Fairbanks HVX User Manual
Installation Manual
TALON SERIES
Motor Truck Scale
Models: HV Series
HVX Series
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50785
04/12 - Revision 5
© 2012 by Fairbanks Scales Inc.
All rights reserved
Amendment Record
Talon Series Motor Truck Scales
50785
Manufactured by Fairbanks Scales Inc.
821 Locust
Kansas City, Missouri 64106
Issue 1 04/05 New Product
Issue 2 09/05 Corrected Parts List
Revision 3 01/08 Updated Illustrations andSpecifications
Revision 4 10/08 Parts Update; Updated Illustrations and Specifications
per Engineering Dept.
Revision 5 04/12 Parts update
Disclaimer
Every effort has been made to provide complete and accurate information in this manual. However, although this manual
may include a specifically identified warranty notice for the product, Fairbanks Scales makes no representations or warranties
with respect to the contents of this manual, and reserves the right to make changes to this manual without notice when and as
improvements are made.
50785 3 04/12 Rev. 5
Table of Contents
Section 1: General Information
A. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
B. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
C. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1. Talon HV Steel Deck . . . . . . . . . . . . . . . . . . . . . . 7
2. Talon HVX Steel Deck . . . . . . . . . . . . . . . . . . . . 8
3. Talon HV Field Pour . . . . . . . . . . . . . . . . . . . . . . 9
4 Talon HVX Field Pour . . . . . . . . . . . . . . . . . . . . . . 10
Section 2: Installation
A. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B. Preparations for Installations, all models . . . . . . . . . . . . 11
1. Tools, Equipment, and Materials Required . . . . . . 11
2. Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. Setting the Modules . . . . . . . . . . . . . . . . . . . . . . . 13
4. Setting the Center Module . . . . . . . . . . . . . . . . . . 14
5. Setting the End Module . . . . . . . . . . . . . . . . . . . . 15
6. Connecting the Modules . . . . . . . . . . . . . . . . . . . 16
7. Checking Adjustment . . . . . . . . . . . . . . . . . . . . . . 16
8. Base Plate Completion . . . . . . . . . . . . . . . . . . . . 17
9. Installing the load cells . . . . . . . . . . . . . . . . . . . . 18
10. Final Checking Adjustment . . . . . . . . . . . . . . . . . 19
Section 3: Field Pour Installation
A. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B. Concrete Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 20
C. Shoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
D. Setting the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
50785 4 04/12 Rev. 5
Section 4: Electrical Installation
A. Balance Box 21912, Installation for Analog Indicators . . 22
B. Load Cell wiring color codes . . . . . . . . . . . . . . . . . . . . . . 23
C. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
D. Wiring SSCs and PPSs for the Intalogix system . . . . . . 25
E. Smart Sectional Controller . . . . . . . . . . . . . . . . . . . . . . . 25
F. Grounding, SSCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
G. Indicator-to-Pit Power Supply Cable Connection . . . . . . 26
Section 5: Maintenance
A. Scale Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
B. Mechanical Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Section 6: Parts & Part Replacement
A. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
B. Load Cells and Load Cell Hardware . . . . . . . . . . . . . . . . 29
C. “O” Rings, Actual Size . . . . . . . . . . . . . . . . . . . . . . . . . . 30
D. Replacing an RC Load Cell . . . . . . . . . . . . . . . . . . . . . . 30
E. General Load Cell Information . . . . . . . . . . . . . . . . . . . . 31
Section 7: Accessories
A. Field Installed Rub Rail Installation . . . . . . . . . . . . . . . . 32
APPENDIX I: Foundation Check List . . . . . . . . . . . . . . . . . . . . . . . 33
APPENDIX II: Four Section Analog Scale . . . . . . . . . . . . . . . . . . . 35
APPENDIX III: Five Section Analog Scale . . . . . . . . . . . . . . . . . . . 36
APPENDIX IV: Four Section Intalogix Scale . . . . . . . . . . . . . . . . . 37
50785 5 04/12 Rev. 5
A. Introduction
This Instruction manual provides installation instructions for the Fairbanks Modular Steel
and Field-Pour model scales.
For correct Talon scale installation(s), use:
• Methods and Procedures FF-2267 / 101732 (Appendix I)
• The Certified prints/setting plans supplied with the scale
• This Instruction Manual, 50785
The concrete foundation work must be performed according to the Certified prints issued
for the specific customer and order number. (The name and order number for the
particular customer will be on the prints.)
B. Description
The Modular Steel and Field Pour truck scales are available in various lengths and
widths. The scale is made up of modules of 10', 15', 20' or 23'-4" in length. All modules
are assembled and welded at the factory.
The scale should be located so that vehicles can approach and exit the scale as easily
as possible. The platform should be visible from the instrument location. Drainage of
surface water must be such that water does not collect under the scale. Smooth and
level approaches are required at each end of the platform to reduce loading shock and
facilitate testing of the scale. Approaches must conform to the requirements of the law in
the state in which the scale is being installed. In the absence of such laws the
approaches must conform to paragraph UR.2.6 National Institute of Standards and
Technology Handbook 44, which states that the first 10 feet must be level and on the
same plane as the scale platform.
C. Specifications
NTEP CC: 96-089A3
MC: AM - 4949
Section 1: General Information
50785 6 04/12 Rev. 5
1. Talon HV Steel Deck
Product Capacity Platform Number CLC Modules
Number Tons Size Sections Lbs
89560 60 Ton 10’ x 10’ 2 90K 1
89572 60 Ton 10’ x 11’ 2 90K 1
89561 60 Ton 15’ x 10’ 2 90K 1
89573 60 Ton 15’ x 11’ 2 90K 1
89562 60 Ton 20’ x 10’ 2 90K 1
89574 60 Ton 20’ x 11’ 2 90K 1
89563 60 Ton 23’ x 10’ 2 90K 1
89575 60 Ton 23’ x 11’ 2 90K 1
89564 90 Ton 30’ x 10’ 3 90K 2
89576 90 Ton 30’ x 11’ 3 90K 2
89565 90 Ton 40’ x 10’ 3 90K 2
89577 90 Ton 40’ x 11’ 3 90K 2
89566 90 Ton 47’ x 10’ 3 90K 2
89578 90 Ton 47’ x 11’ 3 90K 2
89567 120 Ton 60’ x 10’ 4 90K 3
89579 120 Ton 60’ x 11’ 4 90K 3
89568 120 Ton 70’ x 10’ 4 90K 3
89580 120 Ton 70’ x 11’ 4 90K 3
89569 150 Ton 80’ x 10’ 5 90K 4
89581 150 Ton 80’ x 11’ 5 90K 4
89570 150 Ton 90’ x 10’ 5 90K 4
89582 150 Ton 90’ x 11’ 5 90K 4
89571 150 Ton 100’ x 10’ 6 90K 5
89583 150 Ton 100’ x 11’ 6 90K 5
89736 150 Ton 110’ x 10’ 6 90K 5
89740 150 Ton 110’ x 11’ 6 90K 5
89737 150 Ton 120’ x 10’ 7 90K 6
89741 150 Ton 120’ x 11’ 7 90K 6
50785 7 04/12 Rev. 5
2. Talon HVX Steel Deck
Product Capacity Platform Number CLC Modules
Number Tons Size Sections Lbs
89584 60 Ton 10’ x 10’ 2 95K 1
89596 60 Ton 10’ x 11’ 2 95K 1
89608 60 Ton 10’ x 12’ 2 95K 1
89585 60 Ton 15’ x 10’ 2 95K 1
89597 60 Ton 15’ x 11’ 2 95K 1
89609 60 Ton 15’ x 12’ 2 95K 1
89586 60 Ton 20’ x 10’ 2 95K 1
89598 60 Ton 20’ x 11’ 2 95K 1
89610 60 Ton 20’ x 12’ 2 95K 1
89587 60 Ton 23’ x 10’ 2 95K 1
89599 60 Ton 23’ x 11’ 2 95K 1
89611 60 Ton 23’ x 12’ 2 95K 1
89588 90 Ton 30’ 4” x 10’ 3 95K 2
89600 90 Ton 30’ 4” x 11’ 3 95K 2
89612 90 Ton 30’ 4” x 12’ 3 95K 2
89589 90 Ton 40’ 4” x 10’ 3 95K 2
89601 90 Ton 40’ 4” x 11’ 3 95K 2
89613 90 Ton 40’ 4” x 12’ 3 95K 2
89590 90 Ton 47’ x 10’ 3 95K 2
89602 90 Ton 47’ x 11’ 3 95K 2
89614 90 Ton 47’ x 12’ 3 95K 2
89591 120 Ton 60’ x 10’ 4 95K 3
89603 120 Ton 60’ x 11’ 4 95K 3
89615 120 Ton 60’ x 12’ 4 95K 3
89592 120 Ton 70’ x 10’ 4 95K 3
89604 120 Ton 70’ x 11’ 4 95K 3
89616 120 Ton 70’ x 12’ 4 95K 3
89593 150 Ton 80’ x 10’ 5 95K 4
89605 150 Ton 80’ x 11’ 5 95K 4
89617 150 Ton 80’ x 12’ 5 95K 4
89594 150 Ton 90’ x 10’ 5 95K 4
89606 150 Ton 90’ x 11’ 5 95K 4
89618 150 Ton 90’ x 12’ 5 95K 4
89595 150 Ton 100’ x 10’ 6 95K 5
89607 150 Ton 100’ x 11’ 6 95K 5
89619 150 Ton 100’ x 12’ 6 95K 5
89744 150 Ton 110’ x 10’ 6 95K 5
89748 150 Ton 110’ x 11’ 6 95K 5
89752 150 Ton 110’ x 12’ 6 95K 5
89745 150 Ton 120’ x 10’ 7 95K 6
89749 150 Ton 120’ x 11’ 7 95K 6
89753 150 Ton 120’ x 12’ 7 95K 6
50785 8 04/12 Rev. 5
3. Talon HV Field Pour
Product Capacity Platform Number CLC Modules
Number Tons Size Sections Lbs
89500 60 Ton 10’ x 10’ 2 90K 1
89512 60 Ton 10’ x 11’ 2 90K 1
89501 60 Ton 15’ x 10’ 2 90K 1
89513 60 Ton 15’ x 11’ 2 90K 1
89502 60 Ton 20’ x 10’ 2 90K 1
89514 60 Ton 20’ x 11’ 2 90K 1
89503 60 Ton 23’ x 10’ 2 90K 1
89515 60 Ton 23’ x 11’ 2 90K 1
89504 90 Ton 30’ x 10’ 3 90K 2
89516 90 Ton 30’ x 11’ 3 90K 2
89505 90 Ton 40’ x 10’ 3 90K 2
89517 90 Ton 40’ x 11’ 3 90K 2
89506 90 Ton 47’ x 10’ 3 90K 2
89518 90 Ton 47’ x 11’ 3 90K 2
89507 120 Ton 60’ x 10’ 4 90K 3
89519 120 Ton 60’ x 11’ 4 90K 3
89508 120 Ton 70’ x 10’ 4 90K 3
89520 120 Ton 70’ x 11’ 4 90K 3
89509 150 Ton 80’ x 10’ 5 90K 4
89521 150 Ton 80’ x 11’ 5 90K 4
89510 150 Ton 90’ x 10’ 5 90K 4
89522 150 Ton 90’ x 11’ 5 90K 4
89511 150 Ton 100’ x 10’ 6 90K 5
89523 150 Ton 100’ x 11’ 6 90K 5
89716 150 Ton 110’ x 10’ 6 90K 5
89720 150 Ton 110’ x 11’ 6 90K 5
87503 150 Ton 115’ x 11 6 90K 5
98717 150 Ton 120’ x 10’ 7 90K 6
98721 150 Ton 120’ x 11’ 7 90K 6
50785 9 04/12 Rev. 5
4. Talon HVX Field Pour
Product Capacity Platform Number CLC Modules
Number Tons Size Sections Lbs
89524 60 Ton 10’ x 10’ 2 95K 1
89536 60 Ton 10’ x 11’ 2 95K 1
89548 60 Ton 10’ x 12’ 2 95K 1
89525 60 Ton 15’ x 10’ 2 95K 1
89537 60 Ton 15’ x 11’ 2 95K 1
89549 60 Ton 15’ x 12’ 2 95K 1
89526 60 Ton 20’ x 10’ 2 95K 1
89538 60 Ton 20’ x 11’ 2 95K 1
89550 60 Ton 20’ x 12’ 2 95K 1
89527 60 Ton 23’ x 10’ 2 95K 1
89539 60 Ton 23’ x 11’ 2 95K 1
89551 60 Ton 23’ x 12’ 2 95K 1
89528 90 Ton 30’ 4” x 10’ 3 95K 2
89540 90 Ton 30’ 4” x 11’ 3 95K 2
89552 90 Ton 30’ 4” x 12’ 3 95K 2
89529 90 Ton 40’ 4” x 10’ 3 95K 2
89541 90 Ton 40’ 4” x 11’ 3 95K 2
89553 90 Ton 40’ 4” x 12’ 3 95K 2
89530 90 Ton 47’ x 10’ 3 95K 2
89542 90 Ton 47’ x 11’ 3 95K 2
89554 90 Ton 47’ x 12’ 3 95K 2
89531 120 Ton 60’ x 10’ 4 95K 3
89543 120 Ton 60’ x 11’ 4 95K 3
89555 120 Ton 60’ x 12’ 4 95K 3
89532 120 Ton 70’ x 10’ 4 95K 3
89544 120 Ton 70’ x 11’ 4 95K 3
89556 120 Ton 70’ x 12’ 4 95K 3
89533 150 Ton 80’ x 10’ 5 95K 4
89545 150 Ton 80’ x 11’ 5 95K 4
89557 150 Ton 80’ x 12’ 5 95K 4
89534 150 Ton 90’ x 10’ 5 95K 4
89546 150 Ton 90’ x 11’ 5 95K 4
89558 150 Ton 90’ x 12’ 5 95K 4
89535 150 Ton 100’ x 10’ 6 95K 5
89547 150 Ton 100’ x 11’ 6 95K 5
89559 150 Ton 100’ x 12’ 6 95K 5
89724 150 Ton 110’ x 10’ 6 95K 5
89728 150 Ton 110’ x 11’ 6 95K 5
89732 150 Ton 110’ x 12’ 6 95K 5
89725 150 Ton 120’ x 10’ 7 95K 6
89729 150 Ton 120’ x 11’ 7 95K 6
89733 150 Ton 120’ x 12’ 7 95K 6
50785 10 04/12
Rev. 5
A. Introduction
Installation consists of the following:
• Foundation check, layout, and base plate setting
• Tools, materials, documentation, and a crane
• Setting the modules
• Setting the modules on load cells
B. Preparations for Installations, all Models
1. Tools, Equipment, and Materials Required:
a. Certified Prints
b. A mobile crane of sufficient capacity to safely lift and place the weigh bridge
modules.
Approximate maximum weights:
• Steel modules - 4 tons
• Field pour Modules - 2.5 tons
w/concrete - 12.5 tons to 15 tons +/- 5%
c. Four (4) equal length (20 ft) lifting chains or cables with hooks to safely attach
to the modules at the lifting points.
d. Machinists levels (starrett # 134 & 132-6)
e. Hand tools
f. Hammer Drill with
5
/8" bit, 24" long
50785 11 04/12 Rev. 5
Section 2: Installation
Note: The lifting chains or cables MUST be requested in advance from the crane vendor.
Note: Additional installation instructions are provided for the Field-Pour deck in Section 3
of this manual.
g. Hydraulic jacks -- Use hydraulic jacks that have sufficient capacity plus (+) a
safety factor for the model of scale you are installing.
• Steel modules 10 ton hydraulic jacks (2)
• Field pour Modules 30 ton hydraulic jacks (2)
• 93296 30 ton jacks
• 93297 Hand pump
• 93298 Hose, 6’
h. 100' steel tape measure
i. Stringline and / or chalkline
j. Prybars
k. Grease and anti-seize
l. Load cell locating tools, one for each load cell,
• Part No. 71717 for 5½"
• Part No. 107118 for 6"
m. 4" x 4" x 12' timbers for field pour models
2. Foundation
Before installing any part of the scale, the foundation must be checked for accuracy
using Foundation Inspection, Field Check List, FF-2267 / 101732 (see Appendix I).
a. Layout and position the base plates in the proper locations using the Methods &
Procedures and Certified prints. Each base plate must be level and in full
contact with the top of the pier. Adjustments can be made by chipping the
concrete or grouting under the base plates.
b. Re-check the locations of each base plate against the Certified prints.
• Insert two ½" roll pins into each lower cup for anti-rotation.
c. For 5½" and 6" cell cups, grease and install the inner "O" ring in each cup if
they are not already installed. On all cups, grease the large outer "O" rings,
then install one in the groove on the outside of each cup. Put a
3
/16" shim on
the lower cups, grease the outsides, then insert them into the base plates.
Lower cups for 5½" or 6” load cells have a pin which must be aligned between
the two roll pins in the base plate.
d. Place the upper cup with greased "O" ring on the edge of the the upper
foundation next to each base plate.
e. Place the load cell locating tool next to each base plate.
50785 12 04/12 Rev. 5
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