2010-2012 by Fairbanks Scales, Inc.
All rights reserved
51254
Rev. 3 07/2012
Amendment Record
FB2550 SERIES INSTRUMENT
DOCUMENT 51254
Manufactured by Fairbanks Scales Inc.
821 Locust
Kansas City, Missouri 64106
Created 10/2010
Revision 1 05/2011 Released document
Revision 2 04/2012 Updated manual to Rev. 3.x Software. Added numerous
feature definitions and specification information.
Revision 3 07/2012 Added Network Application information and update images.
.
Disclaimer
Every effort has been made to provide complete and accurate information in this manual. However, although this
manual may include a specifically identified warranty notice for the product, Fairbanks Scales makes no
representations or warranties with respect to the contents of this manual, and reserves the right to make changes
to this manual without notice when and as improvements are made.
It is the responsibility of the requesting party to develop, maintain, install, and connect networking devices and
general network connectivity as it applies to the originating party’s network. No warranty or guarantee, expressed
or implied, concerning the network, its design, its installation, or operational characteristics has been offered by
Fairbanks Scales. Fairbanks Scales shall not be liable for any loss, damage, cost of repairs, incidental or
consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence,
or strict liability arising in connection with the design, development, installation, or use of an intended network.
Trademarks
Award is a trademark of Award Software International, Inc.
CF and Compact Flash are trademarks of ScanDisk Corporation.
Microsoft, Microsoft Windows XP Pro, Windows XP Pro Embedded, and MS-DOS are either trademarks or
registered trademarks of Microsoft Corporation.
Adobe, the Adobe logo, Acrobat, the Adobe PDF logo, Distiller, and Reader are either registered trademarks or
trademarks of Adobe Systems Incorporated.
All other product names mentioned herein are used for identification purpose only and may be
trademarks and/or registered trademarks of their respective companies.
This document contains proprietary information protected by copyright. All rights are reserved; no part of this
manual may be reproduced, copied, translated, or transmitted in any form or by any means without prior written
permission of the manufacturer.
07/2012 4 51254 Rev. 3
Table of Contents
SECTION 1: GENERAL INFORMATION ................................................................... 8
Accessories • Serial Interface (30921), including:
Award™ Software
1 GB
8 GB
Windows XP Professional Embedded
Up to 12 serial ports and 4 built-in USB ports. The USB port on the
Multi-Function board is dedicated for a keyboard only.
Up to 28 I/O
PCI 10/100 Mbps Ethernet Complies with IEEE 802.3x Standards
7” Diagonal Touch Screen LCD Color
─ Intalogix Power Supply and Communications (30916)
─ Scale Interface Controller (30918)
─ External QMB Interface (30433)
─ External Intalogix Communication Board (28330)
Maximum of twenty (20) 1000 Ω or twelve (12) 350 Ω
cells
─ External Dual Intalogix Communication Board (28333).
Up to forty (40) 1000 Ωor twenty-four (24) 350 Ωcells.
• Analog Technology.
─ A/D Convertor Load Cell Interface (31079)
Up to sixteen (16) 1000 Ωor eight (8) 350 Ωcells.
─ External Analog Load Cell Interface (29646).
Up to sixteen (16) 1000 Ωor ten (10) 350 Ωcells.
─ External Dual Analog Load Cell Interface (30124).
Up to sixteen (16 x 2 = 32) 1000 Ω, or ten (10 X 2 = 20)
350 Ω cells.
Maximum of two (2) per FB2550.
– RS232 – RS-485 – 20mA
• 4-20mA (30919)
• Mini keyboard (25498)
─ USB – 87 key
• Keyboard (31036)
─ USB – 104 key
• SVP/ Uninterruptible Power Supply (UPS) (15892)
─ 500 VA Rating
Pause Break
Scroll Lock
PrtSc SysRq
Home
ESC
Ctrl + Shift + H
Alphanumeric keys
Video On/ Video Off. This key will turn the camera image on or off if
cameras are enabled.
Expand image. This will enlarge the camera image to a full display image.
Pressing it again will return the image to its normal size.
Reprint Ticket. This key will permit the reprinting of a previously printed
ticket. This key will also function to pull up a list of items such as Loop,
Customer, or Product during the weighing process.
Void ticket(s). Available at the Initial Weigh Screen when scale is at Zero.
Power Off. This key turns the instrument off. The power cord must be
unplugged and plugged back in to power up the instrument. This key, while
in the configuration menu, performs a backup to the previous screen.
Will Zero the scale
Will toggle the Units
Will initiate a print cycle.
Will open the Menu for the Configuration Home
Clear or restart, shrink or expand image
System Information
Used to enter various data. i.e. – truck id’s, products
07/2012 15 51254 Rev. 3
Section 3: Operations
CAUTION
3.3. PROPER SHUTDOWN PROCEDURE
FB2550 must be shut down properly!
Failure to shut down properly can result in corrupting essential
software files necessary for proper operation, and may require
The FB2550 Instrument is best shut down when
there is no weight on the scale. The instrument can
also be shut down when there is weight on the scale.
• When there is no weight on the scale, the
POWER OFF (F5)
replacement of the 8GB Flash Drive.
notification displays.
– There is no shut off notification for this.
• Whenever there is weight on the scale, the F5
button is still active, but hidden.
– A
Shut Off Warning
F5
is pushed and there is weight on the scale.
• The
POWER OFF (F5)
Service Programming is being completed.
1. Press the F5 key to begin the shut-down process.
2.
After proper shut-down is complete, ALWAYS unplug the Instrument from AC power.
– Until the FB2550 is unplugged from AC power, it will continue to supply
operating voltage to the instrument circuits.
appears whenever
is inactive when any
07/2012 16 51254 Rev. 3
Section 3: Operations
DONOTCONNECTORDISCONNECTWIRINGFROMSCALE
SVP/UninterruptiblePowerSupply(UPS)(
15892
),500VARa
ting
3.3. PROPER SHUTDOWN PROCEDURE, CONTINUED
ATTENTION!
After proper shut-down is complete, ALWAYS
unplug the Instrument from AC power.
Until the FB2550 is unplugged from AC power,
the Instrument is still powered.
WARNING!
COMPONENTSWHILETHEFB2550ISENERGIZED.
FAIRBANKSSCALES
STRONGLYRECOMMENDSUSINGASUITABLYSIZEDUPS.
07/2012 17 51254 Rev. 3
Section 3: Operations
3.4. OPERATIONAL PROCEDURES
3.4.1. BASIC OPERATIONS SUMMARY
GROSS WEIGHING
1. Press the
2. Drive the vehicle to be weighed on
the platform.
3. Once the display stabilizes, press the
PRINT
– A Gross Weight ticket prints.
ZERO
key.
key.
GROSS-TARE-NET WEIGHING
1. Press the
2. Drive the vehicle to be weighed on
the platform.
a. Press either the
button.
b. If
KEY TARE
known Tare Weight on the keypad.
c. If
TARE
display is captured as a Tare Weight.
ZERO
is selected, enter the
is selected, the weight on the
key.
KEY TARE
or
TARE
3. Load the vehicle with product.
4. Press the
– Mode Change – When a
automatically switches from the Gross Weighing Mode to the Gross-Tare-Net Mode.
5. To change the scale from the Gross-Tare-Net Mode back to the Gross
Weighing Mode, press
keypad.
NOTE:
Check the platform for equipment, debris, or other materials and remove them. If this
does not resolve the condition, call for service.
07/2012 18 51254 Rev. 3
If the display shows cell(s) failure, this indicates an error on the platform.
PRINT
key and a Gross-Tare-Net Ticket will be printed.
KEY TARE
KEY TARE
or
TARE
and enter a
button is pressed, the scale
zero (0)
from the
Section 3: Operations
3.4.1. BASIC OPERATIONS SUMMARY, CONTINUED
INBOUND/OUTBOUND WEIGHING
The INBOUND/OUTBOUND Mode follows
these steps.
1. With the indicator powered up, press
the
ZERO
2. Drive the vehicle onto the platform,
whether it is either full or empty.
key.
3. Press the
– The Indicator displays the LOOP ID
NUMBER on the screen, then also prints
it on the Transaction Ticket.
4. Drive off the scale and process the
trailer, by either filling up or emptying
it.
5. The same vehicle returns to the scale,
either full or empty.
6. Press the
7a. If it is known, enter the
ENTER
7b. If the Loop ID Number is not known, press the F3 key to open the full
INBOUND LIST.
.
OR
– The Inbound, Outbound and the Tare weighment amounts together make a
COMPLETE TRANSACTION
STORED TARE
is an
INCOMPLETE TRANSACTION
INBOUND
OUTBOUND
. An Inbound Weighment without an Outboud Weighment
key.
button.
LOOP ID Number
. Weighment of the empty vehicle is the
with the keypad, then press
.
– The list of Incomplete Transactions displays.
7. Select the correct
07/2012 19 51254 Rev. 3
LOOP ID
number.
Section 3: Operations
3.4.1. BASIC OPERATIONS SUMMARY, CONTINUED
If any input fields are empty, information can
be added from this window.
– An external keyboard is necessary to
edit these windows.
9. Place the cursor in the empty field,
then while in either the Customer
or Product field, press
the keyboard.
If a window box appears, indicating the value
entered does not currently exist follow steps
10-14 otherwise select
your entry.
ENTER
ENTER
to accept
on
10. To add it, select
11. Input the
SUPERVISOR
Service PASSWORD
prompted.
12. Click the
13. Input the correct information in fields.
14. Press the
EDIT
ENTER
YES
.
or
when
button to change Customer or Product input fields.
key.
07/2012 20 51254 Rev. 3
Section 3: Operations
3.4.1. BASIC OPERATIONS SUMMARY, CONTINUED
15. A pop-up message asks “Do you want to Add it?” [In the Instrument
database].
16. Click the
YES
button, and the editing window displays.
NOTE:
for complete details about how to set these up.
• Select
See
3.7. EDITING CUSTOMERS
17. Enter or edit any of the current information within these fields.
18. Click the
BACK: EXIT
19. Proceed with weighing
SAVE
button
to return to the Weight Window.
thru
3.8. EDITING PRODUCTS
07/2012 21 51254 Rev. 3
Section 3: Operations
3.5. CONFIGURATION MENU
The FFB2550 Instrument Program provides an intuitive means for configuration and
programming.
Remote configuration of the instrument using a Network interface is also possible.
There are three levels of access: Standard Users, Supervisors, and Service
Technicians.
– No
– Supervisors and Service personnel must
HOME
AUDIT TRAIL
OPERATOR MENU
CONFIGURATION MENU
LOGIN
CONFIGURATION menu.
is required for standard Scale Operators.
Returns the operator to the Configuration Home page
Identifies how many times and when changes have
been made to the scale’s Calibration or Configuration
settings.
User access for Time/Date, Ticket Number, Load Cell
Diagnostics, and Keyboard Tare entries.
Supervisor access to communications programming and
functions, ticket formats, programmable legends and
prompts, camera inputs and weight threshold.
LOGIN
to gain access to the
RETURN TO WEIGHING
07/2012 22 51254 Rev. 3
Returns the user to the Weighing Display Screen.
Section 3: Operations
3.6. OPERATOR MENU
The
OPERATOR MENU
operations of the instrument.
– Allows access to change the time, date,
ticket number, and the formatting of the
time and date.
– Allows basic diagnostics of the load
cells in the scale(s), with beneficial
information for scale operations.
allows basic
Selecting
BACK: HOME
returns to the Configuration Home Menu.
3.6.1. TIME AND DATE FORMAT
1. Select
choices noted below.
• H:M • H:M:S
• HH:MM • HH:MM:SS
2. Open the
permits 12 hour or 24 hour format.
3. Touch the
then select best one for the
company’s needs.
4. Select one available
SEPERATOR
include(
TIME FORMAT
AM/PM
option, which
DATE FORMAT
DATE
formats
SPACE
),
/,
and
from the
, and
–.
5. Press the
they will be lost.
• Select
07/2012 23 51254 Rev. 3
BACK: OPERATOR MENU
SAVE CHANGES
button when any changes are made, or
to return to the Operator Menu.
Section 3: Operations
3.6.2. SET TIME AND DATE
1. Enter the
2. Enter the
3. Enter the
4. Enter the
5. Enter the
6. Press the
• Select
YEAR
the correct year into the box next to
the legend.
MONTH
the correct year into the box next to
the legend.
DAY
the correct year into the box next to
the legend.
HOUR
legend.
MINUTE
the legend.
SAVE CHANGES
they will be lost.
BACK: OPERATOR MENU
option by typing
option by typing
option by typing
option by typing the correct year into the box next to the
option by typing the correct year into the box next to
button when any changes are made, or
to return to the Operator Menu.
3.6.3. TICKET NUMBER
1. Enter the
typing the correct value into the box
next to the legend.
– Allows a maximum entry of six (6)
digits.
2. Enter the
the correct value into the box next
to the legend.
– This value is used for customer
identification purposes if required.
Default = 1
3. Press the
they will be lost.
TICKET NUMBER
MACHINE ID
SAVE CHANGES
by
by typing
button when any changes are made, or
07/2012 24 51254 Rev. 3
Section 3: Operations
• Select
BACK: OPERATOR MENU
to return to the Operator Menu.
07/2012 25 51254 Rev. 3
Section 3: Operations
3.6.4. LOAD CELL DIAGNOSTICS
Instruments equipped with Intalogix®
technology have load cell diagnostics
features for easier troubleshooting
capabilities.
1. To view the diagnostic information,
select the correct scale.
• Select
return to the Operator Menu.
BACK: OPERATOR MENU
to
A. Scale ID x Diagnostics
The diagnostic screen gives a quick snapshot
of how each load cell is performing.
–
CELL:
scale platform.
–
STATUS:
output to stored calibration values and
posts a GOOD or BAD condition.
–
COUNTS:
current counts.
–
GHOST:
with an Intalogix™ Interface for load cell communications (preventing system
failure and/or shutdown).
Identifies the load cell in the
Compares the load cell
Displays the load cell’s
Ability to electronically “mimic” or duplicate a load cell if equipped
–
FLAG:
screen until flag is manually cleared This improves the ability to identify
intermittent issues.
• Select
Menu.
Visual flags “ * ” are used to identify problem load cell(s) on diagnostic
BACK: CELL DIAGNOSTICS
to return to the Cell Diagnostics
07/2012 26 51254 Rev. 3
Section 3: Operations
3.6.5. ENTERING A NEW TARE AUTOMATICALLY
1. Enter the
store and recall a tare weight saved.
– The Tare Weight value is either what is
currently on the scale, or was entered
previously.
– This value cannot be edited.
2. Select the correct
• A Tare Date generates automatically when
the Tare is entered.
• The Manual Tare option is not used in this
programming menu.
3. Enter the
DESCRIPTION
– This is a unique description or label for
the tare weight, and how it is associated.
TARE ID
numeric value to
UNITS value.
VEHICLE
.
3.6.6. ENTERING A NEW TARE USING A KEYBOARD
1. Enter a new
to save and recall the tare Weight.
2. Enter the
using the keyboard.
3. Select the
– The Tare Date records the date and time
the tare generates automatically.
– The Manual Tare is a flag designating the
tare is manually entered.
4. Enter the
– This is a unique description or label for the tare weight, and how it is
associated.
5. Press the
they will be lost.
• Select
BACK: OPERATOR MENU
TARE ID
TARE WEIGHT
UNITS
numeric value
manually
for the new Tare.
VEHICLE DESCRIPTION
SAVE CHANGES
button when any changes are made, or
to return to the Operator Menu.
.
07/2012 27 51254 Rev. 3
Section 3: Operations
3.7. EDIT CUSTOMERS
The FB2550 Instrument stores customer’s name and address, as well as information
used for reporting accumulated weights.
3.7.1. ADDING OR EDITING CUSTOMERS
1. Select
2. Enter the Supervisor Password or
Service Password.
3. Select the
MENU
4. Press
5. Select
The first time a customer will be entered, the
screen will appear as shown.
LOGIN.
CONFIGURATION
DATABASE EDITORS.
EDIT CUSTOMERS
.
6a. Press the
NEW CUSTOMER
button.
OR…
6b. Select the existing customer record
which needs editing or updating.
07/2012 28 51254 Rev. 3
Section 3: Operations
3.7.1. ADDING OR EDITING CUSTOMERS, CONTINUED
7. Enter the unique customer number in the
box.
– When selecting a preexisting
Customer, the Customer ID will
generate automatically.
• The
TOTAL
automatically populated and updated at
every weighment that uses the Customer ID Value.
– This provides a running total of Net
weight for each customer.
8. Input any pertinent company
information in the
THRU 4
– Include customer names, addresses,
telephone numbers, fax numbers, and
point-of-contact names.
data entry box is
ADDRESS 1
data entry boxes.
CUSTOMER ID
data entry
• Press the
be lost. Select
Editors menu.
• Select
menu.
BACK: EDIT CUSTOMERS
SAVE CHANGES
button when any changes are made, or they will
BACK: DATABASE EDITORS
OR
to return to the the Edit Customers
to return to the Database
07/2012 29 51254 Rev. 3
Section 3: Operations
3.8. EDITING PRODUCTS
The FB2550 Instrument can store a great deal of information about products.
The product id, conversion factor, conversion factor units, and number of decimal
places are entered as information used for reporting such as accumulated weights.
This menu adds new product or edits existing product.
A Supervisor or Service level access is required to add or edit the products.
3.8.1. ADDING OR EDITING PRODUCTS
1. Select
2. Enter the Supervisor Password or
Service Password.
3. Select the
MENU.
4. Click on the
EDITORS
5. Select
LOGIN
.
CONFIGURATION
DATABASE
button.
EDIT PRODUCTS
.
07/2012 30 51254 Rev. 3
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