Fairbanks Series III User Manual

Installation / Operator / Service Manual

Bench Scales

© 2005-2010 by Fairbanks Scales Inc.

All rights reserved

50778

Revision 6 07/10

50778 2 07/10 -- Rev. 6

Amendment Record

50778

Manufactured by Fairbanks Scales Inc.

821 Locust

Kansas City, Missouri 64106

Issue 1 01/2005 New Product
Issue 2 06/2006 Add programmable division size
Revision 3 08/2007 Updated Parts List and model specifications
Revision 4 08/2009 Added Canadian approvals
Revision 5 04/2010 Added recharge information
Revision 6 07/2010 Added 150 lb exception from Measurement Canada

Disclaimer

Every effort has been made to provide complete and accurate information in this manual. However, although this manual may
include a specifically identified warranty notice for the product, Fairbanks Scales makes no representations or warranties with respect
to the contents of this manual, and reserves the right to make changes to this manual without notice when and as improvements
are made.

50778 3 07/10 -- Rev. 6

Table of Contents

Section 1: General Information

A. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 4

Section 2: Installation

A. General Service Policy . . . . . . . . . . . . . . . . . . 6

B. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

C. Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

D. Instrument Location . . . . . . . . . . . . . . . . . . . . 7

E. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

F. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Section 3: Programming

A. Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . 8

B. Program . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Section 4: Calibration

A. Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . 9

B. Calibration Procedure . . . . . . . . . . . . . . . . . . . 9

Section 5: Operation

A. Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . 10

B. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Section 6: Service and Maintenance

A. Error Messages . . . . . . . . . . . . . . . . . . . . . . . 12

Section 7: Parts

A. Replacement parts list . . . . . . . . . . . . . . . . . . 13

Appendix I: RS232 Specifications

A. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 14

B. Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . 14

C. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 14

50778 4 07/10 -- Rev. 6

A. Introduction

The Fairbanks Series III bench scale is a general purpose scale with a built-in rechargeable
battery and integral pillar-style instrument. These scales are designed to be used in a
variety of weighing applications including parts counting, inventory, material handling, and
general manufacturing.

B. Specifications

1. Instrument Specifications

Model Series III

Product No.

Capacities Platform size

25837 60 lb x .02 13.8” x 17.7” (350 x 450 mm)
25838 100 lb x .05 13.8” x 17.7” (350 x 450 mm)
25839 150 lb x .05 13.8” x 17.7” (350 x 450 mm)
25840 200 lb x .1 13.8” x 17.7” (350 x 450 mm)
25841 250 lb x .1 13.8” x 17.7” (350 x 450 mm)
25842 300 lb x .1 13.8” x 17.7” (350 x 450 mm)

25843 200 lb x .1 17.7” x 23.6” (450 x 600 mm)
25844 250 lb x .1 17.7” x 23.6” (450 x 600 mm)
25845 300 lb x .1 17.7” x 23.6” (450 x 600 mm)
25846 400 lb x .2 17.7” x 23.6” (450 x 600 mm)
25847 500 lb x .2 17.7” x 23.6” (450 x 600 mm)
25848 600 lb x .2 17.7” x 23.6” (450 x 600 mm)

Indicator Rating IP 54

Display LCD, height 1” (25 mm); 6 digit; backlit

Units Lbs, Kgs

Zero Range 2 or 100%

Auto Zero Tracking None, 0.6d, 1.0d, and 2.0d

Counting Sample sizes of 10, 20, 50, 100, or 200

Cover / Platter 304 Stainless Steel Shroud

Base Construction Welded tubular and cast aluminum design

Overload Safe = 150%

Maximum = 300%

Creep 0.02% (30min)

Bridge Resistance 350 ohms nominal

Section 1: General Information

50778 5 07/10 -- Rev. 6

2. Environmental

Power Supply AC/ DC adapter 110-120VAC - 9Vdc @ 500 mA

Built-in 6Vdc rechargeable lead-acid battery
Up to 20hrs continuous use.
Recharge time - minimum of 12 hours for fully
discharged battery

Operating Temperature -14 to 104 F (-10 to 40 C) 85%RH

3. Approvals

NTEP COC# 05-009
MC MC# AM-5618
*Note: 150 lb capacity models are not Measurement Canada approved.

50778 6 07/10 -- Rev. 6

A. General Service Policy

It is the customer/operator's responsibility to ensure the equipment provided by Fairbanks is
operated within the parameters of the equipment's specifications and protected from
accidental or malicious damage. Other than the procedures authorized in this manual, no
service, repair, or adjustments may be performed by unauthorized/untrained service
personnel. Any unauthorized repairs will void any verbal, implied, or written warranties.

B. Overview

1. These instructions apply to the instrument and its specific installation procedures.

2. All electronic and mechanical calibrations and or adjustments required to make this

equipment perform to accuracy and operational specifications are considered to be
part of the installation, and are included in the installation charge. Only those charges
which are incurred as a result of the equipment's inability to be adjusted or calibrated
to performance specifications may be considered warranty.

3. Absolutely no physical, electrical or program modifications are to be made to this
equipment. Electrical connections other than those specified may not be performed,
and physical alterations (holes, etc.) are not allowed.

4. Before the installation is considered complete, the equipment is to be programmed to
meet or exceed any applicable weights and measures requirements, if applicable.
The installing technician is responsible to make certain customer personnel are fully
trained and familiar with the capabilities and limitations of the equipment. Be
prepared to recommend the arrangement of components which will provide the most
efficient layout, utilizing the equipment to the best possible advantage. The warranty
policy must be explained and reviewed with the customer.

C. Unpacking

1. Check that all components are on hand, and agree with the equipment order.

2. Remove all components from their packing material, checking to make certain that all

parts are accounted for and no parts are damaged. Advise the shipper immediately,
if damage has occurred. Order any parts necessary to replace those which have
been damaged. Keep the shipping container and packing material for warranty

returns, if necessary. Check the packing list.

3. The shipping carton should contain the following: Manual, Instrument, Platform,

Pillar, and AC Adapter.

Section 2: Installation

50778 7 07/10 -- Rev. 6

D. Instrument Location

1. The Instrument should be positioned away from direct sunlight.

2. Avoid areas which have extreme variations in room temperatures. Temperatures

outside the instrument’s specifications will effect the weighing accuracy of this
product.

3. Work areas should be relatively free from drafts and vibrations.

4. This product is intended for indoor use.

5. Do not locate near magnetic material or equipment/instruments which use magnets

in their design.

6. Work surfaces should be level and rigid.

E. Safety

As is the case with any material handling equipment, certain safety precautions should be
observed during operation:

1. Never load the platform beyond its rated capacity. Refer to the rating on the serial
number plate of the platform.

2. Ensure that any structure which supports the platform is capable of withstanding the
weight of the platform plus its rated capacity load.

3. Do not load the platform if there is any evidence of damage to the platform or
supporting structure.

F. Installation

1. Using the AC adapter, insert the power cord into the receptacle located on the rear
left side. Firmly push in the plug.

2. Allow the instrument to warm up for 30 minutes prior to use.

50778 8 07/10 -- Rev. 6

A. Function Keys

= [AutoTare] = Enter

B. Program

Press and hold any key while powering ON. The display will show CAL.
Press the [UNITS] key to access the program menu.
Press the [UNITS] key for to select the parameter value and
Press the [AutoTare] key to enter the choice and advance to the next step.
The program sequence is as follows:

Displays: Definition

1. Zero Range Or . 0 100% of Capacity

Or . 1 2% of Capacity

2. Auto power off AoFF 0 None

AoFF 1 5 minutes
AoFF 2 10 minutes
AoFF 3 20 minutes
AoFF 4 30 minutes

3. Backlit bL 0 None

bL 1 Active
bL 2 Auto lighting while loading

4. Print Output Pr 0 None

Pr 1 Manual Print
Pr 2 Auto Print
Pr 3 Continuous
Pr

4 Parts Counting Mode

Pr 5 Manual Print

1

Pr 6 Auto Print

1

Pr 7 Parts Counting Mode

1

5. Baud Rate br 9600 Baud Rate = 9600

br 2400 Baud Rate = 2400

6. Counting mode SAMP 0 Counting mode Disable

SAMP 1 Counting mode Enable

Upon programming completion, the instrument will count down 9..8..7..6..5..4..3..2..1..0
and return to the weigh mode.

Section 3: Programming

Note 1: Single print per weighment. Scale must return to zero (0) before the next print cycle

will occur.

= Select

50778 9 07/10 -- Rev. 6

A. Function Keys

= [AutoTare] = Enter

B. Calibration Procedure

1. Remove jumper JP3 and place on only one pin to calibrate the scale.

Displays: Definition:

2. Press and hold [UNITS], [ZERO], or [AutoTare] while
powering ON. The system goes to Calibration mode. CAL

3. Press the [AUTOTARE] key to select the AUTO ZERO mode AO 0 None
Press the [UNITS] key to select the desired choice. AO 1 AZT 0.6d

AO 2 AZT 1.0d
AO 3 AZT 2.0d

4. Press the [AUTOTARE] key to step to the WEIGHING UNITS Unit.LB lbs
mode. Press the [UNITS] key to select weighing units in Unit.kG kg
lb or kg mode.

5. Press the [AUTOTARE] key to step to the CAPACITY mode. C XXXXX
Press the [UNITS] key to select the appropriate Capacity.

Section 4: Calibration

= Select

`

50778 10 10/05 -- Issue #2

6. Press the [AutoTare] key to go to the division size mode. d=0.01
Press the [UNITS] key to select the appropriate division size. d=0.02

d=0.05
d=0.1
d=0.2
d=0.5

7. Press the [AUTOTARE] key to go to SPAN mode. 12222
(Offset value to be displayed around 5000 ~ 50000)

8. Press the [ZERO] key to set the display to zero. 0

9. Put on the calibrating weight in lb or kg. 122225
(Span value to be 100000 ~ 250000 at full capacity)

10. Press the [AUTOTARE] key and the instrument will 600

cycle through a list of permissible weights. When the
weight on the scale is displayed, press the [AUTOTARE] key.

11. The calibration is now complete, install the JP3 to secure the calibration.

Note: Step 6 is available only in scales with serial number S05159000150 and above.

50778 11 07/10 -- Rev. 6

A. Function keys

Turns instrument On.

Turns instrument Off

Used to select parts sample sizes of 10, 20, 50, 100, and 200.

Captures a new zero reference for the scale.

Auto Tare. Captures the weight on scale as a tare weight. It will also switch the scale

from the Net mode to the Gross mode if the platform is unloaded.

Function key. Used for toggle switch between displayed Net weight or total number of

pieces counted based on the sample stored.

Pressing this key will transmit data to a connected peripheral device.

Pressing this key will toggle between pounds and kilograms.

CHARGE An LED on the front of the keypad illuminates when connected to ac power and also

indicates the battery is being recharged

Section 5: Operation

50778 12 07/10 -- Rev. 6

B. Operation

1. Taring

All models have taring capabilities up to their total weight capacity. To weigh a
sample in its container with the display showing the weight of the sample, use the
following tare procedure.

a. Place sample container on pan and then press the

b. Now place sample in its container.

c. When the balance is stable, the display shows the weight of the sample.

2. Counting Function

a. Counting feature must be enabled. It comes disabled from the factory.

b. Count the desired number of sample pieces (10, 20, 50, 100 or 200 total pieces )

key to display total count numbers of 10, 20, 50 or 100.

This number will cycle; press # of parts key again to select sample size once
it is displayed. The arrow at the bottom of the display will point to PCS.

d. You are now ready to perform parts counting of those specific pieces.

key for the total weight.

Repeat steps b through d for each type of piece to be counted.

key.

c. Press

Press the

50778 13 07/10 -- Rev. 6

A. Error message(s)

Symptom Cause Solution

Over load :
* Weighing range exceed > Unload scale or reduce preload

Underload :
* Weighing pan not in place > Ensure the weighing pan is

correctly installed and surrounding
parts are not touching

* Weighing range below zero > Set scale to zero

* Contact between weighing > Apply pre-load

Zeroing not possible : > Ensure that zeroing is performed

in the admissible range

Low Battery Condition > Plug AC/DC adapter to scale to
* Below 5.5Vdc allow the battery to recharge.

Section 6: Service and Maintenance

50778 14 07/10 -- Rev. 6

A. Replacement Parts List

Item P/N Description

1 24157 AC/DC Adapter 120VAC - 9Vdc @ 500 mA
2 24921 Battery
3 26205 Aluminum Load Cell, 50kg Cap., 2mV/V (60 lb.)
4 26206 Aluminum Load Cell, 75kg Cap., 2mV/V (100 lb.)
5 26207 Aluminum Load Cell, 100kg Cap., 2mV/V (150 & 200 lb.)
6 26208 Aluminum Load Cell, 200kg Cap., 2mV/V (250 & 300 lb.)
7 26209 Aluminum Load Cell, 150kg Cap., 2mV/V (200 & 250 lb.)
8 26210 Aluminum Load Cell, 200kg Cap., 2mV/V (300 lb.)

9 26211 Aluminum Load Cell, 250kg Cap., 2mV/V (400 lb.)
10 26212 Aluminum Load Cell, 300kg Cap., 2mV/V (500 & 600 lb.)
11 26213 Rubber Foot for Series II/III, 3/8” x 1-1/2” Threaded Stem

(Sm. Plat Size)

12 26214 Plastic foot for Series II/III, 1/2” x 2-1/2” Threaded Stem (Lg. Plat Size)

28200 Series III PCB
28202 Series III Overlay

Section 7: Parts

Note: There are no other serviceable parts available other than the item(s) listed above.

50778 15 07/10 -- Rev. 6

A. Specifications

Baud rate: 2400 / 9600
Parity: None
Data Bits: 8
Stop Bits: 1

B. Data Format

NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

G R SP x x x x x x x SP l/k b/g CR LF

N T SP x x x x x x x SP l/k b/g CR LF

T A SP x x x x x x x SP l/k b/g CR LF
Q T Y SP x x x x x x SP P C S CR LF

A P W 1 0 0 0 SP x x x x x x SP l/k b/g CR LF x

CR LF
CR LF

CR LF
CR LF

CR LF

Footnote(s): Characters designated by an “X” are characters 0~9

Leading Zeros are replaced with spaces “SP”.

C. Connections

DB-9 Male

Pin Description

2TX
5 GND

Appendix I: RS232 Specifications