Fairbanks FB2550 User Manual

5 (1)
Fairbanks FB2550 User Manual

Operators Manual

FB2550 SERIES

INCLUDES:

IN/OUT APPLICATION

NETWORK APPLICATION

© 2010-2012 by Fairbanks Scales, Inc.

51254

All rights reserved

Rev. 3 07/2012

Amendment Record

FB2550 SERIES INSTRUMENT

DOCUMENT 51254

Manufactured by Fairbanks Scales Inc. 821 Locust

Kansas City, Missouri 64106

Created

10/2010

 

Revision 1

05/2011

Released document

Revision 2

04/2012

Updated manual to Rev. 3.x Software. Added numerous

 

 

feature definitions and specification information.

Revision 3

07/2012

Added Network Application information and update images.

.

Disclaimer

Every effort has been made to provide complete and accurate information in this manual. However, although this manual may include a specifically identified warranty notice for the product, Fairbanks Scales makes no representations or warranties with respect to the contents of this manual, and reserves the right to make changes to this manual without notice when and as improvements are made.

It is the responsibility of the requesting party to develop, maintain, install, and connect networking devices and general network connectivity as it applies to the originating party’s network. No warranty or guarantee, expressed or implied, concerning the network, its design, its installation, or operational characteristics has been offered by Fairbanks Scales. Fairbanks Scales shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence, or strict liability arising in connection with the design, development, installation, or use of an intended network.

Trademarks

Award is a trademark of Award Software International, Inc.

CF and Compact Flash are trademarks of ScanDisk Corporation.

Microsoft, Microsoft Windows XP Pro, Windows XP Pro Embedded, and MS-DOS are either trademarks or registered trademarks of Microsoft Corporation.

Adobe, the Adobe logo, Acrobat, the Adobe PDF logo, Distiller, and Reader are either registered trademarks or trademarks of Adobe Systems Incorporated.

All other product names mentioned herein are used for identification purpose only and may be trademarks and/or registered trademarks of their respective companies.

© Copyright 2010-2012

This document contains proprietary information protected by copyright. All rights are reserved; no part of this manual may be reproduced, copied, translated, or transmitted in any form or by any means without prior written permission of the manufacturer.

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Table of Contents

SECTION 1: GENERAL INFORMATION ...................................................................

8

1.1. Description.................................................................................................................

8

1.2. Specifications.............................................................................................................

9

SECTION 2: GETTING STARTED ...........................................................................

11

2.1. Unpacking................................................................................................................

11

2.2. Equipment Location .................................................................................................

11

2.3. Safety ......................................................................................................................

12

2.4. Users’ Responsibilities.............................................................................................

12

SECTION 3: OPERATIONS .....................................................................................

13

3.1. Introduction...............................................................................................................

13

3.2. Key Functions ..........................................................................................................

14

3.2.1. Front Panel Keypad ......................................................................................................

14

3.2.2. External Keyboard.........................................................................................................

15

3.3. Proper Shutdown Procedure....................................................................................

16

3.4. Operational Procedures ...........................................................................................

17

3.4.1. Basic Operations Summary ...........................................................................................

18

3.5. Configuration Menu..................................................................................................

22

3.6. Operator Menu.........................................................................................................

23

3.6.1. Time and Date Format ..................................................................................................

23

3.6.2. Set Time and Date ........................................................................................................

24

3.6.3. Ticket Number ..............................................................................................................

24

3.6.4. Load Cell Diagnostics ...................................................................................................

26

3.6.5. Entering a New Tare Automatically................................................................................

27

3.6.6. Entering a New Tare using a Keyboard .........................................................................

27

3.7. Edit Customers ........................................................................................................

28

3.7.1. Adding or Editing Customers .........................................................................................

28

3.8. Editing Products.......................................................................................................

30

3.8.1. Adding or Editing Products ............................................................................................

30

3.9. Product Groups........................................................................................................

34

3.9.1. Adding or Editing Product Groups .................................................................................

34

3.10. Editing Tares..........................................................................................................

35

3.10.1. Adding or Editing Tares ...............................................................................................

36

3.11. Delete Incomplete Transactions.............................................................................

38

3.12. Reports ..................................................................................................................

40

3.12.1. Master File Reports.....................................................................................................

40

3.12.2. Transaction Reports ....................................................................................................

43

3.13.3. Summary Reports .......................................................................................................

47

3.12.4. Email Transaction .......................................................................................................

49

3.13. External Monitor.....................................................................................................

50

3.14. Audit Trail...............................................................................................................

51

3.14.1. Calibration Audit Trail ..................................................................................................

51

3.14.2. Configuration Audit Trail ..............................................................................................

51

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Table of Contents

SECTION 4: FB2550 CUSTOMIZATION .................................................................

52

4.1. Programmable Legends...........................................................................................

52

4.2. Programmable Prompts ...........................................................................................

54

4.3. Truck Image Type ....................................................................................................

55

4.4. Entry Sequence Prompts .........................................................................................

56

SECTION 5: INPUT/ OUTPUT.................................................................................

57

5.1. Introduction..............................................................................................................

57

5.2. Instrument Configuration - Printers ..........................................................................

57

5.3. Printer Switch Settings.............................................................................................

60

5.4. Printer Setup and Programming...............................................................................

61

5.4.1. OKI ML420 Printer Settings ...........................................................................................

61

5.4.2. HP P2055d Laserjet Printer Settings .............................................................................

65

5.4.3. iDP3550 Tape Printer Settings ......................................................................................

70

5.4.4. TM-U590 Ticket Printer Settings....................................................................................

71

5.4.5. TM-U295 Ticket Printer Settings....................................................................................

72

5.4.6. SP298 Printer Settings ..................................................................................................

73

5.4.7. SP700 Printer Settings ..................................................................................................

75

5.4.8. SP2000.........................................................................................................................

77

5.4.9. SP2200.........................................................................................................................

77

5.4.10. TM-U230.....................................................................................................................

78

5.5. Format Tickets .........................................................................................................

79

5.6. Serial Card (30921)..................................................................................................

83

5.7. Remote Display Setup and Configuration ................................................................

84

5.7.1. Serial 20mA Configuration (Multi-Function Board) .........................................................

84

5.7.2. Multi-Function Board 20 mA Wiring (J1) ........................................................................

86

5.7.3. Serial 20 mA Configuration (Serial Expansion Board) ....................................................

87

5.7.4. Serial Expansion Board 20 mA Wiring (TB1) .................................................................

88

5.8 Configure Outputs.....................................................................................................

89

5.8.1. Configuring an Output Data String.................................................................................

89

5.8.2. Two Methods of Formatting...........................................................................................

89

5.8.3. Method 1 – Pre-configured Output.......... .......................................................................

90

5.8.4. Method 2 - Customizing Output Data Strings .................................................................

97

5.9. Report Printer Configuration ..................................................................................

105

5.10. IP Output Configuration........................................................................................

106

5.11. RS-485 Configuration...........................................................................................

108

5.12. Network Parameters Configuration ......................................................................

110

5.13. 4-20MA Analog Card (30919)...............................................................................

112

5.14. Fieldbus Protocols and Formats...........................................................................

113

5.14.1. Transmission Methods ...............................................................................................

113

5.14.2. Communication Format ..............................................................................................

113

5.14.3. Handling Network Traffic ............................................................................................

113

5.15. Fieldbus Connections ..........................................................................................

114

5.15.1. Overview of Terms .....................................................................................................

114

5.15.2. DeviceNet (30923) .....................................................................................................

115

5.15.3. ControlNet (30924).....................................................................................................

117

5.15.4. Modbus (30925) .........................................................................................................

119

5.15.5. Profibus (30922) ........................................................................................................

121

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Table of Contents

SECTION 6: TRAFFIC LIGHT CONTROL ............................................................

123

6.1. Traffic Light Control................................................................................................

123

6.2. Threshold Weights .................................................................................................

128

6.3. Blind Counter .........................................................................................................

129

SECTION 7: VIDEO CAMERA PROGRAMMING ..................................................

131

7.1. Video Camera Setup...............................................................................................

131

7.2. Installing the Camera Without Factory Defaults .....................................................

131

7.2.1. Camera Setup..............................................................................................................

132

7.2.2. Axis Network Setup......................................................................................................

133

7.2.3. Resetting to the Axis Factory Defaults ..........................................................................

135

7.3. Video Camera Programming..................................................................................

136

SECTION 8: SERVICE AND MAINTENANCE ......................................................

139

8.1. Database Maintenance ...........................................................................................

139

8.1.1. Database Backup.........................................................................................................

139

8.1.2. Database Restore ........................................................................................................

145

8.1.3. Re-Index Database ......................................................................................................

149

8.1.4. Transaction Data Backup Days Reminder ....................................................................

150

8.2. Troubleshooting – Loopback Test for Serial Ports..................................................

151

SECTION 9: NETWORK APPLICATION CONFIGURATION ................................

153

9.1. Introduction............................................................................................................

153

9.2. Standard Network Setup........................................................................................

153

9.2.1. Record Keeping ...........................................................................................................

154

9.2.2. Network Connections ...................................................................................................

155

9.2.3. Testing Connectivity.....................................................................................................

155

9.3. Network Setup Procedure ......................................................................................

156

9.3.1. Network Terminal Name...............................................................................................

156

9.3.2. Synchronizing this Terminal .........................................................................................

157

APPENDIX I: FIELDBUS INTERFACE REFERENCE DATA ................................

159

A. Introduction ..............................................................................................................

159

B. Hardware Specifications...........................................................................................

159

C. Software Specifications ............................................................................................

160

D. Field Bus Data Representation.................................................................................

163

E. Status/Command Word Bit Usage ............................................................................

168

APPENDIX II: DATA OUTPUT ...............................................................................

174

A. Remote Display Output ............................................................................................

174

B. Configure Output ......................................................................................................

174

APPENDIX III: SMA PROTOCOL ..........................................................................

180

A. Standard Scale Response Message.........................................................................

180

B. Examples .................................................................................................................

181

APPENDIX IV: 20MA CODES ................................................................................

182

APPENDIX V: REMOTE SWITCHES .....................................................................

184

APPENDIX VI: REMOTE SERIAL COMMUNICATION COMMANDS ...................

185

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Section 1: General Information

1.1. DESCRIPTION

The FB2550 is a modular designed instrument, configurable and upgradable using

Printed Circuit Modules.

Each module provides a specific scale or I/O functionality to the weighing system.

The FB2550 instrument has four enclosure styles.

Desktop Panel Mount Rack Mount NEMA 4

STANDARD FEATURES

7” full-color display

Multiple/ Expandable serial ports

Ethernet

Built-in reporting functions

SQL database

IP Camera interface with onscreen image

Touch screen operation

Stainless steel and aluminum desktop NEMA 12

Integrated web server

Programmable F-key Prompts

 

 

 

 

 

 

 

 

Figure 1 – FB2550 Block Diagram

NOTE: Any combination of eight (8) modules can be installed, restricted to this maximum number. Possibly even less, depending on the module kit type.

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Section 1: General Information

 

1.2. SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Enclosure

Desktop (30770), Panel Mount (31053), Rack Mount (31173),

 

 

 

 

 

NEMA 4 (31150)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BIOS

Award™ Software

 

 

 

 

 

 

 

RAM

1 GB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disk Storage

8 GB

 

 

 

 

 

 

 

 

Operating System

Windows XP Professional Embedded

 

 

 

 

 

 

 

 

 

 

Serial Outputs

Up to 12 serial ports and 4 built-in USB ports. The USB port on the

 

 

 

 

 

Multi-Function board is dedicated for a keyboard only.

 

 

 

Digital I/O

Up to 28 I/O

 

 

 

 

 

 

 

 

 

 

 

 

Ethernet Interface

PCI 10/100 Mbps Ethernet Complies with IEEE 802.3x Standards

 

 

 

Display

7” Diagonal Touch Screen LCD Color

 

 

 

 

 

 

 

 

 

 

 

 

 

Scale Interface Options

• Intalogix Technology

 

 

 

 

 

 

 

 

─ Intalogix Power Supply and Communications (30916)

 

 

 

 

 

─ Scale Interface Controller (30918)

 

 

 

 

 

 

 

─ External QMB Interface (30433)

 

 

 

 

 

 

 

─ External Intalogix Communication Board (28330)

 

 

 

 

 

 

Maximum of twenty (20) 1000 or twelve (12) 350

 

 

 

 

 

 

cells

 

 

 

 

 

 

 

 

 

─ External Dual Intalogix Communication Board (28333).

 

 

 

 

 

 

Up to forty (40) 1000 or twenty-four (24) 350 cells.

 

 

 

 

 

• Analog Technology.

 

 

 

 

 

 

 

 

 

─ A/D Convertor Load Cell Interface (31079)

 

 

 

 

 

 

Up to sixteen (16) 1000 or eight (8) 350 cells.

 

 

 

 

 

─ External Analog Load Cell Interface (29646).

 

 

 

 

 

 

Up to sixteen (16) 1000 or ten (10) 350 cells.

 

 

 

 

 

─ External Dual Analog Load Cell Interface (30124).

 

 

 

 

 

 

Up to sixteen (16 x 2 = 32) 1000 Ω, or ten (10 X 2 = 20)

 

 

 

 

 

 

350 cells.

 

 

 

 

 

 

 

 

 

 

Maximum of two (2) per FB2550.

 

 

 

Accessories

• Serial Interface (30921), including:

 

 

 

 

 

 

 

RS232

RS-485

– 20mA

 

 

 

 

 

• 4-20mA (30919)

 

 

 

 

 

 

 

 

 

• Mini keyboard (25498)

 

 

 

 

 

 

 

 

─ USB – 87 key

 

 

 

 

 

 

 

 

 

• Keyboard (31036)

 

 

 

 

 

 

 

 

 

─ USB – 104 key

 

 

 

 

 

 

 

 

 

• SVP/ Uninterruptible Power Supply (UPS) (15892)

 

 

 

 

 

─ 500 VA Rating

 

 

 

 

 

 

 

 

 

• Field Bus Gateway

 

 

 

 

 

 

 

 

 

ProfiBus (30922)

 

DeviceNet (30923)

 

 

 

 

 

ControlNet (30924)

 

ModBus (30925)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Section 1: General Information

1.2. SPECIFICATIONS, CONTINUED

Power Requirements

100 - 130 VAC @ 12A @ 60 Hz +/- 2 Hz

 

 

Separate and dedicated circuit.

 

 

Neutral to Ground voltage should be < 0.2 VAC

 

 

One Amp (1A) is typical. Twelve Amps (12A) is a fully equipped

 

 

model.

 

 

ETL Listed

Conforms to UL STD 60950-1.

 

CAN/CSA C 22.2 NO.60950-1-03.

Approvals

CC# 10-089

 

MC# AM-5805

 

 

 

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Section 2: Getting Started

2.1. UNPACKING

Follow these guidelines when unpacking all equipment:

Check in all components and accessories according to the customer's order.

Remove all components from their packing material, checking against the invoice that they are accounted for and not damaged.

Advise the shipper immediately, if damage has occurred.

Order any parts necessary to replace those which have been damaged.

Keep the shipping container and packing material for future use.

Check the packing list.

Collect all necessary installation manuals for the equipment and accessories.

Open the equipment and perform an inspection, making certain that all hardware, electrical connections, and printed circuit assemblies are secure.

Do not reinstall the cover if the final installation is to be performed after the pre-installation checkout.

2.2.EQUIPMENT LOCATION

Position the equipment with these points in mind:

Intense direct sunlight can harm the display.

Airborne particles can activate the touch screen.

Work areas should be relatively free from drafts and vibrations.

Do not locate near magnetic material or equipment/instruments which use magnets in their design.

Avoid areas which have extreme variations in room temperatures. Temperatures outside the instrument’s specifications will affect the weighing accuracy of this product.

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Section 2: Getting Started

2.3. SAFETY

Follow these safety precautions during operation:

Properly shut down the equipment and remove power before any cables or hardware is disconnected.

Unplug the power cord to the equipment after a proper shut down before servicing the equipment.

2.4.USERS’ RESPONSIBILITIES

All electronic and mechanical calibrations and/or adjustments required for making this equipment perform to accuracy and operational specifications should be performed by trained service personnel.

Absolutely no physical, electrical or program modifications other than selection of standard options and accessories are to be made to this equipment.

Electrical connections other than those specified may not be performed, and physical alterations (holes, etc.) are not allowed.

The equipment consists of printed circuit assemblies which must be handled using ESD handling procedures, and must be replaced as units.

Replacement of individual components is not allowed.

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Section 3: Operations

3.1. INTRODUCTION

Listed below are the options available for weighing.

Gross Weighing Only

Gross-Tare-Net Weighing

Gross Weighing or Gross-Tare-Net Weighing

Inbound / Outbound Weighing

Inbound / Outbound Weighing or Gross Weighing Only

Inbound / Outbound Weighing or Gross-Tare-Net Weighing.

Inbound / Outbound Weighing or Gross Weighing or Gross-Tare-Net Weighing.

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Section 3: Operations

3.2.KEY FUNCTIONS

3.2.1.FRONT PANEL KEYPAD

Key(s)

Function

0-9

Used to enter numeric data such as tares and IDs.

 

 

F1

Video On/ Video Off. This key will turn the camera image on or off if

 

cameras are enabled.

 

 

F2

Expand image. This will enlarge the camera image to a full display image.

 

Pressing it again will return the image to its normal size.

 

 

F3

Reprint Ticket. This key will permit the reprinting of a previously printed

 

ticket. This key will also function to pull up a list of items such as Loop,

 

Customer, or Product during the weighing process.

 

 

F4

Void ticket(s). Available at the Initial Weigh Screen when scale is at Zero.

 

 

F5

Power Off. This key turns the instrument off. The power cord must be

 

unplugged and plugged back in to power up the instrument. This key, while

 

in the configuration menu, performs a backup to the previous screen.

 

 

Enter

Will store or accept a data entry item.

 

 

Zero

Will Zero the scale

 

 

Units

Will toggle the Units

 

 

Print

Will initiate a print cycle.

 

 

Menu

Will open the Menu for the Configuration Home

 

 

Up Arrow

Navigate up.

 

 

Down Arrow

Navigate down.

 

 

Left Arrow

Navigate left.

 

 

Right Arrow

Navigate right.

 

 

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Section 3: Operations

3.2.KEY FUNCTIONS, CONTINUED

3.2.2.EXTERNAL KEYBOARD

Key(s)

Function

F1

Video On/ Video Off. This key will turn the camera image on or off if

 

cameras are enabled.

 

 

F2

Expand image. This will enlarge the camera image to a full display image.

 

Pressing it again will return the image to its normal size.

 

 

F3

Reprint Ticket. This key will permit the reprinting of a previously printed

 

ticket. This key will also function to pull up a list of items such as Loop,

 

Customer, or Product during the weighing process.

 

 

F4

Void ticket(s). Available at the Initial Weigh Screen when scale is at Zero.

 

 

F5

Power Off. This key turns the instrument off. The power cord must be

 

unplugged and plugged back in to power up the instrument. This key, while

 

in the configuration menu, performs a backup to the previous screen.

 

 

Pause Break

Will Zero the scale

 

 

Scroll Lock

Will toggle the Units

 

 

PrtSc SysRq

Will initiate a print cycle.

 

 

Home

Will open the Menu for the Configuration Home

 

 

ESC

Clear or restart, shrink or expand image

 

 

Ctrl + Shift + H

System Information

 

 

Alphanumeric keys

Used to enter various data. i.e. – truck id’s, products

 

 

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Section 3: Operations

3.3. PROPER SHUTDOWN PROCEDURE

C A U T I O N

FB2550 must be shut down properly!

Failure to shut down properly can result in corrupting essential software files necessary for proper operation, and may require replacement of the 8GB Flash Drive.

The FB2550 Instrument is best shut down when there is no weight on the scale. The instrument can also be shut down when there is weight on the scale.

When there is no weight on the scale, the POWER OFF (F5) notification displays.

There is no shut off notification for this.

Whenever there is weight on the scale, the F5 button is still active, but hidden.

A Shut Off Warning appears whenever F5 is pushed and there is weight on the scale.

The POWER OFF (F5) is inactive when any Service Programming is being completed.

1.Press the F5 key to begin the shut-down process.

2.After proper shut-down is complete, ALWAYS unplug the

Instrument from AC power.

Until the FB2550 is unplugged from AC power, it will continue to supply operating voltage to the instrument circuits.

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Section 3: Operations

3.3. PROPER SHUTDOWN PROCEDURE, CONTINUED

A T T E N T I O N !

After proper shut-down is complete, ALWAYS unplug the Instrument from AC power.

Until the FB2550 is unplugged from AC power, the Instrument is still powered.

W A R N I N G !

DO NOT CONNECT OR DISCONNECT WIRING FROM SCALE COMPONENTS WHILE THE FB2550 IS ENERGIZED.

FAIRBANKS SCALES

STRONGLY RECOMMENDS USING A SUITABLY SIZED UPS.

SVP/ Uninterruptible Power Supply (UPS) (15892), 500 VA Rating

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51254 Rev. 3

Section 3: Operations

3.4. OPERATIONAL PROCEDURES

3.4.1. BASIC OPERATIONS SUMMARY

GROSS WEIGHING

1.Press the ZERO key.

2.Drive the vehicle to be weighed on the platform.

3.Once the display stabilizes, press the

PRINT key.

– A Gross Weight ticket prints.

GROSS-TARE-NET WEIGHING

1.Press the ZERO key.

2.Drive the vehicle to be weighed on the platform.

a.Press either the KEY TARE or TARE button.

b.If KEY TARE is selected, enter the known Tare Weight on the keypad.

c.If TARE is selected, the weight on the display is captured as a Tare Weight.

3.Load the vehicle with product.

4.Press the PRINT key and a Gross-Tare-Net Ticket will be printed.

Mode Change – When a KEY TARE or TARE button is pressed, the scale automatically switches from the Gross Weighing Mode to the Gross-Tare- Net Mode.

5.To change the scale from the Gross-Tare-Net Mode back to the Gross Weighing Mode, press KEY TARE and enter a zero (0) from the keypad.

NOTE: If the display shows cell(s) failure, this indicates an error on the platform.

Check the platform for equipment, debris, or other materials and remove them. If this does not resolve the condition, call for service.

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Section 3: Operations

3.4.1. BASIC OPERATIONS SUMMARY, CONTINUED

INBOUND/OUTBOUND WEIGHING

The INBOUND/OUTBOUND Mode follows these steps.

1.With the indicator powered up, press the ZERO key.

2.Drive the vehicle onto the platform, whether it is either full or empty.

3.Press the INBOUND key.

The Indicator displays the LOOP ID NUMBER on the screen, then also prints it on the Transaction Ticket.

4.Drive off the scale and process the trailer, by either filling up or emptying it.

5.The same vehicle returns to the scale, either full or empty.

6.Press the OUTBOUND button.

7a. If it is known, enter the LOOP ID Number with the keypad, then press

ENTER.

OR

7b. If the Loop ID Number is not known, press the F3 key to open the full

INBOUND LIST.

The Inbound, Outbound and the Tare weighment amounts together make a COMPLETE TRANSACTION. Weighment of the empty vehicle is the STORED TARE. An Inbound Weighment without an Outboud Weighment is an INCOMPLETE TRANSACTION.

The list of Incomplete Transactions displays. 7. Select the correct LOOP ID number.

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Section 3: Operations

3.4.1. BASIC OPERATIONS SUMMARY, CONTINUED

If any input fields are empty, information can be added from this window.

An external keyboard is necessary to edit these windows.

9.Place the cursor in the empty field, then while in either the Customer or Product field, press ENTER on the keyboard.

If a window box appears, indicating the value entered does not currently exist follow steps 10-14 otherwise select ENTER to accept your entry.

10.To add it, select YES.

11.Input the SUPERVISOR or

Service PASSWORD when prompted.

12.Click the EDIT button to change Customer or Product input fields.

13.Input the correct information in fields.

14.Press the ENTER key.

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Section 3: Operations

3.4.1. BASIC OPERATIONS SUMMARY, CONTINUED

15.A pop-up message asks “Do you want to Add it?” [In the Instrument database].

16.Click the YES button, and the editing window displays.

NOTE: See 3.7. EDITING CUSTOMERS thru 3.8. EDITING PRODUCTS for complete details about how to set these up.

17.Enter or edit any of the current information within these fields.

18.Click the SAVE button

Select BACK: EXIT to return to the Weight Window.

19.Proceed with weighing

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Section 3: Operations

3.5. CONFIGURATION MENU

The FFB2550 Instrument Program provides an intuitive means for configuration and programming.

Remote configuration of the instrument using a Network interface is also possible.

There are three levels of access: Standard Users, Supervisors, and Service Technicians.

No LOGIN is required for standard Scale Operators.

Supervisors and Service personnel must LOGIN to gain access to the

CONFIGURATION menu.

 

HOME

Returns the operator to the Configuration Home page

 

AUDIT TRAIL

 

Identifies how many times and when changes have

 

 

been made to the scale’s Calibration or Configuration

 

 

 

settings.

 

 

 

 

 

OPERATOR MENU

 

User access for Time/Date, Ticket Number, Load Cell

 

 

Diagnostics, and Keyboard Tare entries.

 

 

 

 

CONFIGURATION MENU

 

Supervisor access to communications programming and

 

 

 

 

functions, ticket formats, programmable legends and

 

 

 

prompts, camera inputs and weight threshold.

 

RETURN TO WEIGHING

 

Returns the user to the Weighing Display Screen.

 

 

 

 

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3.6. OPERATOR MENU

The OPERATOR MENU allows basic operations of the instrument.

Allows access to change the time, date, ticket number, and the formatting of the time and date.

Allows basic diagnostics of the load cells in the scale(s), with beneficial information for scale operations.

Selecting BACK: HOME returns to the Configuration Home Menu.

3.6.1. TIME AND DATE FORMAT

1.Select TIME FORMAT from the choices noted below.

H:M

H:M:S

HH:MM

HH:MM:SS

2.Open the AM/PM option, which permits 12 hour or 24 hour format.

3.Touch the DATE FORMAT, and then select best one for the company’s needs.

4.Select one available DATE

SEPERATOR formats include(SPACE), /, and –.

5.Press the SAVE CHANGES button when any changes are made, or they will be lost.

Select BACK: OPERATOR MENU to return to the Operator Menu.

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3.6.2. SET TIME AND DATE

1.Enter the YEAR option by typing the correct year into the box next to the legend.

2.Enter the MONTH option by typing the correct year into the box next to the legend.

3.Enter the DAY option by typing the correct year into the box next to the legend.

4.Enter the HOUR option by typing the correct year into the box next to the legend.

5.Enter the MINUTE option by typing the correct year into the box next to the legend.

6.Press the SAVE CHANGES button when any changes are made, or they will be lost.

Select BACK: OPERATOR MENU to return to the Operator Menu.

3.6.3. TICKET NUMBER

1.Enter the TICKET NUMBER by typing the correct value into the box next to the legend.

Allows a maximum entry of six (6) digits.

2.Enter the MACHINE ID by typing the correct value into the box next to the legend.

This value is used for customer identification purposes if required.

Default = 1

3.Press the SAVE CHANGES button when any changes are made, or they will be lost.

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Select BACK: OPERATOR MENU to return to the Operator Menu.

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3.6.4. LOAD CELL DIAGNOSTICS

Instruments equipped with Intalogix® technology have load cell diagnostics features for easier troubleshooting capabilities.

1.To view the diagnostic information, select the correct scale.

Select BACK: OPERATOR MENU to return to the Operator Menu.

A. Scale ID x Diagnostics

The diagnostic screen gives a quick snapshot of how each load cell is performing.

CELL: Identifies the load cell in the scale platform.

STATUS: Compares the load cell output to stored calibration values and posts a GOOD or BAD condition.

COUNTS: Displays the load cell’s current counts.

GHOST: Ability to electronically “mimic” or duplicate a l oad cell if equipped with an IntalogixInterface for load cell communications (preventing system failure and/or shutdown).

FLAG: Visual flags “ * ” are used to identify problem load cell(s) on diagnostic screen until flag is manually cleared This improves the ability to identify intermittent issues.

Select BACK: CELL DIAGNOSTICS to return to the Cell Diagnostics Menu.

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3.6.5. ENTERING A NEW TARE AUTOMATICALLY

1.Enter the TARE ID numeric value to store and recall a tare weight saved.

The Tare Weight value is either what is currently on the scale, or was entered previously.

This value cannot be edited.

2.Select the correct UNITS value.

A Tare Date generates automatically when the Tare is entered.

The Manual Tare option is not used in this programming menu.

3.Enter the VEHICLE

DESCRIPTION.

This is a unique description or label for the tare weight, and how it is associated.

3.6.6. ENTERING A NEW TARE USING A KEYBOARD

1.Enter a new TARE ID numeric value to save and recall the tare Weight.

2. Enter the TARE WEIGHT manually using the keyboard.

3.Select the UNITS for the new Tare.

The Tare Date records the date and time the tare generates automatically.

The Manual Tare is a flag designating the tare is manually entered.

4.Enter the VEHICLE DESCRIPTION.

This is a unique description or label for the tare weight, and how it is associated.

5.Press the SAVE CHANGES button when any changes are made, or they will be lost.

Select BACK: OPERATOR MENU to return to the Operator Menu.

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3.7. EDIT CUSTOMERS

The FB2550 Instrument stores customer’s name and address, as well as information used for reporting accumulated weights.

3.7.1. ADDING OR EDITING CUSTOMERS

1.Select LOGIN.

2.Enter the Supervisor Password or Service Password.

3.Select the CONFIGURATION

MENU

4. Press DATABASE EDITORS.

5. Select EDIT CUSTOMERS.

The first time a customer will be entered, the screen will appear as shown.

6a. Press the NEW CUSTOMER button.

OR…

6b. Select the existing customer record which needs editing or updating.

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3.7.1. ADDING OR EDITING CUSTOMERS, CONTINUED

7.Enter the unique customer number in the CUSTOMER ID data entry box.

When selecting a preexisting Customer, the Customer ID will generate automatically.

The TOTAL data entry box is automatically populated and updated at every weighment that uses the Customer ID Value.

This provides a running total of Net weight for each customer.

8.Input any pertinent company information in the ADDRESS 1 THRU 4 data entry boxes.

Include customer names, addresses, telephone numbers, fax numbers, and point-of-contact names.

Press the SAVE CHANGES button when any changes are made, or they will be lost. Select BACK: DATABASE EDITORS to return to the Database

Editors menu.

OR

Select BACK: EDIT CUSTOMERS to return to the the Edit Customers menu.

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3.8. EDITING PRODUCTS

The FB2550 Instrument can store a great deal of information about products.

The product id, conversion factor, conversion factor units, and number of decimal places are entered as information used for reporting such as accumulated weights.

This menu adds new product or edits existing product.

A Supervisor or Service level access is required to add or edit the products.

3.8.1. ADDING OR EDITING PRODUCTS

1.Select LOGIN.

2.Enter the Supervisor Password or Service Password.

3.Select the CONFIGURATION

MENU.

4.Click on the DATABASE EDITORS button.

5. Select EDIT PRODUCTS.

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