAL CONNECTION DIAGRAMS .......................................................... 250
2.3.1 Control Unit Connection Diagram ....................................................................... 250
2.3.2 Connection Diagram of a Display Unit for the Stand-Alone Type Control Unit . 256
2.4 HARDWARE OF LCD-MOUNTED TYPE CONTROL UNIT ...................... 260
2.4.1 LCD-mounted Type Control Unit (8.4” LCD Unit and 10.4” LCD Unit A) ....... 260
2.4.2 LCD-mounted Type Control Unit (10.4” LCD Unit B and 15” LCD Unit) ........ 269
2.4.3 LCD-mounted Type Control Unit (10.4” LCD Unit C and 15” LCD Unit C) ..... 278
2.4.4 LCD-mounted Type Control Unit (with Personal Computer Function with
Windows®CE) Hardware .................................................................................... 286
2.4.5 LCD-mounted type control unit (Personal computer function with Windows
2.5 HARDWARE OF STAND-ALONE TYPE CONTROL UNIT ....................... 304
2.5.1 Stand-alone Type Control Unit ............................................................................ 304
2.5.2 Display Unit for Stand-alone Type Control Unit ................................................. 309
2.5.2.1 Display Unit (10.4” LCD unit A) .................................................................... 309
2.5.2.2 Display unit (10.4” LCD unit B and 15” LCD unit) .................................. 312
2.5.2.3 Display unit for automotive manufacture ........................................................ 317
2.5.3 Display Unit for Stand-Alone Type Control Unit (with Personal Computer Function with Windows
2.6 HARDWARE OF OPTIONAL BOARDS ..................................................... 333
2.6.1 Fast Ethernet Board .............................................................................................. 333
2.6.2 Additional axis board ........................................................................................... 335
2.6.3 HSSB interface board ........................................................................................... 336
2.6.4 PROFIBUS-DP Board .......................................................................................... 337
2.6.5 DeviceNet Board .................................................................................................. 340
2.6.6 CC-Link Board ..................................................................................................... 346
2.7 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET ............. 348
2.7.1 Environmental Conditions outside the Cabinet .................................................... 348
2.7.2 Installation Conditions of the Control Unit .......................................................... 348
2.8 CAUTIONS RELATED TO GROUNDING AND NOISE ............................. 349
2.8.1 Separating Cables ................................................................................................. 349
®
CE) (LCD unit C) ............................................................................... 296
®
CE) ............................................................................... 325
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2.8.2 Noise Suppressor .................................................................................................. 351
2.8.3 Cable Clamp and Shield Processing ..................................................................... 352
2.8.4 Lightning Surge Absorber .................................................................................... 354
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3 REPLACING CONTROL UNIT MAINTENANCE PARTS ................... 356
3.1 CAUTIONS FOR REPLACEMENT ............................................................ 356
3.1.1 Optional Information File ..................................................................................... 357
3.1.2 Attaching and Detaching Units ............................................................................ 357
3.1.3 Tightening Torque for Fastening Units and Ground Terminals ........................... 358
3.1.4 Packing ................................................................................................................. 359
3.2 REPLACING THE MAIN BOARD .............................................................. 360
3.2.1 LCD-mounted Type Control Unit ........................................................................ 360
3.2.2 Stand-alone Type Control Unit ............................................................................ 362
3.3 REPLACING THE DISPLAY CONTROL BOARD FOR THE DISPLAY
UNIT .......................................................................................................... 363
3.4 REPLACING LCD UNITS .......................................................................... 364
3.4.1 LCD-mounted Type Control Unit (8.4” LCD Unit and 10.4” LCD Unit) ........... 364
3.4.2 Display Unit for Stand-alone Type Control Unit (10.4” LCD Unit) .................... 365
3.5 MOUNTING AND DEMOUNTING CARD PCBS ....................................... 366
3.6 MOUNTING AND DEMOUNTING FROM/SRAM MODULE ...................... 368
3.7 ATTACHING A COMPACT FLASH CARD ONTO, AND DETACHING IT
FROM, A PRINTED CIRCUIT BOARD ...................................................... 369
3.8 INSERTING AND EXTRACTING OPTIONAL BOARDS ........................... 370
3.9 REPLACING FUSES ................................................................................. 373
3.9.1 LCD-mounted Type Control Unit ........................................................................ 374
3.9.2 LCD-mounted Type Control Unit (Personal Computer Function with
Windows
3.9.3 Stand-alone Type Control Unit ............................................................................ 376
3.9.4 Display Unit for Stand-alone Type Control Unit ................................................. 377
3.9.4.1 Display unit (10.4” LCD unit A) ..................................................................... 377
3.9.4.2 Display unit (10.4” LCD unit B and 15” LCD unit) .................................. 377
3.9.4.3 Display unit for Automotive manufacture ....................................................... 378
3.9.5 Replacing the Fuse on the Display Unit for the Stand-Alone Type Control Unit
(with PC Functions Supporting Windows
3.10 REPLACING THE MEMORY BACKUP BATTERY IN THE CONTROL
UNIT .......................................................................................................... 379
3.10.1 Replacing a Lithium Battery ................................................................................ 379
3.10.2 Replacing a Commercial D-size Alkaline Dry Cells ............................................ 382
3.11 REPLACING A FAN .................................................................................. 383
3.11.1 LCD-mounted Type Control Unit ........................................................................ 383
3.11.2 Stand-alone Type Control Unit ............................................................................ 384
3.11.3 Display Unit for Automotive ................................................................................ 385
3.11.4 Display Unit for Stand-alone Type Control Unit (Personal Computer Function
with Windows
3.12 REPLACING THE PROTECTION COVER ................................................ 387
3.12.1 Replacing the protection cover for the LCD ........................................................ 387
3.12.2 Replacing the keyboard cover .............................................................................. 388
3.13 REPLACING THE TOUCH PANEL PROTECTION SHEET ...................... 389
3.14 TOUCH PANEL CALIBRATION ................................................................ 390
3.15 REPLACING THE BACKUP UNIT ............................................................. 394
®
CE) ..................................................................................................... 375
®
CE) .................................................. 378
®
CE) ............................................................................................. 386
4 MAINTENANCE OF THE OTHER UNITS ........................................... 395
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4.1 CAUTIONS COMMON TO THE OTHER UNITS ....................................... 395
4.2 UNITS SUPPORTING I/O Link i ................................................................ 395
4.2.1 Items Common to Units Supporting I/O Link i .................................................... 395
4.2.2 I/O Module for Connector Panel [Supporting I/O Link i] .................................... 396
4.2.3 I/O Module for Operator’s Panel (Supporting Matrix Input) [Supporting
I/O Link i] ............................................................................................................. 399
4.2.4 Connection of I/O Module for Operator's Panel and I/O Module for Power
Magnetics Cabinet [Supporting I/O Link i] .......................................................... 401
4.2.5 I/O Module Type-2 for Connector Panel [Supporting I/O Link i] ....................... 402
4.2.6 Terminal Type I/O Module [Supporting I/O Link i] ............................................ 404
4.2.7 I/O Link Connection Unit [Supporting I/O Link i] .............................................. 410
4.2.8 Machine Operator's Panel [Supporting I/O Link i] .............................................. 411
4.2.9 Operator's Panel Connection Unit [Supporting I/O Link i] .................................. 414
4.2.10 Safety IO unit [for I/O Link i only] ...................................................................... 415
4.2.11 I/O module for operator's panel supporting safety function [for I/O Link i
only] ..................................................................................................................... 417
4.2.12 I/O Unit for Power Magnetics Cabinet [Supporting I/O Link i] .......................... 418
4.2.13 I/O Link-AS-i Converter [Supporting I/O Link i] ................................................ 420
4.3 SEPARATE DETECTOR INTERFACE UNIT ............................................ 428
4.4 Analog Input Separate Detector Interface Unit .......................................... 429
4.5 PANEL i ..................................................................................................... 430
4.5.1 Replacing the Battery ........................................................................................... 430
4.5.2 Replacing the Fan ................................................................................................. 433
4.5.2.1 Replacing the fan in the PANEL i ................................................................... 433
4.5.2.2 Replacing the fan for the HDD ........................................................................ 436
4.5.3 Replacing the Touch Panel Protection Sheet ........................................................ 438
4.6 REPLACING BATTERY FOR ABSOLUTE PULSECODERS .................... 438
4.6.1 Overview .............................................................................................................. 438
4.6.2 Replacing Batteries ............................................................................................... 439
4.6.3 Replacing the Batteries in a Separate Battery Case .............................................. 439
4.6.4 Replacing the Battery Built into the Servo Amplifier .......................................... 440
4.7 2nd LCD Unit (Ethernet) ............................................................................ 442
5 INPUT AND OUTPUT OF DATA ......................................................... 449
5.1 SETTING PARAMETERS FOR INPUT/OUTPUT ...................................... 449
5.2 INPUTTING/ OUTPUTTING DATA ............................................................ 450
5.2.1 Confirming the Parameters Required for Data Output ......................................... 451
5.2.2 Outputting CNC Parameters ................................................................................. 452
5.2.3 Outputting Pitch Error Compensation Amount .................................................... 453
5.2.4 Outputting Custom Macro Variable Values ......................................................... 453
5.2.5 Outputting Tool Compensation Amount .............................................................. 453
5.2.6 Outputting Part Program ...................................................................................... 453
5.2.7 Inputting CNC Parameters ................................................................................... 454
5.2.8 Inputting Pitch Error Compensation Amount ....................................................... 455
5.2.9 Inputting Custom Macro Variable Values ............................................................ 456
5.2.10 Inputting Tool Compensation Amount ................................................................. 456
5.2.11 Inputting Part Programs ........................................................................................ 456
5.3 AUTOMATIC DATA BACKUP ................................................................... 457
6 INTERFACE BETWEEN CNC AND PMC ........................................... 462
6.1 WHAT IS PMC? ......................................................................................... 462
6.1.1 Basic Configuration of PMC ................................................................................ 462
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6.1.2 I/O Signals of PMC .............................................................................................. 462
6.1.3 PMC Signal Addresses ......................................................................................... 463
6.1.4 Communication Method for External I/O Device ................................................ 465
6.2 MULTI-PMC FUNCTION ........................................................................... 466
6.2.1 Execution Order and Execution Time Percentage ................................................ 467
6.2.2 Setting I/O Address for I/O Link i and I/O Link .................................................. 468
6.2.3 Interface Between CNC and PMC ....................................................................... 469
6.2.4 Multi-Path PMC Interface .................................................................................... 470
6.2.5 System Relay Addresses (R9000, Z0) .................................................................. 471
6.3 PMC SPECIFICATIONS ............................................................................ 476
6.3.1 Basic Specifications ............................................................................................. 476
6.3.2 Addresses .............................................................................................................. 480
6.4 OPERATING THE PMC SCREEN ............................................................. 482
6.4.1 Transition of the PMC Screens............................................................................. 484
6.5 PMC DIAGNOSIS AND MAINTENANCE SCREENS ([PMC MAINTE]) .... 485
6.5.1 Monitoring PMC Signal Status ([STATUS] Screen) ........................................... 485
6.5.2 Checking PMC Alarms ([PMC ALARM] Screen) ............................................... 486
6.5.3 Setting and Displaying Variable Timers ([TIMER] Screen) ................................ 487
6.5.4 Setting and Displaying Counter Values ([COUNTR] Screen) ............................. 489
6.5.5 Setting and Displaying Keep Relays ([KEEP RELAY] Screen) .......................... 490
6.5.6 Setting and Displaying Data Tables ([DATA] Screen) ........................................ 491
6.5.7 Data Input/Output ([I/O] Screen) ......................................................................... 497
6.5.8 Displaying i/o devices connection status ([I/O DEVICE] screen) ....................... 500
6.5.9 Signal Trace Function ([TRACE] Screen) ........................................................... 502
6.5.10 Setting of Trace Parameter ([TRACE SETING] Screen) ..................................... 503
6.5.11 Execution of Trace ............................................................................................... 506
6.5.11.1 Operation after execution of trace ................................................................... 507
6.5.11.2 Automatic start of trace setting ........................................................................ 510
6.5.12 MONITORING I/O DIAGNOSIS ([I/O DGN] SCREEN) .................................. 510
6.6 LADDER DIAGRAM MONITOR AND EDITOR SCREENS
([PMC LADDER]) ....................................................................................... 514
6.6.1 Displaying a Program List ([LIST] Screen) ......................................................... 515
6.6.2 Monitoring Ladder Diagrams ([LADDER] Screen) ............................................. 516
6.6.3 Editing Ladder Programs ...................................................................................... 519
6.6.3.1 NET EDITOR screen ....................................................................................... 521
6.6.4 PROGRAM LIST EDITOR Screen ..................................................................... 523
6.6.5 Collective Monitor Function ................................................................................ 524
6.6.5.1 COLLECTIVE MONITOR function ............................................................... 525
6.7 LIST OF ADDRESSES .............................................................................. 528
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7 EMBEDDED ETHERNET FUNCTION ................................................ 566
7.1 EMBEDDED ETHERNET PORT AND PCMCIA ETHERNET CARD ......... 566
7.2 SETTING UP THE EMBEDDED ETHERNET FUNCTION ........................ 568
7.2.1 Setting of the FOCAS2/Ethernet Function ........................................................... 568
7.2.1.1 Operation on the FOCAS2/Ethernet setting screen ......................................... 569
7.2.1.2 Example of setting the FOCAS2/Ethernet function ......................................... 571
7.2.2 Setting of the FTP File Transfer Function ............................................................ 571
7.2.2.1 Operation on the FTP file transfer setting screen ............................................ 572
7.2.2.2 Related NC parameters .................................................................................... 574
7.2.2.3 Example of setting the FTP file transfer function ............................................ 574
7.2.3 Setting Up the DNS/DHCP Function ................................................................... 575
7.2.3.1 Setting up DNS ................................................................................................ 575
7.2.3.2 Setting up DHCP ............................................................................................. 576
7.2.3.3 Related NC parameters .................................................................................... 578
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7.2.4 Setting of the Unsolicited Messaging Function .................................................... 579
7.2.4.1 Overview ......................................................................................................... 579
7.2.4.2 Setting of the FOCAS2/Ethernet function ....................................................... 580
7.2.4.3 Mode selection ................................................................................................. 583
7.2.4.4 Setting on the CNC screen ............................................................................... 585
7.2.4.5 Setting on the personal computer..................................................................... 588
7.2.4.6 Execution methods ........................................................................................... 588
7.2.4.7 Related NC parameters .................................................................................... 594
7.2.5 Backing Up and Restoring Communication Parameters ...................................... 595
7.3 SWITCHING BETWEEN THE EMBEDDED ETHERNET DEVICES ......... 597
7.4 EMBEDDED ETHERNET OPERATIONS .................................................. 597
7.4.1 FTP File Transfer Function .................................................................................. 597
7.4.1.1 Displaying and operating the file list ............................................................... 600
7.5 RESTART OF THE EMBEDDED ETHERNET .......................................... 601
7.6 MAINTENANCE SCREEN FOR EMBEDDED ETHERNET FUNCTION ... 602
7.7 LOG SCREEN OF THE EMBEDDED ETHERNET FUNCTION ................ 605
8 DIGITAL SERVO ................................................................................. 610
8.1 INITIAL SETTING SERVO PARAMETERS ............................................... 610
8.2 FSSB SETTING SCREEN ......................................................................... 616
8.3 SERVO TUNING SCREEN ........................................................................ 628
8.3.1 Parameter Setting ................................................................................................. 628
8.3.2 Displaying Servo Tuning Screen .......................................................................... 628
8.4 ADJUSTING REFERENCE POSITION (DOG METHOD) ......................... 629
8.5 DOGLESS REFERENCE POSITION SETTING ........................................ 632
8.6 αi SERVO WARNING INTERFACE .......................................................... 633
8.7 αi SERVO INFORMATION SCREEN ........................................................ 636
9 AC SPINDLE ....................................................................................... 640
9.1 SERIAL INTERFACE AC SPINDLE .......................................................... 641
9.1.1 Outline of Spindle Control ................................................................................... 641
9.1.1.1 Method A of gear change for machining center system (bit 2 (SGB) of
Parameter No.3705 = 0) ................................................................................... 642
9.1.1.2 Method B of gear change for machining center system(bit 2 (SGB) of
Parameter No.3705 = 1) ................................................................................... 642
9.1.1.3 Lathe system .................................................................................................... 642
9.1.2 Spindle Setting and Tuning Screen ...................................................................... 643
9.1.2.1 Display method ................................................................................................ 643
9.1.2.2 Spindle setting screen ...................................................................................... 643
9.1.2.3 Spindle tuning screen ....................................................................................... 645
9.1.2.4 Spindle monitor screen .................................................................................... 646
9.1.2.5 Correspondence between operation mode and parameters on spindle tuning
screen ............................................................................................................... 648
9.1.3 Automatic Setting of Standard Parameters ........................................................... 650
9.1.4 Warning Interface ................................................................................................. 651
9.1.5 Spindle Information Screen .................................................................................. 653
10 TROUBLESHOOTING ........................................................................ 657
10.1 CORRECTIVE ACTION FOR FAILURES .................................................. 657
10.1.1 Investigating the Conditions under which Failure Occurred ................................ 658
10.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE
EXECUTED ............................................................................................... 659
10.3 JOG OPERATION CANNOT BE DONE .................................................... 662
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10.4 HANDLE OPERATION CANNOT BE DONE ............................................. 665
10.5 AUTOMATIC OPERATION CANNOT BE DONE ...................................... 669
10.6 CYCLE START LED SIGNAL HAS TURNED OFF .................................... 674
10.7 NOTHING IS DISPLAYED ON THE LCD WHEN THE POWER IS
TURNED ON ............................................................................................. 675
10.8 INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE PERFORMED, INPUT/OUTPUT CANNOT BE PERFORMED
PROPERLY ............................................................................................... 676
10.9 IN A CONNECTOR PANEL I/O UNIT, DATA IS INPUT TO
AN UNEXPECTED ADDRESS .................................................................. 678
10.10 IN A CONNECTOR PANEL I/O UNIT, NO DATA IS OUTPUT TO
AN EXPANSION UNIT .............................................................................. 679
10.11 ALARM SR0085 TO SR0087 (RS232C INTERFACE ALARM) ................. 680
10.12 ALARM PS0090 (REFERENCE POSITION RETURN IS ABNORMAL) .... 684
10.13 ALARM DS0300 (REQUEST FOR REFERENCE POSITION RETURN) .. 685
10.14 ALARM SV0401 (V READY OFF) ............................................................. 686
10.15 ALARM SV0404 (V READY ON) ............................................................... 688
10.16 ALARM SV0462 (SEND CNC DATA FAILED)
ALARM SV0463 (SEND SLAVE DATA FAILED) ....................................... 688
10.17 ALARM SV0417 (DIGITAL SERVO SYSTEM IS ABNORMAL) ................. 689
10.18 ALARM OH0700 (OVERHEAT: CONTROL UNIT) .................................... 689
10.19 ALARM OH0701 (OVERHEAT: FAN MOTOR) .......................................... 690
10.20 ALARM SV5134 (FSSB: OPEN READY TIME OUT) ALARM SV5137 (FSSB: CONFIGURATION ERROR)
ALARM SV5197 (FSSB: OPEN TIME OUT) .............................................. 690
10.21 ALARM SV5136 (FSSB: NUMBER OF AMPS IS SMALL) ........................ 691
10.22 SERVO ALARMS ...................................................................................... 691
10.23 SPINDLE ALARMS .................................................................................... 691
10.24 SYSTEM ALARMS .................................................................................... 691
10.24.1 Overview .............................................................................................................. 691
10.24.2 Operations on the System Alarm Screen .............................................................. 693
10.24.3 System Alarms Detected by Hardware ................................................................. 696
10.24.4 System Alarms 114 to 160 (Alarms on the FSSB) ............................................... 697
10.25 SYSTEM ALARMS RELATED TO THE PMC AND I/O Link ...................... 700
10.26 LEDS ON UNITS SUPPORTING I/O LINK i .............................................. 709
10.26.1 Meanings of LEDs on units supporting I/O Link i ............................................... 709
10.26.2 Unit’s LED on I/O Link i ..................................................................................... 711
10.26.3 Unit’s LED on I/O Link ....................................................................................... 715
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11 MOTOR/DETECTOR/AMPLIFIER PREVENTIVE MAINTENANCE ... 718
11.1 LIST OF MANUALS RELATED TO MOTORS AND AMPLIFIERS ............ 719
11.2 PREVENTIVE MAINTENANCE OF MOTORS AND DETECTORS ........... 720
11.2.1 Warnings, Cautions, and Notes on Preventive Maintenance of Motors and
Detectors ............................................................................................................... 720
11.2.2 Preventive Maintenance of a Motor (Common to All Models) ............................ 722
11.2.2.1 Main inspection items ...................................................................................... 722
11.2.2.2 Periodic cleaning of a motor ............................................................................ 724
11.2.2.3 Notes on motor cleaning .................................................................................. 725
11.2.2.4 Notes on the cutting fluid (informational) ....................................................... 725
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11.2.3 Preventive Maintenance of a Linear Motor .......................................................... 725
11.2.3.1 Appearance inspection of the linear motor (magnet plate) .............................. 726
11.2.4 Maintenance of a Detector .................................................................................... 726
11.2.4.1 Alarms for built-in detectors (αi and βi Pulsecoders) and troubleshooting
actions .............................................................................................................. 727
11.2.4.2 Alarms for separate detectors and troubleshooting actions ............................. 727
11.2.4.3 Detailed troubleshooting methods ................................................................... 728
11.2.4.4 Maintenance of βiS motor Pulsecoders ........................................................... 729
TABLE OF CONTENTS
11.3 PREVENTIVE MAINTENANCE OF SERVO AMPLIFIERS ....................... 730
11.3.1 Warnings, Cautions, and Notes on Preventive Maintenance of Servo Amplifiers730
11.3.2 Preventive Maintenance of a Servo Amplifier ..................................................... 733
11.3.3 Maintenance of a Servo Amplifier ....................................................................... 734
11.3.3.1 Display of the servo amplifier operation status ............................................... 734
11.3.3.2 Replacement of a fan motor ............................................................................. 738
APPENDIX
A ALARM LIST ....................................................................................... 745
A.1 ALARM LIST (CNC) ................................................................................... 745
A.2 ALARM LIST (PMC) .................................................................................. 820
A.2.1 Messages That May Be Displayed on the PMC Alarm Screen ............................ 820
A.2.2 PMC System Alarm Messages ............................................................................. 828
A.2.3 Operation Errors ................................................................................................... 833
A.2.4 I/O Communication Error Messages .................................................................... 848
A.3 ALARM LIST (SERIAL SPINDLE) ............................................................. 853
A.4 ERROR CODES (SERIAL SPINDLE) ........................................................ 867
B LISTS OF UNITS, PRINTED CIRCUIT BOARDS, AND
CONSUMABLES ................................................................................. 870
B.1 UNITS AND PRINTED CIRCUIT BOARDS FOR LCD-MOUNTED TYPE
CONTROL UNIT ........................................................................................ 870
B.2 UNITS AND PRINTED CIRCUIT BOARDS FOR STAND-ALONTE TYPE
CONTROL UNIT ........................................................................................ 872
B.3 PRINTED CIRCUIT BOARDS COMMON TO LCD-MOUNTED AND
STAND-ALONE TYPE CONTROL UNITS ................................................. 876
B.4 PRINTED CIRCUIT BOARDS AND UNITS UNIQUE TO PERSONAL
COMPUTER FUNCTION WITH Windows® CE ......................................... 877
B.4.1 Personal computer function with Windows® CE for LCD-mounted type
Control Unit .......................................................................................................... 877
B.4.2 Personal computer function with Windows
Unit ....................................................................................................................... 879
®
CE for Stand-alone type Control
B.5 MDI UNIT ................................................................................................... 881
B.6 OTHER UNITS .......................................................................................... 882
B.7 CONSUMABLES ....................................................................................... 886
C BOOT SYSTEM ................................................................................... 888
C.1 OVERVIEW ............................................................................................... 888
C.1.1 Displaying the Power ON Sequence .................................................................... 889
C.1.2 Starting the Boot System ...................................................................................... 889
C.1.3 System Files and User Files ................................................................................. 890
C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE .............. 891
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C.2.1 USER DATA LOADING/SYSTEM DATA LOADING Screen ......................... 891
C.2.2 SYSTEM DATA CHECK Screen ........................................................................ 893
C.2.3 SYSTEM DATA DELETE Screen ...................................................................... 894
C.2.4 SYSTEM DATA SAVE Screen ........................................................................... 896
C.2.5 SRAM DATA UTILITY Screen .......................................................................... 898
C.2.6 MEMORY CARD FORMAT Screen................................................................... 900
C.2.7 LOAD BASIC SYSTEM ..................................................................................... 901
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C.3 ERROR MESSAGES AND REQUIRED ACTIONS ................................... 901
D MEMORY CARD SLOT ....................................................................... 903
D.1 OVERVIEW ............................................................................................... 903
D.2 MEMORY CARD TYPES (FUNCTIONS) .................................................. 903
D.3 HARDWARE CONFIGURATION ............................................................... 905
E LED DISPLAY ..................................................................................... 906
E.1 OVERIVIEW .............................................................................................. 906
E.2 7-SEGMENT LED INDICATIONS (TURNED ON) ..................................... 906
E.3 7-SEGMENT LED INDICATIONS (BLINKING) .......................................... 908
F MAINTENANCE OF PERSONAL COMPUTER FUNCTIONS (BOOT-UP
AND IPL) ............................................................................................. 909
F.1 OVERVIEW ............................................................................................... 909
F.2 CHANGING START SEQUENCES ........................................................... 911
F.3 EXPLANATION OF SCREENS ................................................................. 912
F.3.1 BOOT Screen ....................................................................................................... 912
F.3.1.1 User data manipulation .................................................................................... 913
F.3.1.2 SRAM operation .............................................................................................. 914
F.3.1.3 File operation ................................................................................................... 915
F.3.2 IPL Screen ............................................................................................................ 915
F.3.2.1 Functions on the IPL screen ............................................................................ 916
F.4 OTHER SCREENS .................................................................................... 916
F.4.1 CNC Alarm Screen ............................................................................................... 916
F.4.2 Status Screen (Personal Computer Functions with WindowsXP only) ................ 917
F.4.3 Option Setting Screen ........................................................................................... 917
F.4.3.1 Option setting screen (Personal Computer Functions with WindowsXP) ....... 918
F.4.3.2 Option setting screen (Personal Computer Functions with WindowsCE) ....... 919
G MAINTENANCE OF STAND-ALONE TYPE UNIT .............................. 924
G.1 OVERVIEW ............................................................................................... 924
G.2 OPERATION.............................................................................................. 924
G.3 OPERATION OF EACH FUNCTION ......................................................... 925
H ETHERNET DISPLAY FUNCTION ..................................................... 928
H.1 OVERVIEW ............................................................................................... 928
H.2 EXAMPLE OF NETWORK CONFIGURATION .......................................... 930
H.3 DISPLAY UNIT NUMBER SETTING AND CONFIRMATION .................... 932
H.3.1 Display Unit Number Setting ............................................................................... 932
H.3.2 Display Unit Number Confirmation ..................................................................... 933
H.4 NODE NUMBER SETTING AND CONFIRMATION .................................. 934
H.4.1 Method of Node Number Setting ......................................................................... 934
H.4.2 Method of Node Number Confirmation ............................................................... 934
H.5 CHANGING START SEQUENCES ........................................................... 935
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H.6 NCBOOT32E.exe ...................................................................................... 936
H.6.1 Boot Screen .......................................................................................................... 937
H.6.2 File Storage Location Selection............................................................................ 938
H.6.3 User Data Operation ............................................................................................. 938
H.6.4 S-RAM Operation ................................................................................................ 939
H.6.5 File Operation ....................................................................................................... 940
H.6.6 IPL Screen ............................................................................................................ 941
H.6.7 CNC Alarm Screen ............................................................................................... 942
H.6.8 Status Screen ........................................................................................................ 942
H.6.9 Option Setting Screen ........................................................................................... 943
H.6.10 Changer Screen ..................................................................................................... 944
H.7 STARTING OF THE CNC SCREEN DISPLAY FUNCTION ...................... 945
I IPL MONITOR ..................................................................................... 947
I.1 OVERVIEW ............................................................................................... 947
I.2 STARTING OF THE IPL MONITOR .......................................................... 947
I.3 IPL MENU .................................................................................................. 948
J MEMORY CLEAR ............................................................................... 951
J.1 OVERVIEW ............................................................................................... 951
J.2 OPERATION METHOD ............................................................................. 951
J.3 DATA TYPES TO BE CLEARED ............................................................... 954
K USB FUNCTION MAINTENANCE ...................................................... 956
K.1 USB FUNCTION MAINTENANCE SCREEN ............................................. 956
K.2 USB FUNCTION LOG SCREEN ............................................................... 958
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y
1.DISPLAY AND OPERATION
1
This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed.
1.1 FUNCTION KEYS AND SOFT KEYS ............................................................................................... 1
1.2 SYSTEM CONFIGURATION SCREEN ........................................................................................... 11
1.3 DIAGNOSIS FUNCTION .................................................................................................................. 15
1.4 CNC STATE DISPLAY ..................................................................................................................... 57
1.5 OPERATING MONITOR................................................................................................................... 59
1.6 WAVEFORM DIAGNOSIS DISPLAY ............................................................................................. 61
1.7 COLOR SETTING SCREEN ............................................................................................................. 78
1.8 POWER MATE CNC MANAGER FUNCTION ............................................................................... 81
1.9 SERVO GUIDE MATE ...................................................................................................................... 90
1.10 MAINTENANCE INFORMATION SCREEN ................................................................................ 144
1.11 FSSB CONNECT STATE SCREEN ................................................................................................ 177
1.12 MAINTENANCE MONITOR .......................................................................................................... 180
1.13 SYSTEM ALARM HISTORY SCREEN ......................................................................................... 182
1.14 MACHINE STATE MONITORING FUNCTION ........................................................................... 185
1.15 TROUBLE DIAGNOSIS .................................................................................................................. 203
1.16 MACHINE ALARM DIAGNOSIS .................................................................................................. 230

DISPLAY AND OPERATION

1.1
Operations and soft key display status for each function key are described below:
1.1.1
The function keys are used to select the type of screen (function) to be displayed. When a soft key (section select soft key) is pressed immediately after a function key, the screen (section) corresponding to the selected function can be selected.
1.1.2
FUNCTION KEYS AND SOFT KEYS
Soft Key Structure
General Screen Operations
- Procedure
1 By pressing a function key on the MDI panel, the chapter selection soft keys that belong to the
function are displayed.
Example 1)
Chapter selection soft ke
2 When one of the chapter selection soft keys is pressed, the screen of the chapter is displayed. If the
soft key of a desired chapter is not displayed, press the continuous menu key.
In a chapter, a further choice may be made from multiple chapters.
3 When the screen of a desired chapter is displayed, press the operation selection key to display
operations to be performed.
- 1 -
Operation selection key
s
Continuous menu key
Page 26
1.DISPLAY AND OPERATION
4 Select a desired operation with the operation selection soft key.
Depending on the operation to be executed, an auxiliary menu of soft keys is displayed. Perform an operation according to the indications on the auxiliary menu.
Example 2)
B-64485EN/02
Operation selection soft keys Return menu key
Example 3)
Auxiliary menu
5 To return to the display of chapter selection soft keys, press the return menu key.
A general screen display procedure is provided above. The actual display procedure varies from one screen to another. For details, see each description of operation.
- Button design change depending on soft key state
The soft keys assume one of the following states, depending on the selection target:
Chapter selection soft keys
Operation selection soft keys
Auxiliary menu of operation selection soft keys
Depending on the state, the button images of the soft keys change. From the button images, which state the soft keys are assuming can be known.
Example)
Chapter selection soft keys
Operation selection soft keys
Auxiliary menu of operation selection soft keys
1.1.3
Function Keys
Function keys are provided to select the type of screen to be displayed. The following function keys are provided on the MDI panel:
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Press this key to display the position screen.
1.DISPLAY AND OPERATION
Press this key to display the program screen.
Press this key to display the offset/setting screen.
Press this key to display the system screen.
Press this key to display the message screen.
Press this key to display the graphics screen.
Press this key to display the custom screen 1 (conversational macro screen or C Language Executor screen).
Press this key to display the custom screen 2 (conversational macro screen or C Language Executor screen).
1.1.4
By pressing a soft key after a function key, the corresponding screen of the function can be displayed.
The chapter selection soft keys of each function are described below. The horizontal four keys on the right-hand side are assigned to chapter selection soft keys. When multiple pages are used for chapter selection soft keys, [+] is displayed on the continuous menu key (rightmost soft key). Press the continuous menu key to switch between chapter selection soft keys.
Soft Keys
NOTE
1 Press function keys to switch between screens that are used frequently. 2 Some soft keys are not displayed depending on the option configuration.
If position indications are provided on the left half of the screen when a key other than the function key
is pressed, the left half of the soft keys is displayed as follows at all times:
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1.DISPLAY AND OPERATION
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Position display screen
The chapter selection soft keys that belong to the function key and the function of each screen are
described below.
(1) (2) (3) (4) (5)
Page 1
ABS REL ALL HNDL
(OPRT)
+
(6) (7) (8) (9) (10)
Page 2
MONI
3-D
MANUAL
(OPRT)
+
Table 1.1.4 (a) Position display screen
No. Chapter menu Description
(1) ABS Selects the absolute coordinate display screen. (2) REL Selects the relative coordinate display screen. (3) ALL Selects the overall coordinate display screen. (4) HNDL Selects the operation screen for manual handle operation. (6) MONI Selects the screen for displaying the servo axis load meter, serial spindle load
meter, and speedometer.
(7) 3-D
MANUAL
Displays a handle pulse interrupt amount in three-dimensional manual feed.
Program screen
The chapter selection soft keys that belong to the function key and the function of each screen are
described below.
Page 1
Page 2
(1) (2) (3) (4) (5)
PROGRA
M
(6) (7) (8) (9) (10)
TIME JOG
FOLDER
NEXT
RSTR
CHECK (OPRT)
ROBOT
SELECT
(OPRT)
+
+
Table 1.1.4 (b) Program
No. Chapter menu Description
(1) PROGRAM Selects the screen for displaying a list of part programs currently registered. (2) FOLDER Selects the screen for displaying a list of part programs currently registered. (3) NEXT Selects the screen for displaying the command values of the block currently
executed and the next block to be executed among the command values.
(4) CHECK Selects the screen for displaying programs, position data, modal information,
and so forth simultaneously.
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No. Chapter menu Description
(6) TIME Selects the screen for displaying executed program operation time. (7) JOG Selects the screen for executing, in the JOG mode, data specified in the
program format from the MDI. (8) RSTR Selects the operation screen for restarting an interrupted program operation. (9) ROBOT SELECT Selects the screen for registering robot programs and part programs for the
Robot connection function.
1.DISPLAY AND OPERATION
Offset/setting screen
The chapter selection soft keys that belong to the function key and the function of each screen are
described below.
(1) (2) (3) (4) (5)
Page 1
Page 2
Page 3
Page 4
OFFSET SETTING WORK
(6) (7) (8) (9) (1 0)
MACRO
OFST.2
(11) (12) (13) (14) (15)
(16) (17) (18) (19) (20)
OPR
W.SH FT GEOM.2
PR-LV
or
MACHIN
LEVEL
EXTEND
OF FSE T
TO OL
MA NAGE R
CHOPP
IN G
(OP RT)
(OP RT)
(OPRT)
(OPRT)
+
+
+
+
Page 5
Page 6
or
QU ALTY SELECT
(21) (22) (23) (24) (25)
CHUCK
TA I L
(26) (27) (2 8) (29) ( 30)
LANG.
PRO TE CT
- 5 -
GUARD (OPRT)
TOOL
LIFE
(OPRT)
+
Page 30
1.DISPLAY AND OPERATION
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Page 7
(31) (32) (3 3) (34) (35)
WORK
(OPRT)
SET ER
Table 1.1.4 (c) Offset
No. Chapter menu Description
(1) OFFSET Selects the screen for setting tool offset values. (2) SETTING Selects the screen for setting the setting parameters. (3) WORK Selects the screen for setting a workpiece coordinate system offset. (6) MACRO Selects the screen for setting macro variables. (8) OPR Selects the screen for operating some operation switches on the machine
operator's panel as soft switches. (9) TOOL MANAGER Selects the screen for setting data related to tool management.
(11) OFST.2 Selects the screen for setting a Y-axis offset. (12) W.SHFT Selects the screen for setting a workpiece coordinate system shift value. (13) GEOM.2 Selects the screen for setting a second geometry offset. (17) PR-LV Selects the screen for setting a precision level.
MACHIN LEVEL Selects the screen for setting a precision level or smoothing level.
QUALTY SELECT (18) EXTEND OFFSET Selects the screen for setting the offsets of the fourth and fifth axes. (21) CHUCK TAIL Selects the chuck tail stock barrier screen. (22) LANG. Selects the screen for setting a display language. (23) PROTECT Selects the screen for setting data protection. (24) GUARD Selects the screen for setting wrong operation prevention. (29) TOOL LIFE Selects the screen for operations and setting related to tool life management. (31) WRK ERR COMP Selects the screen for setting errors related to workpiece mounting position.
System screen
The chapter selection soft keys that belong to the function key and the function of each screen are
described below.
Page 1
Page 2
Page 3
Page 4
(1) (2) (3) (4) (5)
SERVO
GUIDEM
SERVO PARAM
PMC
CONFIG
ALL IO
SYSTEM (OPRT)
SP.SET (OPRT)
OPEHIS (OP RT)
(OPRT)
PARAM
MEMORY PITCH
MAINTE
TUNIN G
DGNOS
(6) (7) (8) (9) (1 0)
(11) (12) (13) (14) (15)
PM C
(16) (17) (18) (19) (20)
MCNG
PM C
LADDE R
ALL IO
+
+
+
+
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1.DISPLAY AND OPERATION
Page 5
Page 6
Page 7
Page 8
Page 9
(21) (22) (23) (24) (25)
COLOR
(26) (27) (28) (29) (30)
TOUCH
PANEL
(31) (32) (33) (34) (35)
EMBED
PORT
(36) (37) (38) (39) (40)
REMOTE
DIAG
(41) (42) (43) (44) (45)
PROFI SLAVE
MAINTE M-INFO
FSSB
PCMCIA
LAN
M CODE
DEVNET
MASTER
PRMTUN
ETHER
NET
FL-net
1CH
W. DGNS (OPRT)
P. M AT E
MGR.
PROFI
MASTER
DEVNET
SLAVE
(OPRT)
(OPRT)
(OPRT)
(OPRT)
+
+
+
Page 10
Page 11
Page 12
Page 13
(46) (47) (48) (49) (50)
DUAL
CHECK
(51) (52) (53) (54) (55)
ID-INF
(56) (57) (58) (59) (60)
CCLink
REMOTE
(61) (62) (63) (64) (65)
USB
(66) (67) (68) (69) (70)
R.TIME
MACRO
ROBOT
STATUS
FL-net
2CH
ROBOT
CON
(OPRT)
(OPRT)
(OPRT)
(OPRT)
Page 14
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PRFNET
DEVICE
(OPRT)
Page 32
1.DISPLAY AND OPERATION
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Page 15
No. Chapter menu Description
(1) PARAM Selects the screen for setting parameters. (2) DGNOS Selects the screen for displaying CNC state. (3) SERVO GUIDEM Selects the screen for displaying the servo guide mate. (4) SYSTEM Selects the screen for displaying the current system status. (6) MEMORY Selects the screen for displaying the contents of memory. (7) PITCH Selects the screen for setting pith error compensation. (8) SERVO PARAM Selects the screen for setting the servo-related parameters. (9) SP.SET Selects the screen for spindle-related setting.
(11) PMC MAINTE Selects the screen related to PMC maintenance such as PMC signal state
(12) PMC LADDER Selects the screen related to ladder display/editing. (13) PMC CONFIG Displays the screen for displaying/editing data other than ladders that makes
(16) MCNG TUNING Displays the screen for setting the parameter set for emphasis on speed (LV1),
(17) ALL IO Selects the screen for data input and output. (18) ALL IO Selects the screen for data input to and output from the memory card. (19) OPEHIS Selects the screen for displaying the history of operations performed by the
(21) COLOR Selects the screen for setting colors to be used on the screen. (22) MAINTE Selects the screen for setting maintenance items to be managed periodically. (23) M-INFO Selects the screen for displaying information about maintenance performed. (24) W.DGNS Selects the screen for displaying data such as servo positional deviation
(26) TOUCH PANEL Selects the screen for setting a touch panel. (27) FSSB Selects the screen for making settings related to the high-speed serial servo
(28) PRMTUN Selects the screen for setting parameters necessary for start-up and tuning. (31) EMBED PORT Selects the screen for making settings related to the embedded Ethernet
(32) PCMCIA LAN Selects the screen for making settings related to the embedded Ethernet
(33) ETHERNET Selects the screen for making settings related to the fast Ethernet/fast data
(34) PROFI MASTER Selects the screen for making settings related to the profibus master function. (36) REMOTE DIAG Selects the screen for making settings related to the Machine Remote
(37) M CODE Selects the screen for setting an M code group. (41) PROFI SLAVE Selects the screen for making settings related to the profi-bus slave function. (42) DEVNETMASTER Selects the screen for making settings related to the DeviceNet master
(43) FL-net 1CH Selects the screen fot making settings related to the FL-net (port 1) function. (44) DEVNET SLAVE Selects the screen for making settings related to the Devicenet slave function. (46) DUAL CHECK Selects the screen for making settings related to the dual check safety
(47) R.TIME MACRO Selects the screen for making settings related to the real-time custom macro
(51) ID-INF Selects the screen for displaying CNC ID information
(71) (72) (73) (74) (75)
Ether
Net/IP
Table 1.1.4 (d) System
monitoring and tracing, and PMC parameter display/editing.
up a sequence program and for setting the PMC function.
emphasis on precision (LV10), or smoothing level (LV1 or LV10).
operator and issued alarms.
values, torque values, machine signals, and so forth as graphs.
bus (FSSB: Fanuc Serial Servo Bus).
(embedded port).
(PCMCIA Ethernet card).
server.
Diagnosis
function.
function.
function.
PRFNET CNTRLR
(OPRT)
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No. Chapter menu Description
(56) CCLink REMOTE Selects the screen for makings settings related to the CC-Link remote device
function. (57) ROBOT STATUS Selects the robot status screen for the Robot connection function. (58) ROBOT CON Selects the screen for making settings related to the Robot Connection
function. (61) USB Selects the USB Maintenance screen. (62) FL-net 2CH Selects the screen for making settings related to the FL-net (port 2) function. (69) PRFNET DEVICE Selects the screen for making settings related to the PROFINET IO Device
function. (72) EtherNet/IP Selects the screen for making settings related to the EtherNet/IP function if
operating the EtherNet/IP function on a hardware option different from that of
the Ethernet function. (73) PRFNET CNTRLR Selects the screen for making settings related to the PROFINET IO Controller
function.
1.DISPLAY AND OPERATION
Message screen
The chapter selection soft keys that belong to the function key and the function of each screen are
described below.
(1) (2) (3) (4) (5)
Page 1
Page 2
Page 3
Page 4
Page 5
ALARM
EMBED
(6) (7) (8) (9) (10)
PCMCIA
LOG
(11) (12) (13) (14) (15)
(16) (17) (18) (19) (20)
DNET M
HISTRY
(21) (22) (23) (24) (25)
(26) (27) (28) (29) (30)
DNET S HISTRY
MSG
LOG
USB
LOG
HISTRY
ETHER
LOG
FL-net
2CH
PRFNET
DEVICE
MSGHIS
FL-net
1CH
Eth/IP
LOG
(OPRT)
(OPRT)
(OPRT)
(OPRT)
(OPRT)
+
+
+
+
Page 6
PRFNET
CNTRLR
(OPRT)
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1.DISPLAY AND OPERATION
No. Chapter menu Description
(1) ALARM Selects the alarm message screen. (2) MSG Selects the operator message screen. (3) HISTRY Selects the screen for displaying the details of alarms issued so far. (4) MSGHIS Selects the external operator message screen. (6) EMBED LOG Selects the screen for displaying error messages related to the embedded
(7) PCMCIA LOG Selects the screen for displaying error messages related to the embedded
(8) ETHER LOG Selects the screen for displaying error messages related to the fast
(9) FL-net 1CH Selects the screen for displaying error messages related to the FL-net (port 1)
(12) USB LOG Selects the screen for displaying error messages related to the USB function. (13) FL-net 2CH Selects the screen for displaying error messages related to the FL-net (port 2)
(16) DNET M HISTRY Selects the screen for displaying communication histories related to the
(17) DNET S HISTRY Selects the screen for displaying communication histories related to the
(18) PRFNET DEVICE Selects the screen for displaying communication histories related to the
(24) Eth/IP LOG Selects the screen for displaying communication histories related to the
(26) PRFNET CNTRLR Selects the screen for displaying communication histories related to the
Table 1.1.4 (e) Message
Ethernet (embedded port).
Ethernet (PCMCIA Ethernet card).
Ethernet/fast data server.
function.
function.
DeviceNet master function
DeviceNet slave function.
PROFINET IO Device function.
EtherNet/IP function if operating the EtherNet/IP function on a hardware option different from that of the Ethernet function.
PROFINET IO Controller function.
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Graphic screen
The chapter selection soft keys that belong to the function key and the function of each screen are
described below.
When the graphic display function is enabled:
(1) (2) (3) (4) (5)
Page 1
PARAM
GRAPH
Table 1.1.4 (f) Graphic
No. Chapter menu Description
(1) PARAM Selects the screen for setting graphic parameters. (2) GRAPH Selects the screen for graphically displaying the tool path.
When the dynamic graphic display function is enabled:
(1) (2) (3) (4) (5)
Page 1
DRAW
PARAM
PATH
EXEC
ANIME
EXEC
TOOL
POS
Table 1.1.4 (g) Graphic
No. Chapter menu Description
(1) DRAW PARAM Selects the screen for setting drawing parameters.
- 10 -
(OPRT)
(OPRT)
+
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No. Chapter menu Description
(2) PATH EXEC Selects the screen for drawing tool paths. (3) ANIME EXEC Selects the screen for drawing animation. (4) TOOL POS Selects the screen for displaying tool positions.
1.DISPLAY AND OPERATION
1.2
After the system has started normally, you can find the types of installed printed circuit boards and software types by displaying a system configuration screen.
1.2.1
1 Press function key .
2 Press soft key [SYSTEM]. 3 Two types of system configuration screen, the hardware screen and software screen, are provided,
and you can switch between these screens by using the
When all information cannot be displayed on one page of the screen, you can switch to the next page
by using the
1.2.2
SYSTEM CONFIGURATION SCREEN
Display Method
page keys.
keys.
Hardware Configuration Screen
- Screen display
- Displayed information
The following explains the displayed information:
1. NAME MAIN BOARD
Displays information on the main board, and cards and modules on the main board. OPTION BOARD
Displays information on the board installed in the option slot. DISPLAY
Displays information on the display unit.
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1.DISPLAY AND OPERATION
OTHERS
Displays information on other components (such as an MDI and a basic unit).
2. SLOT
Displays the number of the slot in which the option board is inserted.
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1.2.3
Software Configuration Screen
- Screen display
Fig.1.2.3 (a) Software configuration screen
- Displayed information
The following explains the displayed information:
SYSTEM : Software type SERIES : Software series EDITION : Software edition
- Displayed systems and corresponding software types
The following lists the correspondence between displayed systems and software:
Table1.2.3 (a) Software types
System Software type
CNC(SYSTEM1) CNC system software 1 CNC(SYSTEM2) CNC system software 2 CNC(SYSTEM3) CNC system software 3 CNC(SYSTEM4) CNC system software 4 CNC(MSG1) CNC language indication 1 CNC(MSG2) CNC language indication 2 CNC(MSG3) CNC language indication 3 CNC(MSG4) CNC language indication 4 CNC(MSG5) CNC language indication 5 BOOT Boot system PMC(SYSTEM) PMC function PMC(LADDER1) PMC ladder for path 1 PMC(LADDER2) PMC ladder for path 2 PMC(LADDER3) PMC ladder for path 3 PMC(LADDER4) PMC ladder for path 4
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PMC(LADDER5) PMC ladder for path 5 PMC(LAD DCS) Dual check safety PMC ladder SERVO Digital servo software (up to ten programs displayed) SPINDLE-1 Spindle 1 SPINDLE-2 Spindle 2 SPINDLE-3 Spindle 3 SPINDLE-4 Spindle 4 SPINDLE-5 Spindle 5 SPINDLE-6 Spindle 6 SPINDLE-7 Spindle 7 SPINDLE-8 Spindle 8 SPINDLE-9 Spindle 9 SPINDLE-10 Spindle 10 SPINDLE-11 Spindle 11 SPINDLE-12 Spindle 12 SPINDLE-13 Spindle 13 SPINDLE-14 Spindle 14 SPINDLE-15 Spindle 15 SPINDLE-16 Spindle 16 GRAPHIC Graphic function GRAPHIC1 Graphic function GRAPHIC2 Graphic function GRAPH(FONT) Graphic function (additional Chinese font) MGI(LIB) MGI(SYSTEM) MGI(MACRO M) MGI(MACRO T) MGI(USER0) MGI(USER1) MGI(USER2) MGI(USER3) MGI(USER4) MGI(USER5) MGI(USER6) MGI(USER7) MGI(USER8) MGI(USER9) MACRO EXE1 Macro executor 1 MACRO EXE2 Macro executor 2 MACRO EXE3 Macro executor 3 MACRO EXE4 Macro executor 4 MACRO EXE5 Macro executor 5 MACRO EXE6 Macro executor 6 MACRO EXE7 Macro executor 7 MACRO EXE8 Macro executor 8 MACRO EXE9 Macro executor 9 MACRO EXE10 Macro executor 10 MACRO EXE11 Macro executor 11 MACRO EXE12 Macro executor 12 MACRO EXE13 Macro executor 13 MACRO EXE14 Macro executor 14 MACRO EXE15 Macro executor 15 MACRO EXE16 Macro executor 16 MACRO EXE17 Macro executor 17
System Software type
Library for MANUAL GUIDE System software for MANUAL GUIDE Macro software for MANUAL GUIDE Macro software for MANUAL GUIDE User data 0 for MANUAL GUIDE User data 1 for MANUAL GUIDE User data 2 for MANUAL GUIDE User data 3 for MANUAL GUIDE User data 4 for MANUAL GUIDE User data 5 for MANUAL GUIDE User data 6 for MANUAL GUIDE User data 7 for MANUAL GUIDE User data 8 for MANUAL GUIDE User data 9 for MANUAL GUIDE
i
i
i
(M system)
i
(T system)
i i i i i i i i i i
1.DISPLAY AND OPERATION
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1.DISPLAY AND OPERATION
System Software type
MACRO EXE18 Macro executor 18 MACRO EXE19 Macro executor 19 MACRO EXE20 Macro executor 20 CEXELIB Library for C Language Executor CEXEAPL Application for C Language Executor CEXEDATA0 C Language Executor data file 0 CEXEDATA1 C Language Executor data file 1 CEXEDATA2 C Language Executor data file 2 CEXEDATA3 C Language Executor data file 3 CEXEDATA4 C Language Executor data file 4 CEXEDATA5 C Language Executor data file 5 CEXEDATA6 C Language Executor data file 6 CEXEDATA7 C Language Executor data file 7 CEXEDATA8 C Language Executor data file 8 CEXEDATA9 C Language Executor data file 9 EMBED ETHER Embedded Ethernet software ETHER DISPLY Ethernet Display software USB SOFT USB software PROFI SOFT PROFIBUS software PROFI MASTER PROFIBUS Master software DEVNT SOFT DeviceNet software PROFI SLAVE PROFIBUS Slave software CC-LINK SOFT CC-Link software ETHERNET Fast Ethernet software PROFINET PROFINET software CMB(SYSTEM) Customers' board system software CMB(USER) Customers' board user software ECM(CSYS) Software 1 for Extended conversational macro function ECM(MSYS) Software 2 for Extended conversational macro function
Display of digital servo software
When multiple programs are loaded, up to ten types are displayed. For the type of servo software used for each axis, check parameter No. 1024.
Display of spindle software
The series and edition of software are displayed for each spindle. This information is displayed for up to sixteen spindles
Display of macro executor
The series and edition are displayed for each number specified at the time of P-CODE macro creation. Up to 20 types of macro executor are displayed.
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1.2.4
Outputting System Configuration Data
Data displayed on the system configuration screen can be output to an input/output device.
(1) Press function key
.
(2) Press the EDIT switch on the machine operator's panel. (3) Press soft key [SYSTEM] to display the system configuration screen. (4) Press soft key [(OPRT)] and select soft key [F OUTPUT]. (5) Press soft key [EXCE]. (6) Data is output to the output device selected by parameter No. 20.
Data is output to a file named SYS_CONF.TXT.
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1.DISPLAY AND OPERATION
1.3
1.3.1
(1) Press function key .
(2) Press soft key [DGNOS], then a diagnosis screen is displayed.
1.3.2
DIAGNOSIS FUNCTION
Displaying Diagnosis Screen
Contents Displayed
Causes when the machine does not travel in spite of giving a command
Diagnosis 0 CNC internal state 1
[Data type] Bit
NAME Internal state when "1" is displayed INPOSITION CHECK In-position check is being done. FEEDRATE OVERRIDE 0% Feedrate override is 0%. JOG FEED OVERRIDE 0% Jog feedrate override is 0%. INTER/START LOCK ON Interlock/start lock is on. SPEED ARRIVAL ON The system is waiting for the speed arrival signal to turn
on.
WAIT REVOLUTION The system is waiting for the spindle one-rotation signal
in threading.
STOP POSITION OCDER The system is waiting for the rotation of the position
coder in spindle feed per revolution.
FEED STOP A feed stop was made.
Diagnosis 2 Dwell execution state
When a dwell is being executed, "1" is displayed.
Diagnosis 8 CNC internal state 2
[Data type] Bit
NAME Internal state when "1" is displayed FOREGROUND READING Data is being input in the foreground. BACKGROUND READING Data is being input in the background.
RS232C interface output state
Diagnosis 10 RS232C interface output state
When data is being output through the RS232C interface, "1" is indicated.
State of TH alarm
Diagnosis 30 TH alarm character count (foreground edit)
[Data type] 2-word axis
The position where the TH alarm occurred in foreground input is indicated by the number of characters from the beginning of the block.
Diagnosis 31 TH alarm character code (foreground edit)
[Data type] 2-word axis
The character code of the character at which the TH alarm occurred in foreground input is indicated.
Diagnosis 32 TH alarm character count (background edit)
[Data type] 2-word axis
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1.DISPLAY AND OPERATION
B-64485EN/02
The position where the TH alarm occurred in background input is indicated by the number of characters from the beginning of the block.
Diagnosis 33 TH alarm character code (background edit)
[Data type] 2-word axis
The character code of the character at which the TH alarm occurred in background input is indicated.
Display language of the CNC screen
Diagnosis 43 Number of the current display language of the CNC screen
[Data type] Byte
The number of the current display language of the CNC screen is indicated. The correspondence between languages and numbers is show below. 0 : English 1 : Japanese 2 : German 3 : French 4 : Chinese (traditional characters) 5 : Italian 6 : Korean 7 : Spanish 8 : Dutch 9 : Danish 10 : Portuguese 11 : Polish 12 : Hungarian 13 : Swedish 14 : Czech 15 : Chinese (simplified characters) 16 : Russian 17 : Turkish 18 : Bulgarian 19 : Rumanian 20 : Slovak 21 : Finnish
Details of serial Pulsecoder
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 200 OVL LV OVC HCA HVA DCA FBA OFA
#0 OFA Overflow alarm #1 FBA Disconnection alarm #2 DCA Discharge alarm #3 HVA Overvoltage alarm #4 HCA Abnormal current alarm #5 OVC Over current alarm #6 LV Insufficient voltage alarm #7 OVL Overload alarm
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Diagnosis 201 ALD PCR EXP
#7 #6 #5 #4 #3 #2 #1 #0
1.DISPLAY AND OPERATION
#4 EXP #7 ALD
ALD EXP Description
Overload alarm 0 - Amplifier overheat
1 - Motor overheat
Disconnection alarm 1 0 Built-in Pulsecoder (hard)
1 1 Disconnection of separated type Pulsecoder (hard) 0 0 Disconnection of Pulsecoder (software)
#6 PCR The one-rotation signal of the position detector was caught before a manual reference
position return is performed. Since the manual reference position return grid was established, a manual reference position return is enabled.
NOTE
This bit is valid only when the operation of the manual reference
position return mode is started.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 202 CSA BLA PHA RCA BZA CKA SPH
#0 SPH Serial Pulsecoder or feedback cable is faulty.
Counting of feedback cable is erroneous.
#1 CKA Serial Pulsecoder is faulty.
Internal block stopped.
#2 BZA Battery voltage became 0.
Replace the battery and set the reference position.
#3 RCA Serial Pulsecoder is faulty.
The speed was incorrectly counted.
#4 PHA Serial Pulsecoder or feedback cable is erroneous.
Counting of feedback cable is erroneous.
#5 BLA Battery voltage is low (warning) #6 CSA Hardware of serial Pulsecoder is abnormal
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 203 DTE CRC STB PRM
#4 PRM A parameter failure was detected on the digital servo side. See the cause and
measure described in diagnosis No. 352.
#5 STB Communication failure of serial Pulsecoder.
Transferred data is erroneous.
#6 CRC Communication failure of serial Pulsecoder.
Transferred data is erroneous.
#7 DTE Communication failure of serial Pulsecoder.
There is no response for communication.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 204 OFS MCC LDA PMS
#3 PMS Feedback is not correct due to faulty serial Pulsecoder C or feedback cable. #4 LDA Serial Pulsecoder LED is abnormal #5 MCC Contacts of MCC of servo amplifier is melted. #6 OFS Abnormal current value result of A/D conversion of digital servo
Details of separate serial Pulsecoder alarms
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 205 OHA LDA BLA PHA CMA BZA PMA SPH
#0 SPH A soft phase data error occurred in the separate Pulsecoder.
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#1 PMA A pulse error occurred in the separate Pulsecoder. #2 BZA The battery voltage for the separate Pulsecoder is zero. #3 CMA A count error occurred in the separate Pulsecoder. #4 PHA A phase data error occurred in the separate linear scale. #5 BLA A low battery voltage occurred in the separate Pulsecoder. #6 LDA An LED error occurred in the separate Pulsecoder. #7 OHA Overheat occurred in the separate Pulsecoder.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 206 DTE CRC STB
#5 STB A stop bit error occurred in the separate Pulsecoder. #6 CRC A CRC error occurred in the separate Pulsecoder. #7 DTE A data error occurred in the separate Pulsecoder.
Connection system of scale
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 202 SEM
#7 SEM Separate position detector is not used (semi-closed loop)
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 206 ROT LIN
#0 ROT Separate position detector is serial interface linear scale #1 LIN Separate position detector is serial interface rotary scale
SEM ROT LIN
Separate position detector (serial) (linear scale) 0 0 1 Separate position detector (serial) (rotary scale) 0 1 0 Separate position detector (AB phase) 0 0 0 Semi-closed mode 1 0 0
Details of invalid servo parameter alarms (on the CNC side)
When servo alarm No. 417 is issued, and diagnosis No. 203#4 = 0, its cause is indicated. When diagnosis No. 203#4 = 1, see diagnosis No. 352.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 280 DIR PLS PLC MOT
#0 MOT The motor type specified in parameter No. 2020 falls outside the predetermined range. #2 PLC The number of velocity feedback pulses per motor revolution, specified in parameter No.
2023, is zero or less. The value is invalid.
#3 PLS The number of position feedback pulses per motor revolution, specified in parameter No.
2024, is zero or less. The value is invalid.
#4 DIR The wrong direction of rotation for the motor is specified in parameter No. 2022 (the
value is other than 111 or -111).
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 281 TDM
#0 TDM Four-winding motor drive (bit 7 of parameter No. 2211) or two-winding motor drive (bit
6 of parameter No. 2211) is enabled when no option for tandem control is present.
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Position error amount
Diagnosis 300 Position error of an axis in detection unit
Position error =
Feed rate [mm/min] × 100
60 × servo loop gain [1/sec]
×
1
Detection unit
Machine position
Diagnosis 301 Distance from reference position of an axis in detection unit
Distance from the end of the deceleration dog to the first grid point
Diagnosis 302 Distance from the end of the deceleration dog to the first grid point
[Data type] Real axis [Unit of data] Machine unit [Valid data range] 0 to ±99999999
NOTE
For the reference position setting without a dog, the distance from
the beginning of the reference position setting without a dog to the first grid point is assumed.
Reference counter
Diagnosis 304 Reference counter amount in each axis
[Data type] 2-word axis [Unit of data] Detection unit [Valid data range] –99999999 to 99999999
Motor temperature information
Diagnosis 308
[Data type] Byte axis [Unit of data] °C [Valid data range] 0 to 255
The temperature of the coil of the servo motor is indicated. When the temperature reaches 140°C, a motor overheat alarm is issued.
Diagnosis 309
[Data type] Byte axis [Unit of data] °C [Valid data range] 0 to 255
The temperature of the printed circuit board in the Pulsecoder is indicated. When the temperature reaches 100°C (approximately 85°C for the temperature of atmosphere in the Pulsecoder), a motor overheat alarm is issued.
NOTE
1 Temperature information has the following error:
50°C to 160°C ±5°C
160°C to 180°C ±10°C
2 The temperature at which an overheat alarm is issued has an error
of up to 5
°
C.
Servo motor temperature (°C)
Pulsecoder temperature (°C)
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Cause that sets bit 4 (APZ) of parameter No. 1815 to 0
You can find the cause that sets bit 4 (APZ) of parameter No. 1815 to 0 by checking diagnosis Nos. 310 and 311. Once diagnosis No. 310 or 311 is set to 1, this setting is kept unchanged until the zero point of the absolute position detector of the corresponding axis is set again. Possible causes that set APZ to 0 are as follows:
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 310 DTH ALP BZ2 BZ1 PR2 PR1
#0 PR1 One of the following parameters was changed:
No.1815#0, No.1815#1, No.1815#6, No.1817#3, No.1820, No.1821, No.1822, No.1823, No.1850, No.1868, No.1869, No.1874, No.1875, No.1876, No.1876, No.1883, No.1884, No.2022, No.2084, No.2085, No.2179, increment system for a rotary axis A type, No.11802#6, No.11810
#1 PR2 Bit 1 (ATS) of parameter No. 8303 was changed. Alternatively, when bit 7 (SMA) of
parameter No. 8302 was set to 1, APZ of the axis to be synchronized together was set to
0.
#2 BZ1 A battery voltage of 0 V was detected. (Inductosyn) #3 BZ2 A battery voltage of 0 V was detected. (Separate position detector) #5 ALP The zero point was set by MDI when the α pulse coder had not rotate one or more turns.
Alternatively, the CNC could not obtain a correct value from the absolute pulse coder.
#6 DTH An axis detach operation was performed by the controlled-axis detach signal DTCH
<G124> or by setting bit 7 (RMV) of parameter No. 0012.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 311 DUA XBZ GSG AL4 AL3 AL2 AL1
#0 AL1 An SV alarm (SV301 to SV305) was issued. #1 AL2 When bit 1 (CRF) of parameter No. 1819 was set to 1, alarm SV0445, “SOFT
DISCONNECT ALARM”, SV0447, “HARD DISCONNECT(EXT)”, or SV0646, “ABNORMAL ANALOG SIGNAL(EXT)”, was detected.
#2 AL3 A battery voltage of 0 V was detected. (Built-in serial Pulsecoder) #3 AL4 Alarm SV0367, “COUNT MISS(INT)”, was detected. #4 GSG The status of broken-wire alarm ignore signal NDCAL (G202) changed from 1 to 0. #5 XBZ A battery voltage of 0 V or alarm SV0382, “COUNT MISS(EXT)”, was detected.
(Separate serial position detector)
#6 DUA When bit 1 (CRF) of parameter No. 1819 was set to 1, alarm SV0421, “EXCESS
ERROR(SEMI-FULL)”, was detected.
Details of invalid servo parameter setting alarms (on the servo side)
Diagnosis 352 Detail number for invalid servo parameter setting alarm
Indicates information that can be used to identify the location (parameter) and cause of an invalid servo parameter setting alarm (servo alarm No. 417). This diagnosis information is valid when the following conditions are satisfied.
Servo alarm No. 417 has occurred.
Bit 4 of diagnosis No. 203 (PRM) = 1
See the following table for the displayed detail numbers and the corresponding causes. For further detail information that could be used to take measures, refer to FANUC AC Servo Motor αis/αi/βis series Parameter Manual (B-65270EN).
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Detailed descriptions about invalid servo parameter setting alarms
Detail
number
83 2019
0233 2023
0234 2023
0243 2024
0434 0435
0443 0444 0445
0474 0475
0534 0535
0544 0545
0694 0695 0696 0699 0754 0755 0764 0765
0843 2084
0853 2085
0883 2088
Parameter No. Cause Action
2043
2044
2047
2053
2054
2069
2075
2076
Parameter settings related to learning control are illegal
See Supplementary. When initialization bit 0 is set to 1, the number of velocity pulses exceeds 13100.
When a DD motor is used, a value smaller than 512 is set as the number of velocity pulses.
When initialization bit 0 is set to 1, the number of position pulses exceeds
13100.
The internal value of the velocity loop integral gain overflowed.
The internal value of the velocity loop proportional gain overflowed.
The internal value of the observer parameter (POA1) overflowed.
The internal value of a parameter related to dead zone compensation overflowed.
The internal value of a parameter related to dead zone compensation overflowed.
The internal value of the velocity feed-forward coefficient overflowed.
The setting for this parameter has overflowed. The setting for this parameter has overflowed.
A positive value is not set as the flexible feed gear numerator. Alternatively, the following condition exists: Feed gear numerator >
×
denominator
A positive value is not set as the flexible feed gear denominator.
For an axis with a serial type separate detector, a value exceeding 100 is set as the machine velocity feedback coefficient.
16
Change the parameter settings so that they fall in the applicable range.
Correct the number of velocity pulses so
that it is within 13100. Set 512 or a greater number as the number of velocity pulses, or disable the DD motor. Bit 0 of parameter No. 2300=0
Correct the number of position pulses so
that it is within 13100.
Use the position feedback pulse
conversion coefficient (parameter No.
2185).
Decrease the value of the velocity loop
integral gain parameter.
Use the function for changing the internal
format of the velocity loop proportional
gain (bit 6 of parameter No. 2200).
Alternatively, decrease the parameter
setting.
Correct the setting to
1) × (desired value)/10.
(
Decrease the setting to the extent that the
illegal servo parameter setting alarm is
not caused.
Decrease the setting to the extent that the
illegal servo parameter setting alarm is
not caused.
Decrease the velocity feed-forward
coefficient.
This parameter is not used at present. Set
0.
This parameter is not used at present. Set
0.
Set a positive value as the flexible feed
gear numerator. Alternatively, satisfy the following condition: Feed gear numerator
×
denominator
(except for phase A-/B-specific separate
detector).
Set a positive value as the flexible feed
gear denominator.
For an axis with a serial type separate
detector, the upper limit of the machine
velocity feedback coefficient is 100.
Correct the coefficient so that it does not
exceed 100.
16
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Detail
number
0884 0885 0886
0994 0995 0996
1033 2103
1123 2112
1182
1284 1285
1294 1295
1393 2139
1454 1455 1456 1459
1493 2149
1503 2150 A value equal to or greater than 10 is set. Set a value less than 10.
1786 2178
1793 2179
1853 2185
2203 2220#0
Parameter No. Cause Action
Decrease the machine velocity feedback
coefficient.
Alternatively, use the vibration-damping
control function that has an equivalent
effect. Disable the N pulse suppression function.
Alternatively, decrease the parameter
setting so that no overflow will occur.
Set the same value for both the L and M axes.
Set the AMR conversion coefficient.
Specify the dual position feedback conversion coefficient.
Decrease the value in this parameter to
the extent that the alarm is not caused.
When the value set in this parameter is
resolved to the form a
smaller value in a again.
Enlarge the AMR offset setting range (bit
0 of parameter N. 2270=1) to input a
value within a range of
Decrease the velocity feed-forward
coefficient.
Only 6 or less can be specified in this parameter. Change the setting to 6 or below 6.
Set bit 6 of No. 2212 or bit 6 of No. 2213 to 0. Set a positive value less than the setting of parameter No. 1821. Set a positive value less than the setting of parameter No. 2023.
Set the AMR conversion coefficients correctly.
2088
2099
2118 2078 2079
2128
2129
2145
The internal value of the machine velocity feedback coefficient overflowed.
The internal value for N pulse suppression overflowed.
The retract distance related to an abnormal load differs between the L and M axes (if the same-axis retract function is in use).
Although a linear motor is used, the AMR conversion coefficient parameter is not input.
The dual position feedback conversion coefficient has not been specified.
When a small value is set as the number of velocity pulses, the internal value of a parameter related to current control overflows. When a large value is set as the number of velocity pulses, the internal value of a parameter related to current control overflows.
The AMR offset setting value of a linear
±
motor exceeds
Velocity feed-forward coefficient for cutting overflowed.
A value greater than 6 is specified in this parameter.
Bit 6 of No. 2212 or bit 6 of No. 2213 is set to 1, and No. 2621=0 is set. A negative value or a value greater than the setting of parameter No. 1821 is set. A negative value or a value greater than the setting of parameter No. 2023 is set. If pole detection is enabled (bit 7 of No. 2213=1) and a non-binary detector is enabled (bit 0 of No. 2220=1), an illegal servo parameter setting alarm is issued when any of the following is set:
- AMR conversion coefficient 1
- AMR conversion coefficient 2
- AMR conversion coefficient 2 (The settable range is 1 (2 poles) to 512 (1024 poles).)
45.
0
0
>
512
×
256 + b, set a
±
60.
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Detail
number
2243 2224#5
2632 2263
2780
2781
2782
2783
2784
Parameter No. Cause Action
2277#5,6,7 2278#0,2,4
24096
2277#5,6,7 2278#1,3,4
24097
2277#5,6,7
2278#0,4
24096
2277#5,6,7
2278#1,4
24097
1815#1 2277#5,6,7 2278#0,1,4
This alarm is issued when a setting is made to neglect the invalid setting of the parameter for the feed-forward timing adjustment function (bit 5 of No. 2224=1) and a command for nano interpolation is issued. When the lifting function against gravity is enabled (bit 7 of No. 2298=1) or the post-servo-off travel distance monitor function is enabled (bit 5 of No. 2278=1), the function for enabling the CNC software to post the detection unit to the servo software is not supported and the setting of the detection unit (No. 2263) is disabled. When the first SDU unit is not used (No.24096=0), a setting is made to connect a detector (acceleration sensor, temperature detection circuit, or analog check interface unit) to the first SDU unit. When the second SDU unit is not used (No.24097=0), a setting is made to connect a detector (acceleration sensor, temperature detection circuit, or analog check interface unit) to the second SDU unit. Any of the following settings is made:
For use with the first SDU unit, both of
an acceleration sensor and temperature detection circuit are enabled.
Settings are made to use the first
SDU unit (No.24096>0), disable an acceleration sensor (bits 5, 6, 7 of No. 2277=0,0,0), and read acceleration data from the second unit (bit 1 of No. 2278=1).
Any of the following settings is made:
For use with the second SDU unit,
both of an acceleration sensor and temperature detection circuit are enabled.
Settings are made to use the second
SDU unit (No.24097>0), disable an acceleration sensor (bits 5, 6, 7 of No. 2277=0,0,0), and read acceleration data from the second unit (bit 1 of No.
2278=1). At the time of full-closed system setting, a detector other than a separate position detector is connected (with the first/second SDU unit).
Use either one.
Take one of the following actions:
1) Set a value in parameter No. 2263.
2) Disable the lifting function against gravity and the post-servo-off travel distance monitor function.
3) Use CNC software that supports the function for enabling the detection unit to be posted to the servo software.
Check the FSSB setting (No.24096) or the detector setting (bits 0, 2, and 4 of No.
2278).
Check the FSSB setting (No.24097) or the detector setting (bits 1, 3, and 4 of No.
2278).
Check the settings of the acceleration sensor and temperature detection circuit.
Check the settings of the acceleration sensor and temperature detection circuit.
Modify the setting of the detector.
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Detail
number
2785
2786
2787 2278#0,#1
2788
3002 2300#3,#7
3012 2301#2,#7
3553 3603
3603
3603 3663 4553 2455 A negative value is set. Set the value 0 or a greater number. 4563 2456 A value not within 0 to 12 is set. Set a value within 0 to 12.
8213 1821
8254 8255 8256
9053
Parameter No. Cause Action
1815#1
2277#5,6,7
2278#0,4
1815#1
2277#5,6,7
2278#1,4
1815#1
2277#5,6,7
2278#4
2278#0,1
24096 24097
2355 The value 4 or a smaller number is set. Set the value 5 or a greater number.
2113 2360 2363 2366
2366 The value 4 or a smaller number is set. Set the value 5 or a greater number.
1825
1815#1
24096 24097
At the time of full-closed system setting, a detector other than a separate position detector is connected (with the first SDU unit). At the time of full-closed system setting, a detector other than a separate position detector is connected (with the second SDU unit).
A setting is made to connect two temperature detection circuits.
A setting is made to connect two temperature detection circuits.
α
i
CZ detection circuit and linear
The motor position detection circuit do not
support overheat signal connection.
When bit 2 of No. 2301=1
Hardware (PS, SV) that does not
support DC link voltage information output is connected, but bit 2 of No. 2301 is set to 1.
When bit 7 of No. 2301=1
The CNC software does not support
the torque control setting range extension function.
The value 95 or smaller number is set.
A positive value is not set in the reference counter capacity parameter.
A position gain of 0 is set, or the internal position gain value has overflowed.
At the time of full-closed system setting, no separate detector interface unit is set.
Modify the setting of the detector.
Modify the setting of the detector.
Only one temperature detection circuit can be connected. Modify the setting so that data is read from one of the first and second SDU units.
Only one temperature detection circuit can be connected. Modify the setting so that data is read from one of the first and second SDU units.
α
i
Replace the linear motor position detection circuit with
those circuits that support overheat signal connection. Alternatively, modify the setting so that the overheat signal is read from a DI signal (bit 3 of parameter No. 2300=0).
When bit 2 of No. 2301=1
Set bit 2 of No. 2301 to 0.
When bit 7 of No. 2301=1
Use CNC software that supports the
function.
Set the value 96 or a greater number. Alternatively, if no resonance elimination filter is used, set all of the center frequency, band width, and dumping value to 0.
Set a positive value in this parameter.
Set a value other than 0 (when setting
= 0).
Use the function for automatic format
change for position gain setting range. (Set bit 6 of parameter No. 2209 to 1.)
Set a separate detector interface unit.
CZ detection circuit and
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Detail
number
10010 10016 10019
10033 2004
10053 2018#0
10062 2209#4
10092 10093
10103
10113 2013#0
10123 2013#0
10133
10133
10202
10212
Parameter No. Cause Action
2200#0
2004 2013#0 2014#0
2004 2013#0
2013#0 2014#0
2013#0 2014#0
2277#5,6,7 2278#0,2,4
2277#5,6,7 2278#1,3,4
The internal value of a parameter used to detect runaway has overflowed.
Illegal control cycle setting This error occurs if automatic modification is carried out for the control cycle.
When a linear motor is used, the scale reverse connection bit is set.
The amplifier used does not support the HC alarm prevention function.
Different control cycles are set within one servo CPU.
When HRV4 is enabled, a detector that does not support HRV4 is used.
When HRV4 is enabled, a servo amplifier that does not support HRV4 is connected.
HRV1 is set.
Current cycle mismatch alarm. This alarm is issued if the specified current cycle does not match the actual setting.
Alarm for indicating the disability of HRV3 setting. This alarm is issued when the axis supports HRV3 but the other axis of the pair does not support HRV3. When HRV4 is set, this alarm is issued if any of the following conditions is met.
Servo software not supporting HRV4
is used.
The same FSSB system includes
axes with HRV4 setting and axes with HRV2 or HRV3 setting.
The limitation in the number of axes is
not observed.
(In HRV4 control, one axis/DSP is
set.) This alarm is issued when HRV3 or HRV4 is set, but the amplifier does not support these control types. The ID of the detector connected to the first SDU unit differs from the parameter setting. The ID of the detector connected to the second SDU unit differs from the parameter setting.
Do not use the runaway detection function (specify bit 0 = 1).
Correct this parameter related to interrupt cycle setting.
When the linear motor is used, the scale reverse connection bit cannot be used. When you use the current amplifier continuously, set the function bit shown to the left to 0. When using the HC alarm prevention function, use an appropriate amplifier that supports the function.
Set the same control cycle for axes controlled by one servo CPU.
Replace the detector with a detector supporting HRV4. Alternatively, disable HRV4. Replace the servo amplifier with a servo amplifier supporting HRV4. Alternatively, disable HRV4. The Series 30 setting. Set HRV2, HRV3 or HRV4. An axis for which HRV3 is specified exists on the same optical cable. Review the placement of the amplifier, or disable HRV3.
Eliminate the cause of the disability in setting the other axis. Alternatively, cancel the HRV3 setting.
Eliminate the causes listed on the left. Alternatively, cancel the HRV4 setting.
HRV3 or HRV4 is unusable for the axis on which the alarm was issued.
Check the detector-related parameter or the state of detector connection.
Check the detector-related parameter or the state of detector connection.
i
does not allow HRV1
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1.DISPLAY AND OPERATION
#11
#09
#08
B-64485EN/02
Supplementary: Details of an illegal learning control parameter Set parameter No. 2115 to 0, and parameter No. 2151 to 6265 to change the value of DGN No. 353 to a binary number. You can find a detailed cause from the bit position of the obtained binary number at which 1 is set.
Position Cause
B3 The band-pass filter (No. 2512) is not in the range. B4 The profile number (No. 2511) is not in the range. B5 The specified data period (No. 251, 2519, 2521, 2523, or 2525) is not in the range. B6 The total number of profiles (No. 2510) is not in the range. B7 This alarm is issued when G05 starts during a memory clear operation. B8 This alarm is issued when the total number of profiles (No. 2510) is not 0, and the profile number
(No. 2511) is 0.
B9 This alarm is issued when the automatically-set thinning shift value exceeds the range because the
specified data period is too long.
Diagnosis 355 Communication alarm ignore counter (separate type)
Diagnosis 356 Link processing counter (built-in type)
Diagnosis 357 Link processing counter (separate type)
The number of times a communication error occurred during serial communication with the detector is indicated. Data transmitted during communication is guaranteed unless another alarm occurs. However, if the counter value indicated in this diagnosis information increases in a short period, there is a high probability that serial communication is disturbed by noise. So, take sufficient measures to prevent noise. * For details, refer to a relevant manual on FANUC SERVO MOTOR αi series.
Diagnosis 358 V ready-off information
This information is provided to analyze the cause of the V ready-off alarm (servo alarm SV0401). Convert the indicated value to a binary representation, and check bits 5 to 14 of the binary representation. When amplifier excitation is turned on, these bits are set to 1 sequentially from the lowest bit, which is bit 5. If the amplifier is activated normally, bits 5 to 14 are all set to 1. Therefore, check the bits sequentially from the lowest bit to find the first bit that is set to
0. This bit indicates that the corresponding processing could not be completed and so the V ready-off alarm was caused.
#14 #13
#15
SRDY DRDY INTL
#12
#10
CRDY
#07
#06 #05
*ESP
#04 #03
#02 #01
#00
# 06 *ESP Converter emergency stop state released # 10 CRDY Converter ready # 12 INTL DB relay released # 13 DRDY Amplifier ready (amplifier) # 14 SRDY Amplifier ready (software)
* For details, refer to a relevant manual on FANUC SERVO MOTOR αi series.
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Diagnosis 359 Communication alarm neglect counter (built-in type)
1.DISPLAY AND OPERATION
The diagnosis information is the same as that of diagnosis No. 355. See the descriptions in diagnoses No.355 to 357.
Diagnosis 360 Cumulative value of specified pulses (NC)
[Data type] 2-word [Unit of data] Detection unit [Valid data range] -99999999 to 99999999
Cumulative value of move commands distributed from the CNC since power-on is indicated.
Diagnosis 361 Compensation pulses (NC)
[Data type] 2-word [Unit of data] Detection unit [Valid data range] -99999999 to 99999999
Cumulative value of compensation pulses (backlash compensation, pitch error compensation, and so on) distributed from the CNC since power-on is indicated.
Diagnosis 362 Cumulative value of specified pulses (SV)
[Data type] 2-word [Unit of data] Detection unit [Valid data range] -99999999 to 99999999
Cumulative value of move pulses and compensation pulses received by the servo system since power-on is indicated.
Diagnosis 363 Cumulative feedback (SV)
[Data type] 2-word [Unit of data] Detection unit [Valid data range] -99999999 to 99999999
Cumulative value of positional feedback pulses the servo system received from the pulse coder since power-on is indicated.
Diagnosis data related to the Inductosyn absolute position detector
Diagnosis 380 Difference between the absolute position of the motor and offset data
[Data type] 2-word axis [Unit of data] Detection unit
M (absolute position of the motor)-S (offset data)
λ (pitch interval)
The remainder resulting from the division is displayed.
Diagnosis 381 Offset data from the Inductosyn
[Data type] 2-word axis [Unit of data] Detection unit
Off set data is displayed when CNC calculates the machine position.
Diagnosis data related to the serial spindles
Diagnosis 403 Temperature of spindle motor
[Data type] Byte spindle [Unit of data] °C [Valid data range] 0 to 255
The temperature of the winding of the spindle motor is indicated. This information can be used to determine the overheat alarm of the spindle. (The temperature that causes an overheat alarm varies from motor to motor.)
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1.DISPLAY AND OPERATION
NOTE
1 Temperature information has the following error:
50°C to 160°C ±5°C
160°C to 180°C ±10°C
2 The indicated temperature and the temperature causing an
overheat alarm have the following error:
For lower than 160°C 5°C maximum
For 160 to 180°C 10°C maximum
Diagnosis 410 Spindle load meter indication [%]
[Data type] Word spindle [Unit of data] %
Diagnosis 411 Spindle load meter indication [min-1]
[Data type] Word spindle [Unit of data] min
-1
Diagnosis 417 Spindle position coder feedback information
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 418 Positional deviation of spindle in position loop mode
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 425 Spindle synchronization error
[Data type] 2-word spindle [Unit of data] Detection unit
When the spindles are in synchronization mode, the absolute value of the synchronization error when each spindle is set as the slave axis is indicated.
Diagnosis 445 Spindle position data
[Data type] Word spindle [Unit of data] Pulse [Valid data range] 0 to 4095
For the serial spindle, position coder signal pulse data from the one-rotation signal is indicated as the position data of the spindle. This data is valid when bit 1 of parameter No. 3117 is set to 1. To display spindle position data, spindle orientation must be performed once.
Diagnosis data related to rigid tapping
Diagnosis 450 Spindle position error during rigid tapping
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 451 Spindle distribution during rigid tapping
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 452
[Data type] 2-word spindle
Difference in error amount between spindle and tapping axis during rigid tapping
(momentary value)
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[Unit of data] %
Diagnosis 453
Difference in error amount between spindle and tapping axis during rigid tapping (maximum
value)
[Data type] 2-word spindle [Unit of data] %
Diagnosis 454 Accumulated spindle distribution during rigid tapping (cumulative value)
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 455 Difference in spindle-converted move command during rigid tapping (momentary value)
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 456 Difference in spindle-converted positional deviation during rigid tapping (momentary value)
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 457 Width of synchronization error during rigid tapping (maximum value)
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 458 Tapping axis distribution amount during rigid tapping (cumulative value)
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 459 Selected spindle number during rigid tapping
[Data type] 2-word path
Diagnosis 460 Difference in spindle-converted move command during rigid tapping (maximum value)
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 461 Difference in spindle-converted machine position during rigid tapping (momentary value)
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis 462 Difference in spindle-converted machine position during rigid tapping (maximum value)
[Data type] 2-word spindle [Unit of data] Detection unit
Diagnosis data related to polygon machining with two spindles
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 470 SC0 LGE SCF PSC PEN PSU SPL
#0 SPL Polygon synchronization with two spindles under way #1 PSU Polygon synchronization mode with two spindles being activated
NOTE
If only PSU becomes 1, but no change occurs, and the program
stops in a block containing a G51.2 command, the speed of an spindle does not reach the targeted polygon synchronization speed, for example, because bit 7 (PST) of parameter No. 7603 = 0 keeps the spindle from being energized.
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1.DISPLAY AND OPERATION
#2 PEN Polygon synchronization mode with two spindles released #3 PSC Spindle speed being changed during polygon synchronization mode with two spindles #4 SCF Spindle speed changed during polygon synchronization mode with two spindles #6 LGE The loop gain is different between the spindles during polygon synchronization mode
with two spindles.
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NOTE
When the speed is changed during polygon synchronization mode,
LGE is set to 1 if the spindle synchronization control loop gain used by the serial spindle control unit is different between the master spindle and polygon synchronization axis.
Diagnosis display indicates the loop gain because this function
requires that both spindles be controlled with the same loop gain. However, no alarm is issued even if the loop gain is different between the spindles.
(For the serial spindle control unit, the parameters used are
changed according to the state of the CTH1 and CTH2 signals.)
#7 SC0 Actual speed command is 0 during polygon synchronization mode with two spindles.
NOTE
Signal SC0 is not a value specified by the program. It is set to 1
under any of the following conditions:
1. When the S command value is adjusted according to the signals related to spindle control, SSTP<Gn029.6> and SOV0­SOV7<Gn030> and the signal related to multi-spindle control <Gn027>, the result is 0.
2. The S command value is smaller than the spindle control resolution (the result of multiplying the S command value by a value of 4095/(maximum spindle speed) is less than 1).
The S command value is specified by SIND control <Gn032,
Gn033>, and it is 0.
If SC0 = 1, the spindle speed becomes 0 and bit 0 of diagnosis
display No. 471 becomes 1. In this case, the polygon synchronization rotation ratio is impractical, but alarm PS5018 does not occurs, because it is regarded as the result of the command.
If the following status is indicated during the polygon synchronization mode, there are no abnormalities.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 470 0 0 0 1 - 0 0 1
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 471 NPQ PQE QMS NSP SUO QCL SCU
Polygon turning with two spindles Indication of causes for alarms PS5018, PS0314, and PS0218
#0 to #3 Causes for alarm PS5018
Alarm PS5018 is cleared by a reset, but the indication of its causes remains until the causes are cleared or the polygon synchronization mode is released.
SCU The specified speed is too low during polygon synchronization mode with two spindles.
(The unit of speed calculated internally becomes 0.)
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NOTE
SCU becomes 1 also when the specified spindle speed is 0
(diagnosis display No. 470#7 = 1). In this case, however, alarm PS5018 is not issued (because the command is 0). When diagnosis display No. 470#7 = 0 and diagnosis display No. 471#0 = 1, alarm PS5018 occurs. Normally this does not occur with speed at which the spindle can rotate.
QCL The polygon synchronization axis is clamped.
NOTE
QCL becomes 1, when the polygon synchronization axis receives a
command with a polygon synchronization speed that is higher than the value specified in parameter No. 7621 and is clamped at that speed.
SUO The specified speed is too high during the polygon synchronization mode with two
spindles. (It is clamped to the upper limit calculated internally.)
NOTE
SUO occurs, if a result of (speed specified for the master
spindle)/(value specified at P) is higher than 59998. In other words, the master spindle must rotate at a speed lower than 59998 min
-1
assuming P = 1.
#4 Causes for alarm PS0314
When alarm PS0314 occurs, the polygon synchronization mode is released, but the indication of its causes remains until the alarm PS0314 is cleared by a reset.
NSP A spindle necessary for control is not connected.
(For example, there is not a serial spindle or the second spindle.) The axis settings for polygon turning are not correct.
#5 to #7 Causes for alarm PS0218
When alarm PS0218 occurs, the polygon synchronization mode is released, but the indication of its causes remains until the alarm PS0218 is cleared by a reset.
QMS When bit 1 (QDR) of parameter No. 7603 = 1, a negative value is specified at Q.
PQE In a G51.2, either P or Q has a value out of the specifiable range.
Or, P and Q are not specified as a pair.
NPQ In a G51.2, R is specified when P and Q have not been specified at all, or none of P, Q,
and R has been specified.
Indication of values specified during the polygon synchronization mode with two spindles
Diagnosis 474
This indication is the current rotation ratio (P command value) of the master axis during the polygon synchronization mode with two spindles.
Rotation ratio for the master axis during the polygon synchronization mode with two
spindles (P command value)
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Diagnosis 475
Rotation ratio for the polygon synchronization axis during the polygon synchronization
mode with two spindles (Q command value)
This indication is the current rotation ratio (Q command value) of the polygon synchronization axis during the polygon synchronization mode with two spindles.
Diagnosis data related to the small-hole peck drilling cycle
Diagnosis 520
Diagnosis 521
The total numbers of times output in Nos.520 and 521 are cleared to zero by a G83 command issued after the small-hole peck drilling cycle mode is entered.
Diagnosis 522
Diagnosis 523
Total number of times a retraction operation has been performed during drilling since G83
was specified
Total number of times a retraction operation has been performed in response to the
reception of the overload torque detection signal during drilling since G83 was specified
Coordinate value of the drilling axis at which retraction operation starts
(least input increment)
Difference between the coordinate value of the drilling axis at which the previous retraction
operation started and the coordinate value of the drilling axis at which the current retraction
operation starts (least input increment: previous value minus current value)
Diagnosis data related to the dual position feedback function
Diagnosis 550 Closed loop error
[Data type] 2-word axis [Unit of data] Detection unit [Valid data range] -99999999 to +99999999
Diagnosis 551 Semi-closed loop error
[Data type] 2-word axis [Unit of data] Detection unit [Valid data range] -99999999 to +99999999
Diagnosis 552 Error between semi-closed and closed loops
[Data type] Word axis [Unit of data] Detection unit [Valid data range] -32768 to +32767
Diagnosis 553 Amount of dual position compensation
[Data type] 2-word axis [Unit of data] Detection unit [Valid data range] -99999999 to +99999999
The data items displayed on the diagnosis screen are obtained at the following positions:
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Semi-closed loop error (No. 551)
1.DISPLAY AND OPERATION
Command
+ +
-
Ps
error (No. 550)
+
-
Σ Kp
Closed loop
Σ
+
+
-
Error between
semi-closed and
closed loops (No.
552)
+
-
(Parameters No. 2078 and 2079)
+
+
(Parameter No. 2080)
Speed control
Servo amplifier
Conversion coefficients
× Time
constant
Motor
Amount of dual
position
compensation (No.
553)
Machine
Automatic alteration of tool position compensation
Diagnosis 0560 Manual tool compensation state number
[Data type] Byte [Unit of data] None [Valid data range] 0 to 255
When incomplete operation was performed in manual tool compensation, one of the following numbers is used for notification. 0 : Manual tool compensation was completed normally. 1 : The data of T code command falls outside the allowable range. 2 : The offset value falls outside the range. 3 : The offset number falls outside the range. 4 : Automatic operation or axis movement is being performed in the CNC. 5 : The CNC is in the tool-nose radius compensation mode. 6 : The CNC is in a mode other than the JOG mode, HNDL (INC) mode, and REF
mode. 7 : A CNC parameter is illegal. 8 : The CNC is in the 3-dimensional cutter compensation mode or tool center point
control mode.
Data for adjusting the compensation of the start position of thread cutting when the spindle speed is changed
Diagnosis 670 Delay in acceleration/deceleration after interpolation that is calculated in the NC
Diagnosis 671 Servo delay calculated in the NC
Diagnosis 672 Delay in one-rotation signal detection that is calculated in the NC
[Data type] 2-word path [Unit of data] Metric input: 0.00001mm Inch input : 0.000001inch [Valid data range] 0 to 99,999,999
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Compensation amounts calculated by the NC are indicated. Use them to set adjustment parameters Nos. 1446 to 1449.
State of high-speed HRV current control
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 700 DCLNK HOK HON
[Data type] Bit axis The state of high-speed HRV current control is displayed.
#0 HON The motor is controlled in the high-speed HRV current control mode. #1 HOK This bit is set to 1 when high-speed HRV current control is enabled.
High-speed HRV current control is enabled when the following conditions are satisfied:
Bit 0 (HR3) of parameter No. 2013 is set to 1.
Bit 0 (HR4) of parameter No. 2014 is set to 1.
Servo software, servo modules, and servo amplifiers suitable for high-speed HRV
current control are used.
When a separate detector interface unit is used, the separate detector interface unit is
suitable for high-speed HRV current control.
#2 DCLNK This bit is set to 1 when voltage information can be output to the diagnosis screen.
Thermal growth compensation along tool vector
Diagnosis 705 Thermal growth compensation amount for each axis
[Data type] Word axis [Unit of data] Detection unit [Valid data range] 32768 to +32767
The compensation amount for each axis in thermal growth compensation along the tool vector is indicated.
Spindle error and warning states
Diagnosis 710 Spindle error state
[Data type] Word spindle
Diagnosis 712 Spindle warning state
[Data type] Word spindle
When an error (yellow LED ON + error number indication) or a warning occurs in a Spindle Amplifier (SP), the number is indicated on the diagnosis screen. If neither error nor warning occurs, 0 is indicated.
For spindle errors, refer to "FANUC SERVO MOTOR αi series Maintenance Manual"
(B-65285EN). For warnings, see Subsection 10.1.4, "Spindle Warning Interface" in this manual.
OVC level
Diagnosis 750 OVC level
[Data type] Word axis [Unit of data] %
The proportion of soft thermal (OVC) in the alarm issuance level is indicated.
Linear inclination compensation function
Diagnosis 751 Each axis linear inclination compensation
[Data type] Word axis [Unit of data] Detection unit [Valid data range] -32768 to +32767
Compensation of linear inclination compensation for each axis is indicated.
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DC link voltage information
Diagnosis 752 DC link voltage information
[Data type] Word axis [Unit of data] V [Valid data range] 0 to 1023
DC link voltage information is indicated.
Servo motor
Diagnosis 760 R phase current value
[Data type] Word axis [Unit of data] Value 6554 is equivalent to the maximum amplifier current. [Valid data range] -6554 to +6554
The actual R phase current value of the servo motor is indicated.
Diagnosis 761 Effective current value
[Data type] Word axis [Unit of data] Value 8027 is equivalent to the maximum amplifier current. [Valid data range] -8027 to +8027
The effective current value of the servo motor is indicated.
Diagnosis 762 Activating phase
[Data type] Word axis [Unit of data] Value 256 is equivalent to 360 degrees. [Valid data range] 0 to 255
The activating phase (electrical angle) of the servo motor is indicated.
Reason why a start cannot be performed
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1005 OHT JMD
[Data type] Bit
The reason why a start cannot be performed is displayed.
#0 JMD M,S,T,B of manual numeric command is specified while M,S,T,B is being executed. #2 OHT Automatic operation can not start. (During a retract operation etc)
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1006 RVS PTR NOP SRN ALM *SP
[Data type] Bit
The reason why a start cannot be performed is displayed.
#0 *SP The feed hold signal (*SP) is 0. #1 ALM An alarm occurs. #2 SRN The program restart signal (SRN) is "1". #4 NOP The device is not ready in the DNC operation mode (RMT). #6 PTR The tool retraction signal (TRESC) is "1".
Alternatively, the tool is not returned to the position where the tool retraction signal was input.
#7 RVS Reverse operation of the program cannot be performed.
Alarm type
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1007 PW IO OT SV SW
[Data type] Bit
The alarm type is displayed.
#0 SW Parameter writing switch on. #1 SV Servo alarms.
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#2 OT Overtravel alarms. #4 IO Memory file alarms. #5 PW Alarms requiring power to be turned off.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1008 EX MC SR BG PS
[Data type] Bit
The alarm type is displayed.
#0 PS Alarms on program and operation #1 BG Background edit alarms. #2 SR Communication alarms. #3 MC Macro alarms. #4 EX External alarms.
Reset / feed hold state
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1010 RST ERS RRW ESP
[Data type] Bit
The reset / feed hold state is displayed.
#0 ESP During emergency stop. #1 RRW The reset and rewind signal is "1" #2 ERS The extermal reset signal is "1". #3 RST The reset key is being pressed.
Cause of turning off of the cycle start lamp
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1011 HLD STP MOD ALM RST ERS RRW ESP
[Data type] Bit
The cause of turning off of the cycle start lamp is displayed.
#0 ESP During emergency stop. #1 RRW The reset and rewind signal is "1". #2 ERS The extermal reset signal is "1". #3 RST The reset key is being pressed. #4 ALM An alarm is being generated. #5 MOD The mode has been changed to another mode. #6 STP Single–block stop. #7 HLD During feed hold.
Cause of Lock
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1013 SMZ CHP
[Data type] Bit
The cause of the operation is locked.
#5 CHP Waiting the acc/dec completion of chopping. #7 SMZ Waiting the acc/dec completion.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1014 FED POL EDC CS2 PST
[Data type] Bit
The cause of the operation is locked.
#2 PST Motion lock by parameter rewriting. #3 CS2 Motion lock by threading, rigid tapping, spindle positioning, and EGB. #5 EDC The feedrate calculated by cutting feed instruction is almost 0.(when external deceleration
is effective)
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#6 POL The feedrate of one or less was calculated by polar coordinate interpolation. #7 FED The feedrate calculated by cutting feed instruction is almost 0.(override etc)
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1015 BCT
[Data type] Bit
The cause of the operation is locked.
#2 BCT Waiting for balance cutting.
Automatic data backup
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1016 ANG ACM DT3 DT2 DT1 AEX
[Data type] Bit
The execution state of backup is indicated.
#0 AEX Automatic data backup is being performed. #1 DT1 Data 1 was updated in the previous backup. #2 DT2 Data 2 was updated in the previous backup. #3 DT3 Data 3 was updated in the previous backup. #6 ACM Automatic data backup was performed. #7 ANG An error occurred in automatic data backup.
Fan rotation speed
Diagnosis 1002 FAN1 rotation speed
Diagnosis 1003 FAN2 rotation speed
Diagnosis 1490 FAN3 rotation speed
Diagnosis 1491 FAN4 rotation speed
[Data type] 2-word [Unit of data] 1/min
FAN1, FAN2 The rotation speed of the fans in the CNC controller are indicated. FAN3, FAN4 The rotation speed of the fans in the stand-alone CNC with 15" LCD display are
indicated.
If there is no applicable fan, 0 is indicated.
Custom macro / execution macro / auxiliary macro
Diagnosis 1493 Number of blocks in the macro statements executed by a custom macro/execution macro
[Data type] 2-word [Unit of data] Block
Displays the number of blocks in the macro statements executed by a custom macro/execution macro per 1024 ms. It provides an indication of the actual processing speed of macro statements.
Diagnosis 1494 Number of blocks in executed by an auxiliary macro
[Data type] 2-word [Unit of data] Block
Displays the number of blocks executed by an auxiliary macro per 1024 ms. It provides an indication of the actual processing speed of auxiliary macros.
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CNC Fan Status
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1495 NI2 NI1 FAN NI2 NI1 FAN
[Data type] Bit #1 FAN For CNC fan 2 without a fan2 #3 NI2 to #2 NI1 For CNC fan 2 Exchange necessary information
#3 #2 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased) 1 0 Exchange necessary 2(The fan binds and starting-time is long.) 1 1 Exchange necessary 1 and 2
#5 FAN For CNC fan 1 without a fan1 #7 NI2 to #6 NI1 For CNC fan 1 Exchange necessary information
#7 #6 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased) 1 0 Exchange necessary 2(The fan binds and starting-time is long.) 1 1 Exchange necessary 1 and 2
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1496 NI2 NI1 FAN NI2 NI1 FAN
[Data type] Bit #1 FAN For CNC fan 4 without a fan4 #3 NI2 to #2 NI1 For CNC fan 4 Exchange necessary information
#3 #2 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN For CNC fan 3 without a fan3 #7 NI2 to #6 NI1 For CNC fan 3 Exchange necessary information
#7 #6 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
Related to the Spindles
Diagnosis 1520 Spindle total revolution number 1
Diagnosis 1521 Spindle total revolution number 2
[Data type] 2-word spindle [Unit of data] 1000 min [Valid data range] 0 to 999999999
The number of revolutions of the spindle is counted and the total number of revolutions is indicated.
Diagnosis 1547 Rotating speed of spindle motor
[Data type] 2-word spindle [Unit of data] min
When parameter SSE(No.3791#0) is 1, the rotating speed of spindle motor is displayed in diagnosis data No.1547. Then, diagnosis data No.411 displays 0.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 1570 LNK S2W
#0 S2W The spindle velocity resolution is a maximum spindle speed / 1048575[min-1]. #7 LNK Communication with the spindle control side has been established.
-1
-1
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Communication between spindle amplifier and servo amplifier
Diagnosis 1612 The index number of the spindle axis that synchronizes with each servo axis
[Data type] Byte axis
The index number of the spindle axis that can use direct communication between a spindle amplifier and a servo amplifier on FSSB connection is displayed.
Servo Leakage Detection Function
#7 #6 #5 #4 #3 #2 #1 #0
DGN 1700 VPG RLY ZOF ZTR INS ZMS ZND ZUD
[Data type] Bit axis #0 ZUD When Leakage Detection Function is effective the insulation resistance is 0 : Measurement completion 1 : Unmeasurement #1 ZND Leakage Detection Function 0 : Correspondence 1 : Non-correspondence #2 ZMS Insulation resistance 0 : Measurement incompleteness end 1 : Measurement completion (completion:0→1、Emergency stop:0) #3 INS Insulation resistance decrease 0 : (More than standard value.)Default 10MΩ 1 : The insulation resistance is abnormal. (Below standard value) #4 ZTR Insulation resistance measurement circuit communication abnormality 0 : Normality 1 : Communication abnormality #5 ZOF Insulation resistance measurement circuit offset is excessive 0 : Normality 1 : Offset is excessive #6 RLY Between ground relay is abnormal. 0 : Normality 1 : Abnormal. #7 VPG The VPG offset is excessive. 0 : Normality 1 : Offset is excessive
DGN 1701 Insulation resistance data
[Data type] Real axis [Unit of data] MΩ [Valid data range] 0.0 to 102.1
Spindle Leakage Detection Function
#7 #6 #5 #4 #3 #2 #1 #0
DGN 1702 VPG RLY ZOF ZTR INS ZMS ZND ZUD
[Data type] Bit spindle #0 ZUD When Leakage Detection Function is effective the insulation resistance is 0 : Measurement completion 1 : Unmeasurement #1 ZND Leakage Detection Function 0 : Correspondence 1 : Non-correspondence #2 ZMS Insulation resistance 0 : Measurement incompleteness end 1 : Measurement completion (completion:01, Emergency stop:0)
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#3 INS Insulation resistance decrease
0 : (More than standard value.)Default 10M 1 : The insulation resistance is abnormal. (Below standard value)
#4 ZTR Insulation resistance measurement circuit communication abnormality
0 : Normality 1 : Communication abnormality
#5 ZOF Insulation resistance measurement circuit offset is excessive
0 : Normality 1 : Offset is excessive
#6 RLY Between ground relay is abnormal. 0 : Normality
1 : Abnormal.
#7 VPG The VPG offset is excessive.
0 : Normality 1 : Offset is excessive
DGN 1703 Insulation resistance data
[Data type] Real spindle [Unit of data] M [Valid data range] 0.0 to 102.1
NOTE
Leakage Detection Function 1700 to 1703 is detected by the
emergency stop on.
And the data detected by the emergency stop off is maintained.
Internal cooling fan for the servo amplifier
#7 #6 #5 #4 #3 #2 #1 #0
DGN 1710 AI2 AI1 FAN AI2 AI1 FAN
[Data type] Bit axis #1 FAN For servo amplifier internal cooling fan2 without a fan2 #3 AI2 to #2 AI1 For servo amplifier internal cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN For servo amplifier internal cooling fan1 without a fan1 #7 AI2 to #6 AI1 For servo amplifier internal cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
Radiator cooling fan for servo amplifier
#7 #6 #5 #4 #3 #2 #1 #0
DGN 1713 AR2 AR1 FAN AR2 AR1 FAN
[Data type] Bit axis #1 FAN Servo radiator cooling fan2 without a fan2 #3 AR2 to #2 AR1 Servo radiator cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Servo radiator cooling fan1 without a fan1
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#7 AR2 to #6 AR1 Servo radiator cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
Internal cooling fan for common power supply
#7 #6 #5 #4 #3 #2 #1 #0
DGN 1716 PI2 PI1 FAN PI2 PI1 FAN
[Data type] Bit axis #1 FAN Common power supply internal cooling fan2 without a fan2 #3 PI2 to #2 PI1 Common power supply internal cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Common power supply internal cooling fan1 without a fan1 #7 PI2 to #6 PI1 Common power supply internal cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
Radiator cooling fan for common power supply
#7 #6 #5 #4 #3 #2 #1 #0
DGN 1719 PR2 PR1 FAN PR2 PR1 FAN
[Data type] Bit axis #1 FAN Common power supply radiator cooling fan2 without a fan2 #3 PR2 to #2 PR1 Common power supply radiator cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Common power supply radiator cooling fan1 without a fan1 #7 PR2 to #6 PR1 Common power supply radiator cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
Internal cooling fan for spindle amplifier
#7 #6 #5 #4 #3 #2 #1 #0
DGN 1722 AI2 AI1 FAN AI2 AI1 FAN
[Data type] Bit spindle #1 FAN Spindle internal cooling fan2 without a fan2 #3 AI2 to #2 AI1 Spindle internal cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Spindle internal cooling fan1 without a fan1 #7 AI2to#6 AI1 Spindle internal cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
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Radiator cooling fan for spindle amplifier
#7 #6 #5 #4 #3 #2 #1 #0
DGN 1725 AR2 AR1 FAN AR2 AR1 FAN
[Data type] Bit spindle #1 FAN Spindle radiator cooling fan2 without a fan2 #3 AR2 to #2 AR1 Spindle radiator cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Spindle radiator cooling fan1 without a fan1 #7 AR2 to #6 AR1 Spindle radiator cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
Internal cooling fan for common power supply
#7 #6 #5 #4 #3 #2 #1 #0
DGN 1728 PI2 PI1 FAN PI2 PI1 FAN
[Data type] Bit spindle #1 FAN Common power supply internal cooling fan2 without a fan2 #3 PI2 to #2 PI1 Common power supply internal cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Common power supply internal cooling fan1 without a fan1 #7 PI2 to #6 PI1 Common power supply internal cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
Radiator cooling fan for common power supply
#7 #6 #5 #4 #3 #2 #1 #0
DGN 1731 PR2 PR1 FAN PR2 PR1 FAN
[Data type] Bit spindle #1 FAN Common power supply radiator cooling fan2 without a fan2 #3 PR2 to #2 PR1 Common power supply radiator cooling fan2 Exchange necessary information
#3 #2 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
#5 FAN Common power supply radiator cooling fan1 without a fan1 #7 PR2 to #6 PR1 Common power supply radiator cooling fan1 Exchange necessary information
#7 #6 State
0 0 Normal 0 1 Exchange necessary 1(The speed of the fan decreased)
Tool offset conversion function
Diagnosis 1800 Reference angle of the tool nose rotation axis
[Data type] Real path [Unit of data] degree (machine unit) [Valid data range] 0.0 to 360.0
The reference angle of the tool nose rotation axis for the tool offset conversion is displayed. This angle depends on the setting of bit 0 (TRD) of the parameter No. 19641.
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Diagnosis 1801 Reference angle of the swivel head axis
[Data type] Real path [Unit of data] degree (machine unit) [Valid data range] 0.0 to 360.0
The reference angle of the swivel head axis for the tool offset conversion is displayed. This angle depends on the setting of the parameter No. 19642. The direction of rotation depends on the setting of bit 1 (SRD) of the parameter No.
19641.
Diagnosis 1802 Direction of imaginary tool nose before conversion
[Data type] Byte path [Unit of data] None [Valid data range] 0 to 8
The direction of imaginary tool nose before the tool offset conversion is displayed. This imaginary tool nose number is set to offset screen for each tool.
Diagnosis 1803 Angle of the tool nose rotation axis for conversion
[Data type] Real path [Unit of data] degree (machine unit) [Valid data range] 0.0 to 360.0
The angle of the tool nose rotation axis for the tool offset conversion is displayed. This angle depends on the commanded angle and the setting of bit 0 (TRD) of the parameter No. 19641.
Diagnosis 1804 Angle of the swivel head axis for conversion
[Data type] Real path [Unit of data] degree (machine unit) [Valid data range] 0.0 to 360.0
The angle of the swivel head axis for the tool offset conversion is displayed. This angle depends on the commanded angle and the setting of the parameter No. 19642. The direction of rotation depends on the setting of bit 1 (SRD) of the parameter No.
19641.
Diagnosis 1805 Direction of imaginary tool nose after conversion
[Data type] Byte path [Unit of data] None [Valid data range] 0 to 8
The direction of imaginary tool nose after the tool offset conversion is displayed. If the direction of imaginary tool nose did not be commanded in G44.1 block, the direction is converted by angle of the tool nose rotation axis and the swivel head axis automatically.
Diagnosis 1806 Offset value of X-axis before conversion
[Data type] Real path [Unit of data] mm, inch (offset unit)
The offset value of X-axis before the tool offset conversion is displayed. This value is the same as the sum of geometry and wear offset value for “X” set on offset screen.
Diagnosis 1807 Offset value of Y-axis before conversion
[Data type] Real path [Unit of data] mm, inch (offset unit)
The offset value of Y-axis before the tool offset conversion is displayed.
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This value is the same as the sum of geometry and wear offset value for “Y” set on offset screen.
Diagnosis 1808 Offset value of Z-axis before conversion
[Data type] Real path [Unit of data] mm, inch (offset unit)
The offset value of Z-axis before the tool offset conversion is displayed. This value is the same as the sum of geometry and wear offset value for “Z/LENGTH” set on offset screen.
Diagnosis 1809 Offset value of X-axis after conversion
[Data type] Real path [Unit of data] mm, inch (offset unit)
The offset value of X-axis after the tool offset conversion by G44.1 is displayed. When bit 2 (INW) of the parameter No. 19641 is set to 0, the sum of geometry conversion value and wear conversion value is displayed. When bit 2 (INW) of the parameter No. 19641 is set to 1, the sum of geometry conversion value and wear setting value is displayed. This value takes the place of geometry and wear offset value for “X” set on offset screen.
Diagnosis 1810 Offset value of Y-axis after conversion
[Data type] Real path [Unit of data] mm, inch (offset unit)
The offset value of Y-axis after the tool offset conversion by G44.1 is displayed. When bit 2 (INW) of the parameter No. 19641 is set to 0, the sum of geometry conversion value and wear conversion value is displayed. When bit 2 (INW) of the parameter No. 19641 is set to 1, the sum of geometry conversion value and wear setting value is displayed. This value takes the place of geometry and wear offset value for “Y” set on offset screen.
Diagnosis 1811 Offset value of Z-axis after conversion
[Data type] Real path [Unit of data] mm, inch (offset unit)
The offset value of Z-axis after the tool offset conversion by G44.1 is displayed. When bit 2 (INW) of the parameter No. 19641 is set to 0, the sum of geometry conversion value and wear conversion value is displayed. When bit 2 (INW) of the parameter No. 19641 is set to 1, the sum of geometry conversion value and wear setting value is displayed. This value takes the place of geometry and wear offset value for “Z/LENGTH” set on offset screen.
Built-in 3D interference check
Diagnosis 1900 Built-in 3D interference check processing time
[Data type] 2-word [Unit of data] msec [Description] Displays the current processing time required for 3D interference check.
Diagnosis 1901 Additional width for Built-in 3D interference check
[Data type] Real [Unit of data] mm, inch (machine unit) [Description] Displays the current additional width to be considered for 3D interference check.
The display unit is the same as the unit set for the reference axis (parameter No. 1031).
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Detector battery exhaustion
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 3019
EXP INP ABP
[Data type] Bit axis
If a detector battery low alarm is issued, the cause can be checked.
#3 ABP The battery of the A/B phase is low. #4 INP The battery of the serial pulse coder (built-in position detector) is low. #5 EXP The battery of the separate detector of serial type is low.
Diagnosis data related to axis synchronous control
Diagnosis 3500 Synchronization error amount
[Data type] 2-word axis [Unit of data] Detection unit [Valid data range] 99999999 to +99999999
The difference in position (synchronization error amount) between the master axis and slave axis is indicated. This data is indicated for the slave axis.
Diagnosis 3501 Synchronization error compensation value
[Data type] 2-word axis [Unit of data] Detection unit [Valid data range] 99999999 to +99999999
Cumulative value of compensation pulses (synchronization error compensation value) output to the slave axis is indicated. This data is indicated for the slave axis.
Diagnosis data related to synchronous/composite control
Diagnosis 3502 Indication of synchronization error amount for each axis
[Data type] 2-word axis [Unit of data] Detection unit [Valid data range] 99999999 to +99999999
When synchronization deviation is detected (bit 1 (SERx) of parameter No. 8162 is set to
1), the positional deviation difference of the slave axis from the master axis is indicated. The positional deviation difference is: (Positional deviation of master axis) ± (positional deviation of slave axis)
+when mirror image is applied to synchronization command
when mirror image is not applied to synchronization command
Diagnosis data related to axis synchronous control 2
Diagnosis 3506 SYNC TORQUE DIFFERENCE
[Data type] word axis [Valid data range] 0 to 32767
The absolute torque difference value between the master axis and the slave axis in the axis synchronous control is displayed.
Details of invalid FSSB setting alarms
Diagnosis 3510 FSSB alarm number
[Data type] Word
Information is output for identifying the location (parameter) and cause of an FSSB-related alarm which has been issued. For the displayed detail numbers and corresponding causes and actions, see the table below. When multiple FSSB alarm numbers appear, address the alarms in ascending order of the FSSB alarm number.
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Detail
alarm No.
120 451 452
140 450
271
272
273 24032 to 24063
276 24000 to 24095
290 24000 to 24095
291 24000 to 24095
293 24000 to 24095
310
313
314
383 -
453 -
454 -
460 24000 to 24095
471 24000 to 24095
480 24000 to 24095
Parameter
number
-
24000 to 24095
3717
24000 to 24095
24000 to 24031 24064 to 24095
1023
24104 to 24199
1023
14476#5
24104 to 24199
1023
14476#5
24104 to 24199
Cause Action
The FSSB internal status did not change to open.
The ATR value is inconsistent with the connected slave (servo, spindle, or separate detector). The spindle amplifier number corresponding to the ATR value setting is not set. The fifth to eighth separate detector is set for the first FSSB line (third FSSB line). The first to fourth (ninth to twelfth) separate detector is set for the second FSSB line. The setting for a separate detector is made more than once. The maximum number of slaves per FSSB line is exceeded for an FSSB line of servo HRV2 control. The maximum number of slaves per FSSB line is exceeded for an FSSB line of servo HRV3 control. The maximum number of slaves per FSSB line is exceeded for an FSSB line of servo HRV4 control. The servo axis number corresponding to the ATR value setting of a separate detector is not set for parameter No.
1023. The servo axis number corresponding to the ATR value setting of a separate detector is not set for parameter No.
1023. The ATR value setting of a separate detector is invalid.
Manual setting 1 cannot be performed when a separate detector is used.
Servo initialization has not completed successfully.
Alarm No. 550 to 556 of diagnostic data No. 3511 occurred. The ATR value of a spindle or separate detector is set for a slave which is not connected. Although a separate detector is connected, the separate detector setting is not made. In ATR value setting, a servo axis number exceeds 80.
Check the connection between the CNC and each amplifier. Alternatively, the servo card may be faulty. Set the ATR value corresponding to the connected slave.
Make the spindle amplifier number consistent with the ATR value setting.
Do not set the fifth to eighth separate detectors for the first FSSB line (third FSSB line). Do not set the first to fourth (ninth to twelfth) separate detectors for the second FSSB line. Make the setting for each separate detector only once in the servo card. Reduce the number of slaves to 32 (maximum number of slaves per FSSB line of servo HRV2 control) or less. Reduce the number of slaves to 15 (maximum number of slaves per FSSB line of servo HRV3 control) or less. Reduce the number of slaves to 7 (maximum number of slaves per FSSB line of servo HRV4 control) or less. Set the value corresponding to the ATR value setting for parameter No. 1023.
Set the value corresponding to the ATR value setting for parameter No. 1023.
Correct the settings of parameters Nos. 24104 to 24199.
Disconnect the separate detector. Alternatively, perform manual setting or automatic setting. An optical cable may be faulty or the connection between the amplifier and another module may be incorrect. Check diagnostic data No. 3511.
Set the ATR value corresponding to the connected slave.
Set the value for the separate detector in the corresponding parameter.
Make settings so that any servo axis number does not exceed 80.
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Diagnosis 3511 FSSB alarm number
[Data type] Word axis
Information is output for identifying the location (parameter) and cause of an FSSB-related alarm which has been issued. For the displayed detail numbers and corresponding causes and actions, see the table below. When multiple FSSB alarm numbers appear, address the alarms in ascending order of the FSSB alarm number.
Detail
alarm No.
210 24096 to 24103
220 1023
221 1023
250 24096 to 24103
270
292
294
311 24096 to 24103 A connector number is invalid. Specify a value between 0 and 8.
314 24096 to 24103
350
360
370
380 1023
Parameter
number
1023
24000 to 24095
1023
2013#0
1023
2014#0
2013#0 2014#0
1023 2013#0 2014#0
1902#0 1902#1 2013#0 2014#0
Cause Action
Although a separate detector is not set, a value is set in parameter No. 24096 to 24103. An unavailable servo axis number is set. A servo axis number is set more than once. For a specific servo axis, two or more separate detectors are used and the paired separate detectors are two of the first, third, fifth, and seventh units or the second, fourth, sixth, and eighth units.
The servo axis number
corresponding to the ATR value setting is not set for parameter No.
1023.
An unavailable servo axis number is
set.
A servo axis number is set more
than once. For an FSSB line of servo HRV3 control, only the following servo axis numbers can be used: (1 + 8n, 2 + 8n, 3 + 8n, 4 + 8n (n = 0,
⋅ ⋅ ⋅
, 9))
1, For an FSSB line of servo HRV4 control, only the following servo axis numbers can be used:
⋅ ⋅ ⋅
(1+8n(n=0, 1,
A connector number is set more than once.
Different current loops (HRV) are used for FSSB lines. Different current loops (HRV) are set for the first and second FSSB lines and parameter No. 1023 setting is invalid. When servo HRV3 or HRV4 control is set, manual setting 1 cannot be performed.
When a servo axis number is skipped, manual setting 1 cannot be performed.
, 9))
1.DISPLAY AND OPERATION
Set parameter Nos. 24096 to 24103 to all 0.
Change the servo axis number.
Change the servo axis number.
To use two separate detectors for a specific servo axis, one separate detector must have an odd number and the other must have an even number. Three or more separate detectors cannot be used. Check the conditions on the left.
For the FSSB line of servo HRV3 control, set the servo axis numbers on the left.
For the FSSB line of servo HRV4 control, set the servo axis numbers on the left.
Make setting so that each connector number is used only once for one separate detector. Set the same current loop (HRV) for the FSSB lines. Set servo axis numbers so that each set of (1 to 6), (9 to 14), (17 to 22), (25 to
30), (33 to 38), and (41 to 46) is set for the same FSSB line. To set servo HRV3 or HRV4 control, perform manual setting or automatic setting.
Set servo axis numbers without skipping any number.
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Detail
alarm No.
382 1023
470 24000 to 24095 An ATR value is set more than once. Set each ATR value only once.
481
520 2165
550
551 24000 to 24095
552 1023
553 1023
554 24096 to 24103
555 557 558
1023 1023 An invalid servo axis number is set. Set a correct servo axis number.
Parameter
number
1023
24000 to 24095
1023
24000 to 24095
2165
Diagnosis 3513 FSSB alarm number
[Data type] Word spindle
Information is output for identifying the location (parameter) and cause of an FSSB-related alarm which has been issued. For the displayed detail numbers and corresponding causes and actions, see the table below. When multiple FSSB alarm numbers appear, address the alarms in ascending order of the FSSB alarm number.
Detail
alarm No.
271
381 3717
Parameter
number
3717
24000 to 24095
Absolute Position Detection
Diagnosis 3520 Information of setting the zero point for absolute position detection
[Data type] Byte axis [Unit of data] None
Cause Action
An attempt was made to perform manual setting 1 though the maximum number of controlled axes per FSSB line is exceeded.
A servo axis number is inconsistent with the ATR value setting or the servo motor having a servo axis number is not connected.
At power-on, amplifier ID information could not be read.
The ATR value setting is inconsistent with the servo axis number setting.
The number of ATR value settings exceeds the number of slaves connected to the CNC. An unavailable servo axis number is set. A servo axis number is set more than once. A value is set in parameter No. 24096 to 24103 though no separate detector is connected. The maximum current of an amplifier (parameter No. 2165) differs from that of a motor.
Cause Action
An ATR value is set more than once. Make each spindle amplifier consistent
When a spindle amplifier number is skipped, manual setting 1 cannot be performed.
Reduce the number of connected servo axes to the maximum number of controlled axes or less.
Check whether the value set in parameter No. 1023 is consistent with ATR value setting and whether the servo motor corresponding to each servo axis number is connected. Check the connection between the CNC and each amplifier. Alternatively, an amplifier may be faulty. Make the value set in parameter No. 1023 consistent with the ATR value setting. Make as many settings as the number of slaves connected to the CNC.
Change the servo axis number.
Change the servo axis number.
Set parameters Nos. 24096 to 24103 to all 0.
Set the maximum current of the amplifier (parameter No. 2165) to that of the motor.
with the ATR value setting. Set spindle amplifier numbers without skipping any number.
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[Valid data range] 0 to 3
To set the zero point of absolute position detection: 0 : is not performed yet. 1 : was performed by the manual reference position return. 2 : was performed by MDI operation. 3 : was performed by the reading of parameter file.
3-dimensional error compensation / 3-dimensional rotary error compensation
Diagnosis 3530
[Data type] 2-word axis [Unit of data] Detection unit
Compensation amount of 3-dimensional error compensation or 3-dimensional rotary error
compensation is displayed.
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 3531 TRE
[Data type] Bit path #0 TRE 3-dimensional error compensation or 3-dimensional rotary error compensation is:
0: Disabled. 1: Enabled.
Compensation amount of 3-dimensional error compensation or 3-dimensional rotary error
compensation
Diagnosis data related to linear scale with absolute address reference marks
Diagnosis 3545 Linear scale with absolute address reference marks: Measurement point 1
Diagnosis 3546 Linear scale with absolute address reference marks: Measurement point 2
Diagnosis 3547 Linear scale with absolute address reference marks: Measurement point 3
Diagnosis 3548 Linear scale with absolute address reference marks: Measurement point 4
[Data type] 2-word axis [Unit of data] Detection unit [Valid data range] -999999999 to 999999999
Diagnosis 3549 Linear scale with absolute address reference marks: Status display
Diagnosis 3550 Linear scale with absolute address reference marks: Scale value
[Data type] 2-word axis [Unit of data] Detection unit [Valid data range] -999999999 to 999999999
Diagnosis 3551 Linear scale with absolute address reference marks: Scale value (High)
[Data type] 2-word axis [Unit of data] Detection unit [Valid data range] -999 to 999
Linear scale with absolute address reference marks Scale value = Diagnosis No.3551 × 1,000,000,000 + Diagnosis No.3550
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Wrong operation prevention function
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 3570 MSC
[Data type] Bit path #0 MSC Memory operation is stopped due to the reconfirming of midway block start.
In a multipath system, the bit is set to 1 on only the path on which the cursor is position in the middle of the program.
Diagnosis data related to flexible path axis assignment
Diagnosis 4000 Reason number of alarm in flexible path axis assignment
The cause of the alarm that may be issued in flexible path axis assignment is displayed. 1 The number of axes in the path is 0. 2 The number of axes in the path is larger than its allowable maximum value. 3 The removal command has no ID specification. 4 The removal command has a duplicate ID specification. 5 An axis specified with removal command P does not exist in the path or has been
removed from the path.
6 An axis specified with removal command Q does not exist in the path or has been
removed from the path.
7 An axis specified with removal command R does not exist in the path or has been
removed from the path.
8 An axis specified with the removal command does not exist in the path or has been
removed from the path. 9 The removal command has no axis specification or has an ID specification. 10 In flexible path axis assignment, the ID specification is incorrect. 11 The assignment command has no ID specification. 12 The assignment command has a duplicate ID specification. 13 The assignment command has a duplicate axis arrangement specification. 14 The path specified with the arrangement command has no target axis or the
arrangement command has no ID specification. 15 The path specified with the arrangement command has an invalid axis assignment
specification. 16 An axis whose removal a command is waiting for belongs to the path where the
command was issued. 18 An axis whose removal an exchange command is waiting for belongs to the path
paired with the path where the exchange command was issued. 19 An axis for which an assignment command was issued is yet to be removed. (Bit 1
of parameter No. 11561 is set to 1.) 20 An axis for which an assignment command is issued in a path belongs to another
path where a removal command for it has been issued. 21 An axis for which an assignment command was issued is yet to be removed. 22 The assignment command has no axis specification or has an ID specification. 24 An axis at which an exchange command is targeted belongs to the path where the
exchange command was issued. 25 The exchange command has no ID specification. 26 The exchange command has a duplicate ID specification. 27 In a system having 3 or more paths, an exchange command has no L specification. 28 An axis targeted by an exchange command was not found in the source path (path
where this exchange command was issued). 29 An axis specified in the exchange command is being processed by another command
or has already been removed. 30 An axis targeted by an exchange command was not found in the destination path
(path paired with a path where another exchange command was issued for the axis). 32 The exchange command has no target axis.
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33 The exchange command has a conflict. 34 The exchange command has no axis specification or has an ID specification. 35 A cycle other than flexible path axis assignment is under way. 36 An attempt was made to perform flexible path axis assignment during the SV
rotation control mode.
37 An attempt was made to perform flexible path axis assignment during the polygon
turning mode.
38 An attempt was made to perform flexible path axis assignment during PMC axis
control.
39 An attempt was made to perform flexible path axis assignment during the chopping
mode. 40 An attempt was made to perform flexible path axis assignment during mirror
imaging. 41 An attempt was made to perform flexible path axis assignment during 3-dimensional
coordinate conversion. 42 An attempt was made to perform flexible path axis assignment during coordinate
system rotation. 43 An attempt was made to perform flexible path axis assignment during scaling. 44 An attempt was made to perform flexible path axis assignment during axis
synchronization. 45 An attempt was made to perform flexible path axis assignment for an axis already
removed. 46 An attempt was made to perform flexible path axis assignment for an axis under
composite control. 47 An attempt was made to perform flexible path axis assignment for an axis under
synchronous control. 48 An attempt was made to perform flexible path axis assignment for an axis under
superimposed control. 55 An attempt was made to perform flexible path axis assignment simultaneously with
an axis move command. 56 An attempt was made to perform flexible path axis assignment during tool
compensation.
Diagnosis 4001 Belonging path of axis in flexible path axis assignment
A path (specified by parameter No. 981) to which an axis specified for flexible path axis assignment belongs is displayed. 0 : Source path 1 to 10 : Destination path (because of assignment or exchange)
-1 to -10 : Already removed
Amount of shift for automatic operation
Diagnosis 4100 Amount of travel distance by manual operation or PMC axis control
Diagnosis 4101 Amount of travel distance by manual handle interruption
Diagnosis 4102 Amount of G92 offset (G50 for G code system A in T series)
Diagnosis 4103 Amount of G52 offset
Diagnosis 4104 Amount of travel distance during machine lock
Diagnosis 4107 Amount of travel distance during mirror image
[Data type] Real axis
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Pulse superimposed function
Diagnosis 4110 Number of accumulated pulses specified by the pulse superimposed function
[Data type] Floating point number axis [Unit of data] Input unit
The number of accumulated pulses specified by pulse superimposition is indicated. The number multiplied by the travel distance magnification is indicated.
Diagnosis 4111 Number of accumulated pulses discarded by the pulse superimposed function
[Data type] Floating point number axis [Unit of data] Input unit
When the maximum cutting feedrate is to be exceeded by the specified pulse superimposition, the pulses exceeding the allowable number (set in parameter No. 7117) are discarded. This diagnosis data indicates the number of accumulated pulses that are actually discarded in pulse superimposition.
| Number of pulses specified by pulse superimposition × travel distance magnification | >
|maximum cutting feedrate + allowable number of pulses | Number of discarded pulses = Number of pulses specified by pulse superimposition × travel distance magnification ­maximum cutting feedrate - allowable number of pulses
| Number of pulses specified by pulse superimposition × travel distance magnification | < |maximum cutting feedrate + allowable number of pulses | Number of discarded pulses = 0
NOTE
When the pulse superimposed function is disabled (bit 0 (PSI) of
parameter No. 10350 is set to 0), reset operation clears the indicated number of accumulated/discarded pulses.
Chopping
Diagnosis 4200 Upper dead point
[Data type] Real path
[Unit of data] (mm, inch) Input unit
Diagnosis 4201 Current position
[Data type] Real path
[Unit of data] (mm, inch) Input unit
Diagnosis 4202 Lower dead point
[Data type] Real path
[Unit of data] (mm, inch) Input unit
Diagnosis 4203 Stroke counter
[Data type] 2-word path
[Unit of data] None
Diagnosis 4204 Feed rate
[Data type] Real path
[Unit of data] (mm, inch) Input unit
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Arbitrary speed threading
Diagnosis 4300 Position error of servo calculated by CNC
[Data type] 2-word path
[Unit of data] Detection unit
Position error of servo which is calculated by CNC for calculating compensation of thread start position. If calculated position error is different from actual position error, it is possible to adjust using parameter No.11492 so that the diagnosis display No.4300 and No.300 (position error of feed axis) would be the same value.
Diagnosis 4301 Position error of spindle calculated by CNC
[Data type] 2-word path
[Unit of data] Detection unit
Position error of spindle which is calculated by CNC for calculating compensation of thread start position. If calculated position error is different from actual position error, it is possible to adjust using parameter No.11493 so that the diagnosis display No.4301 and No.418 (position error of spindle) would be the same value.
Communication
#7 #6 #5 #4 #3 #2 #1 #0
Diagnosis 4400 BD4 BD3 BD2 BD1 MFE
[Data type] Bit
When the communication alarm “SR2038” occurs, the detail information of wrong hardware is indicated.
#0 MFE Multi-function Ethernet. #2 BD1 Option Board mounted in slot 1. #3 BD2 Option Board mounted in slot 2. #4 BD3 Option Board mounted in slot 3. #5 BD4 Option Board mounted in slot 4.
NOTE
When the communication alarm “SR2038” does not occur, all bits
are “0”.
Diagnosis 4401 Derails of communication alarm
[Data type] Byte [Unit of data] None
[Valid data range] 0 to 6
When the communication alarm “SR2038” occurs, the information is indicated. 0: The communication’s combination is correct. 1: The number of mounted the hardware option exceeds limitation. The number of the
hardware options that can be mounted is up to three.
2: The hardware option that diagnosis data No.4400 indicates doesn’t exist. Confirm
the hardware option specified for parameter Nos.970 to 976.
3: In the hardware option that diagnosis data No.4400 indicates, the working
communication function is not specified. parameter Nos.970 to 976 are wrong though the hard ware option exists. Specify “-1” for parameter Nos.970 to 976 when not using it.
4: In the hardware option that diagnosis data No.4400 indicates, two or more of the
Data Server functions, FL-net functions, EtherNet/IP functions, and PROFINET functions are specified simultaneously. The Data Server fuctions, FL-net functions, EtherNet/IP functions, and PROFINET functions are mutually exclusive. Specify parameters Nos.970 to 976 so that these communication functions operate in differend hardware options.
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5: In the hardware option that diagnosis data No.4400 indicates, a software option of
necessary communication function is not effective. For parameter No.970, the hardware option specified for parameter Nos.971, 972, or 973 is specified. Alternatively, a hardware option is specified for parameter No.970 and parameter No. 975 is set to “10”, “20”, or “30”.
6: In the hardware option that diagnosis data No.4400 indicates, a software option of
necessary communication function is not effective.
Total of the current actual power consumption of all servo axes/spindles
Diagnosis 4900 Total of current actual power consumption of all axes
[Data type] 2-word
[Unit of data] W
NOTE
The actual power consumption is obtained by subtracting the
regenerative power from the power consumption. If the regenerative power exceeds the power consumption, the actual power consumption becomes a negative value.
Current actual power consumption of each servo axis
Diagnosis 4901 Current actual power consumption of each servo axis
[Data type] 2-word axis
[Unit of data] W
NOTE
This power consumption becomes a negative value during
regeneration of power such as reduction in servo axis speed.
Current actual power consumption of each spindle
Diagnosis 4902 Current actual power consumption of each spindle
[Data type] 2-word spindle
[Unit of data] W
NOTE
This power consumption becomes a negative value during
regeneration of power such as reduction in spindle speed.
Accumulated value of the total power consumption of all servo axes/spindles
Diagnosis 4910 Accumulated value of the total actual power consumption of all axes
Diagnosis 4911 Accumulated value of the total power consumption of all axes
Diagnosis 4912 Accumulated value of the total regenerated power of all axes
[Data type] 2-word
[Unit of data] 0.001kWh
NOTE
These values are accumulated after power-on.
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Accumulated value of power consumption of each servo axis
Diagnosis 4920 Accumulated value of the actual power consumption of each servo axis
Diagnosis 4921 Accumulated value of the power consumption of each servo axis
Diagnosis 4922 Accumulated value of the regenerated power of each servo axis
[Data type] 2-word axis
[Unit of data] 0.001kWh
NOTE
These values are accumulated after power-on.
Accumulated value of power consumption of each spindle
Diagnosis 4930 Accumulated value of the actual power consumption of each spindle
Diagnosis 4931 Accumulated value of the power consumption of each spindle
Diagnosis 4932 Accumulated value of the regenerated power of each spindle
[Data type] 2-word spindle
[Unit of data] W
NOTE
These values are accumulated after power-on.
Interpolation state
Diagnosis 5000 Smoothing mode
[Data type] Bit
NAME Interpolation state when "1" is indicated
Smooth IPL on When smooth interpolation G5.1 Q2 is specified and all conditions are satisfied, "1" is
indicated. The G5.1 Q2 command turns on AI contour control at the same time. Therefore,
the AI contour control mode signal AICC<Fn062.0> turns on and AICC1/AICC2 blinks
in the state display at the lower right of the screen.
SMOOTHING ON When nano smoothing G5.1 Q3 is specified and all conditions are satisfied, "1" is
indicated. The G5.1 Q3 command turns on AI contour control at the same time. Therefore, the AI contour control mode signal AICC<Fn062.0> turns on and AICC1/AICC2 blinks in the state display at the lower right of the screen.
3-dimensional machine position compensation
Diagnosis 5302 Compensation amount of 3-dimensional machine position compensation
[Data type] 2-word axis [Unit of data] Detection unit
The compensation value of 3-dimensional machine position compensation is indicated.
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Diagnosis data related to automatic phase synchronization for flexible synchronous control
Diagnosis 5600 Error of automatic phase synchronization (group A)
Diagnosis 5601 Error of automatic phase synchronization (group B)
Diagnosis 5602 Error of automatic phase synchronization (group C)
Diagnosis 5603 Error of automatic phase synchronization (group D)
[Data type] Real path [Unit of data] mm, inch, deg (machine unit)
Error between master axis and slave axis after executing automatic phase Synchronization
for flexible synchronous control is displayed.
This data is displayed in the path of slave axis in inter-path flexible synchronous control.
Diagnosis 5604 Maximum error of Automatic Phase Synchronization (group A)
Diagnosis 5605 Maximum error of Automatic Phase Synchronization (group B)
Diagnosis 5606 Maximum error of Automatic Phase Synchronization (group C)
Diagnosis 5607 Maximum error of Automatic Phase Synchronization (group D)
[Data type] Real path [Unit of data] mm, inch, deg (machine unit)
Maximum error between master axis and slave axis after executing automatic phase
synchronization for flexible synchronous control is displayed.
This data is displayed in the path of slave axis in inter-path flexible synchronous control.
This data is cleared when automatic operation is started in auto mode.
This data is cleared when flexible synchronous control is started in manual mode.
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1.4
CNC STATE DISPLAY
- Description of each display
(9)
(1)
DATA IS OUT OF RANGE
(4)
(2) (3)
(5) : (5) is displayed in the area for (3) and (4).
Fig. 1.4
(6)
(7) (8)
(10) : (10) is displayed at the position where (8) is now displayed.
(1) Current mode
MDI : Manual data input, MDI operation MEM : Automatic operation (memory operation) RMT : Automatic operation (DNC operation, or such like) EDIT : Memory editing HND : Manual handle feed JOG : Jog feed INC : Manual incremental feed REF : Manual reference position return
(2) Automatic operation status
**** : Reset (When the power is turned on or the state in which program execution has terminated and
automatic operation has terminated.)
STOP : Automatic operation stop (The state in which one block has been executed and automatic
operation is stopped.)
HOLD : Feed hold (The state in which execution of one block has been interrupted and automatic
operation is stopped.) STRT : Automatic operation start-up (The state in which the system operates automatically) MSTR : Manual numerical command start state (The state in which a manual numerical command is
being executed) Alternatively, tool retract and recover operation state (The state in which a recover operation
and repositioning operation are being performed)
(3) Axis moving status/dwell status
MTN : Indicates that the axis is moving. DWL : Indicates the dwell state. *** : Indicates a state other than the above.
(4) State in which an auxiliary function is being executed
FIN : Indicates the state in which an auxiliary function is being executed. (Waiting for the complete
signal from the PMC) *** : Indicates a state other than the above.
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(5) Emergency stop or reset status
--EMG-- : Indicates emergency stop.(Blinks in reversed display.)
--RESET-- : Indicates that the reset signal is being received.
(6) Alarm status
ALM : Indicates that an alarm is issued. (Blinks in reversed display.) BAT : Indicates that the voltage of the lithium battery (the backup battery of the CNC) has decreased.
(Blinks in reversed display.)
APC : Indicates that the voltage of the backup battery of the absolute pulse coder has decreased.
(Blinks in reversed display.)
FAN : Indicates that the rotation speed of the fan has decreased. (Blinks in reversed display.)
Check the fan monitor screen and replace the fan motors for which the rotation speed is found to
be decreased.
LKG : Indicates that the deterioration of insulation has been detected. (Blinks in reversed display.)
Check the leakage motor screen and check the axis where the deterioration of the insulation is
detected.
PMC : Indicates that a PMC alarm is issued. (Blinks in reversed display.)
Space : Indicates a state other than the above.
(7) Current time
hh : mm : ss - Hours, minutes, and seconds
(8) Program editing status
INPUT : Indicates that data is being input. OUTPUT : Indicates that data is being output. SEARCH : Indicates that a search is being performed. EDIT : Indicates that another editing operation is being performed (insertion, modification, etc.) LSK : Indicates that labels are skipped when data is input. RSTR : Indicates that the program is being restarted COMPARE : Indicates that a data comparison is being made. OFST : Indicates that the tool length compensation amount measurement mode is set (for the machining center system) or that the tool length compensation amount write mode
is set (for the lathe system). WOFS : Indicates that the workpiece origin offset amount measurement mode is set. AICC1 : Indicates that operation is being performed in the AI contour control I mode. AICC2 : Indicates that operation is being performed in the AI contour control II mode. MEM-CHK : Indicates that a program memory check is being made. WSFT : Indicates that the workpiece shift amount write mode is set. LEN : Indicates that the active offset value change mode (tool length offset value of the M series)
is set. RAD : Indicates that the active offset value change mode (tool radius compensation amount of the
M series) is set. WZR : Indicates that the active offset value change mode (workpiece origin offset value) is set. TOFS : Indicates that the active offset value change mode (tool offset value of the M series) is set. OFSX : Indicates that the active offset value change mode (X-axis tool offset value of the T series)
is set. OFSZ : Indicates that the active offset value change mode (Z-axis tool offset value of the T series)
is set. OFSY : Indicates that the active offset value change mode (Y-axis tool offset value of the T series). TCP : Indicates that operation is being performed in the tool center point control.
Space : Indicates that no editing operation is being performed.
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(9) Warning for data setting or input/output operation
When invalid data is entered (wrong format, value out of range, etc.), when input is disabled (wrong mode, write disabled, etc.), or when input/output operation is incorrect (wrong mode, etc.), a warning message is displayed. When the RS232-C communication port is being used, “CANNOT USE I/O DEVICE” is displayed. In this case, the CNC does not accept the setting or input/output operation (retry the operation according to the message).
Example 1) When a parameter is entered
Example 2) When a parameter is entered
Example 3) When a parameter is output to an external input/output device
(10) Tool post name
The number of a path whose status is indicated is displayed. PATH1 : Indicates that the status being indicated is for path 1. Other names can be used depending on the settings of parameters 3141 to 3147. The tool post name is displayed at the position where (8) is now displayed. While the program is edited, (8) is displayed.
1.5
Load meter of the servo axis and the serial spindle and the speed meter can be displayed.
1.5.1
1 Set a parameter to display operating monitor. (Bit 5 (OPM) of parameter No.3111)
2 Press the
3 Press continuous menu key
OPERATING MONITOR
Display Method
key to display the position display screen.
, then soft key [MONITOR] is displayed.
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4 Press the soft key [MONITOR], then the operating monitor screen is displayed.
CAUTION
1 The bar graph for the load meter shows load up to 200%. 2 The bar graph for the speed meter shows the ratio of the current spindle speed
to the maximum spindle speed (100%). Although the speed meter normally indicates the speed of the spindle motor, it can also be used to indicate the speed of the spindle by setting bit 6 (OPS) of parameter 3111 to 1.
3 The servo axes for their load meters are displayed are set to parameter No.
3151 to 3153. If parameters 3151 to 3153 are all zero, the load meter of the basic axes are displayed.
4 When high precision spindle speed control is enabled, these values are rounded
off to nearest integers.
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1.5.2
3111 OPS OPM
[Input type] Setting input [Data type] Bit path
#5 OPM Operating monitor
#6 OPS The speedometer on the operating monitor screen indicates:
Parameters
#7 #6 #5 #4 #3 #2 #1 #0
0: Not displayed 1: Displayed
0: Spindle motor speed 1: Spindle speed
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1.6
The waveform diagnosis display function traces values of data such as servo positional deviation amount, torque, and machine signals and plots and displays a graph representing changes in the traced data. This function facilitates servo motor and spindle motor adjustment and fault location when trouble has occurred.
The waveform diagnosis function can trace the following data: (1) Servo-related data
Positional deviation amount
Pulse amount after distribution
Torque amount (actual current)
Pulse amount after acceleration/deceleration
Current command value
Heat simulation data
Composite speed of all axes
(2) Spindle-related data
Speed of each spindle
Load meter value
Difference in spindle-converted positional deviation during rigid tapping
(3) Machine signal
ON/OFF state of the external I/O signal specified by a signal address
Up to four servo and spindle data items or up to 32 signals can be traced at the same time.
Data can be traced under the following three conditions: (1) Data is acquired at any point of time. (2) Data immediately after a specified event is acquired. (3) Data immediately before a specified event is acquired.
In condition (1), the time to end tracing can be delayed by a specified time. This allows data before and after the occurrence of an event can be acquired.
Traced data can be output to an external input/output device.
WAVEFORM DIAGNOSIS DISPLAY
1.6.1
1 Press the function key .
2 Pressing the soft key [W.DGNS] displays a screen as shown below. 3 Pressing the operation soft key [(OPRT)] displays the following soft keys:
Waveform Diagnosis Graph Screen
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- Servo and spindle data
Each waveform is drawn in a specified color. The numbers and colors of the first and second waveforms are indicated in the upper left part, and the numbers and colors of the third and fourth waveforms are indicated in the upper right part.
- I/O signals
When displayed over the waveforms of servo and spindle data, up to four I/O signals are plotted in the lower half of the screen. In this case, the addresses of the plotted signals are indicated in the second column on the left side. When only signal data is displayed, up to nine signals are plotted in the entire screen. The addresses of the plotted signals are indicated in the first column on the left side.
1.6.2
Waveform Diagnosis Parameter Screen
Display
1 Press the function key .
2 Press the soft key [W.DGNS]. 3 Pressing the soft key [PARAME] displays the waveform diagnosis parameter screen.
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Editing
1 Follow the steps explained in "Display" to display the screen.
1.DISPLAY AND OPERATION
2 Pressing the
3 Press numeric keys, then press the
cursor keys moves the cursor on the screen.
MDI key or soft key [INPUT] to set the entered value.
4 Press the [(OPRT)] operation soft key to display the following operation soft keys:
Pressing continuous menu key displays the following soft keys:
Pressing [TRACE] displays the trace setting screen of the waveform diagnosis parameter screen. Pressing [WAVE] displays the waveform setting screen of the waveform diagnosis parameter screen.
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Pressing [SIGNAL] displays the signal setting screen of the waveform diagnosis parameter screen.
Trace setting
- Trace condition
One of the following three trace conditions can be selected to start and end tracing:
Type 1 (1: JUST)
Data is traced only for a specified period of time immediately after the soft key [TRACE] is pressed.
Trace time
Time
[TRACE] pressed
Type 2 (2: AFTER)
When the soft key [TRACE] has been pressed, data is traced only for a specified period of time immediately after a specified trigger event occurs.
Trace time
[TRACE] pressed
Event occurs
Type 3 (3: BEFORE)
When the soft key [TRACE] has been pressed, data is traced only for a specified period of time immediately before a specified trigger event occurs.
Trace time
[TRACE] pressed
Event occurs
Setting Trace condition
1 Type 1 2 Type 2 3 Type 3
Time
Time
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- Sampling cycle
Set the sampling cycle period for waveforms and the sampling cycle for signals as follows:
Type Setting
Waveform Multiple of 2 ranging from 2 ms to 4096 ms
Signal Multiple of 2 ranging from 2 ms to 4096 ms
- Trace time
Set the period for tracing data. The trace time specifies a period of time during which tracing is to be performed for waveforms and signals. If the trace period is insufficient, increase the sampling cycle, or decrease the measurement items. Approximately 32700 points of data can be traced. One point is used for each sampling cycle of one channel. For signal measurement, one channel is used regardless of the number of signals measured at the same time. When one channel of waveform is traced with a sampling cycle of 4 ms, tracing can be performed for 130 s. When one channel of waveform is traced with a sampling cycle of 4096 ms, tracing can be performed for 37 hours.
Valid data range: 2 to 133939200 Unit of data: msec Example of maximum trace time determined by the sampling cycle and the number of channels
Cycle
No. of channels
2 ms 4 ms 8 ms
4096 ms
37 hours and 12 minutes 7 hours and 26 minutes
1ch 4ch + signal
65 s 13 s 130 s 26 s 261 s 52 s
- Delay time
When type 3 is selected as the trace condition, the end of tracing can be delayed by a specified time after the occurrence of an event. Valid data range: 0 to 65528 (in 8-ms increments) Unit of data: ms
NOTE
If the input numeric value is not a multiple of 8 ms, the value is rounded off to the
nearest multiple of 8 ms.
- Graduation unit on the horizontal axis
Set an increment per graduation on the horizontal axis. Valid data range : 1 to 100000000 Unit of data : ms
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Trigger setting
- Trigger type
If you specify the occurrence of an event as a trigger when selecting a trace condition in the trace setting of the waveform diagnosis parameter screen (2: AFTER or 3: BEFORE is specified as the trace condition), set the type of the trigger. If 2 (AFTER) is selected as the trace condition, tracing starts when a set trigger event occurs. If 3 (BEFORE) is selected as the trace condition, tracing ends when the trigger event occurs.
Setting Trigger type
1 Alarms only 2 A specified signal is turned on. 3 A specified signal is turned off. 4 The status of a specified signal changes. 5 An alarm is issued, or a specified signal is turned on. 6 An alarm is issued, or a specified signal is turned off. 7 An alarm is issued, or the status of a specified signal changes.
- Alarm type
When the issuance of an alarm is specified as a trigger in the setting of the trigger type (the trigger type is set to 1, 5, 6, or 7), set the type of alarms used as a trigger as listed in the table below. When a particular alarm type is not to be specified, use alarm signal AL as the trigger.
Setting Alarm type
1 PW alarms 2 IO alarms 3 PS alarms 4 OT alarms 5 OH alarms 6 SV alarms 7 SR alarms 8 MC alarms
9 SP alarms 10 DS alarms 11 IE alarms 12 BG alarms 13 SN alarms 14 EX alarms 15 PC alarms
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- Alarm No.
If 6 (SV alarms) or 9 (SP alarms) is specified as the alarm type, specify the target alarm number with an integer from 1 to 9999. To specify all alarm numbers as the alarm target, set -1.
- Axis No.
If 6 (SV alarms) or 9 (SP alarms) is specified as the alarm type, specify the target axis for the alarm with an axis number. To set all axes as the alarm target, set -1.
NOTE
For multi-axis control, the axis number must be an absolute axis number instead
of a relative axis number in each path.
- Signal address
When use of a signal as a trigger is specified for the trigger type (the trigger type is set to 2, 3, 4, 5, 6, or
7), enter the address of the signal used as the trigger. With a multi-path PMC, an address on a PMC path is set by specifying the path number together with the address. Example: 2:F0001.1 As shown in the above example, set a PMC path number plus a colon (:) plus an address. With the standard PMC, which has just one path, no path number needs to be specified.
NOTE
1 For PMC path numbers, refer to "Multi-Path PMC Function" in "FANUC Series
30i-MODEL B PMC Programming Manual" (B-64513EN).
2 If the keyboard used does not have the ":" key, use ";" or "/" instead of ":".
Waveform setting
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- Trace data type
Set the type number of data to be traced as listed below:
Setting Type Unit
0 (Not traced) 1 Servo positional deviation Pulse (detection unit) 2 Servo pulses after distribution Pulse (detection unit) 3 Servo torque (actual current) % 4 Servo pulses after acceleration/deceleration Pulse (detection unit) 5 Actual servo speed min-1 6 Servo current command value % 7 Servo heat simulation data % 8 Composite speed of all axes mm/min or min-1
9 Spindle speed min-1 10 Spindle load meter % 11 Difference in spindle-converted positional deviation during rigid tapping Pulse (detection unit)
NOTE
The servo torque (actual current) and current command value are represented
by percentages to parameter No. 2086 (rated current).
- Axis number/path number
Specify an axis number or path number according to the type of data to be traced as follows:
Type Setting
Servo positional deviation Controlled axis number (1 to 32) Servo pulses after distribution Servo torque (actual current) Servo pulses after acceleration/deceleration Actual servo speed Servo current command value Servo heat simulation data Composite speed of all axes Path number (1 to 10) Spindle speed Controlled spindle number (1 to 8) Spindle load meter Difference in spindle-converted positional deviation during rigid tapping
NOTE
For multi-axis control, the axis number must be an absolute axis number instead
of a relative axis number in each path.
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- Graduation unit on the axis
Set an increment per graduation on the vertical axis. This setting is valid for servo and spindle data. Valid data range : 1 to 100000000
- Waveform color
Set the number of a color to be used for drawing the waveform as listed below. The numbers represent associated system colors.
Setting
0 Black (Data display color) 1 Red (Alarm display color) 2 Green (Title display color) 3 Yellow (Cursor display color) 4 Blue (Subtitle display color) 5 Purple (Input key display color) 6 Blue (Color selection window bar display color) 7 White (Background color for specifiable data)
Default drawing colorAssociated system color
Signal setting
- Signal setting
When the ON/OFF state of an input/output signal is to be traced, set the address of the signal. With a multi-path PMC, an address on a PMC path is set by specifying the path number together with the address. Example: 2:F0001.1
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As shown in the above example, set a PMC path number plus a colon (:) plus an address. With the standard PMC, which has just one path, no path number needs to be specified.
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NOTE
1 For PMC path numbers, refer to "Multi-Path PMC Function" in "PMC
Programming Manual" (B-64513EN). 2 If the keyboard used does not have the ":" key, use ";" or "/" instead of ":". 3 For signal data, even when just one signal address is input in an address 1 to
32, one channel is used. 4 When tracing is not performed, enter 0. 5 Up to 32 signals can be measured at the same time.
Guide to selecting items
- Alarm type
1 When the soft key [(OPRT)] is pressed with the cursor positioned at the alarm type in the trigger
setting, the soft key [EXPLAIN] appears.
2 Pressing the soft key [EXPLAIN] displays a list of alarm types.
- Data type
1 When the soft key [(OPRT)] is pressed with the cursor positioned at the trace data type in the trace
waveform setting, the soft key [EXPLAIN] appears.
2 Pressing the soft key [EXPLAIN] displays a list of trace data types.
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- Waveform color
1 When the soft key [(OPRT)] is pressed with the cursor positioned at the waveform color in the trace
waveform setting, the soft key [EXPLAIN] appears.
2 Pressing the soft key [EXPLAIN] displays a list of waveform colors
1.6.3
Tracing Data
Starting tracing
1 Display the waveform diagnosis graph screen. 2 Press the soft key [TRACE] to start tracing.
"Now Sampling…" appears in the upper part of the screen. When tracing ends, the indication "Now Sampling…" disappears. Even when the screen display is changed to another screen, tracing continues.
Canceling tracing
When the soft key [CANCEL] is pressed during tracing, tracing stops.
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Moving, extending, and reducing a waveform
When soft key [H-DOBL] or [H-HALF] is pressed, the length of the time axis on one screen is extended or reduced, respectively. When a waveform cannot fit in one screen, the time axis can be moved by pressing soft key [TIME] or [TIME].
Furthermore, pressing [CH-1], [CH-2], [CH-3], or [CH-4], a submenu appears.
When soft key [WAVE.EX] or [WAVE.RE] is pressed, the length of the time axis on one screen is extended or reduced, respectively. The graduation unit on the horizontal axis, which is a parameter, also changes automatically. The graduation unit changes from 1 to 2 to 5 to 10 to 20 to 50 to 100, and so on. When soft key [WAVE.] or [WAVE.] is pressed, each waveform of servo and spindle data can be moved upward or downward.
Displaying signal data
Up to 32 signals can be measured at the same time. Up to nine signals can be displayed at the same time if only signal data is displayed, or up to four signals can be displayed if signal data is displayed over waveforms. When soft key [SIG.] or [SIG.] is pressed, the currently displayed signals are changed.
NOTE
Signal data cannot be moved.
1.6.4
Waveform diagnosis data can be output to an input/output device.
Outputting Data
Specifying a format
When outputting data, you can select one of the two formats, which are the FS16i compatible format (called the 16 compatible format hereinafter) and the FS30i format (called the 30 format hereinafter). If bit 0 (IOF) of parameter No. 10600 is set to 0, the 30 format is selected; if bit 0 (IOF) of parameter No. 10600 is set to 1, the 16 compatible format is selected.
Output format
Traced data is input or output as a text file with the following format:
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- Identifiers
Identifier word (T) Meaning
(1) Header 30 format
1.DISPLAY AND OPERATION
T0/T1 Header
T60 Servo positional deviation T61 Servo pulses after distribution T62 Servo torque (actual current) T63 Actual servo speed T64 Servo current command value T65 Servo heat simulation data T68 Measurement item T69 Date and time (start of measurement) T70 Servo pulses after acceleration/deceleration T75 Composite speed of all axes T80 Spindle speed T81 Spindle load meter T82 Difference in spindle-converted positional deviation during rigid tapping T90 Measurement period (waveform) T91 Measurement period (signal) T92 Date and time (end of measurement) T98 Signal data
T 1 C W A VE DI AGNOS ;
16 compatible format
T 0 C W A VE DI AGNOS ;
(2) Date and time of start/end of tracing
- Starting date and time
T 6 9 D * * ****** ,***** * ;
Month
DayYear Hour Min Sec
- Ending date and time
T 9 2 D * * ****** ,***** * ;
Year
Month
Day
Hour Min Sec
NOTE
The ending date and time is output only in the 30 format.
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t
(3) Waveform sampling cycle
T 9 0 D * * * * ;
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Waveform sampling cycle
(4) Signal sampling cycle
T 9 1D**** ;
Signal sampling period
NOTE
The waveform sampling cycle and signal sampling cycle are output only in the
30 format.
(5) Selection items
T6 8 P * *D* * , * * , ~* *;
Measurement item Axis No./path
P0 Servo positional deviation P1 Servo pulses after distribution P2 Servo torque P3 Actual servo speed P4 Servo current command value P5 Servo heat simulation data P6 Servo pulses after
acceleration/deceleration P10 Composite speed of all axes Path number (1 to 10) P20 Spindle speed P21 Spindle load meter P22 Difference in spindle-conver
positional deviation P30 Signal Signal address
No./signal address Controlled axis number (1 to 32)
Controlled spindle number (1 to 8)
NOTE
Items P6 to P30 are output only in the 30 format.
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(6) Waveform diagnosis data
T6 0 D * * , * * , ~* * ;
T6 1 D * * , * * , ~* * ;
T6 2 D * * , * * , ~* * ;
T6 3 D * * , * * , ~* * ;
T6 4 D * * , * * , ~* * ;
T6 5 D * * , * * , ~* * ;
T7 0 D * * , * * , ~* * ;
T7 5 D * * , * * , ~* * ;
T8 0 D * * , * * , ~* * ;
T8 1 D * * , * * , ~* * ;
T8 2 D * * , * * , ~* * ;
T9 8 D * * , * * , ~* * ;
D** ~ ** : Waveform diagnosis data × No. of axes/No. of
paths/No. of signals
Blocks are output in the following order:
Header (16 compatible/30 format) Date and time (start of measurement) (16 compatible/30 format) Date and time (end of measurement) (30 format only) Waveform measurement period (30 format only) Signal measurement period (30 format only) Selection item (16 compatible/30 format) Waveform diagnosis data (16 compatible/30 format)
NOTE
Signal data of waveform diagnosis data is output after all waveform data is
output.
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- Sample file
T01WAVE DIAGNOSE
T69D20040101,120125
T92D20040101,120130
T90D2
T91D4
Header
Start time
End time
Waveform period
Signal period
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T68P0D1,2
T68P4D1
T68P10D1
T68P30DG0010.4,G0010.5,G0010.6
T60D643,6420
T64D270
T75D1855
T60D673,6451
T64D265
T75D1855
T60D702,6480
T64D268
T75D1855
:
T75D1855
T98D0,0,1
T98D0,0,1
Measurement item/axis
Measurement item/signal
Waveform data
Signal data
T98D0,0,1
:
Outputting a file
1 Display the waveform diagnosis graph screen. 2 When the [(OPRT)] operation soft key is pressed, soft keys are displayed in the following operation
selection state:
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