Fairbanks PR 5410 User Manual
OPERATION MANUAL
X Series
Process Indicator
© 2008 by Fairbanks Scales, Inc.
All rights reserved
PR 5410
51207
Revision 1 10/08
Disclaimer
Every effort has been made to provide complete and accurate information in this
manual. However, although this manual may include a specifically identified
warranty notice for the product, Fairbanks Scales makes no representations or
warranties with respect to the contents of this manual, and reserves the right to make
changes to this manual without notice when and as improvements are made.
Fairbanks Scales shall not be liable for any loss, damage, cost of repairs, incidental
or consequential damages of any kind, whether or not based on express or implied
warranty, contract, negligence, or strict liability arising in connection with the design,
development, installation, or use of the scale.
© Copyright 2008
This document contains proprietary information protected by copyright. All rights are
reserved; no part of this manual may be reproduced, copied, translated or
transmitted in any form or by any means without prior written permission of the
manufacturer.
10/08 2 51207 Revision 1
Table of Contents
Table of Contents
1 Warnings and Safety Precautions............................................................................. 10
1.1 I
NTENDED USE
1.2 I
NITIAL INSPECTION
.........................................................................................................................10
..................................................................................................................10
1.3 B
EFORE COMMISSIONING
1.3.1 Installation 10
1.3.2 Opening the Instrument 10
1.3.3 Grounding and Shock Prevention PR 5410/00 11
1.3.4 Grounding and Shock Prevention PR 5410/01 11
1.3.5 Power Connection and Power Supply PR 5410/00 11
1.3.6 Power Connection 24 VDC PR5410/01 11
1.3.7 Failure and Excessive Stress 11
1.3.8 Important Note 11
.........................................................................................................10
2 Process Indicator ....................................................................................................... 12
2.1 O
2.2 H
2.3 D
VERVIEW OF THE INSTRUMENT
OUSING
ISPLAY AND CONTROLS
2.3.1 Display 14
2.3.2 Front-Panel Keys 14
2.3.3 Selection Using the Navigation Keys (VNC) 15
2.3.4 Tool Tip (VNC) 15
2.3.5 System Messages during Input (VNC) 16
2.3.6 Overview of Accessories 17
2.3.7 Plug-in Cards 18
..................................................................................................................................13
................................................................................................12
..........................................................................................................14
3 Installing the Instrument and Plug-in Cards ............................................................ 19
3.1 M
ECHANICAL PREPARATION
.....................................................................................................19
3.2 H
3.3 M
3.4 A
3.5 C
ARDWARE CONSTRUCTION
AIN BOARD
3.3.1 Network Port 20
3.3.2 Standard RS-232 Interface 20
3.3.3 Optocoupler Inputs 22
3.3.4 Optocoupler Outputs 23
CCESSORIES
3.4.1 Installing Plug-in Cards 24
3.4.2 Cable Connection in the D-Sub Connector Mating Plug 25
3.4.3 PR 5510/02 Serial I/O 26
3.4.4 PR 5510/04 Serial I/O 27
3.4.5 PR 5510/07 Analog Input/Output Card 31
3.4.6 PR 5510/08 BCD Output (Open Emitter) 33
3.4.7 PR 5510/09 BCD Output (Open Collector) 36
3.4.8 PR 5510/12 6 Optocoupler Inputs / 12 Optocoupler Outputs 41
3.4.9 PR 1721/31 Profibus Interface 46
3.4.10 PR 1721/32 Interbus Interface 47
3.4.11 PR 1721/34 DeviceNet Interface 48
3.4.12 PR 1721/37 EtherNet/IP Schnittstelle 49
3.4.13 PR 5510/14 ModBus TCP Interface 51
ONNECTING LOAD CELLS
3.5.1 Connecting a Load Cell with 4-Wire Cable 52
3.5.2 Connecting PR 6221 Load Cells 52
............................................................................................................................19
..........................................................................................................................24
.....................................................................................................19
.......................................................................................................52
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Table of Contents
3.5 C
ONNECTING LOAD CELLS, CONTINUED
3.5.3 Connecting up to 8 Load Cells (650 Ohms) Using 6-Wire Connecting Cable 53
3.5.4 Connecting Load Cells with External Supply 54
3.5.5 Connecting Load Cells via Intrinsically Safe Load Cell Interface PR 1626/60 55
3.5.6 Connecting Platforms (CAP...) 56
4 Commissioning...........................................................................................................57
4.1 D
4.2 S
4.3 C
4.4 O
4.5 C
4.6 E
4.7 C
ATA PROTECTION/POWER FAILURE
4.1.1 CAL Switch 57
WITCHING ON THE INSTRUMENT
4.2.1 Display Test 58
4.2.2 Front-Panel Key Test 58
4.2.3 Resetting the Instrument to the Factory Settings 58
4.2.4 Setting the Network Address Using Front-Panel Keys 59
4.2.5 Viewing the Network Address via Front-Panel Keys 59
4.2.6 Searching the Instrument in the Network Using 'IndicatorBrowser' 59
4.2.7 Loading New Software 60
ONFIGURATION AND CALIBRATION USING FRONT KEYS
4.3.1 Meaning of Front Keys 61
4.3.2 Entering Date and Time 61
4.3.3 Parameter Table 62
4.3.4 New Calibration using Front Keys 64
4.3.5 Subsequent Change of Deadload using Front Keys 65
4.3.6 View Calibration Data 65
4.3.7 View Calibration Data for Deadload and Maximum Load 66
4.3.8 PIN Code 66
PERATION USING A
4.4.1 Operation Using the VNC Program 67
4.4.2 Operation Using Internet Browser 68
4.4.3 INFO Function 69
4.4.4 Setup Function (VNC) 70
4.4.5 Setup Menu (VNC): Overview 70
4.4.6 Calibration Menu 71
ALIBRATION
4.5.1 Displaying Calibration Data 72
4.5.2 Selecting the Calibration Mode 73
4.5.3 Determining the Maximum Capacity (Max) 74
4.5.4 Determining the Scale Interval 75
4.5.5 Determining the Dead Load 75
4.5.6 Calibration with Weight (by Load) 76
4.5.7 Calibration with mV/V Value 77
4.5.8 Calibration with Load Cell Data (“Smart Calibration“) 78
4.5.9 Subsequent Dead Load Correction 79
4.5.10 Linearization 80
4.5.11 Test Value Determination / Display 80
4.5.12 Finishing / Saving the Calibration 81
4.5.13 Parameter Input 81
RROR MESSAGES
4.6.1 Measuring Circuit Error Messages 85
4.6.2 General Error Messages 85
ONFIGURING GENERAL PARAMETERS
4.7.1 Date and Time 86
4.7.2 Serial Ports 86
4.7.3 SMA Protocol 88
4.7.4 EW Protocol 88
4.7.5 Operating Parameters 89
4.7.6 Printing Parameters 90
...........................................................................................................................72
PC .......................................................................................................... 67
...................................................................................................................85
........................................................................................57
..............................................................................................58
...........................................................61
.....................................................................................86
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Table of Contents
4.7 C
4.8 L
4.9 A
4.10 A
4.11 C
4.12 MODBUS / J-BUS P
ONFIGURING GENERAL PARAMETERS, CONTINUED
4.7.7 Fieldbus Parameters 91
4.7.8 Network Parameters 92
IMIT VALUES, DIGITAL INPUTS AND OUTPUTS
4.8.1 Conditions for Limit Values and Digital Inputs, States for Outputs 93
4.8.2 Configuring Digital Inputs and Outputs 94
4.8.3 Configuring Outputs 94
4.8.4 Configuring Inputs 95
4.8.5 Configuring Limit Values 97
4.8.6 BCD Output 99
NALOG OUTPUT
4.9.1 Adapting the Analog Output 101
LIBI MEMORY
ONFIGUREIT PROFESSIONAL
4.11.1 Installation 103
4.11.2 Program Start 105
4.11.3 107
4.11.4 Transfer Dataset from Instrument to PC 108
4.11.5 Store Current Dataset on PC 108
4.11.6 Store Current Dataset or Selected Parameters in the Instrument 110
4.11.7 Reset the Instrument to Factory Default 110
4.11.8 Exporting a Dataset as Printable File 110
4.11.9 Operation of the Instrument via Browser (VNC) 111
4.11.10 Closing the Program 111
4.12.1 Communication 112
4.12.2 Function 1 or 2: Reading n Bits 113
4.12.3 Function 3 or 4: Reading n Successive Words 113
4.12.4 Function 5: Writing a Bit 114
4.12.5 Function 6: Writing a Word 114
4.12.6 Function 8: Diagnosis 115
4.12.7 Function 15: Writing n Successive Bits 115
4.12.8 Function 16: Writing n Successive Words 116
4.12.9 MODBUS / J-BUS Error Messages 116
4.12.10 MODBUS / J-BUS Word Addresses 117
...................................................................................................................100
.......................................................................................................................102
.................................................................................................103
ROTOCOL
...............................................................................................112
..........................................................................93
5 SMA Protocol............................................................................................................ 118
5.1 G
5.2 D
5.3 SMA C
5.4 SMA R
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ENERAL
ESCRIPTION OF USED SYMBOLS
5.3.1 Requesting a Weight 119
5.3.2 Controlling the Scale 120
5.3.3 Scale Diagnosis 121
5.3.4 Scale Data 122
5.3.5 Scale Information 122
5.3.6 Escape Command 122
5.4.1 Standard Reply 123
5.4.2 Reply with Unknown Command 124
5.4.3 Reply in Case of Communication Error 124
5.4.4 Reply with Diagnosis Command 124
5.4.5 Reply with ‘A’ and ‘B’ Command 125
5.4.6 Scale Reply with ‘I’ and ‘N’ Commands 126
5.4.7 Communication Error 126
...............................................................................................................................118
...........................................................................................118
OMMAND SET
EPLY MESSAGES
..............................................................................................................119
.........................................................................................................123
Table of Contents
6 PR 1612 Commands .................................................................................................127
6.1 Main commands for indicator function 127
6.2 Error Messages for PR 1612 Commands 127
7 Fieldbus Interface.....................................................................................................128
7.1 F
IELDBUS INTERFACE PROTOCOL
7.1.1 Write Window (Input Area) 129
7.1.2 Read Window (Output Area) 129
7.1.3 Reading and Writing Data 129
7.2 D
7.3 F
ESCRIPTION OF THE
7.2.1 Input Area 130
7.2.2 Output Area 131
7.2.3 Reading and Writing Register via Fieldbus 132
7.2.4 Example: Reading the Gross Weight 134
IELDBUS REGISTER
7.3.1 Register 0: IO Status Bits for Reading 135
7.3.2 Register 1: Scale Status 135
7.3.3 Register 2: State of State-Controlled Action Bits 136
7.3.4 Register 3: State of Edge-Controlled Action Bits 136
7.3.5 Register 4: Calibration Information, Error Byte 136
7.3.6 Register 5: Device Type and Software Release 137
7.3.7 Register 6: Board Number 137
7.3.8 Register 7: (Reserved) 137
7.3.9 Register 8 ...15: Weight Data 137
7.3.10 Register 20: Weight Data 137
7.3.11 Register 22 ... 27: Limit Values (Read/Write) 137
7.3.12 Register 30, 31: Fixed Values (Read/Write) 138
7.3.13 Register 80 ... 89: State-Controlled Action Bits (Write) 138
7.3.14 Register 112 ... 121: Transition-Controlled Action Bits (Write) 138
I/O A
...........................................................................................................................135
...........................................................................................128
REA (READ / WRITE WINDOW
).......................................................130
8 Global SPM Variables...............................................................................................139
9 Configuration print-out.............................................................................................141
10 Repairs and Maintenance.........................................................................................142
10.1 B
ATTERY FOR DATE/TIME
10.1.1 Battery Replacement 142
10.1.2 Solder Work 142
10.1.3 Cleaning 142
....................................................................................................... 142
11 Disposal.....................................................................................................................143
12 Specifications ...........................................................................................................144
12.1 I
NSTRUCTIONS FOR USE OF 'FREE SOFTWARE
12.2 G
12.3 E
ENERAL DATA
12.2.1 Backup Battery for Time/Date 144
12.2.2 Power Supply PR 5410/00 144
12.2.3 Power Supply PR 5410/01 144
FFECT OF AMBIENT CONDITIONS
12.3.1 Environmental Conditions 145
12.3.2 Electromagnetic Compatibility (EMC) 145
12.3.3 RF Interference Suppression 145
.....................................................................................................................144
..........................................................................................145
'.......................................................................144
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Table of Contents
12.4 W
12.5 M
12.6 U
EIGHING ELECTRONICS
12.4.1 Load Cells 145
12.4.2 Principle 146
12.4.3 Accuracy and Stability 146
12.4.4 Sensitivity 146
ECHANICAL DATA
12.5.1 Construction 146
12.5.2 Dimensions 146
12.5.3 Weight 146
SE IN LEGAL-FOR-TRADE MODE
12.6.1 Documentation for Verification on the Enclosed CD 147
12.6.2 Additional Instructions 147
........................................................................................................145
................................................................................................................146
...........................................................................................146
13 Index.......................................................................................................................... 148
10/08 8 51207 Revision 1
Section 1: Warnings and Safety Precautions
1 Warnings and Safety Precautions
This instrument has been built and tested in compliance with the safety
regulations for measuring and control instrumentation for protective class I
(protective earth connection) according to IEC 1010/ EN61010 or VDE 0411. The
instrument was in perfect condition with regard to safety features when it left the
factory. To maintain this condition and to ensure safe operation, the operator
must follow the instructions and observe the warnings in this manual.
1.1 I
NTENDED USE
The instrument is intended for use as an indicator for weighing functions. Product operation,
commissioning and maintenance must be performed by trained and qualified personnel who are
aware of and able to deal with the related hazards and take suitable measures for self-protection.
The instrument reflects the state of the art. The manufacturer does not accept any liability for
damage caused by other system components or due to incorrect use of the product.
1.2 I
NITIAL INSPECTION
Check the content of the consignment for completeness and inspect it visually for signs of damage
that may have occurred during transport. If there are grounds for rejection of the goods, a claim must
be filed with the carrier immediately and the sales or service organization must be notified.
1.3 B
EFORE COMMISSIONING
Visual inspection:
Before commissioning and after and storage or transport, inspect the instrument
visually for signs of mechanical damage.
1.3.1 Installation
The front panel of the instrument housing meets IP65. It is suitable for mounting in any position. To
ensure proper cooling of the instrument, make sure air circulation around the instrument is not
blocked. Avoid exposing the instrument to excessive heat; e.g., from direct sunlight. Ambient
conditions must be taken into account at all times. The instrument is suitable for control
cabinet/panel mounting.
1.3.2 Opening the Instrument
Working on the instrument while it is switched on may have life-threatening
consequences.
Disconnect the instrument from the supply voltage. Any time covers or parts are
removed, live parts or terminals may be exposed.
CAUTION:
DANGER OF
Capacitors in the unit may still be charged also after disconnecting the unit from
all voltage sources.
DEATH
This instrument contains electrostatic sensitive components. For this reason, an equipotential
bonding conductor must be connected when working on the open instrument (antistatic protection).
10/08 10 51207 Revision 1
Section 1: Warnings and Safety Precautions
1.3.3 Grounding and Shock Prevention PR 5410/00
The instrument must be connected to protective earth via a protective earth conductor (PE) in the
power connector. The power cable contains a protective earth conductor which must not be
interrupted inside or outside the unit (e.g., by using an extension cable that does not have a
protective earth connection). The PE conductor is connected to the back panel of the housing inside
the instrument.
1.3.4 Grounding and Shock Prevention PR 5410/01
The back panel of the housing must be connected to protective earth.
1.3.5 Power Connection and Power Supply PR 5410/00
The unit does not have a power switch and is ready for operation immediately after connecting the
supply voltage. Safe interruption of both supply voltage conductors must be provided for, either by
disconnecting the power connector or using a separate switch. The unit is equipped with a wide
range power supply and covers AC systems with a frequency of 50 Hz/60 Hz and a voltage range of
100 VAC to 240 VAC +10%/-15% automatically (without manual selection). The power supply is
protected against short circuits and overload, and switches off automatically in the event of failure.
When the electronic protection is triggered:
• Disconnect the unit from all voltage sources and wait at least one minute.
• Determine and eliminate the source of error.
• Re-connect the unit to the supply voltage.
1.3.6 Power Connection 24 VDC PR5410/01
The version PR5410/01 is designed for 24 V direct current.
The supply is done with two screw terminals (- 24V +), the instrument is protected
against wrong polarity.
The instrument is protected by a fuse in the + conductor on the back panel of the
housing.
1.3.7 Failure and Excessive Stress
If there is any reason to assume that safe operation of the instrument is no longer ensured, shut it
down and make sure it cannot be used. Safe operation is no longer ensured if any of the following is
true:
- The instrument is physically damaged
- The instrument does not function
- The instrument has been subjected to stresses beyond the tolerance limits (e.g., during storage
or transport).
1.3.8 Important Note
Make sure that the construction of the instrument is not altered to the detriment of safety. In
particular, leakage paths, air gaps (of live parts) and insulating layers must not be reduced. cannot
be held responsible for personal injury or property damage caused by an instrument repaired
incorrectly by a user or installer.
10/08 11 51207 Revision 1
Section 2: Process Indicator
2 Process Indicator
The instrument is equipped with a six-digit 7-segment display and additional status indication. Local
operation is performed using 6 double-function keys.
2.1 O
- Accuracy 10,000 e (Class III) for the weighing electronics
- High-speed conversion with response times from 10 Msec
- Weight indication with status by transflective 6-digit 7-segment display
- 6 function keys for front-panel operation
- Front panel rated to IP 65, back panel to IP30
- LAN adapter with 10/100 Mbit/sec (built-in)
- RS-232 interface, built-in; for connecting e.g. a printer or a remote indicator
- Expansion possible by addition of plug-in circuit boards (2 slots)
- Galvanically isolated interfaces (except RS-232, analog input and BCD output)
- Wide range power supply for 100 to 240 V AC, protection class I (protective earth)
- Version PR 5410/01 for 24 VDC direct current
- Plug-in connections on the back panel for load cells, inputs/outputs, LAN adaptor
- Suitable for mounting in a panel cut-out or a control cabinet
- Calibration using front keys or PC tool (Browser/VNC)
- Calibration using weights, by entering mV/V values,
- Software configuration of the interface cards, e.g. for remote display or printer
- Analog test for the weighing electronics
Communication protocols:
For the internal RS-232 or RS-232/-485 (see Accessories):
- Remote display
- Printer, standard or legal for trade
- JBUS/MODBUS (slave)
- SMA
- Asycom
Fieldbus slave with PR 1721/3x (see Accessories):
- Profibus-DP
- Interbus-S
- DeviceNet
- EtherNet/IP
or PR 5510/14 Ethernet for Modbus TCP/IP
VERVIEW OF THE INSTRUMENT
or directly, using load cell data ("smart calibration")
10/08 12 51207 Revision 1
Section 2: Process Indicator
2.2 H
The instrument has aluminium housing and a front panel compliant with IP 65. It is suitable for
installation in a control cabinet. Keypad, display and display board form a unit with the front panel. A
square cut-out is required for installation. The cable connectors are on the back panel of the
housing. A 6-pin plug-in terminal block is provided for connection of the load cells. The built-in serial
interface has a 9-contact D-Sub female connector. Network connection is possible via the built-in
RJ-45 LAN socket. 3 Optocoupler inputs and 3 Optocoupler outputs can be connected using plug-in
terminals.
The cut-outs for up to 2 plug-in cards are covered by dummy plates.
The power cable plugs into the built-in power connector (with fuse socket).
OUSING
Front view Side view
View from the back Panel cut-out
10/08 13 51207 Revision 1
Section 2: Process Indicator
2.3 D
The display permits indication of 6-digit weight values (digit height 18 mm) with decimal point and
polarity sign.
Possible units of mass are t, kg, g or lb.
ISPLAY AND CONTROLS
2.3.1 Display
Status indication Weight value Mass unit
Front keys (Indicator / navigation)
Gross weight display
(G with NTEP or NSC mode)
Net weight display Stability of the weight value
,
2.3.2 Front-Panel Keys
Indicator keys
Tare weight or fixtare display
Instrument settings, set-up Start printing
Taring, the current gross weight is
stored in the tare memory, provided
that:
- weight value is stable
- indicator not in error status
(function dependent on configuration)
The weight value is within +/- ¼ d of
zero
Range indication
Set gross weight to zero, provided
that:
- weight value is stable
- weight within zero setting range
(function dependent on
configuration)
Selection of display mode:
gross – net – tare weight
Calibration and parameter input using front keys is described in chapter 4.3 .
10/08 14 51207 Revision 1
Analog test, weighing function
Section 2: Process Indicator
2.3.3 Selection Using the Navigation Keys (VNC)
Press the down arrow key to scroll down, or the up arrow key to scroll up in a menu. Press
to select a menu item. To choose the desired setting for the selected menu, press or .
Press the key to exit a menu and continue the operation on the next higher level.
An arrow in front of a menu item indicates that there are menu sublevels. The menu item selected
by pressing is shown inversely.
Info
Show version
Show status
If the list of menu items is long, a vertical bar graph on the left (black and gray) shows which part of
the list is displayed.
WP A/Calibration
Measuretime
320 ms
Digital filter off
Test mode absolute
W & M
none
Standstill time 0.50 s
Standstill range 1.00 d
Availability of settings options (selectable with or ) is indicated by preceding double arrows .
WP A/Calibration
Measuretime
640 ms Press to select the measuring time.
2.3.4 Tool Tip (VNC)
The 'tool tip' indicates valid value ranges or important properties in a pop-up window, see example:
Press the key to select an item.
This is a warning, that the zero tracking is not activated, if the Zerotrack time is set to 0.
10/08 15 51207 Revision 1
Section 2: Process Indicator
2.3.5 System Messages during Input (VNC)
The following types of messages are displayed as confirmation prompts / warnings during input:
Question mark
A question mark indicates that a choice of options (e.g. [Save] for
saving or [Undo] for cancelling) is available.
“Stop“
Processing is in progress
Warning
An important indication that an action cannot be executed (e.g., if
saving is not possible because the CAL switch is closed). Read
the description and press [OK] to continue:
If an action takes a long time (e.g., Max for setting the full scale
deflection), a clock symbol is shown.
A warning is marked by three exclamation points.
Informational text
Execution message
The graphics are not always included when system messages are depicted in this manual.
10/08 16 51207 Revision 1
An informational text is marked by one exclamation point.
Successful execution of an action is indicated by a checkmark.
2.3.6 Overview of Accessories
Section 2: Process Indicator
10/08 17 51207 Revision 1
Section 2: Process Indicator
2.3.7 Plug-in Cards
On the main board, the PR 5410 Process Indicator can be fitted with up to 2 plug-in cards. Mounting
different types of cards on Slots 1 and 2 is mandatory (exception: PR 5510/04)!
If a card is fitted on Slot 4, only one more card may be mounted on Slots 1 or 2.
Product Function Position
PR 5510/02
2 serial RS-232 interfaces
PR 5510/04
1 serial RS-232 interface and
1 serial RS-485/RS-422 interface.
PR 5510/07
1 analog output,
4 analog inputs
PR 5510/08
BCD output
PR 5510/09
BCD output
PR 5510/12
6 optocoupler inputs and
12 optocoupler outputs
PR 5510/14
Ethernet
PR 1721/31
Profibus-DP slave
PR 1721/32
Interbus-S slave
PR 1721/34
DeviceNet slave
PR 1721/37
EtherNet/IP
For product details, see chapter 3.3.3 .
Protocols and parameters are adjustable
via software.
The serial RS-485/-422 interface is
configurable using DIL switches on the
card. Protocols can be selected via
software.
16-bit analog output, 0/4 - 20 mA.
Input: 4 channels with common ground,
3000 d resolution (max. 1 card)
Output: 5 decades + plus or minus sign or
3 bytes binary, open emitter. 1 input
Output: 5 decades + plus or minus sign,
or 3 bytes binary, open collector. 1 input
Digital interfaces electrically isolated via
optocouplers. Passive inputs and outputs.
10 / 100 Mbit/s Modbus TCP Slot 4
Profibus-DP to IEC 61158 with
max. 12 Mbit/s
Interbus-S slave with up to 2 Mbit/s Slot 4
DeviceNet slave with max. 500 kbit/s Slot 4
10 / 100 Mbit/s EtherNet/IP Slot 4
Slot 1 or 2
Slot 1 and/or
2
Slot 1 or 2
Slot 1 or 2
Slot 1 or 2
Slot 1 or 2
Slot 4
10/08 18 51207 Revision 1
Section 3: Installing the Instrument and Plug-In Cards
3 Installing the Instrument and Plug-in Cards
Before starting work, please read Chapter 1 and follow all instructions.
Further procedures:
• Check the consignment: unpack the components specific to the application.
• Safety check: inspect all components for damage.
• Make sure the on-site installation is correct and complete including cables, e.g. power cable fuse
protection, load cells, cable junction box, data cable, console/cabinet, etc.
• Follow the instructions for installation of the unit relating to application, safety, ventilation, sealing
and environmental influences).
• If necessary, mount the plug-in cards (instrument must be disconnected from all voltage
sources).
• Connect the cable from cable junction box or platform/load cell.
• If applicable: connect other data cables, power cable, etc.
• Connect the instrument power cable.
• Check the installation.
3.1 M
For cabinet or panel mounting, a corresponding cut-out for the housing must be provided (see
Chapter 2.2).
Have all required parts, technical documents and tools at hand for mounting. Secure the cable at
the place of installation; e.g., using cable ties. Remove the insulation from the cable ends, keep the
strands short and fit them with ferrules.
3.2 H
The electronics are contained on two printed circuit boards: the main board and the display board.
The display board is connected to the main board by a plug.
3.3 M
ECHANICAL PREPARATION
ARDWARE CONSTRUCTION
AIN BOARD
The lithium battery (under the
cover for the power supply) is
always activated and energizes
the calendar/clock module.
The main board holds the power
supply and Slots 1, 2 and 4 for
additional cards.
Load cell connector, serial
interface, LAN adaptor, CAL
switch as well as 3 inputs and
outputs are accessible on the
back panel.
Load cell
connector
10/08 19 51207 Revision 1
RS-232
LAN
CAL
3 inputs
3 outputs
45 socket on back panel of housing
Section 3: Installing the Instrument and Plug-In Cards
3.3.1 Network Port
The network port is built in as standard equipment. The port contains powerful TCP/IP connection
circuitry with transfer rates of 10 or 100 Mbit/sec. The LEDs on the connector indicate whether the
port is functioning.
Transfer rate: 10 Mbit/s, 100Mbit/s,
full / half duplex, auto-detection
Connection method: Point to point
Cable: CAT 5 patch cable, shielded twisted
pair
Cable impedance: 150 ohms
Electrical isolation: Yes
Cable length : Max. 115 m
Connection : RJ-
Remote operation of the PR 5410 indicator from the PC
is possible; install version 3.3.7 VNC program on the
PC. For setting the network address, see Chapter
4.2.4.
3.3.2 Standard RS-232 Interface
The instrument is provided with a built-in RS-232 interface that is accessible on the back panel of
the housing. This interface is configurable, and can be used, for example, for data transmission to
a remote display or a printer.
Number of
1
channels:
Type: RS-232, full duplex
Transfer rate: 300 to 115K2 bit/s
Parity: none, odd, even
Data bits: 7 / 8 bits
Input signal level: logic 1 (high) - 3 ... - 15 V
logic 0 (low) + 3 ... + 15 V
Output signal level: logic 1 (high) - 5 ... - 15 V
logic 0 (low) + 5 ... + 15 V
Number of signals: 2 output signals (TXD,
RTS)
2 input signals (RXD, CTS)
Electrical isolation: none
Cable type: shielded twisted pair
(e.g. LifYCY 3x2x0,20),
1 pair of wires for GND
Connection: 9-pin D-Sub socket (female) Cable length: max. 15 m
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Section 3: Installing the Instrument and Plug-In Cards
Connecting a Remote Display / Remote Terminal
A PR 1627 remote display or a PR 1628 remote terminal can be connected to the built-in RS-232
interface [Builtin RS232] or to the PR 5510/04 card.
Press -[Serial ports parameters]-[Remote display]-[Builtin RS232]-[Param] and select
[Baudrate] 4800. The baud rate now corresponds to the default settings of PR 1627 or PR 1628.
The following settings cannot be changed: [Bits] 7, [Parity] even and [Stopbits] 1.
If only one instrument is connected to a PR1627/8, [Mode] must be [single transmitter].
When connecting several instruments to a PR 1628 via an RS-232/RS-485 converter, selection for
display on PR 1628 is possible using addresses. For this purpose, select [multiple transmitters] as
[Mode] in all instruments, enter the instrument address under [Device Id] and the address of the
subsequent instrument under [Next Device Id].
Connecting a YDP12IS or YDP04IS Ticket Printer
The ticket printer YDP12IS-OCEUV or YDP04IS-OCEUV can be connected via [Builtin RS232]
interface or the RS-232 on card PR 5510/04.
If the printer is connected to the [Builtin RS232] port:
Press -[Serial ports parameter]-[Printer]-[Builtin RS232]-[Param] and configure the following
settings under [Protocol]: [RTS/CTS], [Baudrate]: 9600, [Bits]: 8, [Parity]: [none], [Stopbits]: 1 and
[Output mode]: [Raw].
The printer must be set to Line Mode (factory setting: Page Mode). Press the 'FEED' button to
change modes; please refer to the installation instructions delivered with the printer.
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Section 3: Installing the Instrument and Plug-In Cards
3.3.3 Optocoupler Inputs
The main board has 3 digital inputs for process control, electrically isolated by optocouplers, each
bipolar potential-free.
Number of inputs: 3 ( CH1, CH2, CH3 )
Input signal: Logic 0: 0 to 5 VDC or open
Logic 1: 10 to 31 VDC
Passive, external supply required
Input current: < 7 mA @ 24 V
< 3 mA @ 12 V
Protected against incorrect polarity
Electrical isolation: Yes, via optocoupler
Plug-in 7-pin screw terminal block,
Connection:
Cable: Shielded, max. 50 m
cable shield connected to housing
(terminal 14), max. 1.5 mm² cable.
Example: connection of a contact input
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Section 3: Installing the Instrument and Plug-In Cards
3.3.4 Optocoupler Outputs
The main board has 3 digital outputs for process control, electrically isolated by optocouplers, each
bipolar potential-free.
Number of outputs: 3 ( CH1, CH2, CH3 )
Output: Max. switching voltage: 31 VDC,
Protected against incorrect polarity
Max. switching current: 25 mA
Voltage drop @ 25 mA: 3 V
Passive, external supply required
Electrical isolation: Yes, via optocouplers
Plug-in 7-pin terminal block, cable
Connection:
Cable: Shielded, max. 50 m
shield connected to housing
(terminal 7), max 1.5 mm² cable
Example: connection of relay control
Example: connection of voltage output
The relay switches, when the
output is active (true). For
protection of the output circuit,
relays with free-wheel diode must
be provided.
When the output is active (true),
the output voltage goes from 24 V /
12 V to < 3 V . The load resistance
must be 2.2 kohms / 1 kohm.
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Section 3: Installing the Instrument and Plug-In Cards
3.4 A
The main board has two slots with identical pin allocation (34 contact pins in two rows of 17) and
another slot (34 contact pins in two rows of 17) for plug-in cards. The slot designations are “Slot 1 ...
2" and "Slot 4" (left). Up to 2 cards can be mounted. Accordingly, the back panel is provided with
two cut-outs for the retainer plates of the cards.
CCESSORIES
3.4.1 Installing Plug-in Cards
Before installing or removing a plug-in card, disconnect the instrument from all voltage
sources.
Installation (Slots 1-2, 4):
The flat cables plug into connectors (Slots 1
... 2, 4) on the main board. The cables are
polarized; i.e. incorrect polarity is precluded.
A description and examples of the various
cards and connections are given in Chapter
3.3.3 .
View from above, back panel connectors at the
bottom
Remove the dummies from the back panel (2
screws; M3) and replace them with the
retainer plates for the plug-in cards.
The flat-cable connectors must be inserted
into the corresponding slots on the main
board.
View from the back
After installation/modification, the plug-in cards are detected automatically.
To view a list of the installed plug-in cards, select -[Show HW-slots]:
Info/HW-Slots
Builtin RS 232 Built-in serial interface
Slot 1
Slot 2 -empty-
Slot 3 Builtin Digital I/O
Slot 4
PR
5510/04
PR
1721/31
RS 485/232 Slots (Slot 1 and 2) are identical
Profibus-DP
Built-in digital I/Os
Only Fieldbus cards
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Section 3: Installing the Instrument and Plug-In Cards
3.4.2 Cable Connection in the D-Sub Connector Mating Plug
The connections on the back panel are plug-in type. Keep the conductors as short as possible and
connect them to the terminals. The connector housings are conductive (metallized), i.e., part of the
shield, and must be fastened to the back panel by screws.
Mounting a cable:
• Open the connector housing (catches)
• Release and open the cable clamp
• Remove approx. 50-60 mm of the cable insulation
• Shorten the shield to 5 mm and bend it over the cable
sheath
• Remove 3mm wire insulation and connect it by soldering
• Insert the pin unit
• Put the cable under the cable clamp
The grounding tongue presses on the shield bent
backwards; the clamp presses on the cable sheath
• Close and tighten the cable clamp
• Check the strain relief
• Insert the mounting screws on both sides
• Close the connector housing (catches)
The shields must be connected to the metal housings on
both ends of the cable.
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Section 3: Installing the Instrument and Plug-In Cards
3.4.3 PR 5510/02 Serial I/O
The plug-in card contains two RS-232 channels (A and B), which can be used simultaneously and
independently. Max. 2 PR 5510/02 cards can be plugged in (Slot 1 ... 2). The relevant interface
parameters are adjustable in - [Serial ports parameter], no additional settings on the card are
required.
Internal connection:
Number of channels: 2
Type: RS 232, full duplex
Transfer rate: 300 to 19k2 bits/sec
Parity: No, odd, even
Data bits: 7 / 8 Bit
Signals RS 232:
Input signal level: logic 1 (high) - 3 ... - 15 V
Output signal level: logic 1 (high) - 5 ... - 15 V
Potential isolation: No
Cable length: max. 15m
Cable type:
34-pole connector socket
Output: TX, RTS
Input: RX, CTS
logic 0 (low) + 3 ... + 15 V
logic 0 (low) + 5 ... + 15 V
twisted pairs, screened
(e.g. LifYCY 3x2x0,20),
1 conductor pair for GND.
External connection:
2x D-Sub 9-pole socket
(female)
Accessories
(delivered with the
unit):
Dimensions:
(LxWxH):
Weight: appr. 30 g
The RS-232 can only be used as point to point connection. A max. cable length of 10-15m must not
be exceeded.
The PR5510/02 and the 'Builtin' comply with the standard pin allocation, i.e. they are equal in the
connecting diagrams. Accordingly, the RS232 connections are described only for the Builtin
Interface in this manual (see chapter 3.3.2 ).
2x connector counterpart D-Sub
9-pin (male)
incl. screening hoods
86 x 52 x 15 mm
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Section 3: Installing the Instrument and Plug-In Cards
3.4.4 PR 5510/04 Serial I/O
The plug-in card has two channels (1x RS-232 and 1x RS-422/485), which can be used
simultaneously and to a great extent independently. The RS-422/485 interface is electrically
isolated. Up to 2 PR 5510/04 cards (Slot 1 and 2) can be plugged in. The relevant interface
parameters can be configured under -[Serial ports parameter]; the DIL switch S101 must be set
for RS-422/485 additionally.
Internal connection:
Number of channels: 1x RS-232, 1x RS-422/485
Type: RS-232 full duplex
Transfer rate: 300 to 19k2 bit/s
RS-232C (V24)
signals:
RS-422/485 signals: TxA, RxA, TxB, RxB
Electrical isolation: RS-232: no, RS-422 / 485: yes
Cable length:
Cable type:
External connection:
34-contact socket terminal strip
RS-422/485 full duplex (4-wire)
*
RS-485 half duplex (2-wire)
*
Output: TXD, RTS, DTR
Input: RXD, CTS, DCD, RI
Max. 15m with RS-232
Max. 1000 m with RS-422 / 485
Shielded twisted pair
(e.g., LifYCY 3x2x0,20),
1 conductor pair for GND.
2 D-Sub 9-contact female
connectors
Accessories
(delivered with the
unit):
Dimensions:
(LxWxH):
Weight: 33 g
PR 5510/04 RS-232
The RS-232 interface is independent of the S101 switch settings.
It can be used only for point-to-point connection.
PR 5510/04 is provided as an equivalent to the [Builtin RS-232] interface in the RS-232 channel with
additional signals: DCD, DTR, RI.
The built-in and PR 5510/04 interfaces comply with the standard pin allocation; i.e., they are
equivalent in the following connecting diagrams. Thus only the RS-232 connections for the built-in
interface are described in this manual (see Chapter 3.3.2).
2 D-Sub 9-pin mating plugs
(male)
incl. shielded housing
86 x 52 x 15 mm
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Section 3: Installing the Instrument and Plug-In Cards
PR 5510/04 RS-422/485
When mounting, the RS-485/422 interface must be configured by DIL switch S101 on the card.
Using RS-485 is compulsory with a multi-point connection (tristate status). The RS-485 interface
can be used also for point-to-point connection. Like 2-wire or 4-wire connections, this is dependent
on the other communicating units.
A 2-wire connection is half-duplex and cannot send and receive simultaneously. It requires
corresponding driver programming (see relevant instrument manual).
Factory setting Switch S101 Settings for RS-422/ 485
1: Tristate enable: OFF – RS-422 ON – RS-485
2: Rx enable OFF – 4-wire ON – 2-wire
3: Rx pull-up resistor: OFF – not connected ON - (RxB 1k54 +V)
4: Rx bus termination: OFF – not connected ON - (RxA 205E
5: Rx pull-down resistor: OFF – not connected ON - (RxA 1k54 -V)
Overview of which switches must be closed (ON) for which mode:
S101
Master RS-485
Individual slave RS-485
Other slaves - RS-485
Last slave - RS-485
Two-wire system Four-wire system
Point to point Bus Point to point Bus
RS-485
1, 2, 3, 4, 5 =
on
1, 2 = on
1, 2, 3, 4, 5 = on
- RS-422
1, 2 = on
1, 2, 3, 4, 5 = on
RxB)
RS-422
4 = on
4 = on
- RS-485
- RS-485
RS-422
3, 4, 5 = on
-
1 = on (default)
1, 3, 4, 5 = on
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Section 3: Installing the Instrument and Plug-In Cards
Connecting a PR 1627 Remote Display over RS-485
Four-wire transmission, point to point, full duplex (simultaneous sending and receiving possible)
with PR 1627/00 remote display.
Configuration: -[Serial ports parameter]-[Remote display]-[Slot1/2-RS-485]
RS-422 Point-to-Point Connection (Four-Wire)
Four-wire transmission: full duplex (simultaneous sending and receiving possible)
RS-422 can be used only for point-to-point connection.
Configuration: -[Serial ports parameter]-[.........]-[Slot1/2-RS-485]
10/08 29 51207 Revision 1
Section 3: Installing the Instrument and Plug-In Cards
Connecting Several PR 1627 Remote Displays over RS-485
Connection of several PR 1627 remote displays over RS-485, four-wire, full-duplex (simultaneous
sending and receiving possible):
10/08 30 51207 Revision 1
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